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BRAKES

PB
A

B
SECTION
PARKING BRAKE SYSTEM C

E
CONTENTS
LT26B LT30A PB

SERVICE INFORMATION ............................ 2 SERVICE INFORMATION ............................ 5


G
PARKING BRAKE CONTROL ............................ 2 PARKING BRAKE CONTROL ........................... 5
Component ................................................................ 2 Component ............................................................... 5
Removal and Installation ........................................... 2 Removal and Installation .......................................... 5
Inspection .................................................................. 2 Inspection ................................................................. 5 H
Adjustment ................................................................ 3 Adjustment ................................................................ 6

SERVICE DATA AND SPECIFICATIONS SERVICE DATA AND SPECIFICATIONS I


(SDS) ................................................................... 4 (SDS) .................................................................. 7
Drum Brake ............................................................... 4 Drum Brake .............................................................. 7
Parking Brake Control ............................................... 4 Parking Brake Control .............................................. 7
J

Revision: March 2008 PB-1 2009 D22 LCV


PARKING BRAKE CONTROL
< SERVICE INFORMATION > [LT26B]

SERVICE INFORMATION
PARKING BRAKE CONTROL
Component INFOID:0000000003491966

AWFIA0409GB

1. Parking brake assembly 2. LH parking brake cable 3. RH parking brake cable


4. Front parking brake cable

Removal and Installation INFOID:0000000003491967

1. Release tension at equlizer.


2. Remove lower instrument panel on driver side. Refer to IP-10, "Removal and Installation".
3. Remove cable from parking brake assembly.
4. Remove the front cable nuts from engine compartment.
5. Remove combination meter. Refer to DI-35, "Removal and
Installation" to access and disconnect the parking brake switch
electrical connector (A).
6. Remove parking brake assembly bolts (B) and remove assem-
bly.

AWFIA0414ZZ

Inspection INFOID:0000000003491968

1. Check parking brake stick assembly for wear or other damage. Replace if necessary.
2. Check cables for discontinuity or deterioration. Replace if necessary.
3. Check warning lamp and switch. Replace if necessary.
4. Check parts at each connection portion and, if found deformed or damaged, replace.

Revision: March 2008 PB-2 2009 D22 LCV


PARKING BRAKE CONTROL
< SERVICE INFORMATION > [LT26B]
Adjustment INFOID:0000000003491969

A
1. Loosen nut (A) and rotate nut (B) until tension is released on
front parking brake cable.
CAUTION: B
Be sure not to twist parking brake cable.

D
AWFIA0412ZZ

2. Apply parking brake stick full stroke [205 mm (8.1 in)] 20 times. E
3. Adjust cable tension by turning equlizer adjusting nut (B).
4. Apply stick with specified amount of force. Check stick application and ensure smooth operation.
PB
Force : 196 N (20 kg, 44 lb)
Number of notches : 8 - 10
G
5. Rotate nut (A) to secure adjustment.
6. Warning lamp should come on when stick is applied “A” notches. It should go off when the stick is fully
released. H

Number of “A” notches for :1


warning lamp actuation I
Pay attention to the following point after adjustment.
Ensure there is no brake drag when stick is released.
J

Revision: March 2008 PB-3 2009 D22 LCV


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE INFORMATION > [LT26B]
SERVICE DATA AND SPECIFICATIONS (SDS)
Drum Brake INFOID:0000000003491970

Unit: mm (in)

Brake model LT26


Lining wear limit Minimum thickness 1.5 (0.059)
Maximum inner diameter 261.5 (10.30)
Drum repair limit
Out-of-round limit 0.03 (0.0012)

Parking Brake Control INFOID:0000000003491971

Unit: notch

Control Type Stick


Stick stroke
8 - 10
[under force of 196 N (20 kg, 44 lb)]
Stick stroke when warning switch comes on 1
Full stick stroke 205 mm (8.1 in)

Revision: March 2008 PB-4 2009 D22 LCV


PARKING BRAKE CONTROL
< SERVICE INFORMATION > [LT30A]

SERVICE INFORMATION A
PARKING BRAKE CONTROL
Component INFOID:0000000003985039
B

PB

I
AWFIA0410GB

1. Parking brake assembly 2. Front parking brake cable 3. Rear parking brake cable J
4. Adjuster

Removal and Installation INFOID:0000000003985040


K
1. Release tension at adjuster.
2. Remove lower instrument panel on driver side. Refer to IP-10, "Removal and Installation". L
3. Remove cable from parking brake assembly.
4. Remove the front cable nuts from engine compartment.
5. Remove combination meter. Refer to DI-35, "Removal and M
Installation" to access and disconnect the parking brake switch
electrical connector (A).
6. Remove parking brake assembly bolts (B) and remove the N
assembly.

AWFIA0414ZZ P
Inspection INFOID:0000000003985041

1. Check parking brake stick assembly for wear or other damage. Replace if necessary.
2. Check cables for discontinuity or deterioration. Replace if necessary.
3. Check warning lamp and switch. Replace if necessary.
4. Check parts at each connection portion and, if found deformed or damaged, replace.

Revision: March 2008 PB-5 2009 D22 LCV


PARKING BRAKE CONTROL
< SERVICE INFORMATION > [LT30A]
Adjustment INFOID:0000000003985085

1. Loosen nut (A) and rotate adjuster (B) until tension is released
on front parking brake cable.
CAUTION:
Be sure not to twist parking brake cable.

AWFIA0413ZZ

2. Apply parking brake stick full stroke [205 mm (8.1 in)] 20 times.
3. Adjust cable tension by turning adjuster (B).
4. Apply stick with specified amount of force. Check stick application and ensure smooth operation.

Force : 196 N (20 kg, 44 lb)


Number of notches : 8 - 10
5. Rotate nut (A) to secure adjustment.
6. Warning lamp should come on when stick is applied “A” notches. It should go off when the stick is fully
released.

Number of “A” notches for :1


warning lamp actuation
Pay attention to the following point after adjustment.
Ensure there is no brake drag when stick is released.

Revision: March 2008 PB-6 2009 D22 LCV


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE INFORMATION > [LT30A]
SERVICE DATA AND SPECIFICATIONS (SDS)
A
Drum Brake INFOID:0000000003977516

Unit: mm (in) B
Brake model LT30
Lining wear limit Minimum thickness 1.5 (0.059)
Maximum inner diameter 296.5 (11.67) C
Drum repair limit
Out-of-round limit 0.03 (0.0012)

Parking Brake Control INFOID:0000000003977517 D

Unit: notch

Control Type Stick E


Stick stroke
8 - 10
[under force of 196 N (20 kg, 44 lb)]
Stick stroke when warning switch comes on 1 PB
Full stick stroke 205 mm (8.1 in)

Revision: March 2008 PB-7 2009 D22 LCV

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