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DESIGN AND SIMULATION OF DUAL AXIS SOLAR TRACKER FOR OPTIMUM


SOLAR ENERGY ABSORPTION

Conference Paper · December 2013

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Hussain A Attia Yousif Ismaill Al-Mashhadany


American University of Ras Al Khaimah University of Anbar
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Design and Simulation of Dual Axis Solar Tracker for Optimum Solar Energy
Absorption

Hussain A. Attia , Beza N. Getu, and Yousif I. Al-Mashhadany


American University of Ras Al Khaimah, UAE
Phone: +97172210500 - Fax: +97172210300
hattia@aurak.ae; bgetu@aurak.ae
University of Al-Anbar, Iraq
Phone: +9647814143764 - Fax: +9647706156267
yousif.almashhadany@uoanbar.edu.iq

ABSTRACT towards the direction of sunlight will lead to


maximize the produced power from the
Solar energy is clean, cheap, renewable, and connected power electronic system [4], [5], [6].
abundantly available source of energy and hence From this fact, there is a need of an automatic
many researchers focus on the techniques of closed loop control system which is responsible
increasing absorption of solar power for different for the motion to the solar panel to make it in line
practical applications. Solar tracking system plays a with the sunlight [7], [8], [9]. This paper presents
major role in this field because of the importance of a dual axis closed loop control tracking system
tracking the sun and increasing absorption of solar and Figure 1. represents the block diagram of the
energy during the day light timing. This paper proposed electronic control system that is used
presents a new design, simulation as well as results of for the automatic motion of solar panel so us to
dual axis solar tracking system that is able to make the have maximum solar power during the day light
solar panel produce maximum power during its working and guarantee the sunlight radiation in
function. The design takes into account that all related perpendicular with the face of panel.
electronic (transducers, controlling, and drive circuits)
are supplied by an efficient designed and simulated The proposed design started with selection of
DC power supply which is fed from the connected appropriate solar panel (18 Volt / 30 Watt) [9],
solar panel. The simulation results show that the dual [10] and it takes into account all electronic
axis tracker has better capability of tracking the sun circuits of the dual axis controller work on DC
light in two planes instead of single plane tracking of supply voltage of 9 Volts and this voltage is
single axis tracker. The design of the proposed maintained even though there is a variation or
system depends on general use discrete electronic fluctuation of the output voltage of the solar
components that make the practical implementation to panel. While the 9 Volts DC supply voltage for
be easily constructed. the transducers array and part of the control
circuit, an additional 12 Volts is used to supply to
KEYWORDS the drive circuit which include relays of type 12
Volt.
Dual Axis; Solar Tracker; Transducers Array;
Phototransistor; Control Circuit.

1 INTRODUCTION

Nowadays, the trend of using the solar energy is


exponentially increasing and the focus for this
type of clean energy and to transfer to electrical
power has been interesting since it avoids
pollutions which may happen with other source
Figure 1. Block diagram of the proposed dual axis system
of energy [1], [2], [3]. Aligning the solar panel

ISBN: 978-0-9891305-3-0 ©2013 SDIWC 144


voltmeters record the values of VDC1 and VDC2
The transducers array include five symmetrical as well as the solar panel voltage; Figure 3.
photo transistors [11], [12], [13], [14], [15] illustrates the response of the presented supply
distributed in suitable locations on the solar circuit with stable results of output voltage.
panel, and these transducers are responsible to
transform the instantaneous light intensity levels
to the proportional dc voltages. These DC voltage
levels will be used as input to the comparators
stage of the proposed design.
The control circuit consists of two sets of
operational amplifiers, logic circuits, and drive
circuits. While the first set of control circuit is
responsible for auto controlling of the motion of Figure 2. DC power supply (12V & 9V)
the panel in one of the axes, the second set is
responsible for the motion of the panel in the
second axis which is perpendicular to the first
axis. The two control circuits work to gather to
give a suitable decision of motion of the solar
panel and align it towards the direction of
sunlight for maximum solar energy absorption.

2 DC POWER SUPPLY

This circuit is designed to produce two levels of


voltages; the first value is 12 Volt which used to
supply the drive circuit while the other level is 9
Volt applied as supply voltage to the array of
transducers, op-amp circuits, and the logic Figure 3. The response of the power supply
circuits. Figure 2. represents the simulation of the
proposed electronic DC power supply which is 3 DESIGN OF TRANSDUCERS ARRAYS
loaded by two separate resistors RL1 , RL2 each
of them 500 Ω. The design includes two voltage The design of the arrays of transducers is
regulators of type 7812 to produce 12 Volt, and represented by five phototransistors, where each
of type 7809 to produce 9 Volt, capacitor (470 µF of them senses the light intensity at a certain
/ 35 V) which is used to minimize the fluctuation direction. The sensors work as a light sensor to
of the solar panel voltage, diodes which are used generate an output DC voltage that is
as a free wheel diodes to save the regulators from proportional to the intensity of the incident light
any undesired back voltages [16], [17], [18], [19], energy. Photo transistor is one of light sensors. It
[20], [21]. The simulation of the DC power consists of a bipolar NPN transistor with its base
supply is made by using Multisim software [16]. often electrically unconnected and uses the
The records of simulated data satisfy the ability photons of light to generate a base current which
of the proposed supply to deliver the required in turn causes a collector to emitter current to
voltages with accurate values during the wide flow. Figure 4. shows the construction and
range of changing in the instantaneous levels of characteristics of phototransistor.
the output voltage of solar panel at day working.
In order to emulate the actual conditions of the
The proposed design is tested with input voltage tracking system, a transducer circuit that includes
variation starting from 12 Volt to a maximum a phototransistor, resistor 100KΩ, and an op-amp
value of 24 Volt in steps of 1 Volt to emulate the used as voltage follower is practically implanted
variation of the solar panel voltage. The and tested. The photo transistor is placed in a

