Professional Documents
Culture Documents
MV-50i
H.D.H
VER:IM-V081400
NO:P20ABEM5I0
LEADWELL MV-40i/50i(H.D.H) INSTRUCTION MANUAL P20ABEM5I0
LEADWELL
PREFACE
0C-Preface -I-
LEADWELL
BRIEF INTRODUCTION OF LEADWELL
0C-Preface - II -
LEADWELL
CHANGES AND COPYING
reserved.
0C-Preface - III -
INSTRUCTION MANUAL
CONTENT
PAGES
PREFACE, INTRODUCTION, COPYRIGHT................................... I, II, III
1. SAFETY PRECAUTIONS
1-1 SAFETY RULES.............................................................................................. 1-1
1-1-1 THE BASIC CONDITIONS GIVEN BELOW MUST ALWAYS 1-1
BE STRICTLY FOLLOWED…………………………………………….
1-2 GENERAL SAFETY INSTRUCTIONS........................................................... 1-3
1-2-1 CAUTIONS OF OPERATING MACHINE……………………………… 1-3
1-2-2 ROUTINE INSPECTIONS………………………………………………. 1-4
1-2-3 WARM UP AND PREPARATION……………………………………… 1-5
1-3 THE DIAGRAMS AND DRAWINGS OF SAFETY....................................... 1-6
1-3-1 WARNING SIGNS AND LABELS……………………………………… 1-6
1-3-2 WARNING SIGNS AND LABELS……………………………………… 1-7
1-3-3 WARNING SIGNS AND LABELS……………………………………… 1-8
1-3-4 WARNING SIGNS AND LABELS……………………………………… 1-9
1-3-5 WARNING SIGNS AND LABELS……………………………………… 1-10
2. MACHINE FEATURE
2-1 NOMENCLATURE ....................................................................................... 2-1
2-2 MACHINE OUTLINE DIMENSION………………………………………… 2-2
2-2-1 Working Range and Travel………………………………………………. 2-3
2-3 FOUNDATION………………………………………………………….……. 2-4
1
INSTRUCTION MANUAL
3. TRANSPORTATION
3-1 PRECAUTION................................................................................................. 3-1
3-2 TRANSPORTATION DRAWING……………................................................ 3-2
3-3 TRANSPORTATION FLOOR DRAWING.....................…............................. 3-3
2
INSTRUCTION MANUAL
3
INSTRUCTION MANUAL
【APPENDIX】CAUTION:SPINDLE OPERATION
4
Safety Precautions
Contents
1. SAFETY PRECAUTIONS
1.1 SAFETY RULES 1-1
1.1.1 The basic conditions given below must always be strictly followed …………… 1-1
1.2 GENERAL SAFETY INSTRUCTIONS 1-3
1.2.1 Cautions of operating machine …………………………………………………. 1-3
1.2.2 Routine inspections ……………………………………………………………... 1-4
1.2.3 Warm up and preparation ……………………………………………………….. 1-5
1.3 THE DIAGRAMS AND DRAWINGS OF SAFETY 1-6
1.3.1 Warning signs and labels ………………………………………………………... 1-6
1.3.2 Warning signs and labels ………………………………………………………... 1-7
1.3.3 Warning signs and labels ……………………………………………………….. 1-8
1.3.4 Warning signs and labels……………………………………………………….. 1-9
1.3.5 Warning signs and labels (ARM type ATC) …………………………………….. 1-10
1.4 DANGER AREAS 1-14
1.4.1 The area with moving parts ……………………………………………………... 1-11
1.4.2 Components high voltage ………………………………………………………. 1-12
1. SAFETY PRECAUTIONS INSTRUCTION MANUAL
This machine is provided with a number of safety devices to protect personnel and equipment
from injury and damage. Operators should not, however, rely solely upon these safety devices but
should operate the machine after fully understanding what special precautions to take by reading the
following statements thoroughly.
1.1.1 The basic conditions given below must always be strictly followed.
‧ Only qualified personnel are permitted to maintain and or operate this machine.
‧ Read the instruction manual thoroughly and make sure the contents are completely understood
in order to operate a machine efficiently and safely.
‧ Always keep this safety paragraph and the instruction manual at a designated place near the
machine so that they can be easily accessed whenever required.
‧ Use safety shoes which are not damaged by oil, safety goggles with side covers, safety clothes
and other safety protection.
‧ Turn off the power source before leaving, checking and daily work.
‧ All persons concerned with operation and maintenance of this machine must be aware of the
emergency stop buttons and switches' location, functions and operation.
‧ In the event of power failure, turn off the main circuit breaker immediately.
