Professional Documents
Culture Documents
Table of Content..........................................................................................................................................1
CHAPTER 1...................................................................................................................................................3
INTRODUCTION...........................................................................................................................................3
1.1 Background........................................................................................................................................3
1.2 Statement of problem.......................................................................................................................4
1.3 Research Question.............................................................................................................................4
1.4 Research Objective............................................................................................................................4
1.5 Significance of Study..........................................................................................................................4
1.6 Scope and limitation..........................................................................................................................4
CHAPTER 2...................................................................................................................................................5
LITERATURE REVIEW....................................................................................................................................5
2.1 Productivity.......................................................................................................................................5
2.2 Production system.............................................................................................................................6
2.3 Productivity cycle...............................................................................................................................6
2.4 Types of labor productivity................................................................................................................7
2.4.1 Single factor productivity............................................................................................................7
2.4.2 Total factor productivity.............................................................................................................8
2.4.3 Total productivity........................................................................................................................8
2.5 Productivity variables........................................................................................................................9
2.5.1 Labor...........................................................................................................................................9
2.5.2 Capital.........................................................................................................................................9
2.5.3 Management..............................................................................................................................9
2.6 Productivity measurement................................................................................................................9
2.6.1 Time study Technique.................................................................................................................9
2.6.1.1 Time study procedure........................................................................................................10
2.6.2 Activity sampling Technique.....................................................................................................10
2.6.2.1 Activity sampling procedure..............................................................................................12
2.6.3 Craftsman questionnaire..........................................................................................................12
2.6.4 Foreman delay surveys.............................................................................................................12
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2.7 Factors affecting labor productivity.................................................................................................13
CHAPTER 3.................................................................................................................................................17
METHODOLOGY.........................................................................................................................................17
3.1 Research Design...............................................................................................................................17
3.2 Research approach..........................................................................................................................18
3.3 Study area........................................................................................................................................18
3.4 Sampling and Population.................................................................................................................18
3.4.1 Research population.................................................................................................................18
3.4.2 Sample size...............................................................................................................................18
3.5 Pilot study........................................................................................................................................19
3.6 Data collection.................................................................................................................................19
3.6.1 Primary data collection.............................................................................................................19
3.6.1.1 Performance measurement...............................................................................................19
3.6.2 Questionnaire design................................................................................................................20
3.6.2 Secondary data collection.........................................................................................................20
3.7 Data analysis....................................................................................................................................20
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CHAPTER 1
INTRODUCTION
1.1 Background
Construction industry is one of the nation’s largest and challenging industries. Construction
accounted for 10-11% of nation’s GDP of Nepal. Besides it uses around 35% of Government
Budget. Similarly about 60% of the nation’s development budget is spent through the use of
contractors (FCAN). Hence, construction is the very major sector of country and has positive
impact on the overall improvement of the nation’s economy.
Productivity is the measure of efficiency, effectiveness and a means of improving the quality of
work from achieving the highest output from limited resources. Productivity is generally refers to
the amount of output produced per unit of time. Thus
Output
Labor productivity =
Input
It is said that perfect productivity (1.0) can be achieved with a 40-hour work week, with people
taking all the holidays and vacation days as planned all of the engineering drawings would be
100% complete there would be no delays of any kind during construction; everyone would work
safely and there would be no litigation at the end of the project (Rowlinson & Proctor, 1999).
It is the important aspect of construction industry that may use as an index for efficiency of
production. Efficient management of construction resources can lead to higher productivity
which can help to achieve cost and time saving. Decreasing productivity has always been major
concern for construction industry ( Ghate et al, 2016)). Quality of construction largely depends
upon the quality of work done by labor. There are many factors that influence the productivity in
construction industry. Labor productivity is one of the most important factors that affects the
physical progress of any construction projects (Sherekar & Tatikonda, 2016). Labor productivity
directly affects construction productivity so it is important to know factors affecting labor
productivity.
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Achieving better labor productivity requires detail study of the actual labor cost as well as nature
and type of labor. Different labors have different variables which can considerably affect their
productivity levels.
To measure the labor productivity in the building Construction of United Nation (UN)
Peace keeping Training center, kakani, Nuwakot.
To compare the skilled and unskilled labor productivity of this project.
To identify the key factors affecting labor productivity of this project.
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CHAPTER 2
LITERATURE REVIEW
2.1 Productivity
Productivity can be defined in many ways. In construction, productivity is usually taken to mean
labor productivity (Shehata & El-Gohary, 2012). Productivity is defined as the ratio of output to
input. Productivity is the effective utilization of resources (input) in producing and/or services
(output) (sumanth, 1984).
