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BY Series

Terminal Blocks

BY1K Screw Clamp Terminal Blocks

BY1S Spring Clamp Terminal Blcoks


BY1K Screw Clamp Terminal Blocks
Compact European Style Terminal Blocks!
• Mounting space reduced by 50% compared to conventional products.
• Wide variety to choose from. Standard and ground terminal blocks
available.
• Various wire sizes can be connected.
• Simple wire connection. Easy expansion of terminal blocks.
• Easy ground connection to DIN rail (ground terminal block).
• Mounts on a 35-mm-wide DIN rail.
• UL/c-UL recognized and EN compliant.
Applicable Standards Mark Certification Organization/File No.
UL1059 UL/c-UL Recognition
CSA C22.2 No.158 File No. E78117

IEC/EN60947-7-1
(Standard terminal block)
EU Low Voltage Directive
IEC/EN60947-7-2
(Ground terminal block)

General Ratings Material


Dielectric Strength (Note) 2500V AC, 1 minute Parts Name Material (Coating)
2000MΩ minimum Housing Polyamide (UL94V-0)
Insulation Resistance (Note)
(500V DC megger)
Bus bar Copper alloy (Tin coated)
Frequency: 5 to 55 Hz
Vibration Resistance Screw Steel (Zinc plated trivalent chromate)
Amplitude: 0.5 mm
Cage clamp Steel (Zinc plated trivalent chromate)
Shock Resistance 1000m/s 2

Ground contact bracket


Operating Temperature –25 to +55°C (no freezing) Copper alloy (Tin coated)
(Ground terminal blocks only)
Storage Temperature –25 to +70°C (no freezing)
Ground support bracket
Steel (Zinc plated trivalent chromate)
Operating Humidity 45 to 85% RH (no condensation) (Ground terminal blocks only)

Note: E xcept ground terminal blocks.

Ratings / Applicable Wires


IEC/EN UL/c-UL
Terminal
Part No. Insulation Voltage Wire Size (mm2) Tightening Torque Insulation Voltage Wire Size (AWG) Tightening Torque Screw Size
Rated Current Solid /Stranded (N·m) Rated Current Solid/Stranded (N·m)
BY1K-2.5N 800V 24A 0.5 to 2.5 0.4 to 0.6 600V 20A 28 to 12 0.56 M2.6
Ground terminal block Standard terminal block

BY1K-4N 800V 32A 0.5 to 4.0 0.5 to 1.0 600V 30A 22 to 10 1.13 M3
BY1K-6N 800V 57A 0.5 to 6.0 0.8 to 1.6 600V 50A 26 to 8 1.58 M4
BY1K-10N 800V 76A 0.5 to 10 1.2 to 2.4 600V 65A 24 to 6 2.15 M4
BY1K-16 1,000V 76A 2.5 to 16 2.0 to 4.0 600V 78A 14 to 4 3.5 M5
BY1K-35 1,000V 125A 4.0 to 35 2.5 to 5.86 1,000V 114A 10 to 2 5.8 M6
BY1K-50 1,000V 150A 16 to 50 4.6 to 6.09 1,000V 150A 6 to 1/0 (Note) 6.0 M6
BY1K-95 1,000V 232A 35 to 95 8.0 to 17.25 1,000V 230A 2 to 4/0 (Note) 16.8 M8
BY1K-2.5NPE 0.2 to 2.5 0.46 to 0.6 600V 28 to 12 0.46 to 0.6 M2.6
BY1K-4NPE 0.2 to 4.0 0.6 to 0.7 600V 26 to 10 0.6 to 0.7 M3
BY1K-6NPE 0.2 to 6.0 1.15 to 1.6 600V 26 to 8 1.15 to 1.6 M3.5
BY1K-10NPE 0.2 to 10 1.5 to 1.8 600V 24 to 6 1.5 to 1.8 M4
BY1K-16PE 2.5 to 16 2.07 to 4.02 14 to 6 4.0 M5
BY1K-35PE 4.0 to 35 2.5 to 5.86 10 to 2 6.2 M6
BY1K-50PE 16 to 50 6.09 to 8.05 6 to 1/0 (Note) 6.1 M6
BY1K-95PE 35 to 95 6.9 to 10.35 2 to 4/0 (Note) 12.0 M8
Note: S tranded wire only

Standard terminal block Ground terminal block


Part No. Internal Connection Part No. Internal Connection
BY1K-2.5N BY1K-2.5NPE
BY1K-4N BY1K-4NPE Terminal
BY1K-6N BY1K-6NPE
BY1K-10N BY1K-10NPE Jumper terminal (screw)
BY1K-16 BY1K-16PE PE
PE PE function ground terminal
BY1K-35 BY1K-35PE
BY1K-50 BY1K-50PE
BY1K-95 BY1K-95PE

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BY1K Screw Clamp Termina Blocks

Screw Clamp Terminal Blocks All dimensions in mm.


Part No. BY1K-2.5N BY1K-4N BY1K-6N

Width: 5.1 mm Width: 6.1 mm Width: 8 mm


Appearance /
Standard terminal block

Weight: Approx. 6.2g Weight: Approx. 7.2g Weight: Approx. 13.4g


Dimensions
M2.6 terminal M3 terminal M4 terminal
screw (slotted) 15.7 15.7 18.8
screw (slotted) screw (slotted)
S ee page 2 for
internal connection 5.1 42.8 6.1 8.0
42.8 42.8
diagram 2.7 35.9 3.7 35.9 4.8 35.9
When using DIN Rail: 47.0

When using DIN Rail: 47.0


When using DIN Rail: 47.0
45.8

45.8
45.8
30.5

30.5

28.2
3.8

3.8

6.7
DIN Rail DIN Rail DIN Rail

Ordering No. BY1K-2.5N BY1K-4N BY1K-6N


Package Quantity 100 100 50
Part No. BY1K-2.5NPE BY1K-4NPE BY1K-6NPE

Width: 5.2 mm Width: 6.2 mm Width: 8.2 mm


Weight: Approx. 16.2g Weight: Approx. 18.8g Weight: Approx. 26.4g
Ground terminal block

Appearance /
Dimensions M3 terminal M3.5 terminal
M2.6 terminal 15.7 15.7 M3 18.8 M4
M2.6 screw (slotted) screw (slotted)
screw (slotted) mounting mounting mounting
See page 2 for internal screw screw screw
connection diagram 5.2 (slotted) 6.2 42.8 (slotted) 8.2 (slotted)
42.8 42.8
2.6 3.3 35.9 4.5 39.5
35.9
When using DIN Rail: 47.0
When using DIN Rail: 47.0
When using DIN Rail: 47.0

45.3

45.3
45.3

26.9

27.9
26.9

4.0

4.6
4.0

DIN Rail (BAP) DIN Rail (BAP) DIN Rail (BAP)


Ordering No. BY1K-2.5NPE BY1K-4NPE BY1K-6NPE
Package Quantity 100 100 50
Standards IEC/EN UL/c-UL IEC/EN UL/c-UL IEC/EN UL/c-UL
Insulation Voltage 800V (Note 1) 600V 800V (Note 1) 600V 800V (Note 1) 600V
Standard
terminal 0.5 to 2.5mm2 28 to 12AWG 0.5 to 4.0mm2 22 to 10AWG 0.5 to 6.0mm2 26 to 8AWG
Wire Size
block
(Solid/
Ground
Specification / Ratings