‧ Use the recommended hydraulic oils, lubricants and grease or acceptable equivalents.
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1. SAFETY PRECAUTIONS INSTRUCTION MANUAL
‧ Protect the NC unit, operating panel, electric control panel, etc., from shocks, since this could
cause a failure or malfunction.
‧ Do not change parameters, volumes and other electrical settings unnecessarily. If such
changes are unavoidable, record the values prior the change so that they can be returned to
their original settings if necessary.
‧ Do not soil, scratch or remove the caution plate. Should it become illegible or be missing,
order another caution plate from the supplier.
‧ Whenever operating a forklift truck, over-crane similar equipment, special care should be
taken to prevent collisions and damage to surroundings.
‧Before using, please check hazard light condition.(Please refer to the electrical manual)
‧The machine is prohibited to be used in potentially explosive atmosphere and establishes the
fire extinguisher.
‧Suggestion use oil mist collect , in order to reduce the oil mist to the human body injury.
‧This machine suits the steel and the iron class material which processes non- is easy to burn,
May not process other special materials or the right and wrong original purchase contract
Material.
1-2
1. SAFETY PRECAUTIONS INSTRUCTION MANUAL
‧ Always wear helmet, protecting glasses, safety shoes and other protecting equipment as
required while operating this machine.
‧ Do not wear loose clothing or jewelry that can be caught by moving parts of machine.
‧ Do not touch the chip and blade tip of the cutter with naked hands or the moving parts with
gloves.
‧ During operating, do not take the chip away or touch the rotating portion parts with naked
hands and other tools.
‧ When performing heavy-duty machining, carefully prevent chips from being accumulated since
hot chips can catch fire.
‧ Always remember the position of the emergency stop button, so that you can press the button
immediately if accident occurred.
‧ Pay attention to the high voltage devices and keep away from them as possible as you can.
‧ When the machine is operating, do not put your hands into the rotating and moving objects.
‧ Stop the machine before adjusting the position of coolant nozzle or disposing the chips.
‧ Cables, cords or electric wires whose insulation is damaged can produce current leaks and
electric shocks. Before using, please check their condition.
‧ Do not operate switches with gloves. This could cause malfunctions, damage, etc..
1-3
1. SAFETY PRECAUTIONS INSTRUCTION MANUAL
‧ Warning flash light with other inspects whether normally(Refers 7-1).Before using, please
check
their condition.
‧ The machine noise level is less than 80dB(A).
‧ The machine working light is large than 500 LUX.
‧Intended use: Do not cutting Mg material. Materials recommend being use for the machine as
Steel, Iron, Casting iron , Aluminum alloys, Copper alloys, plastic material. Other materials
should be selected carefully by operators.
‧ During automatic operating, never open the machine door occasionally.
‧ During the time of worming, do not touch or operate the machine parts.
‧The user has to use adequately Tools while cleaning swarf and changing tools.
‧ Check the motor lubrication, sliding parts for evidence of proper lubrication.
‧ Before the first time to use, each sliding parts must be freshly lubricated after unpacking or
keeping the machine idle for a period. For the lubricant and so on, keep the lubricating oil
pump working until oil oozes out from wiper. Contact our service station or agents in
connection with what procedure should be taken since it depends on the type of machine.
‧ Make sure that the gauges for hydraulic pressure, air pressure, lubricating oil pressure indicated
the correct values.
‧ Make sure that lubricating oil and hydraulic oil are properly supplied to the correct places.
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1. SAFETY PRECAUTIONS INSTRUCTION MANUAL
‧ Oil reservoirs should be filled to indicated levels. Check and fill it up, if necessary.
‧ Check the coolant level on the tank, and fill it with coolant, if necessary.
‧ All parts and waste oils should be removed by the operator and placed far enough away from
the machine set.
‧ Warm up the machine, especially the spindle and feed shaft by running them for ten to twenty
minutes with about half or one-third the maximum speed in the automatic operation
mode.(feed speed 32m/min) must running.
‧ Wire ropes or slings should be strong enough to handle the loads and should conform to the
mandatory provisions.
1-5
1. SAFETY PRECAUTIONS INSTRUCTION MANUAL
There are several specific safety signs and labels on your machine. These signs and labels
are attached to the machine at easy-to-see locations.
DANGER: Indicated an imminently hazardous situation, which if not avoided, could result in
death or serious injury.
WARNING: Indicated a potentially hazardous situation, which if not avoided, could result in
death or serious injury.
CAUTION: Indicated a potentially hazardous situation, which if not avoided, might result
moderate danger to the machine and death or serious injury.
