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WILDEN PUMP & ENGINEERING, LLC
SECTION 1
WILDEN PUMP DESIGNATION SYSTEM
MODEL T8 OR A8 METAL
MATERIAL CODES
WETTED PARTS DIAPHRAGMS VALVE SEAT
A = ALUMINUM BN = BUNA-N (Red Dot) A = ALUMINUM
H = ALLOY C FG = SANIFLEX™ (Cream) BN = BUNA-N * (Red Dot)
S = STAINLESS STEEL ND = NORDEL® (Blue Dot) H = ALLOY C
W = CAST IRON NE = NEOPRENE (Green Dot) M = MILD STEEL
NT = TETRA-FLEX™ PTFE ND = NORDEL®* (Blue Dot)
AIR CHAMBERS LAMINATE (White) NE = NEOPRENE (Green Dot)
A = ALUMINUM PU = POLYURETHANE (Clear) PU = POLYURETHANE* (Brown)
C = TEFLON®-COATED TE = TEFLON® W/EPDM S = STAINLESS STEEL
N = NICKEL-PLATED BACK-UP (White) VT = VITON®* (Silver or White Dot)
S = STAINLESS STEEL TF = TEFLON® PTFE (White) WF = WIL-FLEX™*(Orange)
W = CAST IRON VT = VITON® (Silver or White Dot)
WF = WIL-FLEX™ (Orange) VALVE SEAT O-RING
CENTER BLOCK FG = SANIFLEX™
A = ALUMINUM DIAPHRAGMS (ULTRA-FLEX™) FS = FLUORO-SEAL™
N = NICKEL-PLATED UN = NEOPRENE (Green Dot) TF = TEFLON® PTFE
P = POLYPROPYLENE UB = BUNA-N (Red Dot)
S = STAINLESS STEEL UE = NORDEL® (Blue Dot)
C = TEFLON® COATED UV = VITON® (Silver Dot)
B A B B A
➤
A
FIGURE 1 The air valve directs pres- FIGURE 2 When the pressurized FIGURE 3 At completion of the
surized air to the back side of diaphragm, diaphragm A, reaches the stroke, the air valve again redirects air
diaphragm A. The compressed air is limit of its discharge stroke, the air valve to the back side of diaphragm A, which
applied directly to the liquid column redirects pressurized air to the back starts diaphragm B on its exhaust
separated by elastomeric diaphragms. side of diaphragm B. The pressurized stroke. As the pump reaches its original
The diaphragm acts as a separation air forces diaphragm B away from the starting point, each diaphragm has
membrane between the compressed air center block while pulling diaphragm A gone through one exhaust and one
and liquid, balancing the load and to the center block. Diaphragm B is now discharge stroke. This constitutes one
removing mechanical stress from the on its discharge stroke. Diaphragm B complete pumping cycle. The pump
diaphragm. The compressed air moves forces the inlet valve ball onto its seat may take several cycles to completely
the diaphragm away from the center due to the hydraulic forces developed in prime depending on the conditions of
block of the pump. The opposite the liquid chamber and manifold of the the application.
diaphragm is pulled in by the shaft pump. These same hydraulic forces lift
connected to the pressurized the discharge valve ball off its seat,
diaphragm. Diaphragm B is on its while the opposite discharge valve ball
suction stroke; air behind the diaphragm is forced onto its seat, forcing fluid to
has been forced out to the atmosphere flow through the pump discharge. The
through the exhaust port of the pump. movement of diaphragm A toward the
The movement of diaphragm B toward center block of the pump creates a
the center block of the pump creates a vacuum within liquid chamber A.
vacuum within chamber B. Atmospheric Atmospheric pressure forces fluid into
pressure forces fluid into the inlet mani- the inlet manifold of the pump. The inlet
fold forcing the inlet valve ball off its valve ball is forced off its seat allowing
seat. Liquid is free to move past the inlet the fluid being pumped to fill the liquid
valve ball and fill the liquid chamber chamber.
(see shaded area).
V
M
W
N
ALUMINUM BASE SCREEN MODEL
51 mm
(2”) FNPT
R S
SECTION 4B
DIMENSIONAL DRAWING
G - ALUM.