Stranded )
terminal 0.2 to 2.5mm2 28 to 12AWG 0.2 to 4.0mm2 26 to 10AWG 0.2 to 6.0mm2 26 to 8AWG
block
Rated Current (Note 1) 24A 20A 32A 30A 57A 50A
Standard terminal block: M4 Ground terminal
Terminal Screw Size M2.6 M3
block: M3.5
Standard
terminal 0.4 to 0.6 N·m 0.56 N·m 0.5 to 1.0 N·m 1.13 N·m 0.8 to 1.6 N·m 1.58 N·m
Tightening block
torque Ground
terminal 0.46 to 0.6 N·m 0.46 to 0.6 N·m 0.6 to 0.7 N·m 0.6 to 0.7 N·m 1.15 to 1.6 N·m 1.15 to 1.6 N·m
block
Recommended Wire Strip
8 to 10mm 8 to 10mm 10 to 12mm
Length
End Stop BY9Z-KEW35/2
End Plate (Note 1) BY9Z-KEP6
Accessories

Marking Strip BY9Z-W5, BY9Z-W5Z-, BY9Z-W5K- BY9Z-W6, BY9Z-W6Z-, BY9Z-W6K-


DIN Rail (Note 2) BAA1000 (Aluminum), BAP1000 (Steel)
Jumper
BY9Z-KQV-2.5/2, BY9Z-KQV-2.5/3 BY9Z-KQV-4/2, BY9Z-KQV-4/3 BY9Z-KQV-6/2, BY9Z-KQV-6/3
(2,3,4,10 Pole)
BY9Z-KQV-2.5/4, BY9Z-KQV-2.5/10 BY9Z-KQV-4/4, BY9Z-KQV-4/10 BY9Z-KQV-6/4, BY9Z-KQV-6/10
(Note 3)
Note 1: Except ground terminal blocks.
Note 2: Use BAP1000 (steel) for ground terminal blocks.
Note 3: Cannot be used on ground terminal blocks.

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BY1K Screw Clamp Termina Blocks

Screw Clamp Terminal Blocks All dimensions in mm.

Part No. BY1K-10N BY1K-16 BY1K-35

Width: 10.0 mm Width: 12.0 mm Width: 16.0 mm


Standard terminal block

Appearance / Dimensions Weight: Approx. 17.6g Weight: Approx. 31.8g Weight: Approx. 49.4g
M5 terminal screw M6 terminal screw
(slotted) 24.4
M4 terminal screw (slotted) 24.4
See page 2 for internal (slotted) 18.8
connection diagram
10.0 12.0 60.0 16.0 60.0
42.8

When using DIN Rail: 63.3


10.2 56.5

When using DIN Rail: 63.3


6.8 35.9 7.3 56.5
When using DIN Rail: 47.0

62.5
62.5
45.8

35.6
33.6
28.2

7.8

10.1
6.7

DIN Rail DIN Rail


DIN Rail
Ordering No. BY1K-10N BY1K-16 BY1K-35
Package Quantity 50 50 25
Part No. BY1K-10NPE BY1K-16PE BY1K-35PE

Width: 10.2 mm Width: 12.2 mm Width: 16 mm


Ground terminal block

Appearance / Dimensions Weight: Approx. 30.1g Weight: Approx. 54g Weight: Approx. 76.6g

M4 terminal screw M5 terminal screw M6 terminal screw


See page 2 for internal (slotted) 18.8 M4 (slotted) 24.4 (slotted) 24.4
connection diagram mounting M3 M3
screw mounting 16.0 mounting
10.2 42.8 (slotted) screw
12.2 screw
5.6 (slotted)
When using DIN Rail: 63.0

39.5 7.3 56.6 (slotted) 10.2 56.6


When using DIN Rail: 47.0

When using DIN Rail: 63.0


45.3

61.1

61.1
27.9

33.5
33.5
5.5

8.0

10.3

DIN Rail (BAP) DIN Rail (BAP) DIN Rail (BAP)

Ordering No. BY1K-10NPE BY1K-16PE BY1K-35PE


Package Quantity 50 50 25
Standards IEC/EN UL/c-UL IEC/EN UL/c-UL IEC/EN UL/c-UL
Insulation Voltage 800V (Note 1) 600V 1,000V (Note 1) 600V (Note 1) 1,000V (Note 1) 1,000V (Note 1)
Wire Size Standard 0.5 to 10 mm2 24 to 6AWG 2.5 to 16 mm2 14 to 4AWG 4.0 to 35 mm2 10 to 2AWG
Specification / Ratings

(Solid/ terminal block


Ground
Stranded ) terminal block 0.2 to 10 mm 2
24 to 6AWG 2.5 to 16 mm 2
14 to 6AWG 4.0 to 35 mm2 10 to 2AWG
Rated Current (Note 1) 76A 65A 76A 78A 125A 114A
Terminal Screw Size M4 M5 M6
Standard
Tightening terminal block 1.2 to 2.4 N·m 2.15 N·m 2.0 to 4.0 N·m 3.5 N·m 2.5 to 5.86 N·m 5.8 N·m
Torque Ground
1.5 to 1.8 N·m 1.5 to 1.8 N·m 2.07 to 4.02 N·m 4.0 N·m 2.5 to 5.86 N·m 6.2 N·m
terminal block
Recommended Wire Strip
10 to 12 mm 15 to 17 mm 16 to 18 mm
Length
End Stop BY9Z-KEW35/2 BY9Z-KEW35/1
End Plate (Note 1) BY9Z-KEP6 BY9Z-KEP2
Accessories

BY9Z-W6, BY9Z-W6Z-, BY9Z-W6K-


Marking Strip BY9Z-W6, BY9Z-W6Z-, BY9Z-W6K-
BY9Z-W8, BY9Z-W8Z-, BY9Z-W8K-
DIN Rail (Note 2) BAA1000 (Aluminum), BAP1000 (Steel)
Jumper BY9Z-KQV-10/2, BY9Z-KQV-10/3 BY9Z-KQV-16/2, BY9Z-KQV-16/3 BY9Z-KQV-35/2, BY9Z-KQV-35/3
(2,3,4,10 Pole) (Note 3) BY9Z-KQV-10/4, BY9Z-KQV-10/10 BY9Z-KQV-16/4 BY9Z-KQV-35/4
Note 1: Except ground terminal blocks.
Note 2: Use BAP1000 (steel) for ground terminal blocks.
Note 3: Cannot be used on ground terminal blocks.

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BY1K Screw Clamp Termina Blocks

Screw Clamp Terminal Blocks


Part No. BY1K-50 BY1K-95

M8 terminal screw
(Hexagon socket 38.0
M6 terminal screw head cap)
Standard terminal block

Appearance / Dimensions (Hexagon socket 32.5


head cap) Width: 20.0 mm Width: 25.0 mm
Weight: Approx. 106g 32.0 Weight: Approx. 184.6g
See page 2 for internal 25.0
27.0 80.0 6.5
connection diagram 16.8
20.0
70.5 6.5
12.8

When using DIN Rail: 90.0


When using DIN Rail: 76.0

88.3
74.4

48.7
41.0

19.6
13.5

DIN Rail DIN Rail


Ordering No. BY1K-50 BY1K-95
Package Quantity 10 10
Part No. BY1K-50PE BY1K-95PE

M8 terminal screw
M6 terminal screw (Hexagon socket
head cap) 38.0
(Hexagon socket
32.5
Ground terminal block

head cap)
Appearance / Dimensions Width: 20.0 mm Width: 25.0 mm
Weight: Approx. 170.9g Weight: Approx. 278g
32.0 M6 mounting screw
See page 2 for internal
connection diagram 25.0 (cross recessed head + slotted head)
27.0 M6 mounting screw
(cross recessed head + slotted head) 16.3 80.0
20.0
12.8 70.5
When using DIN Rail: 90.0
When using DIN Rail: 75.8

82.6
70.0

19.8

49.0
40.0
12.3

DIN Rail (BAP) DIN Rail (BAP)