Make sure that you can read all warning and instruction labels. Clean or replace these
labels if you can not read clearly. By using a cloth, water and soap clean surface of them. Do not
use solvent, gasoline or unknown solution. You must replace new labels if they are broke,
missing or can not be recognized. In addition to the information given on safety labels, there is a
variety of other cautionary information which must be observed by operators during machine
installation, operating and maintenance. Read all safety-related information carefully.
Failure to observe the danger of caution information can lead operators a serious injury or
damage to the machine. Always observe this information during machine installation, operation
and maintenance.
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1. SAFETY PRECAUTIONS INSTRUCTION MANUAL
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1. SAFETY PRECAUTIONS INSTRUCTION MANUAL
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1. SAFETY PRECAUTIONS INSTRUCTION MANUAL
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1. SAFETY PRECAUTIONS INSTRUCTION MANUAL
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1. SAFETY PRECAUTIONS INSTRUCTION MANUAL
+ X -
+ Y -
1-11
1. SAFETY PRECAUTIONS INSTRUCTION MANUAL
1-12
Machine Feature
Contents
2. MACHINE FEATURE
2.1 NOMENCLATURE ……………………………………………………………….. 2-1
2.2 MACHINE OUTLINE DIMENSION ……………………………………………. 2-2
2.2.1 Working range and travel………………………………………………… 2-3
2.3 FOUNDATION ……………………………………………………………………... 2-4
2.4 TRANSPORATION FLOOR ……………………………………………………… 2-5
2.5 MACHINE SPECIFICATION…………………………………………………… 2-6
2.5.1 Machine hardware specification ………………………………………………… 2-6
2.6 SPINDLE MOTOR TORQUE CURVE …………………………………………. 2-10
2 MACHINE FEATURE INSTRUCTION MANUAL
2.1 NOMENCLATURE
ITEM DESCRIPTION
1 AUTOMATIC TOOL CHANGER UNIT
2 SPINDLE HEADSTOCK UNIT
3 SPINDLE UNIT
4 OPERATION CABINET UNIT
5 SHEET METAL UNIT
6 COLUMN UNIT
7 TABLE UNIT
8 SADDLE UNIT
9 BED UNIT
10 ELECTRIC CINTROL CABINET UNIT
11 THREE AXES TRANSMISSION UNIT
12 COOLANT TANK UNIT
13 FIXED GUARD
14 MOVEABLE GUARD
15 MEST EXHAUSTER
2-1
2 MACHINE FEATURE INSTRUCTION MANUAL
2-2
2 MACHINE FEATURE INSTRUCTION MANUAL
2-3
2 MACHINE FEATURE INSTRUCTION MANUAL
2.3 FOUNDATION
2-4
2 MACHINE FEATURE INSTRUCTION MANUAL
2-5
2 MACHINE FEATURE INSTRUCTION MANUAL
S P - V 5 I N
項 目 / SPECIFICATIONS 規 格
工作範圍 Capacity
工 作 台 Table
主 軸 Spindle
速比 Ratios 1:1
最大扭力 Max. spindle torque
. .
N M(ft lbf) 95.5(70.5)
傳動方式 Transmission Belt
主軸拉刀力 Tool clamping force Kg(lb) 850 (1874)
進 給 率 Feedrate
2-6
2 MACHINE FEATURE INSTRUCTION MANUAL
MV-50i(ITNC-530) 規 格 表 類別 機型代碼 年份 版本
S P - V 5 I N
項 目 / SPECIFICATIONS 規 格
刀具最大重量 Max. tool mass kg(lb) 7(15.4)
自動拖板交換系統 A.P.C
2-7
2 MACHINE FEATURE INSTRUCTION MANUAL
MV-50i(ITNC-530) 規 格 表 類別 機型代碼 年份 版本
S P - V 5 I N
項 目 / SPECIFICATIONS 規 格
Y 軸軌道 Y guide way 45-1305-2
軌道寬度 Width mm(in) 900 (35.4)
滑塊跨距 Guide distance mm(in) 380 (14.9)
Z 軸軌道 Z guide way 45-1410-3
軌道寬度 Width mm(in) 500 (19.6)
35
電力需求 Electrical power supply KVA
40 (Option:CTS)
空壓壓力 Compressed air pressure Mpa(psi) 0.6(87)
空壓流量 Compressed air flow rate L/min 200
各箱體容量
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2 MACHINE FEATURE INSTRUCTION MANUAL
MV-50i(ITNC-530) 規 格 表 類別 機型代碼 年份 版本
S P - V 5 I N
項 目 / SPECIFICATIONS 規 格
標準及選擇性附件 Standard & Option
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2 MACHINE FEATURE INSTRUCTION MANUAL
2-10
Transportation
Contents
3. TRANSPORTATION
3.1 PRECAUTION……………………………………………………………………… 3-1
3.2 TRANSPORTATION DRAWING…………………………………………………. 3-2
3.3 TRANSPORTATION FLOOR DRAWING………………………………………. 3-3
3 TRANSPORTATION INSTRUCTION MANUAL
3.1 PRECAUTION
(1) Only trained, qualified workers should operate forklift trucks, cranes or similar equipments
and apply slings.
