Professional Documents
Culture Documents
Terminal Blocks
IEC/EN60947-7-1
(Standard terminal block)
EU Low Voltage Directive
IEC/EN60947-7-2
(Ground terminal block)
BY1K-4N 800V 32A 0.5 to 4.0 0.5 to 1.0 600V 30A 22 to 10 1.13 M3
BY1K-6N 800V 57A 0.5 to 6.0 0.8 to 1.6 600V 50A 26 to 8 1.58 M4
BY1K-10N 800V 76A 0.5 to 10 1.2 to 2.4 600V 65A 24 to 6 2.15 M4
BY1K-16 1,000V 76A 2.5 to 16 2.0 to 4.0 600V 78A 14 to 4 3.5 M5
BY1K-35 1,000V 125A 4.0 to 35 2.5 to 5.86 1,000V 114A 10 to 2 5.8 M6
BY1K-50 1,000V 150A 16 to 50 4.6 to 6.09 1,000V 150A 6 to 1/0 (Note) 6.0 M6
BY1K-95 1,000V 232A 35 to 95 8.0 to 17.25 1,000V 230A 2 to 4/0 (Note) 16.8 M8
BY1K-2.5NPE 0.2 to 2.5 0.46 to 0.6 600V 28 to 12 0.46 to 0.6 M2.6
BY1K-4NPE 0.2 to 4.0 0.6 to 0.7 600V 26 to 10 0.6 to 0.7 M3
BY1K-6NPE 0.2 to 6.0 1.15 to 1.6 600V 26 to 8 1.15 to 1.6 M3.5
BY1K-10NPE 0.2 to 10 1.5 to 1.8 600V 24 to 6 1.5 to 1.8 M4
BY1K-16PE 2.5 to 16 2.07 to 4.02 14 to 6 4.0 M5
BY1K-35PE 4.0 to 35 2.5 to 5.86 10 to 2 6.2 M6
BY1K-50PE 16 to 50 6.09 to 8.05 6 to 1/0 (Note) 6.1 M6
BY1K-95PE 35 to 95 6.9 to 10.35 2 to 4/0 (Note) 12.0 M8
Note: S tranded wire only
2
BY1K Screw Clamp Termina Blocks
45.8
45.8
30.5
30.5
28.2
3.8
3.8
6.7
DIN Rail DIN Rail DIN Rail
Appearance /
Dimensions M3 terminal M3.5 terminal
M2.6 terminal 15.7 15.7 M3 18.8 M4
M2.6 screw (slotted) screw (slotted)
screw (slotted) mounting mounting mounting
See page 2 for internal screw screw screw
connection diagram 5.2 (slotted) 6.2 42.8 (slotted) 8.2 (slotted)
42.8 42.8
2.6 3.3 35.9 4.5 39.5
35.9
When using DIN Rail: 47.0
When using DIN Rail: 47.0
When using DIN Rail: 47.0
45.3
45.3
45.3
26.9
27.9
26.9
4.0
4.6
4.0
Stranded )
terminal 0.2 to 2.5mm2 28 to 12AWG 0.2 to 4.0mm2 26 to 10AWG 0.2 to 6.0mm2 26 to 8AWG
block
Rated Current (Note 1) 24A 20A 32A 30A 57A 50A
Standard terminal block: M4 Ground terminal
Terminal Screw Size M2.6 M3
block: M3.5
Standard
terminal 0.4 to 0.6 N·m 0.56 N·m 0.5 to 1.0 N·m 1.13 N·m 0.8 to 1.6 N·m 1.58 N·m
Tightening block
torque Ground
terminal 0.46 to 0.6 N·m 0.46 to 0.6 N·m 0.6 to 0.7 N·m 0.6 to 0.7 N·m 1.15 to 1.6 N·m 1.15 to 1.6 N·m
block
Recommended Wire Strip
8 to 10mm 8 to 10mm 10 to 12mm
Length
End Stop BY9Z-KEW35/2
End Plate (Note 1) BY9Z-KEP6
Accessories
3
BY1K Screw Clamp Termina Blocks
Appearance / Dimensions Weight: Approx. 17.6g Weight: Approx. 31.8g Weight: Approx. 49.4g
M5 terminal screw M6 terminal screw
(slotted) 24.4
M4 terminal screw (slotted) 24.4
See page 2 for internal (slotted) 18.8
connection diagram
10.0 12.0 60.0 16.0 60.0
42.8
62.5
62.5
45.8
35.6
33.6
28.2
7.8
10.1
6.7
Appearance / Dimensions Weight: Approx. 30.1g Weight: Approx. 54g Weight: Approx. 76.6g
61.1
61.1
27.9
33.5
33.5
5.5
8.0
10.3
4
BY1K Screw Clamp Termina Blocks
M8 terminal screw
(Hexagon socket 38.0
M6 terminal screw head cap)
Standard terminal block
88.3
74.4
48.7
41.0
19.6
13.5
M8 terminal screw
M6 terminal screw (Hexagon socket
head cap) 38.0
(Hexagon socket
32.5
Ground terminal block
head cap)
Appearance / Dimensions Width: 20.0 mm Width: 25.0 mm
Weight: Approx. 170.9g Weight: Approx. 278g
32.0 M6 mounting screw
See page 2 for internal