Ordering No. BY1K-50PE BY1K-95PE
Package Quantity 10 10
Standards IEC/EN UL/c-UL IEC/EN UL/c-UL
Insulation Voltage 1,000V 1,000V 1,000V 1,000V
Standard
Wire Size 16 to 50 mm2 6 to 1/0AWG (Stranded wire only) 35 to 95 mm2 2 to 4/0AWG (Stranded wire only)
Specification / Ratings

terminal block
(Solid/
Ground
Stranded ) 16 to 50 mm 2
6 to 1/0AWG (Stranded wire only) 35 to 95 mm 2
2 to 4/0AWG (Stranded wire only)
terminal block
Rated Current (Note 1) 150A 150A 232A 230A
Terminal Screw Size M6 M8
Standard
Tightening terminal block 4.6 to 6.09 N·m 6.0 N·m 8.0 to 17.25 N·m 16.8 N·m
torque Ground
terminal block 6.09 to 8.05 N·m 6.1 N·m 6.9 to 10.35 N·m 12.0 N·m
Recommended Wire Strip
Length 20 to 25 mm Standard terminal block: 30 to 35 mm Ground terminal block: 25 to 30 mm
End Stop BY9Z-KEW35/1
End Plate (Note 1) —
Accessories

Marking Strip BY9Z-W6, BY9Z-W6Z-, BY9Z-W6K-, BY9Z-W8, BY9Z-W8Z-, BY9Z-W8K-


DIN Rail (Note 2) BAA1000 (Aluminum), BAP1000 (Steel)
Jumper
(2,3 Pole) (Note 3) BY9Z-KQV-50/2, BY9Z-KQV-50/3 —

Note 1: E xcept ground terminal blocks.


Note 2: U se BAP1000 (steel) for ground terminal blocks.
Note 3: C annot be used on ground terminal blocks.

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BY1S Spring Clamp Terminal Blocks
Easy wiring with just one screwdriver.
Spring clamp connections promote reduced wiring time.
• Spring clamp terminal blocks ensure high contact reliability with
different wire shapes and sizes.
• Standard and ground terminal blocks mounts on 35 mm DIN rail
allowing easy ground connection.
• Simply remove the wire insulation for wiring. No need to install
crimping terminals or solder wires. One screwdriver can remove and
install wires.
• High vibration resistance.
• Reduces wiring time and maintenance compared to screw clamp
terminal blocks. No need to control torque.
• UL/c-UL recognized and EN compliant
Applicable Standards Mark Certification Organization/File No.
UL1059 UL/c-UL Recognition
CSA C22.2 No.158 File No. E78117
IEC/EN60947-7-1
(Standard terminal block)
EU Low Voltage Directive
IEC/EN60947-7-2
(Ground terminal block)

General Ratings Material


Dielectric Strength (Note) 2500V AC, 1 minute Parts Name Material (Coating)
2000MΩ minimum Housing Polyamide (UL94V-0)
Insulation Resistance (Note)
(500V DC megger) Bus bar Copper alloy (Tin coated)
Frequency: 5 to 55 Hz Ground contact bracket
Vibration Resistance Copper alloy (Tin coated)
Amplitude: 0.5 mm (Ground terminal blocks only)
Shock Resistance 1000m/s2
Spring clamp Stainless steel
Operating Temperature –25 to +55°C (no freezing)
Storage Temperature –25 to +70°C (no freezing)
Operating Humidity 45 to 85% RH (no condensation)
Note: Except ground terminal blocks.

Ratings / Applicable Wires


IEC/EN UL/c-UL
Terminal Block Part No. Insulation Voltage Rated Wire Size (mm )2
Insulation Voltage Rated Wire Size (AWG)
Current Solid / Stranded Current Solid / Stranded

BY1S-2.5 600V 24A 0.2 to 2.5 600V 18A 28 to 12


Standard BY1S-4 800V 32A 0.2 to 4.0 600V 20A 28 to 12
Terminal Block BY1S-6 800V 41A 0.2 to 6.0 600V 30A 24 to 10
BY1S-10 800V 57A 0.2 to 10 600V 38A 24 to 8
BY1S-2.5PE 0.2 to 2.5 28 to 12
Ground BY1S-4PE 0.2 to 4.0 28 to 12
Terminal Block BY1S-6PE 0.2 to 6.0 24 to 10
BY1S-10PE 0.2 to 10 24 to 8

Internal Connection
Standard terminal block Ground terminal block
Terminal
Part No. Internal Connection Part No. Internal Connection
BY1S-2.5 BY1S-2.5PE Socket terminal for jumper
BY1S-4 BY1S-4PE
BY1S-6 BY1S-6PE PE PE PE function ground terminal

BY1S-10 BY1S-10PE

6
BY1S Spring Clamp Termina Blocks

Spring Clamp Terminal Blocks All dimensions in mm

Part No. BY1S-2.5 BY1S-4 BY1S-6 BY1S-10

Appearance / Width: 5.0 mm Width: 6.0 mm Width: 8.0 mm Width: 10.0 mm


Standard terminal block

Dimensions Weight: Approx. 5.6g Weight: Approx. 8.2g Weight: Approx. 16g Weight: Approx. 23.6g
54.5 ø8.7
42.6 ø5.1 51.0 ø6.8
See page 6 38.6 ø4.2
for internal 59.0 76.6
73.7

10.0
connection 52.9

6.0

8.0
diagram 5.0 36.3 44.8 45.2
32.2

33.1

37.5

41.8
32.4

When using When using When using When using


DIN Rail: 35.3 DIN Rail DIN Rail: 35.9 DIN Rail DIN Rail: 40.4 DIN Rail DIN Rail: 42.3 DIN Rail
Ordering No. BY1S-2.5 BY1S-4 BY1S-6 BY1S-10
Package Quantity 50 50 50 50
Part No. BY1S-2.5PE BY1S-4PE BY1S-6PE BY1S-10PE
Ground Ground terminal block

Appearance/ Width: 5.0 mm Width: 6.0 mm Width: 8.0 mm Width: 10.0 mm


Dimensions Weight: Approx. 8.2g Weight: Approx. 11g Weight: Approx. 20.4g Weight: Approx. 31.2g

51.0 54.5 ø8.7


ø6.8
See page 6 42.6 ø5.1
38.6 ø4.2
for internal
73.7 76.6
connection

10.0
52.9 59.0
8.0
diagram 44.8 45.2
6.0
5.0

32.2 36.3
37.5

41.8
33.1
32.4

When using DIN Rail When using DIN Rail When using DIN Rail When using DIN Rail
DIN Rail: 35.3 (BAP) DIN Rail: 35.9 (BAP) DIN Rail: 40.4 (BAP) DIN Rail: 42.3 (BAP)

Ordering No. BY1S-2.5PE BY1S-4PE BY1S-6PE BY1S-10PE


Package Quantity 50 50 50 50
Standards IEC/EN UL/c-UL IEC/EN UL/c-UL IEC/EN UL/c-UL IEC/EN UL/c-UL
Specification / Ratings

Insulation Voltage
600V 600V 800V 600V 800V 600V 800V 600V
(Note 1)
Wire Size 0.2 to 2.5 mm2 28 to 12AWG 0.2 to 4 mm2 28 to 12AWG 0.2 to 6 mm2 24 to 10AWG 0.2 to 10 mm2 24 to 8AWG
Rated Current
24A 18A 32A 20A 41A 30A 57A 38A
(Note 1)
Recommended Wire
8 to 9 mm 9 to 10 mm 12 to 13 mm 15 to 16 mm
Strip Length
End Stop BY9Z-SEW35
End Plate BY9Z-SEP1 BY9Z-SEP4 BY9Z-SEP7 BY9Z-SEP9
Accessories

BY9Z-W5, BY9Z-W5Z-
Marking Strip BY9Z-W6, BY9Z-W6Z-, BY9Z-W6K-
BY9Z-W5K-
DIN rail (Note 2) BAA1000 (Aluminum), BAP1000 (Steel)
Jumper
BY9Z-SQV-2.5/2 BY9Z-SQV-4/2 BY9Z-SQV-6/2 BY9Z-SQV-10/2
(2, 3 Pole)
BY9Z-SQV-2.5/3 BY9Z-SQV-4/3 BY9Z-SQV-6/3 BY9Z-SQV-10/3
(Note 3)
Note 1: E xcept ground terminal blocks.
Note 2: U se BAP1000 (steel) for ground terminal blocks.
Note 3: C annot be used on ground terminal blocks.