(2) The wires used to lift should be checked that they are strong enough for the weight of
machine center and in good condition. The dimensions of wire ropes specified in manual.
(Refer to drawings)
(3) Be sure that the wires will not come into contact with any delicate parts of machine center.
Preotect machine by placing cloths or wooden blocks.
(4) Before hoisting the machine, make sure all moving units are fixed in place.
(5) Be careful and avoid the hoisting wires contacting with any piping, unit, parts, electric
cables.
(6) Check around the site of machine and make it clean, proper to be installed, that is, can keep
machine away from jolts during move or transport machine.
(7) Always inspect slings, chains, hoists or other lifting devices prior to us and never work on
a component while it is hanging from a crane or other lifting mechanism.
(8) The floor of machine located must be firm, in order to ensure vibration free and secure
fastening. Should the floor not be firm, a concrete foundation is recommended.
(9) Keep the machine‘s center of gravity at the center of the forks.
Refer to the next pages drawings for hoisting.
3-1
3 TRANSPORTATION INSTRUCTION MANUAL
3-2
3 TRANSPORTATION INSTRUCTION MANUAL
3-3
Installation
And
Preparation
Contents
4. INSTALLATION AND PREPARTION
4.1 PRECATION ……………………………………………………………………….. 4-1
4.2 ENVIRONMENTAL REQUIREMENT …………………………………………. 4-1
4.3 THE PRECEDURE OF INSTALLATION MACHINE …………………………. 4-2
4.4 REMOVE ALL THE FIXED BLOCKS AND SCREWS ………………………... 4-3
4.5 INSTALL THE ACCESSORIES …………………………………………………... 4-4
4.6 THE PROCEDURE OF ADJUSTING LEVEL ………………………………….. 4-5
4.7 HAND MODE TOOL CHANGING………………………………………………. 4-6
4.7.1 Installs tool holder………………………………………………………………. 4-6
4.7.2 Dismounts tool holder…………………………………………………………… 4-6
4.8 CORRECT THE DRUM TYPE TOOL CHANGING POSITION ……………… 4-7
4.9 CORRECT THE ARM TYPE TOOL CHANGING POSITION ……………….. 4-8
4-10 OIL MIST COLLECTOR INSTALLATION(O.P.T) …………………………... 4-10
4 INSTALLATION AND PREPARTION INSTRUCTION MANUAL
4.1 PRECATION
(1) Only trained, qualified workers should operate forklift trucks, cranes or similar equipment and
apply slings.
(2) Use only wires of dimensions specified in the manual. They must be strong enough to support
the weight of the machine.
(3) Before hoisting the machine, make sure that each of the units is fixed securely.
(4) Be careful during remove the machine to proper site and install it.
(5) Keep clean around the machine and floor.
(6) be sure electrical cables and wire will not be damaged during installing machine.
(7) After installation and clean, connect the wire to the power source and ensure the requirement of
power capacity is proper.
(8) Before using, remove the anti-rusty oil by rags with paraffin or fueloil. Toluene compounds
must not be used.
4-1
4 INSTALLATION AND PREPARTION INSTRUCTION MANUAL
(1) Position the machine after settling down the machine to the adequate place.
(2) Put the foundation pads under the foundation bolts and according to the drawing of foundation to
position machine.
4-2
4 INSTALLATION AND PREPARTION INSTRUCTION MANUAL
(3)After power on, let headstock upward a little bit to remove the supported block under
spindle.(4100142000)
4-3
4 INSTALLATION AND PREPARTION INSTRUCTION MANUAL
(5) Pipe coolant pump and coolant tank after settling down the coolant tank.
4-4
4 INSTALLATION AND PREPARTION INSTRUCTION MANUAL
(2) Clean the table surface and put the levels gauge on just as the drawing shown.
(3) Adjust the foundation bolts and nuts to make the foundation bolts locate within the slot of pad.
V1
V2
DOOR
(4) Move X axis to 635mm and Y axis to –317.5mm . Adjust the foundation bolts and ensure the
bubbles of level gauges in the middle position or keep the deviation within 0.01 mm.
(5) Move Y axis to the zero position and -635mm by adjusting the bolts and nuts to make the
difference between the two points within 0.01 mm(V1) /0.04 mm(V2).