The term “productivity” expresses the relationship between outputs and inputs. The measure of
the rate at which work is performed is called “productivity”. It is a ratio of production output to
what is required to produce it. The measure of productivity is defined as a total output per one
unit of a total input. Labor productivity usually relates manpower in terms of labor cost to the
quantity of outputs produced.
The construction industry is one of the largest industries in any economy. It makes a significant
contribution to the national economy and provides employment to large number of people. In
recent years India’s construction sector has witnessing massive investment in both public as well
as in private enterprises. Multibillion Rupees investments made in construction roads, ports,
power plants, telecommunication sector, urban infrastructural developments, etc have paved the
way for construction demands grow substantially. Although numerous approaches have been
developed to improve efficiency and effectiveness of construction process, implementing
statistical techniques offer the promise to minimize, if not eliminate non value-adding work.
(Shrishirmal & Salgude, 2015)
International labor office (ILO) 1996 described productivity as follows “ productivity is the
comparision between how much you have put into the projects in terms of manpower, material,
machinery or tools and the result you get into the project. Making a site more productivity means
getting more output for less cost in less time. Productivity covers every activity that goes into
completeing the construction site works, from the planning stage to the final site clearing. If the
contractor can carry out these activities at lower cost in less time with fewer workers, or with less
equipment then productivity will be improved” (Anderson et al. 1996).
Materials
facility
FEEDBACK
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Productivity
measurement
Productivity Productivity
improvement Evaluation
Productivity
Planning
An organization that begins a formal productivity program for the first time can begin with
productivity measurement. When productivity levels are measured, they have to be evaluated or
compared against planned values. Based on this evaluation target, levels of productivity are
planned on short and long terms bases. To achieve the planned targets, productivity improvement
will take place next period. This cycle thus continues for as long as the productivity program
operates in the organization.
The productivity cycle concept shows that productivity improvement must be preceded by
measurement, evaluation, and planning. All four phases are important not just productivity
measurement or just productivity improvement. Also this cycle emphasizes the process nature of
the productivity issue. A productivity program is not one time project but rather a continuous
ongoing process.
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2.4.2 Total factor productivity
To overcome the limitations in the single factor productivity total factors productivity
measurement was developed. Total factor productivity is the ratio of net output to the sum of
associated labor and capital input (Lema, 1995)
output
TFPt ¿
(Ht +Ct )
Where,
TFPt = Total productivity factor over period t
Ht = Human input over period t
Ct = Capital input over period t
From the point of productivity efficiency under conditions of scarcity, an enterprise will have to
combine the various inputs in the correct combination for optimal results to either minimize costs
for a given level of production or to maximize production from available resources. From the
point of allocative efficiency, the owners of the various factors of production may be assumed to
seek to maximize their return from those factors (Lowe, 1987).
Total output
TPt ¿
Total input
Where,
TPt = Total productivity over period t
Vt
i.e TPt ¿
(Ht +Ct + Mt + Et +Ot )
Where,
Vt = output value over period t
Ht = human input over period t
Ct = capital input over period t
Mt = Material input over period t
Et = Energy input over period t
Ot = other expenses over period t
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2.5 Productivity variables
Because of the management of the three variables there could be the increase in productivity.
These variables are labor, capital and management. These factors are critical to productivity
improvement. They represent the broad areas in which managers can take action to obtain better
productivity (Heizer & Render, 1990).
2.5.1 Labor
The quality of labor is very important to improve productivity. Three traditional variables for
improved productivity have been (Heizer & Render, 1990).
1) Basic education appropriate for an effective labor force
2) Diet of the labor force
3) Social overhead that makes labor available, such as transportation and sanitation.
In developing countries these three variables are very important however, in developed nation,
the critical variable is maintaining and enhancing the skill of labor.
2.5.2 Capital
Capital investment provides tools to produce the product. These tools can range from desk
computers to complex machinery and Plants. Production can often be accomplished with some
trade-off between labor and capital. There is trade-off between capital and labor is continually in
flux (Heizer & Render, 1990).
2.5.3 Management
Management is a factor of production and an economic resource and represents the effective use
of labor and capital. It is responsible for insuring that labor and capital are effectively used to
increase productivity. The arts and sciences of management include improvements made by
technology and knowledge. Such improvement requires training and education as well as
dynamic organization (Heizer & Render, 1990).