51 mm (2”) FNPT DISCHARGE F - 316 S.S., C.I., ALLOY C
DIMENSIONS – A8 ACCU-FLO™ (METAL)
ITEM METRIC (mm) STANDARD (inch)
A 404 15.9
B 48 1.9
19 mm (3/4”)
19 mm FNPT AIR C 335 13.2
(3/4”) FNPT EXHAUST D 630 24.8
AIR INLET 0 1
E 668 26.3
F 58 2.3
D
E G 61 2.4
H 272 10.7
J 86 3.4
C
K 343 13.5
H L 229 9.0
M 254 10.0
B
N 257 10.1
J P 312 12.3
A
K
R 15 0.6
51 mm (2”) FNPT INLET S 64 2.5
BSP threads available.
R
51 mm (2”) FNPT
F
L M S
F M
L Interior/Exterior Food Processing finish is 50 GRIT.
Accu-Flo™ model available.
N
SECTION 4D
DIMENSIONAL DRAWING
G 51 mm (2”)
E FNPT
DISCHARGE DIMENSIONS – T8 (STALLION)
ITEM METRIC (mm) STANDARD (inch)
19 mm (3/4”) 19 mm A 409 16.1
FNPT AIR INLET (3/4”) FNPT
EXHAUST B 46 1.8
C 625 24.6
D 666 26.2
C
D E 610 24.0
F 376 14.8
G 61 2.4
F
H 264 10.4
H
J 345 13.6
K 282 11.1
B
G
L 279 11.0
A
J M ∅15 ∅0.6
51 mm (2”) FNPT INLET 1. Available in BSP threads.
SECTION 5B
PERFORMANCE CURVES
Height...............................668 mm (26.3")
Width................................404 mm (15.9")
Depth................................343 mm (13.5")
Ship Weight........Aluminum 33.1 kg (72 lbs.)
Cast Iron 52.4 kg (114 lbs.)
316 Stainless Steel 48.8 kg (106 lbs.)
Alloy C 53.4 kg (116 lbs.)
Air Inlet ...................................19 mm (3⁄4")
Inlet .........................................51 mm (2")
Outlet.......................................51 mm (2")
Suction Lift .......................4.6 m Dry (15')
9.5 m Wet (31')
Displacement per
Stroke ..................... 1.82 L (0.48 gal.)1
Max. Flow Rate...........575 lpm (152 gpm)
Max. Size Solids.....................6.4 mm (1⁄4")
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a
2 bar (30 psig) head pressure.
Example: To pump 303 lpm (80 gpm)
against a discharge pressure head of
2.1 bar (30 psig) requires 4.1 bar (60 psig) Flow rates indicated on chart were determined by pumping water.
and 97 Nm3/h (58 scfm) air consumption.
(See dot on chart.) For optimum life and performance, pumps should be specified so that daily operation
parameters will fall in the center of the pump performance curve.
Caution: Do not exceed 8.6 bar (125 psig) air
supply pressure.
SECTION 5D
PERFORMANCE CURVES
Height...............................668 mm (26.3")
Width................................404 mm (15.9")
Depth................................343 mm (13.5")
Ship Weight........Aluminum 33.1 kg (72 lbs.)
Cast Iron 52.4 kg (114 lbs.)
316 Stainless Steel 48.8 kg (106 lbs.)
Alloy C 53.4 kg (116 lbs.)
Air Inlet ...................................19 mm (3⁄4")
Inlet .........................................51 mm (2")
Outlet.......................................51 mm (2")
Suction Lift .......................3.7 m Dry (12')
9.5 m Wet (31')
Displacement per
Stroke ..................... 1.51 L (0.40 gal.)1
Max. Flow Rate...........534 lpm (141 gpm)
Max. Size Solids.....................6.4 mm (1⁄4")
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a
2 bar (30 psig) head pressure.
Example: To pump 284 lpm (75 gpm)
against a discharge pressure head of
2.1 bar (30 psig) requires 4.1 bar (60 psig) Flow rates indicated on chart were determined by pumping water.
and 102 Nm3/h (60 scfm) air consumption.