(6) After returning Y axis to –317.5mm, move X axis to zero position and1270mm. The difference
value between two points should be within 0.05 mm(V1)/0.04mm(V2).
(7) Tighten the foundation bolts and nuts.
4-5
4 INSTALLATION AND PREPARTION INSTRUCTION MANUAL
Toolholder
4-6
4 INSTALLATION AND PREPARTION INSTRUCTION MANUAL
(1) Move the cursor to #101 S to TC position then push NC START to make the spindle on
position. (Spindle position departure compensation parameter MP3430)
(2) Move the cursor to #102 Z to TC position put out then push NC START to uptowards the Z
axis to the 1st home position. (Position compensation moving backward to MP4210.13)
(3) Move the cursor to #104 Magazine to spindle then push NC START to move the ATC next
to the spindle side.
(4) Move the cursor to #106 Tool unclamping then push NC START to make the spindle
loosen
the tool.
(5) Move the cursor to #103 Z to TC position put in then push NC START to downwards the
spindle to the 2nd tool changing postion.
(Changing tool position compensation MP 4210.14)
(6) Move the cursor to #107 Tool clamping then push NC START to make the spindle clamp
the tool.
(7) Move the cursor to #105 Magazine to basic position then push NC START to backwards the
ATC to the home position.
(8) Then the manually tool changing procedure is finished.
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4 INSTALLATION AND PREPARTION INSTRUCTION MANUAL
(1) Move the cursor to #301 S to toolchange position then push NC START to position Spindle.
(Spindle position departure compensation parameter MP3430)
(2)Move the cursor to #302 Z to toolchange position then push NC START to make spindle
automatically move to the tool changing position.
(Changing tool position compensation parameter MP 4210.13.14, both are the same data-setting)
(3)Move the cursor to #307 Tool pocket put out then push NC START to put tool pocket down.
(4)Move the cursor to #309 Tool arm to unclamping post hen push NC START to swing the arm
next to the spindle side.
(5)Move the cursor to #305 Tool unclamping then push NC START to make the spindle loosen
the tool.
(6)Move the cursor to #310 Tool arm to clamping pos then push NC START to 180°swing the
arm then backwards next to the spindle side.
.(7)Move the cursor to #306 Tool clamping then push NC START to make spindle clamp the
tool.
(8)Move the cursor to #311 Tool arm to basic pos then push NC START to turn the arm back
to the home position.
(9) Then the manually tool changing procedure is finished.
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4 INSTALLATION AND PREPARTION INSTRUCTION MANUAL
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4 INSTALLATION AND PREPARTION INSTRUCTION MANUAL
4-10
Key parts features
Contents
5. KEY PARTS FEATURES
5.1 PNEUMATIC SYSTEM
5.1.1 Frl unit …………………………………………………………………………... 5-1
5.1.2 Technical data and outline dimension …………………………………………... 5-2
5.1.3 The setting method of frl unit …………………………………………………… 5-3
5.1.4. The loop sketch of pneumatic system ………………………………………….. 5-4
5.1.5 The route sketch of penumatic system (standard) ………………………………. 5-5
5.1.6 Option for automatic tool length mesurement ………………………………….. 5-6
5.2 COOLANT SYSTEM
5.2.1 Outline dimension of coolant pump ……………………………………………. 5-7
5.2.2 Technical data …………………………………………………………………… 5-7
5.2.3 Position of terminal box ………………………………………………………… 5-7
5.2.4 Pipe work ……………………………………………………………………….. 5-8
5.2.5 Electrical connection ……………………………………………………………. 5-9
5.2.6 Phase of the pump ………………………………………………………………. 5-9
5.2.7 Trouble shooting ………………………………………………………………… 5-9
5.3 SPINDLE OIL CHILLER SYSTEM
5.3.1 Outline dimension ………………………………………………………………. 5-10
5.3.2 Circuit diagram ………………………………………………………………….. 5-10
5.3.3 Wire connection ………………………………………………………………… 5-11
5.3.4 General caution …………………………………………………………………. 5-11
5.3.5 Maintenance …………………………………………………………………….. 5-12
5.3.6 Trouble shooting ………………………………………………………............... 5-13
5.4 LUBRICATION SYSTEM
5.4.1 Outline dimension ………………………………………………………………. 5-14
5.4.2 Fill up lubrication oil …………………………………………………………… 5-14
5.4.3 Oil recommendation…………………………………………………………….. 5-15
5.4.4 The lubrication system sketches of axes ……………………………………….. 5-16