7
BY Series Terminal Blocks (Accessories)

End Stop
Part No. Applicable Terminal Block
Appearance Package Quantity Dimensions Remarks
(Ordering No.) (Part No.)

M3 (slotted)
• Material
BY1K-2.5N, BY1K-2.5NPE 56.0 Housing: Polyamide (UL94V-0)
BY1K-4N, BY1K-4NPE 8.0 Brackets, Screw:
BY9Z-KEW35/2 50
BY1K-6N, BY1K-6NPE Steel (Zinc plated trivalent
BY1K-10N, BY1K-10NPE chromate)

47.0
• Weight: Approx. 15.3g

M4 (slotted)
• Material
BY1K-16, BY1K-16PE 56.0 Housing: Polyamide (UL94V-0)
12.0
BY1K-35, BY1K-35PE 50 Brackets, Screw:
BY9Z-KEW35/1
BY1K-50, BY1K-50PE Steel (Zinc plated trivalent
chromate)

63.0
BY1K-95, BY1K-95PE
• Weight: Approx. 31.3g

BY1S-2.5, BY1S-2.5PE 55.0 • Material


BY1S-4, BY1S-4PE 6.0 Housing: Polyamide (UL94V-0)
BY9Z-SEW35 50
BY1S-6, BY1S-6PE Brackets: Stainless

40.2
BY1S-10, BY1S-10PE • Weight: Approx. 7.7g

End Plate
Part No. Applicable Terminal Block
Appearance Package Quantity Dimensions Remarks
(Ordering No.) (Part No.)

56.5 1.5
• Material: Polyamide (UL94V-0)
BY9Z-KEP2 BY1K-16, BY1K-35 100
• Weight: Approx. 4.8g
51.3

40.6 1.5
BY1K-2.5N, BY1K-4N 100 • Material: Polyamide (UL94V-0)
BY9Z-KEP6 • Weight: Approx. 2.2g
36.0

BY1K-6N, BY1K-10N

21.2
52.9
• Material: Polyamide (UL94V-0)
BY9Z-SEP1 BY1S-2.5, BY1S-2.5PE 100
• Weight: Approx. 1.9g
1.5

21.9
59.0
• Material: Polyamide (UL94V-0)
BY9Z-SEP4 BY1S-4, BY1S-4PE 100
• Weight: Approx. 2.2g
1.5

26.3
73.7
• Material: Polyamide (UL94V-0)
BY9Z-SEP7 BY1S-6, BY1S-6PE 100
• Weight: Approx. 3.2g
1.5

28.5
76.6
• Material: Polyamide (UL94V-0)
BY9Z-SEP9 BY1S-10, BY1S-10PE 100
• Weight: Approx. 3.7g
1.5

8
BY Series Terminal Blocks (Accessories)

Jumpers
Applicable Maximum
Part No. Package
Appearance Poles Terminal Block Current Dimensions
(Ordering No.) Quantity
(Part No.) (Note)
2 BY9Z-KQV-2.5/2 M2.6 (slotted)

3 BY9Z-KQV-2.5/3 A 7.1 Length A


BY1K-2.5N 32A 100 3.8 2 Poles: 8.9 Weight: Approx. 1.5g
4 BY9Z-KQV-2.5/4 3 Poles: 14.0 Weight: Approx. 2.4g
4 Poles: 19.1 Weight: Approx. 3.2g
10 BY9Z-KQV-2.5/10 5.1 10 Poles: 49.7 Weight: Approx. 8.1g

2 BY9Z-KQV-4/2 41A M3 (slotted)


A 7.5 Length A
3 BY9Z-KQV-4/3 18.0 2 Poles: 10.5 Weight: Approx. 2.4g
BY1K-4N 100 4.4
3 Poles: 16.6 Weight: Approx. 3.7g
4 BY9Z-KQV-4/4 32A
4 Poles: 22.7 Weight: Approx. 4.8g
6.1 10 Poles: 59.3 Weight: Approx. 12.7g
10 BY9Z-KQV-4/10
2 BY9Z-KQV-6/2 M3 (slotted)
A 7.7 Length A
3 BY9Z-KQV-6/3 100 18.0 2 Poles: 14.5 Weight: Approx. 3.3g
BY1K-6N 50A 6.3
3 Poles: 22.5 Weight: Approx. 5.0g
4 BY9Z-KQV-6/4 4 Poles: 30.5 Weight: Approx. 6.8g
50 8.0 10 Poles: 78.5 Weight: Approx. 17.7g
10 BY9Z-KQV-6/10
2 BY9Z-KQV-10/2 M3 (slotted)
A 7.6 Length A
3 BY9Z-KQV-10/3 100 18.5 2 Poles: 17.0 Weight: Approx. 3.7g
BY1K-10N 57A 7.0 3 Poles: 27.0 Weight: Approx. 5.7g
Image: BY9Z-KQV-2.5/3
4 BY9Z-KQV-10/4 4 Poles: 37.0 Weight: Approx. 7.4g
10.0 10 Poles: 97.0 Weight: Approx. 19.7g
10 BY9Z-KQV-10/10 50

85A M4 (slotted)
2 BY9Z-KQV-16/2
9.6 A
10.2
3 BY9Z-KQV-16/3 BY1K-16 50 Length A
27.0 2 Poles: 21.6 Weight: Approx. 9.0g
76A
3 Poles: 33.6 Weight: Approx. 13.5g
4 BY9Z-KQV-16/4 12.0 4 Poles: 45.6 Weight: Approx. 18.1g
Image: BY9Z-KQV-50/3
2 BY9Z-KQV-35/2 138A M4 (slotted) 8.8
50 11.0 A 26.8
3 BY9Z-KQV-35/3 BY1K-35 Length A
2 Poles: 28.8 Weight: Approx. 13.1g
112A
3 Poles: 44.8 Weight: Approx. 19.8g
4 BY9Z-KQV-35/4 25 16.0 4 Poles: 60.8 Weight: Approx. 26.6g

M6 (slotted) 10.0
2 BY9Z-KQV-50/2
10.0 A 20.4
• Material
Insulation housing: Polyamide (UL94V-0) BY1K-50 150A 25
Length A
Bus bar: Copper alloy (Tin coated)
2 Poles: 32.0 Weight: Approx. 25.7g
Screw: Steel (Zinc plated 3 BY9Z-KQV-50/3
3.0

trivalentchromate) 20.0 3 Poles: 52.0 Weight: Approx. 39.8g

2.8
A
2 BY9Z-SQV-2.5/2 2.8

BY1S-2.5 24A 100


27.3

Length A
2 Poles: 9.0 Weight: Approx. 1.2g
3 BY9Z-SQV-2.5/3 3 Poles: 14.0 Weight: Approx. 1.9g
5.0

2.8
A
2 BY9Z-SQV-4/2 3.8
BY1S-4 32A 100
31.3

Length A
Image: BY9Z-SQV-2.5/3 3 BY9Z-SQV-4/3 2 Poles: 10.85 Weight: Approx. 2.0g
3 Poles: 16.90 Weight: Approx. 3.2g
6.0

2.8
A
2 BY9Z-SQV-6/2 5.6

BY1S-6 41A 100


34.0

Length A
• Material
2 Poles: 14.65 Weight: Approx. 3.3g
Insulation housing: Polyamide (UL94V-0) 3 BY9Z-SQV-6/3
Bus bar: Copper alloy (Tin coated) 8.0 3 Poles: 22.70 Weight: Approx. 5.1g

Note: Make sure that the total current to the jumper does not exceed the maximum current of each model.

