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ABSTRACT
In the last couple of decades, paints formulated with special effects pigments have been
developed as to provide end users with a customised touch for their ultimate satisfaction
in terms of comfort and aesthetics. Since then, a variety of state-of-the-art technologies
have been employed for enhancing the colour measurement and quality control of
paints with special effects by dealing with factors like: gloss, total appearance,
pearlescent and metallic effects, aesthetics, among other variables during design,
laboratory, production, marketing and commercialization. This is all about satisfying the
needs of an end customer - who wants a paint that matches a colour from a piece of
painted wall - or to fulfil a big production order for a major manufacturer of automotive
paints. This work lists state-of-the-art technologies for colour measurement and quality
control of paints with special effects pigments towards the wellbeing and full satisfaction
of the modern and well-informed consumers.
INTRODUCTION
The most advanced technologies from different scientific and industrial domains
represent what has been called the 'state-of-the-art' of each sector. These advanced
technologies seek to materialize, for example, in the form of instruments and equipment
(hardware) and/or programs and computerized applications (software), the current
expertise of each respective domain of knowledge to solve production problems related
to some special market requirements - or even to leverage the good development and
progress of pure research.
This article seeks to describe some state-of-the-art technologies as main solutions
currently offered by major leaders from the colour measurement and control sector to
companies that manufacture paints with special effects pigments. The big 'popes' and
pioneers in the field of Colour Science and Colorimetry have been through a long way
studying how to deal with the physical phenomena of this type of specialized paints.
Starting from the vast literature that supports theories and methodologies of traditional
colorimetry and colour quality control, theoretical and mathematical representations
created by the big names in this domain are already exhaustively described and studied
in the form of tristimulus values, spectral reflectance, colorimetric coordinates,
equations for calculation of colour difference, metamerism, included and excluded
specular component, thermochromism, opacity, transmittance, yellowing index,
whiteness degree, colour tolerances, gloss, among other fascinating subject matters
related to colours (MacAdam, D. L. 1942; Hunter, R. S., 1948; Billmeyer F. W. & Saltzman
M., 1966; Judd D. B. & Wyszecki G., 1975; McDonald, R. 1987; Kühni, R. G., 2003). These
well-established Colour Science and Colorimetry are currently in full and effective
practical usage in many industrial sectors, and also serve as the basis for new
developments aiming its application to unconventional colours with special effects and
finishings, which are the object of our interest.
This article gives a glimpse of how have been managed the intrinsic difficulties of
measuring and controlling the quality of colours with special effects in relation to factors
inherent to the newly-studied reflective and translucent physical characteristics and
properties which have been added to paint products as to cope with the current global
markets' demands and requirements towards the wellbeing and full satisfaction of the
modern and well-informed consumers. In addition, this article seeks to provide a brief
overview of what is currently available in the market of paints with special effects in
terms of state-of-the-art products and solutions for specification and design,
development and formulation, as well as for production and quality control in order to
obtain colour products in a consistent and reproducible manner, towards meeting
specific aesthetic requirements from end customers.
diversifying the colour palettes of their products, like in the case of automotive, plastics,
printing, cosmetics, and paints and coating industries.
There has been a time when the first generation of colorants with traditional,
classic effects were enough to provide coloured products to satisfy all popular demands.
However, consumer markets all over the world became more and more dynamic, well
informed, wealthier and, thus, eager for novelties in terms of more appealing, colourful
products. According to a recent report on the global and regional market forecasts for
special effect pigments by type (metallic/pearlescent) and by application (plastics, paints
and coatings, inks and cosmetics), the market is foreseen to grow from an estimated
US$750 million in 2017 to about US$970 million by 2022 (MarketsandMarkets, 2017).
It has been found that designers and stylists, during their product creation
processes, are demanding the use of high-performance colorants that generate more
and more 'modern' and eye-catching special effects. Accordingly, out of their modern
research and development laboratories, colorant manufacturers from leader countries
in this sector are regularly launching new dyes and pigments that provide better
durability, opacity and heat stability, light and weather fastness, chemical and migration
resistance or other attributes not found in lower-cost colorants as to meet such
technological demands (Diamond, 2015). Cramer & Gabel (2001) gave an overview of
major types of special effects pigments that have been launched in the market at the
beginning of our 21st century. These novelty pigments would represent the main
components of modern paints due to the unique characteristics that this type of
colorants impart to colour appearance and visual perception. These above-mentioned
authors pointed out that conventional pigments based on aluminium and on tin-copper
alloys have been replaced by so-called pearlescent or nacred pigments, which are based
on mica, a mineral from the phylosilicate class.
According to the previously-mentioned authors, pigments can be generally
classified as metallic, silica-metal, and liquid crystals, each type showing a different kind
of effect that cannot be explained here due to the mandatory maximum length of this
article. More details can be seen then in the corresponding Poster. According to Cramer
(1999), although there are many sharp differences between the ways in which pigments
with special effects are manufactured, their optical properties can be fully explained in
terms of a physical phenomenon called 'interference'. The incident light on a colorant
undergoes a partial reflection from its surface and a partial refraction through it. This
causes shifts in the wavelengths of individual light rays and generates their merge with
each other, thus creating interference-related physical phenomena.
Figure 1 illustrates the phenomena of the two types of interference. In the
constructive type, the peaks of each wave converge, thus increasing the amplitude's
intensity and creating that above-mentioned system of fringes. On the other hand, in
the destructive type of interference, a valley of one wave encounters a peak of the other
one, thus partially cancelling the resulting amplitude to form the previously-mentioned
standing wave. Complete cancellation occurs only if the wave signals are perfectly out of
phase which, in practice, never occurs.
Figure 1. The phenomena of the two types of interference: constructive and destructive
Source: University of Tennessee, Knoxville, USA
CONCLUSION
The Poster presentation illustrates a brief survey of the main cutting-edge solutions
developed by leading manufacturers of computerized colour and appearance
measurement and quality control systems designed for paints with special effects:
Murakami GCMS-4, BYK-mac i Series Spectrophotometers, Minolta's RHOPOINT -
TAMSTM, and X-Rite's Total Appearance Capture - TACTM - all this with the aim of
obtaining coloured products in a consistent and reproducible manner - towards the
wellbeing and full satisfaction of the modern and well-informed consumers.
Therefore, paint and coatings manufacturers have a highly sophisticated
technological 'arsenal' to meet the main special effects colour quality market
requirements in line with the latest industry standards and customer demands.
However, choosing the supplier of the most appropriate system for a particular
application should not only be done taking into account the innovation and
technological modernity of the system, but it is mandatory to carry out a comprehensive
study which also takes into account documentation availability in local languages
(hardware and software manuals, installation and operation guides, and so forth),
possibility of system updating and scalability, sharing of measurement data between
creation/design, laboratory, production, sale and retail systems, as well as the provision
of theoretical and operational training for users. All this makes another subject matter
to be covered in a new article in the near future.
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