5.5 HEAT EXCHANGER SYSTEM
5.5.1 Outline dimension of heat exchanger …………………………………………… 5-17
5.5.2 General caution …………………………………………………………………. 5-17
5.5.3 Specification and technical data ………………………………………………… 5-17
5.5.4 Basic maintenance ……………………………………………………………… 5-18
5.6 CHIP CONVEYOP SYSTEM
5.6.1 Chip conveyor…………………………………………………………………… 5-19
5.6.2 Outline dimension……………………………………………………………….. 5-20
5.6.3 Operation and caution…………………………………………………………… 5-21
5.6.4 Repair and maintenance…………………………………………………………. 5-23
5.6.5 Breakdown and problem-solving………………………………………………... 5-24
5.7 AUTOMATIC TOOL CHANGING SYSTEM
5.7.1 Instruction……………………………………………………………………….. 5-25
5.7.2 Structure………………………………………………………………………… 5-27
5.7.3 Air pressure wiring diagram…………………………………………………….. 5-28
5.7.4 Trouble shooting………………………………………………………………… 5-29
5.7.5 Pot change sequence…………………………………………………………….. 5-30
5.7.6 Motor of magazine replacement………………………………………………… 5-32
5.7.7 Cylinder replacement……………………………………………………………. 5-32
5.7.8 Induction switch replacement…………………………………………………… 5-32
5.7.9 Proximity switch of tool magazine replacement method……………………….. 5-32
5.7.10 Magazine maintenance………………………………………………………… 5-33
5.7.11 Note……………………………………………………………………………. 5-34
5 KEY PARTS FEATURES INSTRUCTION MANUAL
5-1
5 KEY PARTS FEATURES INSTRUCTION MANUAL
a. TECHNICAL DATA
Filter rating 5 μm
NOTE : 1. Polycarbonate bowls may be damaged and possibly fail if exposed to synthetic oils,
thinner solvents, trichlorethylene, kerosene or other aromatic hydrocarbons. When
used in above atmosphere, please use a metal bowl.
2. Unsuitable for flow is below 100 normal l/min.
3. The drain line should be 8 mm or more and overall line should be less than 5 M.
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5 KEY PARTS FEATURES INSTRUCTION MANUAL
b. OUTLINE DIMENSION
(3) Adjust as necessary, that with watch of the pressure gauge and clockwise rotaton of the
knob results in a increasing pressure or counterclockwise turn will reduce the pressure.
(4) Then push the knob back into locking position after adjusting.
(5) Adjust oil droplet by turning a knob of needle valve, clockwise turn will increase oil
capacity and counterclockwise turn(fully open) will stop the oil droplet.
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5 KEY PARTS FEATURES INSTRUCTION MANUAL
kg/cm2
5-4
5 KEY PARTS FEATURES INSTRUCTION MANUAL
5-5
5 KEY PARTS FEATURES INSTRUCTION MANUAL
5-6
5 KEY PARTS FEATURES INSTRUCTION MANUAL
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5 KEY PARTS FEATURES INSTRUCTION MANUAL
5.2.4 PIPEWORK
(1) The pipe should be fitted so that any tension caused by variations in temperature does
not affect the pump. A strainer is recommended in cases where solids could enter the
suction pipe and block the pump.
(2) The pump suction port must be below the lowest coolant level, for the pump is not
self-priming.
(3) If a hose is used as suction pipe, it must be non-collapsible and every joint of the
suction pipe should be completely tight.
(4) The discharge pipe should be at least the same diameter as the discharge port of the
pump to minimize pressure drop, high flow velocities and noise.
5-8
5 KEY PARTS FEATURES INSTRUCTION MANUAL
(3) The pump should rotate counter clockwise when viewed from the motor end and
arrows on the motor fan‘s cover indicated the correct direction of rotation.
(4) To reverse the direction of rotation, switch off the power supply and interchange
any two of in putting supply wire.
5.2.7 TROUBLE SHOOTING
FAULT CAUSE
Pump does not start. Supply failure.
Control circuit has cut out or is defective.
Motor is defective.
Pump is blocked by impurities.
Pump runs but gives no coolant. Pump is not filled with coolant.
Suction or discharge pipe is blocked by impurities.
Leakage in suction pipe.
Foot or check valve is blocked.
Pump runs at reduced capacity. Wrong direction of rotation(three-phase).
Suction lift is too great.
Suction or discharge pipe is blocked.
Pump is blocked by impurities.
Foot or check valve is partly blocked.
Pump stops during operation. Thermal overload switch in motor or external
motor protection cuts out.
Control circuit has cut out.