connection diagram 25.0 (cross recessed head + slotted head)
27.0 M6 mounting screw
(cross recessed head + slotted head) 16.3 80.0
20.0
12.8 70.5
When using DIN Rail: 90.0
When using DIN Rail: 75.8
82.6
70.0
19.8
49.0
40.0
12.3
terminal block
(Solid/
Ground
Stranded ) 16 to 50 mm 2
6 to 1/0AWG (Stranded wire only) 35 to 95 mm 2
2 to 4/0AWG (Stranded wire only)
terminal block
Rated Current (Note 1) 150A 150A 232A 230A
Terminal Screw Size M6 M8
Standard
Tightening terminal block 4.6 to 6.09 N·m 6.0 N·m 8.0 to 17.25 N·m 16.8 N·m
torque Ground
terminal block 6.09 to 8.05 N·m 6.1 N·m 6.9 to 10.35 N·m 12.0 N·m
Recommended Wire Strip
Length 20 to 25 mm Standard terminal block: 30 to 35 mm Ground terminal block: 25 to 30 mm
End Stop BY9Z-KEW35/1
End Plate (Note 1) —
Accessories
5
BY1S Spring Clamp Terminal Blocks
Easy wiring with just one screwdriver.
Spring clamp connections promote reduced wiring time.
• Spring clamp terminal blocks ensure high contact reliability with
different wire shapes and sizes.
• Standard and ground terminal blocks mounts on 35 mm DIN rail
allowing easy ground connection.
• Simply remove the wire insulation for wiring. No need to install
crimping terminals or solder wires. One screwdriver can remove and
install wires.
• High vibration resistance.
• Reduces wiring time and maintenance compared to screw clamp
terminal blocks. No need to control torque.
• UL/c-UL recognized and EN compliant
Applicable Standards Mark Certification Organization/File No.
UL1059 UL/c-UL Recognition
CSA C22.2 No.158 File No. E78117
IEC/EN60947-7-1
(Standard terminal block)
EU Low Voltage Directive
IEC/EN60947-7-2
(Ground terminal block)
Internal Connection
Standard terminal block Ground terminal block
Terminal
Part No. Internal Connection Part No. Internal Connection
BY1S-2.5 BY1S-2.5PE Socket terminal for jumper
BY1S-4 BY1S-4PE
BY1S-6 BY1S-6PE PE PE PE function ground terminal
BY1S-10 BY1S-10PE
6
BY1S Spring Clamp Termina Blocks
Dimensions Weight: Approx. 5.6g Weight: Approx. 8.2g Weight: Approx. 16g Weight: Approx. 23.6g
54.5 ø8.7
42.6 ø5.1 51.0 ø6.8
See page 6 38.6 ø4.2
for internal 59.0 76.6
73.7
10.0
connection 52.9
6.0
8.0
diagram 5.0 36.3 44.8 45.2
32.2
33.1
37.5
41.8
32.4
10.0
52.9 59.0
8.0
diagram 44.8 45.2
6.0
5.0
32.2 36.3
37.5
41.8
33.1
32.4
When using DIN Rail When using DIN Rail When using DIN Rail When using DIN Rail
DIN Rail: 35.3 (BAP) DIN Rail: 35.9 (BAP) DIN Rail: 40.4 (BAP) DIN Rail: 42.3 (BAP)
Insulation Voltage
600V 600V 800V 600V 800V 600V 800V 600V
(Note 1)
Wire Size 0.2 to 2.5 mm2 28 to 12AWG 0.2 to 4 mm2 28 to 12AWG 0.2 to 6 mm2 24 to 10AWG 0.2 to 10 mm2 24 to 8AWG
Rated Current
24A 18A 32A 20A 41A 30A 57A 38A
(Note 1)
Recommended Wire
8 to 9 mm 9 to 10 mm 12 to 13 mm 15 to 16 mm
Strip Length
End Stop BY9Z-SEW35
End Plate BY9Z-SEP1 BY9Z-SEP4 BY9Z-SEP7 BY9Z-SEP9
Accessories
BY9Z-W5, BY9Z-W5Z-
Marking Strip BY9Z-W6, BY9Z-W6Z-, BY9Z-W6K-
BY9Z-W5K-
DIN rail (Note 2) BAA1000 (Aluminum), BAP1000 (Steel)
Jumper
BY9Z-SQV-2.5/2 BY9Z-SQV-4/2 BY9Z-SQV-6/2 BY9Z-SQV-10/2
(2, 3 Pole)
BY9Z-SQV-2.5/3 BY9Z-SQV-4/3 BY9Z-SQV-6/3 BY9Z-SQV-10/3
(Note 3)
Note 1: E xcept ground terminal blocks.