Time study provides an analytical basis for budgeting and controlling human resource costs. It
can be important aid to increase productivity by providing standards against which performance
can be planned, monitored and improved.
1. Determine the objective of the study and select the operation to be observed;
2. Divide the operation into elements;
3. Select the time study method and equipment to be used;
4. Make a sketch of the piece and of the work place;
5. Secure the cooperation of the workers to be observed and their Forman; and
6. Record as much detail about work as possible.
When the study is completed , check to make certain that sufficient number of observations have
been taken.
Ratio survey;
Observation ratio;
Snap reading method;
Random observation method; and
Work sampling
Activity sampling is a technique where a large number of instantaneous observations are made
over a period of time of labors, machines or processes. In every observation there will be records
of what is happening at that instant period. It provides the necessary information to help
determine how time is being employed by the workforce, identify the problem area that cause the
work delay, and set up a base line measure for productivity improvement. This method provides
information on the amount of time workers spend performing productive, supportive, and non-
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productive work. Work sampling is a technique that provides valuable information to a
construction manager regarding areas of low productivity that need corrective action (Thomas &
Napolitan, 1999).
The main advantage of work sampling is that it allows a large number of machines or men to be
studied at one time that can be managed using a continuous time study. This leads to a broader
picture of the efficiency of a particular operation than that obtained from a more concentrated but
continuous study on a smaller group (Plicher, 1997).
There are general rules for activity sampling should be observed in sampling construction such
as (Oglesby et al, 2002):
a) The observer must be able quickly to identify the individuals to be included in and
excluded from the sampling;
b) There should be an equal likelihood of observing every worker;
c) Observation must have no sequential relationship;
d) The basic characteristics of the work situation must remain the same while the
observations are being made.
The study continues until observer(s) record the pre-determined number of samples. The data
obtained for a work sampling study will become more reliable as the quantity of work samples
increases. Statistical tables relaying the quantity of samples required for a high probability of
accuracy are available to help determine the required number of samples. At the conclusion of
the study, all observed work samples are compiled together and analyzed. Recommendations for
improving productivity are then based upon these findings. While collecting data it is important
to take work samples throughout the entire day or shift. If the observer does not take into account
the time at the beginning and end of the day or before and after lunch then the data will show an
inflation of productive work by eliminating set up times and times when workers are putting
tools away.
Working day can be subdivided into three major parts: productivity, contributory, and
unproductive time (Oglesby et al, 2002);
Productivity time: Time spent in elements not directly involved in the actual process of putting
together or adding to a unit being constructed;
Contributory time: Time spent in elements not directly added to but essential to finish the unit;
Unproductive time: Idle time or time spent in not useful or all other element.
In construction work, it is generally accepted that 95 percent confidence limits with limit of +/- 5
percent give satisfactory results that can assist in making a real contribution to increase
effectiveness (Lema, 1995 – Pilcher, 1997 – Olomolaiye et al, 1998).
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2.6.2.1 Activity sampling procedure
Activity sampling procedure can be summarized as follows (Lema, 1995 – Harris et al, 1995):
1) Determine the objective of the study and select the activity to be observed;
2) In terms of chosen confidence level and accuracy range, determine N (the number of
observation needed)
3) Indentify the workers by name and list the operations and tasks to be studied;
4) Prepare a suitable observation sheet for recording the information
5) Prepare a planned time table of observation times
6) Choose a suitable position for taking the observations
7) Record each activity that is in operation at the instant it is observed together with the
worker involved and
8) Summarize and analyze the results.
Productivity is the outcome of the several inter-related factors (Adavi, 2016). There are many
factors that affect the productivity of labor in construction. Here are some factors which affects
in the labor productivity.