5-9
5 KEY PARTS FEATURES INSTRUCTION MANUAL
TYPE CO-4PT
(L050250t20)
5-10
5 KEY PARTS FEATURES INSTRUCTION MANUAL
(2) Oil cooler use mineral hydraulic oil or lubrication oil and the viscosity is 22-32 C.S.T.
Phosphoric ester, chlorinated, hydrocarbon type fluids, cutting oil, grinding oil,
medicine or corrosion liquids, gasoline, kerosene fuel and water-soluble liquid can not
use on this unit.
(3) Do not fall it flat and strike it as moving and put it on a level and solid floor.
(4) Locate the oil cooler at well ventilation place where is free from fire hazard and from
direct sunlight or heat.
(5) Be sure the pressure of oil pump is set from 4 to 8 kg/cm2.
(6) The pressure loss of outlet pipe should be below 3 kg/cm2.
(7) Be sure the installation place of oil cooler unit where exhausting and air suction can be
well performed. (Refer to the following sketches)
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5 KEY PARTS FEATURES INSTRUCTION MANUAL
(8) Fit a suction strainer to the suction end of oil piping which is of 100 to 150 mesh
(10-15mm metal net), therefore, it will be free from damage of compressor and drop of
cooling capacity. Both suction and discharge pipes outside must be designed that the
size larger than the size of outlet and inlet of oil cooler.
(9) Before removing the air filter must wait for more 10 minutes after turning off switch.
(10) When the refrigerator once stops, wait for more 3 minutes. If not necessary, do not
ON-OFF of the refrigerator.
5.3.5 MAINTENANCE
(1) Be sure to turn off the main power switch when the oil cooler is checked or maintained.
(2) Do not brush or use polishing powder, acid, solvent, benzene and hot water to clean the
surface of case. It is necessary, clean with dry cloths and neutral detergent.
(3) Clean the suction strainer at the suction end of the oil cooler, oil pipes after work.
(4) Wash the air filter once a week.
(5) Clean up the dirt on radiator of oil cooler with compressive air once half year.
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(1) For using in an ambient with high moisture or oil mist content, calk it with sealing
material around.
(2) Keep the air inlet portion of heat exchanger open to fresh air.
(3) Every month clean the fan net with clean water and reinstall in after completely dry.
(4) Replace the filter once a year.
TYPE EA-5AR
Cooling Capacity (w/°k) 25
Voltage AC 220V
Current 0.6 A
Ambient temperature 35℃ below
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14. The total weight of the automatic tool changing system, is approximately
140Kg, the clamping arm and cover excluded, (the weight of the body and
tool plate is light, but still carry high rigidity, the cylinder and drive
motor are located on the back side of tool magazine, to bring the
convenience for maintenance & repair.)
15. The drawing and size of the tool magazine please reference to fig (2)
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5.7.2 Structure
(1) Body & Magazine Structure
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3 Pull out the plate to the M10 screw bolt 4 Strip down the hexangular screw bolt M6
position. which be instead pot.
5 Take down the broken pot (push the pot 6 Confirm the fixing bolt and knob the correct
forward inner side and take the pot upward,then position for the new pot.
extract it).
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7 Stow down the new pot(the surface of knob 8 Lock the hexangular screw bolt M6 which
recline the pot body and push forward into the the new pot.
plate.
9 Push the plate to the original position and lock 10 Check the fixed clearance of the plate.(can
it. not have clearence).
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5.7.11 NOTE
1. Please use standard tool during maintenance & repair.
2. We suggest you replace part which is bought from original
supplier.
3. Please take care of the part specification before replacement.
You can get the specification from the part list.
4. Please make sure the sensitive distance during replace proximity
switch & reed switch.
5. Please take care the wire numbers & location in case you have to
replace the wire connecting.
6. In any case of abnormal or damage condition on the product, there
should be someone checking the product. We strongly ask the
service man has to be well trained & qualified engineer or expert
come to check or repair the problem. This is to ensure safety
of operator & engineer.
7. Before disassembly the product, please make sure there are enough
human beings to support the load. If there are not enough human
beings, please use lifter, crank or any other carrier to support
the weight.
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Cleaning
Maintenance &
Contents
6. CLEAN AND MAINTENANCE
6.1 DAILY MAINTENANCE
6.1.1 Before power on ………………………………………………………………… 6-1
6.1.2 After power on ………………………………………………………………….. 6-1
6.1.3 After finishing daily work ……………………………………………………… 6-1
6.2 WEEKLY MAINTENCE …………………………………………………………. 6-3
6.3 SEMIANNUAL MAINTENANCE ………………………………………………... 6-3
6.4 ANNUAL MAINTENANCE ……………………………………………………… 6-4
6.5 ENVIRONMENTAL CLAIMS …………………………………………………… 6-4
6.6 OUR GOAL ………………………………………………………………………… 6-4
6.7 WASTE TREATMENT ……………………………………………………………. 6-5
6 CLEAN AND MAINTENANCE INSTRUCTION MANUAL
CAUTION : 1. Shut off the power before doing any maintenance or cleaning job and obey the
instruction or you might be hurt.