Note 2: U se BAP1000 (steel) for ground terminal blocks.
Note 3: C annot be used on ground terminal blocks.
7
BY Series Terminal Blocks (Accessories)
End Stop
Part No. Applicable Terminal Block
Appearance Package Quantity Dimensions Remarks
(Ordering No.) (Part No.)
M3 (slotted)
• Material
BY1K-2.5N, BY1K-2.5NPE 56.0 Housing: Polyamide (UL94V-0)
BY1K-4N, BY1K-4NPE 8.0 Brackets, Screw:
BY9Z-KEW35/2 50
BY1K-6N, BY1K-6NPE Steel (Zinc plated trivalent
BY1K-10N, BY1K-10NPE chromate)
47.0
• Weight: Approx. 15.3g
M4 (slotted)
• Material
BY1K-16, BY1K-16PE 56.0 Housing: Polyamide (UL94V-0)
12.0
BY1K-35, BY1K-35PE 50 Brackets, Screw:
BY9Z-KEW35/1
BY1K-50, BY1K-50PE Steel (Zinc plated trivalent
chromate)
63.0
BY1K-95, BY1K-95PE
• Weight: Approx. 31.3g
40.2
BY1S-10, BY1S-10PE • Weight: Approx. 7.7g
End Plate
Part No. Applicable Terminal Block
Appearance Package Quantity Dimensions Remarks
(Ordering No.) (Part No.)
56.5 1.5
• Material: Polyamide (UL94V-0)
BY9Z-KEP2 BY1K-16, BY1K-35 100
• Weight: Approx. 4.8g
51.3
40.6 1.5
BY1K-2.5N, BY1K-4N 100 • Material: Polyamide (UL94V-0)
BY9Z-KEP6 • Weight: Approx. 2.2g
36.0
BY1K-6N, BY1K-10N
21.2
52.9
• Material: Polyamide (UL94V-0)
BY9Z-SEP1 BY1S-2.5, BY1S-2.5PE 100
• Weight: Approx. 1.9g
1.5
21.9
59.0
• Material: Polyamide (UL94V-0)
BY9Z-SEP4 BY1S-4, BY1S-4PE 100
• Weight: Approx. 2.2g
1.5
26.3
73.7
• Material: Polyamide (UL94V-0)
BY9Z-SEP7 BY1S-6, BY1S-6PE 100
• Weight: Approx. 3.2g
1.5
28.5
76.6
• Material: Polyamide (UL94V-0)
BY9Z-SEP9 BY1S-10, BY1S-10PE 100
• Weight: Approx. 3.7g
1.5
8
BY Series Terminal Blocks (Accessories)
Jumpers
Applicable Maximum
Part No. Package
Appearance Poles Terminal Block Current Dimensions
(Ordering No.) Quantity
(Part No.) (Note)
2 BY9Z-KQV-2.5/2 M2.6 (slotted)
85A M4 (slotted)
2 BY9Z-KQV-16/2
9.6 A
10.2
3 BY9Z-KQV-16/3 BY1K-16 50 Length A
27.0 2 Poles: 21.6 Weight: Approx. 9.0g
76A
3 Poles: 33.6 Weight: Approx. 13.5g
4 BY9Z-KQV-16/4 12.0 4 Poles: 45.6 Weight: Approx. 18.1g
Image: BY9Z-KQV-50/3
2 BY9Z-KQV-35/2 138A M4 (slotted) 8.8
50 11.0 A 26.8
3 BY9Z-KQV-35/3 BY1K-35 Length A
2 Poles: 28.8 Weight: Approx. 13.1g
112A
3 Poles: 44.8 Weight: Approx. 19.8g
4 BY9Z-KQV-35/4 25 16.0 4 Poles: 60.8 Weight: Approx. 26.6g
M6 (slotted) 10.0
2 BY9Z-KQV-50/2
10.0 A 20.4
• Material
Insulation housing: Polyamide (UL94V-0) BY1K-50 150A 25
Length A
Bus bar: Copper alloy (Tin coated)
2 Poles: 32.0 Weight: Approx. 25.7g
Screw: Steel (Zinc plated 3 BY9Z-KQV-50/3
3.0
2.8
A
2 BY9Z-SQV-2.5/2 2.8
Length A
2 Poles: 9.0 Weight: Approx. 1.2g
3 BY9Z-SQV-2.5/3 3 Poles: 14.0 Weight: Approx. 1.9g
5.0
2.8
A
2 BY9Z-SQV-4/2 3.8
BY1S-4 32A 100