9
BY Series Terminal Blocks (Accessories)

Jumpers
Part No. Applicable Terminal Maximum Rated Package
Appearance Poles Dimensions
(Ordering No.) Block (Part No.) Current (Note) Quantity

2 BY9Z-SQV-10/2 A
6.2 4.0

27.0
Image: BY9Z-SQV-10/2 BY1S-10 57A 100 10.0
• Material
Length A
Insulation housing:
Polyamide (UL94V-0) 3 BY9Z-SQV-10/3 2 Poles: 16.2 Weight: Approx.4.7g
Bus bar: Copper alloy 3 Poles: 26.2 Weight: Approx.7.4g
(Tin coated)

Note: Make sure that the total current to the jumper does not exceed the maximum current of each model.

DIN Rails (35mm-wide) Specify Ordering No. when ordering DIN rails.
Part No. Ordering No. Material Length Weight Package Quantity Remarks
BAA1000 BAA1000PN10 Aluminum 1000 mm Approx. 200g 1 set (10) For standard terminal blocks

BAP1000 BAP1000PN10 Steel 1000 mm Approx. 320g 1 set (10) For standard and ground terminal blocks

Marking Strip
Part No. Applicable Terminal Block (Part Package
Appearance / Dimensions Remarks Dimensions
(Ordering No.) No.) Quantity
58.3 BY9Z-W5 Blank —
Horizontal print
BY9Z-W5Z-1/50 Numbers 1 to 50 4.9
57.8

BY9Z-W5Z-51/100 23

5.9
BY1K-2.5N, BY1K-2.5NPE Numbers 51 to 100
50
BY1S-2.5, BY1S-2.5PE
2.6 Vertical print
BY9Z-W5K-1/50 Numbers 1 to 50 4.9

•Material: Polyamide (UL94V-0)

23
BY9Z-W5K-51/100 Numbers 51 to 100

5.9
• Weight: 4.7g (per strip)

BY9Z-W6 Blank —
68.3 BY1K-4N, BY1K-4NPE Horizontal print
BY9Z-W6Z-1/50 BY1K-6N, BY1K-6NPE Numbers 1 to 50 5.9
57.8

BY1K-10N, BY1K-10NPE
BY9Z-W6Z-51/100
BY1K-16, BY1K-16PE
23
5.9
Numbers 51 to 100
BY1K-35, BY1K-35PE 50
BY1K-50, BY1K-50PE Vertical print
BY9Z-W6K-1/50 BY1K-95, BY1K-95PE Numbers 1 to 50
2.6 BY1S-4, BY1S-4PE 5.9
BY1S-6, BY1S-6PE
• Material: Polyamide (UL94V-0) BY1S-10, BY1S-10PE
23
BY9Z-W6K-51/100 Numbers 51 to 100
5.9

• Weight: 5.6g (per strip)

BY9Z-W8 Blank —
Horizontal print
5.9
71.6 BY9Z-W8Z-1/40 Numbers 1 to 40

23
64.0

12.0

BY9Z-W8Z-41/80 BY1K-16, BY1K-16PE Numbers 41 to 80


BY1K-35, BY1K-35PE 25
BY1K-50, BY1K-50PE
BY1K-95, BY1K-95PE Vertical print
2.6 5.9
BY9Z-W8K-1/40 Numbers 1 to 40
23
12.0

• Material: Polyamide UL94V-0) BY9Z-W8K-41/80 Numbers 41 to 80


• Weight: 6.1g (per strip)

Horizontal print 1 2 3 4 5 6 7 8 9 10
Vertical print
10
1
2
3
4
5
6
7
8
9

(numbers 1 to 50) (numbers 1 to 50)


11 12 13 14 15 16 17 18 19 20
11
12
13
14
15
16
17
18
19
20

21 22 23 24 25 26 27 28 29 30
21
22
23
24
25
26
27
28
29
30

31 32 33 34 35 36 37 38 39 40
31
32
33
34
35
36
37
38
39
40

41 42 43 44 45 46 47 48 49 50
41
42
43
44
45
46
47
48
49
50

10
BY Series Terminal Blocks (Accessories)

Calculating DIN Rail Lengths and Mounting Centers All dimensions in mm.

Use the formula below to calculate the length of the DIN rail and Notes
mounting centers. • This formula is for calculating the maximum rail length includ-
BAA and BAP DIN rails ing tolerance. Depending on the combination of terminal blocks,
L1 (rail length)= 12.5 × N the required rail length may be shorter than the calculated value,
L2 (mounting centers)= L1 – 25 particularly when many terminal blocks are combined.
• When mounting BY1K-50 or BY1K-50PE with BY1K-95 or BY1K-
(A+0.1)×n+B+C 95PE next to each other, cut off the protruding part of BY1K-50 and
N= BY1K-50PE using nippers.
12.5

Note: However, N is the rounded up numerical number from the


calculated value of N.
(Example: N for 19.1 is 20)
A: Thickness of each terminal block
B: Thickness of end plate
C: Thickness of end stop when using 2 pieces of:
BY9Z-SEW35 = 53.0 mm
BY9Z-KEW35/2 = 55.0 mm
BY9Z-KEW35/1 = 59.0 mm
n: The number of terminal blocks Cut off the protruding part using
nippers

BY1K BY1S

BY1K-10NPE BY1K-16 BY9Z-SEP4 BY1S-6


BY1K-6NPE BY1S-4PE
BY1K-35 BY1S-6PE
BY1K-4NPE BY1S-4
BY9Z-KEP2
BY9Z-SEP7
BY1K-2.5NPE BY1K-16PE
BY1S-10
BY9Z-KEP6 BY1K-35PE BY9Z-SEP1
BY1K-10N BY1S-10PE
BY1K-50 BY1S-2.5PE
BY1K-6N BY1K-50PE BY1S-2.5 BY9Z-SEP9
BY1K-4N
BY1K-95 End Stop End Stop
BY1K-95PE
BY1K-2.5N
End Stop
End Stop

5.0 1.5
5.1 5.0 10.0
6.1 1.5 1.5
8.0 6.0 10.0
1.5 6.0
10.0 8.0
1.5 16.0   16.0 20.0 25.0 1.5 8.0
5.2
12.0 12.2 L2 (mounting centers)
6.2
L1 (rail length)
8.2 10.2
L2 (mounting centers)
L1 (rail length)

11
BY Series Terminal Blocks (Instructions)

Safety Precautions
• Remove power to the terminal blocks before starting installation, • Do not apply excessive load or shock to the terminal block. Other-
removal, wiring, maintenance, and inspection of the products. Failure wise damages may occur.
to remove power may cause electrical shock, fire, or malfunction. • Do not apply excessive shock to the connected wires. Otherwise,
• For wiring, use wires of proper size to meet voltage and current terminal blocks may be damaged and cause conduction failure.
requirements. • Do not use in places where the terminal blocks are subject to salt
• Make sure that terminal blocks and wires are connected securely. contaminated water, oil, and chemicals.
Otherwise, abnormal heat may be generated and cause fire.
• Make sure that cut wire ends and chipping from drilling do not enter
into the inside of the product at the time of installation and wiring. Cut
wire ends and chipping inside the product may cause fires, failures,
and poor conductivity.
• Make sure to use under the voltage and electric current suitable for
terminal blocks. Using under incorrect voltage and electric current
may cause fires and failures.

