April 2001

Process Industry Practices

Piping

PIP PN01CS1J01
Piping Material Specification 1CS1J01
Class 150, Carbon Steel, 0.063" C.A.
Core: Process
Jacket: Steam
 PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time by the responsible Function Team
and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or
withdrawn. Information on whether this Practice has been revised may be found at
http://www.pip.org.

© 2001 Process Industry Practices (PIP), Construction Industry Institute,

The University of Texas at Austin, 3208 Red River Street, Suite 300, Austin,
Texas 78705. PIP member companies and subscribers may copy this Practice
for their internal use. Changes, overlays, addenda, or modifications of any
kind are not permitted within any PIP Practice without the express written
authorization of PIP.

Not printed with State funds

 PIP PN01CS1J01
April 2001 Piping Material Specification Line Class 1CS1J01

SERVICE: Core: Process MATERIAL: Core: Carbon Steel

Jacket: 150 psi Steam Jacket: Carbon Steel
RATING CLASS: 150, ASME B16.5a-1998 DESIGN CODE: ASME B31.3-1999
TEMPERATURE LIMIT: -20F to 800F (Note 09) STRESS RELIEF: Per ASME B31.3
NOMINAL CORROSION ALLOWANCE: Core: 0.063 in. EXAMINATION: Per ASME B31.3
Jacket: 0.063 in.

PRESSURE - TEMPERATURE RATINGS - CORE

TEMP F -20 to 100 200 300 400 500 600 700 800
TEMP C -29 to 38 93 149 204 260 316 371 427
For NPS 1/2 through NPS 12 (Full Flange Rating per ASME B16.5, Table 2-1.1)
psig 285 260 230 200 170 140 110 80
kPag 1965 1793 1586 1380 1170 965 760 550

PRESSURE - TEMPERATURE RATINGS - JACKET

TEMP F -20 to 100 200 300 400 500 600 700 800
TEMP C -29 to 38 93 149 204 260 316 371 427
For NPS 1 through NPS 14 (Pressure is limited by external pressure on NPS 12 STD CS A53-B core pipe)
psig 197 197 197 190 184 175 167 155
kPag 1360 1360 1360 1310 1270 1205 1150 1070

ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION

PIPE 01
Core 1/2 – 1-1/2 XS CS, SMLS, ASTM A106-B (Ej=1.0)
2 – 12 STD CS, ERW, ASTM A53-B (Ej=0.85)
Jacket 1 – 1-1/2 XS CS, SMLS, ASTM A106-B (Ej=1.0)
2 – 14 STD CS, ERW, ASTM A53-B (Ej=0.85)
Tubing - Jumper 1/2 – 3/4 0.049 in. SS, SMLS, ASTM A269-TP 316 annealed (Ej=1.0)
1 0.065 in. SS, SMLS, ASTM A269-TP 316 annealed (Ej=1.0)
NIPPLES 83
Branch 1/2 – 2 XS CS, SMLS, ASTM A106-B (Ej=1.0)
FITTINGS 02
CORE
Reducer (CONC) 1/2 – 12 Weld CS, ASTM A234-WPB-W, ASME B16.9
Reducer (ECC) 1/2 – 12 Weld CS, ASTM A234-WPB-W, ASME B16.9
90 LR ELL 1/2 – 12 Weld CS, ASTM A234-WPB-W, ASME B16.9
45 LR ELL 1/2 – 12 Weld CS, ASTM A234-WPB-W, ASME B16.9
Tee 1/2 – 12 Weld CS, ASTM A234-WPB-W, ASME B16.9
Tee (RED) 1/2 – 12 Weld CS, ASTM A234-WPB-W, ASME B16.9
Cap 1/2 – 12 Weld CS, ASTM A234-WPB-W, ASME B16.9

JACKET
Reducer (CONC) 85 1 – 16 Weld CS, ASTM A234-WPB-W, ASME B16.9
Reducer (ECC) 85 1 – 16 Weld CS, ASTM A234-WPB-W, ASME B16.9
90 SR ELL 85 1 – 16 Weld CS, ASTM A234-WPB-W, ASME B16.28
45 SR ELL 85 1 – 16 Weld CS, ASTM A234-WPB-W, ASME B16.28
Tee 85 1 – 16 Weld CS, ASTM A234-WPB-W, ASME B16.9
Tee (RED) 85 1 – 16 Weld CS, ASTM A234-WPB-W, ASME B16.9
Cap 1 – 16 Weld CS, ASTM A234-WPB-W, ASME B16.9

BRANCH/JUMPER
Union 1/2 – 1 THRD Tube x tube SS TP 316 SS compression ferrule tube fitting
Connector-Female 1/2 – 1 THRD Tube x FNPT SS TP 316 SS compression ferrule tube fitting
Half Coupling 1/2 – 1 Class 3000 SW CS, ASTM A105, ASME B16.11
Sockolet 1/2 – 1 Class 3000 Weld CS, ASTM A105, MSS SP-97
Plug 1/2 – 1 Class 3000 THRD CS, ASTM A105, ASME B16.11