31.3
Length A
Image: BY9Z-SQV-2.5/3 3 BY9Z-SQV-4/3 2 Poles: 10.85 Weight: Approx. 2.0g
3 Poles: 16.90 Weight: Approx. 3.2g
6.0
2.8
A
2 BY9Z-SQV-6/2 5.6
Length A
• Material
2 Poles: 14.65 Weight: Approx. 3.3g
Insulation housing: Polyamide (UL94V-0) 3 BY9Z-SQV-6/3
Bus bar: Copper alloy (Tin coated) 8.0 3 Poles: 22.70 Weight: Approx. 5.1g
Note: Make sure that the total current to the jumper does not exceed the maximum current of each model.
9
BY Series Terminal Blocks (Accessories)
Jumpers
Part No. Applicable Terminal Maximum Rated Package
Appearance Poles Dimensions
(Ordering No.) Block (Part No.) Current (Note) Quantity
2 BY9Z-SQV-10/2 A
6.2 4.0
27.0
Image: BY9Z-SQV-10/2 BY1S-10 57A 100 10.0
• Material
Length A
Insulation housing:
Polyamide (UL94V-0) 3 BY9Z-SQV-10/3 2 Poles: 16.2 Weight: Approx.4.7g
Bus bar: Copper alloy 3 Poles: 26.2 Weight: Approx.7.4g
(Tin coated)
Note: Make sure that the total current to the jumper does not exceed the maximum current of each model.
DIN Rails (35mm-wide) Specify Ordering No. when ordering DIN rails.
Part No. Ordering No. Material Length Weight Package Quantity Remarks
BAA1000 BAA1000PN10 Aluminum 1000 mm Approx. 200g 1 set (10) For standard terminal blocks
BAP1000 BAP1000PN10 Steel 1000 mm Approx. 320g 1 set (10) For standard and ground terminal blocks
Marking Strip
Part No. Applicable Terminal Block (Part Package
Appearance / Dimensions Remarks Dimensions
(Ordering No.) No.) Quantity
58.3 BY9Z-W5 Blank —
Horizontal print
BY9Z-W5Z-1/50 Numbers 1 to 50 4.9
57.8
BY9Z-W5Z-51/100 23
5.9
BY1K-2.5N, BY1K-2.5NPE Numbers 51 to 100
50
BY1S-2.5, BY1S-2.5PE
2.6 Vertical print
BY9Z-W5K-1/50 Numbers 1 to 50 4.9
23
BY9Z-W5K-51/100 Numbers 51 to 100
5.9
• Weight: 4.7g (per strip)
BY9Z-W6 Blank —
68.3 BY1K-4N, BY1K-4NPE Horizontal print
BY9Z-W6Z-1/50 BY1K-6N, BY1K-6NPE Numbers 1 to 50 5.9
57.8
BY1K-10N, BY1K-10NPE
BY9Z-W6Z-51/100
BY1K-16, BY1K-16PE
23
5.9
Numbers 51 to 100
BY1K-35, BY1K-35PE 50
BY1K-50, BY1K-50PE Vertical print
BY9Z-W6K-1/50 BY1K-95, BY1K-95PE Numbers 1 to 50
2.6 BY1S-4, BY1S-4PE 5.9
BY1S-6, BY1S-6PE
• Material: Polyamide (UL94V-0) BY1S-10, BY1S-10PE
23
BY9Z-W6K-51/100 Numbers 51 to 100
5.9
BY9Z-W8 Blank —
Horizontal print
5.9
71.6 BY9Z-W8Z-1/40 Numbers 1 to 40
23
64.0
12.0
Horizontal print 1 2 3 4 5 6 7 8 9 10
Vertical print
10
1
2
3
4
5
6
7
8
9
21 22 23 24 25 26 27 28 29 30
21
22
23
24
25
26
27
28
29
30
31 32 33 34 35 36 37 38 39 40
31
32
33
34
35
36
37
38
39
40
41 42 43 44 45 46 47 48 49 50
41
42
43
44
45
46
47
48
49
50
10
BY Series Terminal Blocks (Accessories)
Calculating DIN Rail Lengths and Mounting Centers All dimensions in mm.