2. Any clean or maintenance concerned with removing must be careful and only
well-trained personnel can do it.
3. Always wear helmet, protecting glasses, safety shoes and other protecting
equipment as required while doing any maintenance or cleaning job.
4. When service and maintenance located at high place, Please the use ladder or
service the special-purpose platform.
(1) Inspect if the power cable and external cable are normally connected and the voltage
capacity is matched as machine required.
(2) Check if there is oil or coolant leakage on the hydraulic or coolant pipes.
(3) Check if there are enough oil for the hydraulic unit, lubrication unit and coolant unit.
(4) Check if the pressure gauges of hydraulic unit and pneumatic unit were indicated to zero
position.
(5) Check if the auto tool changer unit is at the normal position.
(6) Check if the warning flash light and the safety switch is normal.
(1) Inspect the oil level of auto lubricator tank to refill up, if it is necessary and is consumed.
(2) If there is water or dirt in the tank, relieve and change fresh oil.
(3) Cleaning for chip: Don’t use air blowing clearing the chip.
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6 CLEAN AND MAINTENANCE INSTRUCTION MANUAL
a. At first, open the door then turn off main power supply
b. The operator should wear safety shoes, helmet; safety glove, safety glassed and clothes.
c.Use besom, rags, vacuum, hairbrush and dustpan clean chip.
(4) Check the level of coolant to refill up and flush the coolant pump through with clean
water if there is impurities after use.
(5) Remove and centralize the chips on the chip bucket out side of the shop.
(6) The coolant pump which is not being used during periods frost should be drained (shown
as the following sketch) or it will be harmful for pipe and pump. Take off the priming
plug P and drain plug V for draining.
(7) Turn off working light, power supplier and draw out the connector of power cable
whenever finishing work.
(8) Please finishes after the work cleans cleanly front acrylic door, If acrylic has the aging、
、seriously blows、breach, bursts the situation please to exchange.
a. Pull down screw
b. Pull down pushing plate
c. Get down acrylic door
d. Attach to new acrylic door
e. Attach to pushing plate
f. Attach to screw
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6 CLEAN AND MAINTENANCE INSTRUCTION MANUAL
1. RESOURCES RECOVERY : Not only check devices periodically and save the resources but
reuse the recyclable resources and develop new less-polluted
resources.
2. REDUCING WASTE : Specify and recycle the waste and reduce the quantity of waste.
3. WATER CONTROL : Inspec the water, wastewater drained off to the sewage treatment plant
through our sanitary sewer.
4. AIR CONTROL : Reduce air pollutants, obey the laws about emissions standard of air
pollution. remain a high quaility and all devices are in good condition.
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(2) Cutting Chips : Some of the cutting chips are able to recycle, after machining, the chips must
seperate and restore by material. It is must be placed and treat according to
the environmental regulations of local plant.
(3) Toxic gas : Check the concentration of exhaust emissions and the emission equipments.
Control the value to standard request every cyclic inspection.
2. AFTER OPERATION
Waste Machine : When machine is out of order can not be fixed, do not throw away directly
and sepreat the machine to pieces by material. Some of the material can be
recycled such as casting iron, steel, metal, etc.. Some of them can not be
reused such as cables, electrical parts, motors, PCB board, etc.. Store the
same parts according to their material to do with local dealer or the
procedures of waste treatment on your own.
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APPENDIX
Caution: Spindle Operation
A. SPINDLE AIR PURGE:
1.Set spindle air purge pressure at 1.2kg/cm2~1.5kg/cm2.
Caution At power on for turning, check spindle air purge is functioning correctly.
Caution Do not turn off spindle air purge or adjust pressure, it will lead to spindle
defected or damage of spindle.
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4. Spindle speed less than minimum speed is not allowed.
Table 1
Spindle Extreme speed Normal spindle rotation Minimum
specification of speed at speed
Spindle rotation 85% of Spindle peak
8000rpm 8000rpm 7000rpm -
10000rpm 10000rpm 8500rpm 3000rpm
12000rpm 12000rpm 10000rpm 5000rpm
15000rpm 15000rpm 12000rpm 6000rpm
F. SPINDLE GUARANTEE:
1. Spindle of normal operation, general spare parts will be guaranteed for 1 year.
2. Spindle bearing guaranteed for 2000hrs of rotation.
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MEMO