Operating Instructions

DIN Rail Mounting • Be sure to install an end plate when using a terminal block with an
open side that has metal parts.
• Use 35mm-wide DIN rail (BAA1000 or BAP1000) when mounting
BY1K or BY1S standard terminal blocks. Push

• When the BY1K and BY1S ground terminal blocks are mounted on
the 35mm-wide DIN rail, the conductive metal inside the terminal
blocks will come in direct contact with the DIN rail, enabling easy
Removing
ground connection. Therefore, make sure that the DIN rail is made of hook
steel (BAP1000). Mounting on alumite coated DIN rail (BAA1000) may
cause poor conductivity. Fixing hook

Attach the fixing hook side


of the terminal block to the
Contact DIN rail rail.
part Contact
part
• If the terminal block requires an end plate, install the end plate and
secure with a end stop.
If the terminal block does not require an end plate, simply install an
end stop.
Conductive metal DIN rail (steel) • If terminal blocks of different sizes are mounted on a single rail,
install an end plate on the open side of the terminal block to hide the
• BY1K and BY1S ground terminal blocks can be used as a protective internal metal parts.
conductor (PE function) by connecting to a 35mm-wide steel DIN rail • To remove the terminal block, insert a screwdriver between the
(BAP1000) but cannot be used as a PEN function conductor. removing hook and push up.
• See page 2 for BY1K internal connection diagram. Note that using a screwdriver with anti-slip coating on the tip will
See page 6 for BY1S internal connection diagram. make the terminal block easier to remove.
Make sure that excessive force is not applied when removing the
Installation terminal block. Removing the terminal block with excessive force
applied on the top may cause deformation or damage to the removing
hook.
BY1K and BY1S Standard Terminal Blocks • Installation and removal of terminal blocks to and from DIN rails
BY1S Ground Terminal Block should take place in an environment of 0˚C or higher.
• Install the end stop on one side of the DIN rail. Installation and removal in low temperatures (below 0˚C) may cause
• Install the terminal block to the DIN rail, ensuring there is no gap. To damage to the removing hook.
install the terminal block, attach the fixing hook to the side of the DIN
rail and push the other side (removing hook side) to mount on the Screwdriver
DIN rail. Make sure that excessive force is not applied to the terminal
block. Note that the front and back sides of the terminal block are
correctly mounted so that the metal parts visible from the open side
of the terminal block do not contact each other.

Push
Removing
hook DIN rail

12
BY Series Terminal Blocks (Instructions)

BY1K Ground Terminal Blocks • Tighten the center mounting screw of the ground terminal block using
• Install the end stop on one side to the DIN rail. the applicable tool mentioned in table 1. Tighten at the recommended
tightening torque. If the tightening torque is insufficient, heating or
• Mount the terminal block to the DIN rail, ensuring there is no gap. fires may occur.
To mount, loosen the mounting screw at the center of the ground
terminal block and mount on the DIN rail. Check that the joint of the • To remove, loosen the center mounting screw of the ground terminal
ground terminal block is securely attached to the DIN rail. Make sure block. Make sure that the mounting screw is fully loosened before
that the ground terminal block is correctly mounted on the DIN rail. removing. Removing forcibly may cause deformation or damage to
Otherwise, heating or fire may occur. the terminal block.
Tighten the mounting screw.
Wiring
Mount the
terminal block on BY1K Screw Clamp Terminal Blocks
the DIN rail. • Stranded wires, solid wires, and stranded wires with ferrules or blade
terminals can be connected to BY1K screw clamp terminal blocks.
Make sure that
the terminal • Tighten the terminal screw to the recommended tightening torque
DIN rail (steel) block is secured using the applicable tool mentioned in table 2.
to the DIN rail.
• Use commercially available ferrules and crimping tools.
DIN rail (steel) When using ferrules or blade terminals, see table 3 for dimensions for
recommended ferrules or blade terminals.

Table 1 Applicable Tools for BY1K Ground Terminal Block Mounting Screw
Mounting Recommended Tools
Mounting
Part No. Screw Tightening Torque
Screw Type Type Shape of Tool (Note) Width A (mm)
Size (N·m)
BY1K-2.5NPE M2.6 Slotted 0.4 to 0.5 2.5 to 3.0
BY1K-4NPE M3 Slotted 0.5 to 0.64 2.5 to 3.0
BY1K-6NPE M4 Slotted 1.03 to 1.38 3.5 to 4.0
Slotted screwdriver Width A (mm) slotted screwdrivers with a straight blade tip can be used.
BY1K-10NPE M4 Slotted 1.03 to 1.38 3.5 to 4.0
BY1K-16PE M3 Slotted 0.5 to 0.6 3.0 to 3.5
BY1K-35PE M3 Slotted 0.52 to 0.65 3.0 to 3.5

Cross Slotted screwdriver Width A (mm) slotted screwdrivers with a straight blade tip can be used. 4.0 to 5.5
BY1K-50PE M5 recessed + 2.4 to 3.2
slotted Cross recessed screwdriver PH2 shaped (DIN7438/ISO8764) or H shaped No.2 (JIS B 4633) —

Cross Slotted screwdriver Width A (mm) slotted screwdrivers with a straight blade tip can be used. 5.5
BY1K-95PE M6 recessed + 2.6 to 3.7
slotted Cross recessed screwdriver PH2 shaped (DIN7438/ISO8764) or H shaped No.2 (JIS B 4633) —

Table 2 Applicable Tools for BY1K Standard Terminal Block Terminal Screw
Terminal screw Recommended Tightening Torque (N·m) Tools
Terminal Block Part No. Terminal
Screw Type UL/c-UL IEC/EN Type Shape of Tool (Note) Width A (mm)
Screw Size
BY1K-2.5N M2.6 Slotted 0.56 0.4 to 0.6 2.5 to 3.0
BY1K-4N M3 Slotted 1.13 0.5 to 1.0 3.0 to 3.5
Width A (mm) slotted screwdrivers
BY1K-6N M4 Slotted 1.58 0.8 to 1.6 Slotted 3.5 to 4.0
with a straight blade tip can be
BY1K-10N M4 Slotted 2.15 1.2 to 2.4 Screwdriver 3.5 to 4.0
used.
BY1K-16 M5 Slotted 3.5 2.0 to 4.0 4.0 to 5.5
Standard
Terminal BY1K-35 M6 Slotted 5.8 2.5 to 5.86 4.0 to 5.5
Block Hexagon
Size No. 5
BY1K-50 M6 socket 6.0 4.6 to 6.09 —
Hexagon (JIS B 4648/ISO2936)
head cap
Socket Screw
Hexagon
Keys Size No. 6
BY1K-95 M8 socket 16.8 8.0 to 17.25 —
(JIS B 4648/ISO2936)
head cap
BY1K-2.5NPE M2.6 Slotted 0.46 to 0.6 0.46 to 0.6 Width A (mm) slotted screwdrivers 2.5 to 3.0
Slotted
with a straight blade tip can be
BY1K-4NPE M3 Slotted 0.6 to 0.7 0.6 to 0.7 Screwdriver 3.0 to 3.5
used.
Width A (mm) slotted screwdrivers
Slotted
BY1K-6NPE M3.5 Slotted 1.15 to 1.6 1.15 to 1.6 with a straight blade tip can be 3.5 to 4.0
Screwdriver
used.
Ground BY1K-10NPE M4 Slotted 1.5 to 1.8 1.5 to 1.8 Width A (mm) slotted screwdrivers 3.5 to 4.0
Terminal Slotted
BY1K-16PE M5 Slotted 4.0 2.07 to 4.02 with a straight blade tip can be 4.0 to 5.5
Block Screwdriver
BY1K-35PE M6 Slotted 6.2 2.5 to 5.86 used. 4.0 to 5.5
Hexagon
Size No. 5
BY1K-50PE M6 socket 6.1 6.09 to 8.05 —
Hexagon (JIS B 4648/ISO2936)
head cap
Socket Screw
Hexagon
Keys Size No. 6
BY1K-95PE M8 socket 12 6.9 to 10.35 —
(JIS B 4648/ISO2936)
head cap
Note: Shape of screwdriver
A