Use the formula below to calculate the length of the DIN rail and Notes
mounting centers. • This formula is for calculating the maximum rail length includ-
BAA and BAP DIN rails ing tolerance. Depending on the combination of terminal blocks,
L1 (rail length)= 12.5 × N the required rail length may be shorter than the calculated value,
L2 (mounting centers)= L1 – 25 particularly when many terminal blocks are combined.
• When mounting BY1K-50 or BY1K-50PE with BY1K-95 or BY1K-
(A+0.1)×n+B+C 95PE next to each other, cut off the protruding part of BY1K-50 and
N= BY1K-50PE using nippers.
12.5
BY1K BY1S
5.0 1.5
5.1 5.0 10.0
6.1 1.5 1.5
8.0 6.0 10.0
1.5 6.0
10.0 8.0
1.5 16.0 16.0 20.0 25.0 1.5 8.0
5.2
12.0 12.2 L2 (mounting centers)
6.2
L1 (rail length)
8.2 10.2
L2 (mounting centers)
L1 (rail length)
11
BY Series Terminal Blocks (Instructions)
Safety Precautions
• Remove power to the terminal blocks before starting installation, • Do not apply excessive load or shock to the terminal block. Other-
removal, wiring, maintenance, and inspection of the products. Failure wise damages may occur.
to remove power may cause electrical shock, fire, or malfunction. • Do not apply excessive shock to the connected wires. Otherwise,
• For wiring, use wires of proper size to meet voltage and current terminal blocks may be damaged and cause conduction failure.
requirements. • Do not use in places where the terminal blocks are subject to salt
• Make sure that terminal blocks and wires are connected securely. contaminated water, oil, and chemicals.
Otherwise, abnormal heat may be generated and cause fire.
• Make sure that cut wire ends and chipping from drilling do not enter
into the inside of the product at the time of installation and wiring. Cut
wire ends and chipping inside the product may cause fires, failures,
and poor conductivity.
• Make sure to use under the voltage and electric current suitable for
terminal blocks. Using under incorrect voltage and electric current
may cause fires and failures.
Operating Instructions
DIN Rail Mounting • Be sure to install an end plate when using a terminal block with an
open side that has metal parts.
• Use 35mm-wide DIN rail (BAA1000 or BAP1000) when mounting
BY1K or BY1S standard terminal blocks. Push
• When the BY1K and BY1S ground terminal blocks are mounted on
the 35mm-wide DIN rail, the conductive metal inside the terminal
blocks will come in direct contact with the DIN rail, enabling easy
Removing
ground connection. Therefore, make sure that the DIN rail is made of hook
steel (BAP1000). Mounting on alumite coated DIN rail (BAA1000) may
cause poor conductivity. Fixing hook
Push
Removing
hook DIN rail
12
BY Series Terminal Blocks (Instructions)
BY1K Ground Terminal Blocks • Tighten the center mounting screw of the ground terminal block using
• Install the end stop on one side to the DIN rail. the applicable tool mentioned in table 1. Tighten at the recommended
tightening torque. If the tightening torque is insufficient, heating or
• Mount the terminal block to the DIN rail, ensuring there is no gap. fires may occur.
To mount, loosen the mounting screw at the center of the ground
terminal block and mount on the DIN rail. Check that the joint of the • To remove, loosen the center mounting screw of the ground terminal
ground terminal block is securely attached to the DIN rail. Make sure block. Make sure that the mounting screw is fully loosened before
that the ground terminal block is correctly mounted on the DIN rail. removing. Removing forcibly may cause deformation or damage to
Otherwise, heating or fire may occur. the terminal block.
Tighten the mounting screw.