ISBN: 978-0-9891305-3-0 ©2013 SDIWC 145


black hollow type 3cm long so as to avoid the perpendicular line with the solar panel, and all
effect of light coming from side directions and transducers will be fixed on a certain plate and
only able to sense light coming in from up this plate is fixed in any location over the solar
direction as shown in Figure 5. The phototransistor panel. In this distribution of sensors, there is
is connected to the 9 Volt DC supply voltage, ability to have information of light intensity in all
there will be collector emitter current flowing around directions (x-axis and y-axis) as well as
through the 100 KΩ resistor proportional with the center location.
value of the light intensity. The operational
amplifier LM224 connected as a voltage follower
[9], and produces a voltage output that changes
from 0.1V to 5.5V during the change from dark
to full light condition indoor test, while in the
case of the outdoor condition the maximum value
of voltage is 6.5V when the light sensor is in line
with sunlight.

Figure 6. Transducers arrays, photo transistors


distribution, (a) front view, (b) side view, (c) fixing way

4 DESIGN TRACKING CONTROLLER


AND SIMULATION RESULTS

The control system consists of two identical


circuits one used for control rotation related to x-
axis and the other related to rotation related to the
Figure 4. Photo transistor construction and y-axis direction. The process involves producing
characteristics [6]. a suitable logic commands for rotation of the
solar panel in the horizontal plane (x-axis
rotation) and/or in the vertical plane (y-axis
rotation). The rotation in the x-axis is either
clockwise rotation (from here onwards forward
rotation), anticlockwise rotation (from here
onwards reverse rotation), or no rotation (from
here onwards stop). The rotation in the y-axis is
rotation in the vertical plane, the rotation in the y-
axis is either clockwise rotation (from here
onwards right rotation), anticlockwise rotation
(from here onwards left rotation), or no rotation
(from here onwards stop). The command stop (no
rotation) in any direction will happen when the
surface of solar panel in the same line with
Figure 5. Transducer connection circuit
sunlight that is mean falling of the sunlight is
perpendicular over the solar panel so in this case
The arrangement of the transducers is illustrated no need to change the direction of panel because
in Figure 6. with one photo transistor in the center the panel in this x-axis and y- axis directions will
and the other four distributed in the corners with have maximum solar energy. When the sun
accurate deflection angles (Ɵ) among them in motion happens with time, the rate of energy
small suitable dimensions of square shape. The absorption reduces and this case will be
center transducer should be fixed in monitored by the transducers and will be

ISBN: 978-0-9891305-3-0 ©2013 SDIWC 146


processed and controlled by remaining parts of Table 1. Probabilities of op-amps inputs and buffers
the proposed tracker system to give suitable outputs
rotation commands to again have maximum solar
Op-Amp Logic Logic
energy absorption. Case1 Case2
No. Indication Indication
Figure 7. explains the block diagram of the Op-Amp1
Frwd > On / High Frwd ≤ Off / Low
internal circuit included the proposed control Frwd &
Cntr (9V) Cntr (0V)
circuit for x-axis and y-axis rotations: Cntr
Op-Amp2
Frwd > On / High Frwd ≤ Off / Low
Frwd &
Rvrs (9V) Rvrs (0V)
Rvrs
Op-Amp3 Rvrs > On / High Rvrs ≤ Off / Low
Rvrs & Cntr Cntr (9V) Cntr (0V)
Op-Amp4 Rght > On / High Rght ≤ Off / Low
Rght & Cntr Cntr (9V) Cntr (0V)
Op-Amp5 Rght > On / High Rght ≤ Off / Low
Rght & Left Left (9V) Left (0V)
Op-Amp6 Left > On / High Left ≤ Off / Low
Left & Cntr Cntr (9V) Cntr (0V)
Figure 7. Block diagram of control circuit
Table 2. Truth table of the x-axis rotation command