13
BY Series Terminal Blocks (Operating Instructions)

• When using bare ferrules or bare blade terminals, make sure that an 3. To remove the wiring, loosen the terminal screw with an applicable
insulation sheath is applied. tool and remove the wire, ferrule, or blade terminal.
• If stranded wires are used without ferrules or blade terminals, make 1
sure that wires are not separated. Loosen the terminal screw so that
• When tightening the terminal screw while holding the terminal block a wire, ferrule, or blade terminal can
be inserted.
in your hands, be careful not to injure your fingers with the tip of the
screwdriver.
Cage clamp

Insert an applicable wire (stranded, solid),


Table 3 Dimensions of recommended ferrules/blade terminals recommended ferrule, or a wire with a recommended
Dimensions of applicable ferrules / rod terminal crimped, all the way to the end.
2
Terminal blade terminals
Part No.
Block A B (max.) C (max.) Stranded wire
(mm) (mm) (mm) Solid wire
BY1K-2.5N 8 to 10 2.5 4.9 Ferrule
BY1K-4N 8 to 10 3.5 5.9 Blade terminal
BY1K-6N 10 to 12 4.3 7.8
Cage clamp
Standard BY1K-10N 10 to 12 6.2 9.8
Terminal
Block BY1K-16 15 to 17 7.1 11.8 Connect wires by tightening the terminal screw at
BY1K-35 16 to 18 10 15.8 the recommended tightening torque.
BY1K-50 20 to 25 12.6 19.8
BY1K-95 30 to 35 16.6 24.8
BY1K-2.5NPE 8 to 10 2.4 5.0
BY1K-4NPE 8 to 10 3.1 6.0
BY1K-6NPE 10 to 12 4.3 8.0
Ground BY1K-10NPE 10 to 12 5.4 10.0
Terminal 3
Remove a wire, ferrule, or rod terminal by loosening the
Block BY1K-16PE 14 to 18 7.1 12.0
terminal screw.
BY1K-35PE 14 to 18 10 15.8
BY1K-50PE 20 to 25 12.6 20.0
BY1K-95PE 25 to 30 16.1 24.8
• Ferrule dimensions (mm)
(Standard terminal with Insulation sleeve) (Two wires with insulation sleeve)
A A C
B
B

• Center-pin terminal dimensions (mm)


BY1S spring clamp terminal block
(with insulation terminal) • Stranded wires, solid wires, and stranded wires with ferrules or blade
A terminals can be connected to BY1S spring clamp terminal blocks.
• U se the tools mentioned in the table 4 below for wiring terminal
C

blocks.
B

Table 4 Applicable tools for BY1S terminal block


Connecting and removing wires on BY1K terminal blocks
Tools
1. Loosen the terminal screw with an applicable tool so that a wire, Terminal
ferrule or blade terminal can be inserted in the cage clamp. Part No. Width A
Block Type Shape of Tool (Note)
(mm)
2. Insert an applicable wire (stranded, solid) with insulation stripped
to the standard length, or a recommended crimped ferrule or blade BY1S-2.5 2.5 to 3.0
terminal, all the way to the end. Use a single wire, ferrule, or blade Standard BY1S-4 2.5 to 4.0
Terminal
terminal to a single cage clamp. If two wires are connected to a Block BY1S-6 3.5 to 4.5
single cage clamp, make sure to use a recommended ferrule or Width A (mm) slotted
BY1S-10 Slotted screwdrivers with a 3.5 to 5.5
blade terminal that allow two wires to be inserted. BY1S-2.5PE Screwdriver straight blade tip can 2.5 to 3.0
When doing so, use applicable wires, recommended ferrules or Ground
be used.
BY1S-4PE 2.5 to 4.0
blade terminals for connecting wires. Use of inappropriate wires, Terminal
Block BY1S-6PE 3.5 to 4.5
ferrules, and blade terminals may cause heating and fire.
After inserting wires, wires can be connected by tightening the BY1S-10PE 3.5 to 5.5
terminal screw with an applicable tool. Note: Shape of screwdriver
Make sure to tighten the mounting screw at the recommended
tightening torque. If fastening torque is insufficient, heating or fires
A

may occur. Confirm that the wire is connected securely by pulling it


lightly after wiring.

14
BY Series Terminal Blocks (Operating Instructions)

• U
 se commercially available ferrules and crimping tools. Connecting and removing wires
See table 5 on dimensions for recommended ferrules or blade 1. 2. Insert an applicable screwdriver to the square hole 1 in an angle
terminals. all the way to the end to open the spring inside the terminal block.
Make sure to use an applicable screwdriver and insert it to the
Table 5 Dimensions for Recommended ferrules, blade square hole 1 where the wire needs to be connected.
terminals Do not add excessive force to the spring when inserting the
Dimensions of applicable ferrules screwdriver. The spring may be deformed.
Terminal / blade terminals 3. With the screwdriver inserted, insert an applicable wire (stranded,
Part No. solid) with the insulation removed to the standard length, or a wire
Block A B (max.) C (max.)
(mm) (mm) (mm) crimped with ferrule or blade terminal, all the way to the end in
BY1S-2.5 8 to 9 1.6 4.8
round hole 2 . Note that only a single wire, ferrule, or blade terminal
Standard can be connected to a single round hole 2 .
BY1S-4 9 to 10 2.6 5.8
Terminal 4. P ull out the screwdriver. Make sure that wiring is properly connected
BY1S-6 12 to 13 3.2 7.8
Block by pulling the wires lightly.
BY1S-10 15 to 16 3.5 9.8 • To remove a wire, insert an applicable screwdriver to square hole 1
BY1S-2.5PE 8 to 9 1.6 4.8 all the way to the end to open the spring. After removing the wire,
Ground BY1S-4PE 9 to 10 2.6 5.8 ferrule, or blade terminal, remove the screwdriver.
Terminal
Block BY1S-6PE 12 to 13 3.2 7.8 Do not add excessive force to the spring. The spring may be de-
BY1S-10PE 15 to 16 3.5 9.8 formed.
• If two wires are connected to a single round hole 2 make sure to
Ferrule dimensions (mm)
use a recommended ferrule or blade terminal that allow two wires to
( Standard terminal with Insulation sleeve) (Two wires with insulation sleeve)
A C
be inserted.
A Make sure to use an applicable wire with insulation removed at the
standard length, ferrule, or blade terminal for wire connection. Use of
B

inappropriate wires, ferrules, or blade terminals may cause heating


B

and fire.
Center-pin terminal dimensions (mm) Screwdriver
(with insulation terminal)
A
1.
C

Insert a screwdriver to the


B

square hole 1 .

• When using bare ferrules or bare blade terminals, make sure that an Wire
insulation sheath is applied. Screwdriver
• If stranded wires are connected without ferrules or blade terminals,
2.
make sure that wires are not separated.
• When tightening the terminal screw while holding the terminal block The screwdriver opens
in the hands, be careful not to injure your fingers with the tip of the the spring inside.
screwdriver.
• Top view of the terminal block
Holes on a terminal block Wire Screwdriver
1 : Square hole for screwdrivers
2 : Holes for inserting wires, ferrules and blade terminals 3.
3 : Square hole for jumpers
Insert the wire to hole 2 .

[Two wire connection type]

2 Wire
1
4.

Remove the screwdriver.

BY9Z-SQV jumper is exclusive for BY1S standard terminal blocks and


cannot be used for ground terminal blocks.