Wiring
Mount the
terminal block on BY1K Screw Clamp Terminal Blocks
the DIN rail. • Stranded wires, solid wires, and stranded wires with ferrules or blade
terminals can be connected to BY1K screw clamp terminal blocks.
Make sure that
the terminal • Tighten the terminal screw to the recommended tightening torque
DIN rail (steel) block is secured using the applicable tool mentioned in table 2.
to the DIN rail.
• Use commercially available ferrules and crimping tools.
DIN rail (steel) When using ferrules or blade terminals, see table 3 for dimensions for
recommended ferrules or blade terminals.
Table 1 Applicable Tools for BY1K Ground Terminal Block Mounting Screw
Mounting Recommended Tools
Mounting
Part No. Screw Tightening Torque
Screw Type Type Shape of Tool (Note) Width A (mm)
Size (N·m)
BY1K-2.5NPE M2.6 Slotted 0.4 to 0.5 2.5 to 3.0
BY1K-4NPE M3 Slotted 0.5 to 0.64 2.5 to 3.0
BY1K-6NPE M4 Slotted 1.03 to 1.38 3.5 to 4.0
Slotted screwdriver Width A (mm) slotted screwdrivers with a straight blade tip can be used.
BY1K-10NPE M4 Slotted 1.03 to 1.38 3.5 to 4.0
BY1K-16PE M3 Slotted 0.5 to 0.6 3.0 to 3.5
BY1K-35PE M3 Slotted 0.52 to 0.65 3.0 to 3.5
Cross Slotted screwdriver Width A (mm) slotted screwdrivers with a straight blade tip can be used. 4.0 to 5.5
BY1K-50PE M5 recessed + 2.4 to 3.2
slotted Cross recessed screwdriver PH2 shaped (DIN7438/ISO8764) or H shaped No.2 (JIS B 4633) —
Cross Slotted screwdriver Width A (mm) slotted screwdrivers with a straight blade tip can be used. 5.5
BY1K-95PE M6 recessed + 2.6 to 3.7
slotted Cross recessed screwdriver PH2 shaped (DIN7438/ISO8764) or H shaped No.2 (JIS B 4633) —
Table 2 Applicable Tools for BY1K Standard Terminal Block Terminal Screw
Terminal screw Recommended Tightening Torque (N·m) Tools
Terminal Block Part No. Terminal
Screw Type UL/c-UL IEC/EN Type Shape of Tool (Note) Width A (mm)
Screw Size
BY1K-2.5N M2.6 Slotted 0.56 0.4 to 0.6 2.5 to 3.0
BY1K-4N M3 Slotted 1.13 0.5 to 1.0 3.0 to 3.5
Width A (mm) slotted screwdrivers
BY1K-6N M4 Slotted 1.58 0.8 to 1.6 Slotted 3.5 to 4.0
with a straight blade tip can be
BY1K-10N M4 Slotted 2.15 1.2 to 2.4 Screwdriver 3.5 to 4.0
used.
BY1K-16 M5 Slotted 3.5 2.0 to 4.0 4.0 to 5.5
Standard
Terminal BY1K-35 M6 Slotted 5.8 2.5 to 5.86 4.0 to 5.5
Block Hexagon
Size No. 5
BY1K-50 M6 socket 6.0 4.6 to 6.09 —
Hexagon (JIS B 4648/ISO2936)
head cap
Socket Screw
Hexagon
Keys Size No. 6
BY1K-95 M8 socket 16.8 8.0 to 17.25 —
(JIS B 4648/ISO2936)
head cap
BY1K-2.5NPE M2.6 Slotted 0.46 to 0.6 0.46 to 0.6 Width A (mm) slotted screwdrivers 2.5 to 3.0
Slotted
with a straight blade tip can be
BY1K-4NPE M3 Slotted 0.6 to 0.7 0.6 to 0.7 Screwdriver 3.0 to 3.5
used.
Width A (mm) slotted screwdrivers
Slotted
BY1K-6NPE M3.5 Slotted 1.15 to 1.6 1.15 to 1.6 with a straight blade tip can be 3.5 to 4.0
Screwdriver
used.