(See dot on chart.) For optimum life and performance, pumps should be specified so that daily operation
parameters will fall in the center of the pump performance curve.
Caution: Do not exceed 8.6 bar (125 psig) air
supply pressure.
Height...............................668 mm (26.3")
Width................................404 mm (15.9")
Depth................................343 mm (13.5")
Ship Weight.....Aluminum 31.6 kg. (69.6 lbs)
Cast Iron 50.6 kg (111.6 lbs.)
316 Stainless Steel 47 kg (103.6 lbs.)
Alloy C 51.5 kg (113.6 lbs.)
Air Inlet ...................................19 mm (3⁄4")
Inlet .........................................51 mm (2")
Outlet.......................................51 mm (2")
Suction Lift .......................6.1 m Dry (20')
8.53 m Wet (28')
Displacement per
Stroke ..................... 2.08 L (0.55 gal.)1
Max. Flow Rate...........420 lpm (111 gpm)
Max. Size Solids.....................6.4 mm (1⁄4")
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a
2 bar (30 psig) head pressure.
Example: To pump 197 lpm (52 gpm)
against a discharge pressure head of
2.7 bar (40 psig) requires 5.5 bar (80 psig), Flow curves are for “optimal speed” conditions only. The “optimal speed” is that speed which
68 Nm3/h (40 scfm) air consumption, and provides the maximum flow under a particular air and fluid pressure condition. The optimal
a pump speed of 108 strokes/minute. (See speed varies for different fluid and air pressures. Recommendations for optimal speed can be
dot on chart.) found on the right side of the flow curve.
Caution: Do not exceed 8.6 bar (125 psig) air Flow rates indicated on chart were determined by pumping water.
supply pressure.
For optimum life and performance, pumps should be specified so that daily operation
parameters will fall in the center of the pump performance curve.
SECTION 5F
70/30 OPERATING CONDITION
Height...............................668 mm (26.3")
Width................................404 mm (15.9")
Depth................................343 mm (13.5")
Ship Weight.....Aluminum 31.6 kg (69.6 lbs.)
Cast Iron 50.6 kg (111.6 lbs.)
316 Stainless Steel 47 kg (103.6 lbs.)
Alloy C 51.5 kg (113.6 lbs.)
Air Inlet ...................................19 mm (3⁄4")
Inlet .........................................51 mm (2")
Outlet.......................................51 mm (2")
Suction Lift .......................3.4 m Dry (11')
8.5 m Wet (28')
Displacement per
Stroke ..................... 1.74 L (0.46 gal.)1
Max. Flow Rate...........386 lpm (102 gpm)
Max. Size Solids.....................6.4 mm (1⁄4")
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a
2 bar (30 psig) head pressure.
Example: To pump 189 lpm (50 gpm)
against a discharge pressure head of
2.7 bar (40 psig) requires 5.5 bar (80 psig), Flow curves are for “optimal speed” conditions only. The “optimal speed” is that speed which
85 Nm3/h (50 scfm) air consumption, and provides the maximum flow under a particular air and fluid pressure condition. The optimal
a pump speed of 120 strokes/minute. (See speed varies for different fluid and air pressures. Recommendations for optimal speed can be
dot on chart.) found on the right side of the flow curve.
Caution: Do not exceed 8.6 bar (125 psig) air Flow rates indicated on chart were determined by pumping water.
supply pressure.
For optimum life and performance, pumps should be specified so that daily operation
parameters will fall in the center of the pump performance curve.
SECTION 5H
70/30 OPERATING CONDITION
Height...............................668 mm (26.3")
Width................................610 mm (24.0")
Depth................................345 mm (13.6")
Ship Weight........Aluminum 33.1 kg (72 lbs.)
Cast Iron 52.4 kg (114 lbs.)
316 Stainless Steel 48.8 kg (106 lbs.)
Alloy C 53.4 kg (116 lbs.)