Process Industry Practices Page 1 of 3

PIP PN01CS1J01
Piping Material Specification Line Class 1CS1J01 April 2001

ITEM NOTES NPS SCH/RAT ENDS DESCRIPTION

VALVES
Gate 86 1/2 – 2 Class 800 T/SW CS body w/ 13 CR trim HF ST GA08CB200
Gate 1/2 – 2 Class 150 RF CS body w/ 13 CR trim, HF ST w/ jacket GA01CB550
Gate 3 – 12 Class 150 RF CS body w/ 13 CR trim, HF ST, FP w/ jacket GA01CB551
Swing Check 1/2 – 12 Class 150 RF CS body w/ 13 CR trim, HF ST w/ jacket CS01CB550
Plug 09 1–3 Class 150 RF CS body, 316 SS plug, PTFE sleeve, w/ jacket PL01CB550
Plug 09 4 – 12 Class 150 RF CS body, 316 SS plug, PTFE sleeve, GO, w/ jacket PL01CB551
FLANGES
Weld Neck (RED) 1/2 – 14 Class 150 RF CS, ASTM A105, ASME B16.5
Weld Neck (RED) 12 1/2 – 14 Class 300 RF CS, ASTM A105, ASME B16.5
Slip-On (RED) 1/2 – 14 Class 150 RF CS, ASTM A105, ASME B16.5
Slip-On (RED) 12 1/2 – 14 Class 300 RF CS, ASTM A105, ASME B16.5
Weld Neck 84 1/2 – 14 Class 150 RF CS, ASTM A105, ASME B16.5
Weld Neck 12, 84 1/2 – 14 Class 300 RF CS, ASTM A105, ASME B16.5
Slip-On 84 1/2 – 14 Class 150 RF CS, ASTM A105, ASME B16.5
Slip-On 12, 84 1/2 – 14 Class 300 RF CS, ASTM A105, ASME B16.5
Blind 1/2 – 14 Class 150 RF CS, ASTM A105, ASME B16.5
Blind 12 1/2 – 14 Class 300 RF CS, ASTM A105, ASME B16.5
GASKETS
1/2 – 14 Class 150 Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.20
1/2 – 14 Class 150 Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.20, special
reducing flange dimensions
12 1/2 – 14 Class 300 Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.20
12 1/2 – 14 Class 300 Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.20, special
reducing flange dimensions
BOLTING
Stud Bolts ASTM A193, Gr B7 stud, w/ 2 heavy hex nuts ASTM A194, Gr 2H

90° BRANCH CONNECTION – Core vents, drains, and instrument connections only (Note 16)
Legend and Chart

12 T
10 E T
8 E E T
6 E E E T
BRANCH SIZE

4 E E E E T
3 E E E E E T
2 E E E B E E T
1-1/2 E E E B B E E T
1 E E E B B B E E T
3/4 E E E B B B B E E T
1/2 E E E B B B B B E E T
12 10 8 6 4 3 2 1-1/2 1 3/4 1/2
HEADER SIZE

B Branch Weld
E Reducing Tee or Tee and Reducer(s)
T Tee

Page 2 of 3 Process Industry Practices

 PIP PN01CS1J01
April 2001 Piping Material Specification Line Class 1CS1J01

90° BRANCH CONNECTION – Jacket on core branch (to be used with core vent, drain, and instrument connection table)
Legend and Chart

14 T
12 E T
10 E E T
8 E E E T
BRANCH SIZE

6 E E E E T
4 E E E E E T
3 E E E B E E T
2-1/2 E E E B B E E T
2 E E E B B B E E T
1-1/2 E E E B B B B E E T
1 E E E B B B B B E E T
14 12 10 8 6 4 3 2 -1/2 2 1-1/2 1
HEADER SIZE

B Branch Weld
E Reducing Tee or Tee and Reducer(s)
T Tee

SIZE COMBINATIONS, NPS

Core Pipe Jacket Pipe Special Jacket Supply, Return,

Fittings and Jumper
1/2 1 – 1/2
3/4 1-1/2 – 1/2
1 2 – 1/2
1-1/2 2-1/2 – 3/4
2 3 – 3/4
2 4 – 3/4
3 4 – 3/4
3 6 – 3/4
4 6 – 3/4
6 8 – 1
8 10 12-Elbows 1
10 12 14-Elbows 1
12 14 16-Elbows, 16-Tee 1

NOTES:
01 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown, the pressure limit may be lower
than flange rating.
02 All butt welded component thicknesses shall match pipe thickness.
09 Pressure and temperature rating may be limited by certain components permitted by this specification. Refer to manufacturer’s recommended
pressure-temperature restrictions.
12 To be used only to match class 300 rated flange connections at control valves and special equipment.
16 Core branch connections should consist of tees, reducers, and/or reducing tees except in the case of vents, drains, and instrument connections, where
branch welds are permitted per the branch connection tables.
83 Threaded joints are permitted only at jacket jumper and instrument connections. Threaded joints shall be seal welded when temperatures exceed
400F.
84 Use non-reducing flange against equipment or at spec break to piping with non-reducing flange.
85 Ej = 0.80 when component is split and rewelded.
86 This valve to be used for jacket vent and drain applications.

REFERENCES:
Process Industry Practices (PIP)
PIP PNF0200 - Vents, Drains, and Instrument Connection Details
PIP PNFJ8000 - Jacketed Pipe Fabrication Details
PIP PNSMV0003 - Carbon Steel Gate Valve Descriptions
PIP PNSMV0005 - Carbon Steel Check Valve Descriptions
PIP PNSMV0008 - Carbon Steel Plug Valve Descriptions

Process Industry Practices Page 3 of 3