Ground BY1K-10NPE M4 Slotted 1.5 to 1.8 1.5 to 1.8 Width A (mm) slotted screwdrivers 3.5 to 4.0
Terminal Slotted
BY1K-16PE M5 Slotted 4.0 2.07 to 4.02 with a straight blade tip can be 4.0 to 5.5
Block Screwdriver
BY1K-35PE M6 Slotted 6.2 2.5 to 5.86 used. 4.0 to 5.5
Hexagon
Size No. 5
BY1K-50PE M6 socket 6.1 6.09 to 8.05 —
Hexagon (JIS B 4648/ISO2936)
head cap
Socket Screw
Hexagon
Keys Size No. 6
BY1K-95PE M8 socket 12 6.9 to 10.35 —
(JIS B 4648/ISO2936)
head cap
Note: Shape of screwdriver
A
13
BY Series Terminal Blocks (Operating Instructions)
• When using bare ferrules or bare blade terminals, make sure that an 3. To remove the wiring, loosen the terminal screw with an applicable
insulation sheath is applied. tool and remove the wire, ferrule, or blade terminal.
• If stranded wires are used without ferrules or blade terminals, make 1
sure that wires are not separated. Loosen the terminal screw so that
• When tightening the terminal screw while holding the terminal block a wire, ferrule, or blade terminal can
be inserted.
in your hands, be careful not to injure your fingers with the tip of the
screwdriver.
Cage clamp
blocks.
B
14
BY Series Terminal Blocks (Operating Instructions)
• U
se commercially available ferrules and crimping tools. Connecting and removing wires
See table 5 on dimensions for recommended ferrules or blade 1. 2. Insert an applicable screwdriver to the square hole 1 in an angle
terminals. all the way to the end to open the spring inside the terminal block.
Make sure to use an applicable screwdriver and insert it to the
Table 5 Dimensions for Recommended ferrules, blade square hole 1 where the wire needs to be connected.
terminals Do not add excessive force to the spring when inserting the
Dimensions of applicable ferrules screwdriver. The spring may be deformed.
Terminal / blade terminals 3. With the screwdriver inserted, insert an applicable wire (stranded,
Part No. solid) with the insulation removed to the standard length, or a wire
Block A B (max.) C (max.)
(mm) (mm) (mm) crimped with ferrule or blade terminal, all the way to the end in
BY1S-2.5 8 to 9 1.6 4.8
round hole 2 . Note that only a single wire, ferrule, or blade terminal
Standard can be connected to a single round hole 2 .
BY1S-4 9 to 10 2.6 5.8
Terminal 4. P ull out the screwdriver. Make sure that wiring is properly connected
BY1S-6 12 to 13 3.2 7.8
Block by pulling the wires lightly.
BY1S-10 15 to 16 3.5 9.8 • To remove a wire, insert an applicable screwdriver to square hole 1
BY1S-2.5PE 8 to 9 1.6 4.8 all the way to the end to open the spring. After removing the wire,
Ground BY1S-4PE 9 to 10 2.6 5.8 ferrule, or blade terminal, remove the screwdriver.
Terminal
Block BY1S-6PE 12 to 13 3.2 7.8 Do not add excessive force to the spring. The spring may be de-
BY1S-10PE 15 to 16 3.5 9.8 formed.
• If two wires are connected to a single round hole 2 make sure to
Ferrule dimensions (mm)
use a recommended ferrule or blade terminal that allow two wires to
( Standard terminal with Insulation sleeve) (Two wires with insulation sleeve)
A C
be inserted.
A Make sure to use an applicable wire with insulation removed at the
standard length, ferrule, or blade terminal for wire connection. Use of
B
and fire.
Center-pin terminal dimensions (mm) Screwdriver
(with insulation terminal)
A
1.
C
square hole 1 .
• When using bare ferrules or bare blade terminals, make sure that an Wire
insulation sheath is applied. Screwdriver
• If stranded wires are connected without ferrules or blade terminals,
2.
make sure that wires are not separated.
• When tightening the terminal screw while holding the terminal block The screwdriver opens
in the hands, be careful not to injure your fingers with the tip of the the spring inside.
screwdriver.
• Top view of the terminal block
Holes on a terminal block Wire Screwdriver
1 : Square hole for screwdrivers
2 : Holes for inserting wires, ferrules and blade terminals 3.
3 : Square hole for jumpers
Insert the wire to hole 2 .
2 Wire
1
4.
15
BY Series Terminal Blocks (Operating Instructions)
Push up
Removing
hook
DIN rail
• Installation and removal of the end stop to the DIN rail should take
place in an environment of 0˚C minimum.
Installation and removal in low temperature environment (below 0˚C)
DIN rail may cause damage to the removing hook.
• To remove the end stop, loosen the mounting screw and move the 2) Installing the end plate
end stop to one side push the hook to the other side and lift up.