15
BY Series Terminal Blocks (Operating Instructions)

Installing and Removing Accessories BY9Z-SEW35


• The applicable rail is a 35mm-wide DIN rail (BAA1000, BAP1000).
1) Installing and removing end stops • Hook the fixing hook of the end stop on the DIN rail and push from the
top to install.
BY9Z-KEW35/2, BY9Z-KEW35/1 [Installing end stop BY9Z-SEW35]
• The applicable rail is a 35mm-wide DIN rail (BAA1000, BAP1000). Push from the top.
• With the mounting screw at the center of the end stop loosened,
install the end stop by hooking the mounting hook to the DIN rail and
pushing down the other hook from the top.
• The end stop will be secured by tightening the mounting screw on the
center.
Make sure to tighten the mounting screw at the recommended
tightening torque.
Recommended tightening torque
Mounting
BY9Z-KEW35/2: 0.5 to 0.7 N·m hook
BY9Z-KEW35/1: 0.8 to 1.15 N·m Hook the fixing hook to
DIN rail the DIN rail.
[Installing end stops BY9Z-KEW35/2 and BY9Z-KEW35/1]
• To remove the end stop, hook the screwdriver to the removing hook
and push up.
Lower the other Note that a screwdriver with coating on the tip (for anti-slipping)
mounting hook to makes it easier to remove.
the DIN rail. Do not add excessive force to the hook. Removing the end stop forc-
ibly may cause deform or damage to the hook.
[Removing end stop BY9Z-SEW35]
Screwdriver

Hook the mounting hook


DIN rail to the DIN rail.

Tighten at the recommended tightening


torque.

Push up

Removing
hook
DIN rail

• Installation and removal of the end stop to the DIN rail should take
place in an environment of 0˚C minimum.
Installation and removal in low temperature environment (below 0˚C)
DIN rail may cause damage to the removing hook.

• To remove the end stop, loosen the mounting screw and move the 2) Installing the end plate
end stop to one side push the hook to the other side and lift up.
• S ecure the end plate by pressing the protrusion of the end plate into
[Removing end stop BY9Z-KEW35/2 and BY9Z-KEW35/1] the recess of the terminal block.
Loosen the mounting screw.
[Installing the end plate]

Push in the end plate.


Lift up the hook on
the on the other
side.

Move the end stop to one side.


Protrusion of
the end plate

16
BY Series Terminal Blocks (Operating Instructions)

3) Installing and removing the marking strip • When installing a jumper to BY1K-50 terminal blocks, break and
• Install the marking strip by pressing the legs of the marking strip into remove the plastic at the center of the upper surface and the side of
the hole for inserting the marking strip in the terminal block. the terminal block (2 locations) with pliers and install the jumper.

[Installing the marking strip] [Removing the plastic of BY1K-50]


Legs of the marking strip

Push

Hole for securing


the marking strip
Pliers
Top center of the
terminal block
• To remove the marking strip, insert a tool such as a slotted screw-
driver into the gap between the marking strip and the terminal block,
Side center of the
and push out.
terminal block

[Removing the marking strip] Slotted screwdriver

Insert a screwdriver and Break and remove the top center


push out. and side surface of the terminal
block (2 areas) with a pliers.

4) Installing and removing jumpers • Tighten the mounting screw of the jumper with the applicable tool
and tightening torque described in table 6.
BY9Z-KQV
• Select an appropriate jumper for the terminal block. Table 6 Applicable tool and tightening torque for BY9Z-KQV
Insert the jumper into the square hole at the center of the upper Tools
Tightening
surface of the terminal block. Screw Maximum
Part No. Shape of Tool Length A Torque
Size Type Current
For models BY9Z-KQV-2.5 through BY9Z-KQV-10, insert so that the (Note) (mm) (N·m)
slit of the jumper fits into the cutout of the square hole on the terminal BY9Z-KQV-2.5/2
block. BY9Z-KQV-2.5/3
M2.6 2.5 to 3.0 0.4 to 0.7 32A
[Installing jumpers BY9Z-KQV-2.5 to BY9Z-KQV-10] BY9Z-KQV-2.5/4
BY9Z-KQV-2.5/10
Slit Insert so that the slit of the BY9Z-KQV-4/2 41A
Jumper jumper fits into the cutout of
the square hole. BY9Z-KQV-4/3
M3 3.0 to 3.5 0.5 to 0.7
BY9Z-KQV-4/4 32A
Square hole
Insert BY9Z-KQV-4/10
Cutout BY9Z-KQV-6/2
BY9Z-KQV-6/3 Width A
M3 3.5 to 4.0 0.5 to 0.7 50A
BY9Z-KQV-6/4 (mm) slotted
BY9Z-KQV-6/10 screwdrivers
Slotted
with a
BY9Z-KQV-10/2 screwdriver
straight
BY9Z-KQV-10/3 blade tip can
M3 be used. 3.5 to 4.0 0.5 to 0.7 57A
BY9Z-KQV-10/4
BY9Z-KQV-10/10
For models BY9Z-KQV-16 through BY9Z-KQV-50, the jumper can be BY9Z-KQV-16/2 85A
installed in both directions. BY9Z-KQV-16/3 M4 4.0 to 5.5 1.2 to 1.8
76A
BY9Z-KQV-16/4
[Installing jumpers BY9Z-KQV-16 to BY9Z-KQV-50]
BY9Z-KQV-35/2 138A
Jumper The jumper can be BY9Z-KQV-35/3 M4 3.5 to 4.0 1.2 to 1.8
installed in both 112A
BY9Z-KQV-35/4
directions.
BY9Z-KQV-50/2
M6 4.0 to 5.5 2.5 to 4.5 150A
BY9Z-KQV-50/3
Insert Square hole
Note: Shape of screwdriver
A

17
BY Series Terminal Blocks (Operating Instructions)

• To remove the jumper, loosen the mounting screw of the jumper. BY9Z-SQV
• Make sure that the total current to the jumper does not exceed the • Select a jumper suitable for the model of the terminal block used and
maximum current of each model. the number of jumper poles.
• For BY9Z-KQV-2.5 to BY9Z-KQV-35 jumpers, the metal and plastic • A jumper can be connected by simply pushing into the square hole for
parts of unused terminals can be removed by pliers. The mounting the jumper on the upper surface of the terminal block.
screws can also be removed. BY9Z-SQV jumpers are used exclusively for BY1S standard terminal
[Removing unused terminals for BY9Z-KQV-2.5 to 35] blocks and cannot be used for ground terminals.
• Make sure that the total current to the jumper does not exceed the
maximum current of each model.
[Installing BY9Z-SQV]

Jumper
Connect the jumper into
a square hole.
Remove

Break and remove the unused terminals


of the jumpers and remove the Insert
mounting screws.

• For BY9Z-KQV-50 jumpers, mounting screws of unused terminals can


be loosened and removed so that they do not connect with terminal Square holes for
blocks that do not need connection. inserting jumpers

[Removing unused terminals for BY9Z-KQV-50]


• To remove the jumper, hook a slotted screwdriver to the groove of the
insulated plastic part of the jumper and pull out.

[Removing BY9Z-SQV]

Remove Groove
Loosen and remove
unused terminals Screwdriver

• F or BY9Z-SQV, an unused metal part can be broken by pliers and


removed so that they do not connect with terminal blocks that do not
need connection.

[Removing unused terminals of BY9Z-SQV]

Remove
Break the unused metal part with pliers
and remove the terminal.

18
BY Series Terminal Blocks

19
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Singapore IDEC Izumi Asia Pte. Ltd. Tel: +65-6746-1155 info@sg.idec.com China/Shenzhen IDEC (Shenzhen) Corporation Tel: +86-755-8356-2977 idec@cn.idec.com
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Taiwan IDEC Taiwan Corporation Tel: +886-2-2698-3929 service@tw.idec.com

Specifications and other descriptions in this brochure are subject to change without notice.
2017 IDEC Corporation, All Rights Reserved.

EP1565-3 FEBRUARY 2018

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