The diagram is consist op-amps first stage, which Frwd > Frwd > Rvrs > Frwd Rvrs
includes six op-amps represented by two of Cntr Rvrs Cntr Cmnd Cmnd
State (A) State (B) State (C) (XF) (XR)
integrate circuit type LM224 used for simulation. 0 0 0 0 0
These op-amps are used to do complete 0 0 1 0 1
comparisons [9] for all cases of the two axes 0 1 0 0 0
rotations with respect to the motion of the sun as 0 1 1 0 0
well as any probability of clouds found in any 1 0 0 0 0
direction. The results of these op-amps are either 1 0 1 0 1
0V or 9 V depending on the instantaneous 1 1 0 1 0
voltage levels received from the transducers 1 1 1 1 0
arrays as shown in Table 1. shows all the logic
probabilities of the outputs of six buffers
regarding the input voltages to the related op- Table 3. Truth table of the y-axis rotation command
amps. Rght > Rght > Left > Left Rght
Cntr Left Cntr Cmnd Cmnd
These logic outputs send to the designed logic State (D) State (E) State (F) (YL) (YR)
circuit to have suitable logic commands for 0 0 0 0 0
motions x-axis and y-axis as well as the related 0 0 1 1 0
directions or commands for stop (no motion) 0 1 0 0 0
state, the design of this logic circuit has the same 0 1 1 0 0
procedure for two axes and depending on the 1 0 0 0 0
instantaneous logic probabilities at the outputs of 1 0 1 1 0
six buffers, the following Table 2. and Table 3. 1 1 0 0 1
represent a truth tables of required function from 1 1 1 0 1
the designed logic circuits in x-axis, and y-axis
respectively. From the related truth table the correct logic
combination to represent x-axis motion in
forward direction (XF) equal AND gate the state
A and state B while the command of reverse
motion (XR) will be happen when use AND gate
for the state C and invert of the state B, these two

ISBN: 978-0-9891305-3-0 ©2013 SDIWC 147


logic equations for XF, and XR were came from First relay work at one time for panel rotation in
the following logic minimization. the suitable direction or the two relays will in off
state in the case no rotation / stop condition, that
(1) is mean there is no chance to work the two relays
in the same time. Each relay have two insulated
That is mean forward motion command will be
contacts connected to reach the dc supply in a
come when Frwd > Cntr AND Frwd > Rvrs:
certain polarity to make the connected dc motor
rotate in a certain direction while the other relay
(2) make the dc motor rotate in the opposite
That is mean reverse motion command will be direction.
come when Rvrs > Cntr AND NOT Frwd > Rvrs. The designed circuit has logic indications
By the same procedure that use with other truth distributed in the output points of buffers, logic
table, this will be lead to have other logic combination circuits, and in parallel with a dc
combination for the motion of y-axis: motors for x-axis and y-axis that to deliver all the
required logic information in different case of
(3) solar tracker work, Figure 8. presents the
Or Right motion command will be come when simulation of proposed design of two axes tracker
Rght > Cntr AND Rght > Left system.
(4) Table 4. explain all case may be happen about the
levels of light intensity and the recoded data at
Or Left motion command will be come when Left the buffers outputs as well as the logic outputs
> Cntr AND NOT Rght > Left which will be obtained from the logic
Last part in the control circuit is a drive circuit combination circuits in x-axis and y-axis while
which is represented be also identical two design Figure 9. illustrate the translation of the recorded
one for x-axis and other one for y-axis, each data of x-axis simulation included in Table 4
circuit include two NPN transistors type 2SC945 while Figure 10. represents the records of y-axis
(50V / 150mA) used to drive two relays (12 V) included in the table.
separately.

Figure 8. The simulation of the proposed dual axis solar tracker system

ISBN: 978-0-9891305-3-0 ©2013 SDIWC 148


Table 4. The Simulation Records of the proposed dual axis 5 CONCLUSIONS
solar tracker system

X Y In this work we proposed a dual axis solar


Frwd Cntr Rvrs Rght Cntr Left tracking system with complete design of required
Motor Motor
(%) (%) (%) (%) (%) (%)
(V) (V) having the main tracking function. The design,
30 20 10 12 15 20 25 -12 simulation and recorded data shows the photo
30 30 15 0 20 30 25 0 transistors used as an efficient transducer light
40 42 38 0 42 42 42 0 intensity sensing. The obtained simulation of
40 42 45 -12 50 42 35 12 rotation commands for different cases of light
40 45 45 0 50 51 49 0 intensity levels have complete agreement with the
60 60 60 0 58 60 61 -12 main function of the presented system. The
65 60 55 12 62 60 55 12
65 60 65 -12 55 60 58 0
proposed system can be adapted to work with any
80 79 78 12 85 79 70 12 size of DC motors which are responsible for the
70 69 71 -12 64 69 75 -12 mechanical system rotation this because the
proposed tracking system drive insolated contacts
of connected relays in x-axis and in y-axis
rotation. The presented design is characterized by
flexibility and can be easily contracted using
commercially available discrete components and
the constructed tracking system can be used for
home or industrial purpose.

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ISBN: 978-0-9891305-3-0 ©2013 SDIWC 149


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ISBN: 978-0-9891305-3-0 ©2013 SDIWC 150


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