• S ecure the end plate by pressing the protrusion of the end plate into
[Removing end stop BY9Z-KEW35/2 and BY9Z-KEW35/1] the recess of the terminal block.
Loosen the mounting screw.
[Installing the end plate]
16
BY Series Terminal Blocks (Operating Instructions)
3) Installing and removing the marking strip • When installing a jumper to BY1K-50 terminal blocks, break and
• Install the marking strip by pressing the legs of the marking strip into remove the plastic at the center of the upper surface and the side of
the hole for inserting the marking strip in the terminal block. the terminal block (2 locations) with pliers and install the jumper.
Push
4) Installing and removing jumpers • Tighten the mounting screw of the jumper with the applicable tool
and tightening torque described in table 6.
BY9Z-KQV
• Select an appropriate jumper for the terminal block. Table 6 Applicable tool and tightening torque for BY9Z-KQV
Insert the jumper into the square hole at the center of the upper Tools
Tightening
surface of the terminal block. Screw Maximum
Part No. Shape of Tool Length A Torque
Size Type Current
For models BY9Z-KQV-2.5 through BY9Z-KQV-10, insert so that the (Note) (mm) (N·m)
slit of the jumper fits into the cutout of the square hole on the terminal BY9Z-KQV-2.5/2
block. BY9Z-KQV-2.5/3
M2.6 2.5 to 3.0 0.4 to 0.7 32A
[Installing jumpers BY9Z-KQV-2.5 to BY9Z-KQV-10] BY9Z-KQV-2.5/4
BY9Z-KQV-2.5/10
Slit Insert so that the slit of the BY9Z-KQV-4/2 41A
Jumper jumper fits into the cutout of
the square hole. BY9Z-KQV-4/3
M3 3.0 to 3.5 0.5 to 0.7
BY9Z-KQV-4/4 32A
Square hole
Insert BY9Z-KQV-4/10
Cutout BY9Z-KQV-6/2
BY9Z-KQV-6/3 Width A
M3 3.5 to 4.0 0.5 to 0.7 50A
BY9Z-KQV-6/4 (mm) slotted
BY9Z-KQV-6/10 screwdrivers
Slotted
with a
BY9Z-KQV-10/2 screwdriver
straight
BY9Z-KQV-10/3 blade tip can
M3 be used. 3.5 to 4.0 0.5 to 0.7 57A
BY9Z-KQV-10/4
BY9Z-KQV-10/10
For models BY9Z-KQV-16 through BY9Z-KQV-50, the jumper can be BY9Z-KQV-16/2 85A
installed in both directions. BY9Z-KQV-16/3 M4 4.0 to 5.5 1.2 to 1.8
76A
BY9Z-KQV-16/4
[Installing jumpers BY9Z-KQV-16 to BY9Z-KQV-50]
BY9Z-KQV-35/2 138A
Jumper The jumper can be BY9Z-KQV-35/3 M4 3.5 to 4.0 1.2 to 1.8
installed in both 112A
BY9Z-KQV-35/4
directions.
BY9Z-KQV-50/2
M6 4.0 to 5.5 2.5 to 4.5 150A
BY9Z-KQV-50/3
Insert Square hole
Note: Shape of screwdriver
A
17
BY Series Terminal Blocks (Operating Instructions)
• To remove the jumper, loosen the mounting screw of the jumper. BY9Z-SQV
• Make sure that the total current to the jumper does not exceed the • Select a jumper suitable for the model of the terminal block used and
maximum current of each model. the number of jumper poles.
• For BY9Z-KQV-2.5 to BY9Z-KQV-35 jumpers, the metal and plastic • A jumper can be connected by simply pushing into the square hole for
parts of unused terminals can be removed by pliers. The mounting the jumper on the upper surface of the terminal block.
screws can also be removed. BY9Z-SQV jumpers are used exclusively for BY1S standard terminal
[Removing unused terminals for BY9Z-KQV-2.5 to 35] blocks and cannot be used for ground terminals.
• Make sure that the total current to the jumper does not exceed the
maximum current of each model.
[Installing BY9Z-SQV]
Jumper
Connect the jumper into
a square hole.
Remove
[Removing BY9Z-SQV]
Remove Groove
Loosen and remove
unused terminals Screwdriver
Remove
Break the unused metal part with pliers
and remove the terminal.
18
BY Series Terminal Blocks
19
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Specifications and other descriptions in this brochure are subject to change without notice.
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