Technological factors
1) Human/Labor
Lack of labor skills
Increase of labor age
Misunderstanding between labor and supervisor
Lack of periodic meeting with labors
Construction managers lack of leadership
Proportion of work subcontracted
Unrealistic scheduling and expectation of labor performance
Shortage of materials
Construction method
Payment delay
3) TYPE B material/equipment
Material shortage
Unsuitability of storage location
Old and inefficient equipment
Tools and equipment shortage
Lack of places for eating and relaxation
4) External
High/low temperature
High humidity
High wind
Rain
5) Environmental
Weather changes
Project location
Working with confined place
Large project size
6) Motivation
Payment delay
Non provision of transport means
Lack of financial motivation system
7) Schedule
Working 7 days per week without taking holiday
Poor work planning
Overcrowding
Misuse of time schedule
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8) Safety
Ignore safety precautions
Accident
No safety engineer in site
Insufficient light
Working at high places
9) Quality
Low quality raw materials
High quality of required works
Quality inspection delay
Guhathakurta et al (1993) found that there is a 100 percent agreement on the five most delay
causing factors between the US and Nigeria. The factors affecting productivity was
a) Lack of material
The reason for this problem in US were,
Lack of crane or trucks or both in transport materials
Too few laborer to retrieve orders from the warehouse
Excessive paper work necessary for requesting
Non existence of certain items at the site
Receival of improper materials upon delivery to the work area
Lack of proper planning by supervisors
The major causes for this problem in both US and Nigeria were,
c) Repeat work
The major causes for this problem in both US and Nigeria were
Change orders
Poor quality of engineering drawings
Poor instructions as results of misinterpretation of drawings and instructions
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d) Inspection delays
A considerable number of artisans both in the US and Nigeria blamed supervisors
incompetence and inspection delay as contributing to low productivity
Olomolaiye et al (1996) also compared productivity problems in Indonesia with other countries
obtained from literature. The comparison in under below table 2.1
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CHAPTER 3
METHODOLOGY
3.1 Research Design
This basic research methodology carried out for obtaining research objectives as below flow
chart.
Research conceptualization
objective setting
L
Data collection I
E
Primary Data Secondary Data R
Design Observation E
sheet
Productivity Contributory Unproductive
Time Time Time
Pilot study
R
Factors affecting
productivity E
Conducting V
Questionnaire observation
survey I
E
Data Analysis
W
Conclusion
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3.2 Research approach
Qualitative and Quantitative research approach will be used since the data collection will be
analyzed and presented with proportion.
Quantitative approach will be used for the measurement of labor productivity where as
qualitative approach will be used to find the factors affecting labor productivity.
Z 2∗pq
N=
e2
Where,
Z= value for selected alpha level of .025 in each tail = 1.96
(the alpha level of .05 indicates the level of risk the researcher is willing to take that true
margin of error may exceed the acceptable margin of error)
e= acceptable margin of error for proportion being estimated = 5%
(p)(q)= estimate of variance= (0.5) (0.5) = 0.25
Hence,
1.962 ( 0.5 )( 0.5)
N¿ = 384 observation
( 0.05 )2
As per the supervisor of this project, total 40 labors are involved for rebar, RCC and Brickworks.
There are 4 skilled and 6 unskilled in rebar works, 6 skilled and 9 unskilled in RCC works, and 6
skilled and 9 unskilled in Brick works.
For the observation, four rounds during the day will make, each round of one hour, and this will
repeat for 6 days. There will be 2 skilled and 2 unskilled labors for rebar works, 3 skilled and 3
unskilled labors for RCC works and 3 skilled and 3 unskilled labors for Brick works. As the crew
will be 16, then the total number of observation is 4 x 16 x 6 = 384 observations.
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3.5 Pilot study
Pilot study will be done to make sure that the identified activity elements are sufficient to record
all the activities involved in the operation being studied and modify it if necessary.
Observation skills in this technique are not as demanding as those required to accomplish
similar objectives using other techniques such as time study,
It provides information on the extent of labor utilization on construction sites,
It is possible to identify in detail the sub activities involved in the production process and
It is possible to attach statistically quantifiable inferences to the results of the study.
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Table 3.1 Sample of activity sampling study sheet
Labor Productivity Measurement Research
Data collection sheet
Project Title
Activity: Location:
Day: Time:
Skilled labor numbers: Unskilled labor numbers:
No Time A B C D Notes
1 10:00
2 10:05
3 10:10
4 10:15
5 10:20
6 10:25
7 10:30
8 10:35
9 10:40
10 10:45
11 10:50
12 10:55
Code Description
A Skilled labor (1)
B Skilled labor (2)
C Unskilled labor (1)
D Unskilled labor (2)
This study will use ordinal scale and for analyzing the ordinal scale Relative Important Index
(RII) will be used. The RII will be computed using following equation (Lim et al, 1995).
5 n5+ 4 n4 +3 n3 +2 n2 +n1
RII =
5( n1+ n2 +n3 +n 4 +n5 )
x 100
Where,
n1= number of respondent who answer “little effect”
n2 = number of respondent who answer “some effect”
n3 = number of respondent who answer “average effect”
n 4= number of respondent who answer “high effect”
n5 = number of respondent who answer “very high effect”
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