Air Inlet ...................................19 mm (3⁄4")
Inlet .........................................51 mm (2")
Outlet.......................................51 mm (2")
Suction Lift .......................3.4 m Dry (11')
9.5 m Wet (31')
Displacement per
Stroke ..................... 1.66 L (0.44 gal.)1
Max. Flow Rate...........568 lpm (150 gpm)
Max. Size Solids...................19.0 mm (3⁄4")
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a
2 bar (30 psig) head pressure.
Example: To pump 322 lpm (85 gpm)
against a discharge pressure head of
2.1 bar (30 psig) requires 4.1 bar (60 psig) Flow rates indicated on chart were determined by pumping water.
and 110.5 Nm3/h (65 scfm) air consump-
tion. (See dot on chart.) For optimum life and performance, pumps should be specified so that daily operation
parameters will fall in the center of the pump performance curve.
Caution: Do not exceed 8.6 bar (125 psig) air
supply pressure.
SECTION 5J
PERFORMANCE CURVES
Height...............................668 mm (26.3")
Width................................610 mm (24.0")
Depth................................345 mm (13.6")
Ship Weight........Aluminum 33.1 kg (72 lbs.)
Cast Iron 52.4 kg (114 lbs.)
316 Stainless Steel 48.8 kg (106 lbs.)
Alloy C 53.4 kg (116 lbs.)
Air Inlet ................................19.1 mm (3⁄4")
Inlet .........................................51 mm (2")
Outlet.......................................51 mm (2")
Suction Lift .........................2.1 m Dry (7')
9.5 m Wet (28')
Displacement per
Stroke ..................... 1.89 L (0.50 gal.)1
Max. Flow Rate...........606 lpm (160 gpm)
Max. Size Solids...................19.0 mm (3⁄4")
1
Displacement per stroke was calculated at
4.8 bar (70 psig) air inlet pressure against a
2 bar (30 psig) head pressure.
Example: To pump 322 lpm (85 gpm)
against a discharge pressure head of
2.1 bar (30 psig) requires 4.1 bar (60 psig) Flow rates indicated on chart were determined by pumping water.
and 94 Nm3/h (55 scfm) air consumption.
(See dot on chart.) For optimum life and performance, pumps should be specified so that daily operation
parameters will fall in the center of the pump performance curve.
Caution: Do not exceed 8.6 bar (125 psig) air
supply pressure.
Suction lift curves are calibrated for pumps operating at 305 elbows, viscosity of pumping fluid, elevation (atmospheric
m (1,000') above sea level. This chart is meant to be a guide pressure) and pipe friction loss all affect the amount of
only. There are many variables which can affect your pump’s suction lift your pump will attain.
operating characteristics. The number of intake and discharge
SECTION 6B
SUCTION LIFT CURVES & DATA
Suction lift curves are calibrated for pumps operating at 305 elbows, viscosity of pumping fluid, elevation (atmospheric
m (1,000') above sea level. This chart is meant to be a guide pressure) and pipe friction loss all affect the amount of
only. There are many variables which can affect your pump’s suction lift your pump will attain.
operating characteristics. The number of intake and discharge
11 WILDEN PUMP & ENGINEERING, LLC
SECTION 7A
INSTALLATION – T8 METAL
AIR-OPERATED PUMPS
The Model T8 Metal pump has a 51 mm (2") inlet and 51 mm ELEVATION: Selecting a site that is well within the pump’s
(2") outlet and is designed for flows to 617 lpm (163 gpm). dynamic lift capability will assure that loss-of-prime troubles
Refer to Section 5 for performance characteristics. The T8 will be eliminated. In addition, pump efficiency can be
Metal pump is manufactured with wetted parts of aluminum, adversely affected if proper attention is not given to site loca-
316 Stainless Steel, Cast Iron, and Alloy C. The center block tion.
of the T8 Metal pump is constructed of polypropylene,
aluminum, nickel-plated aluminum, Teflon®-coated aluminum, PIPING: Final determination of the pump site should not be
or stainless steel. A variety of diaphragms, valve balls, valve made until the piping problems of each possible location have
seats and o-rings are available to satisfy temperature, chem- been evaluated. The impact of current and future installations
ical compatibility, abrasion and flex concerns. should be considered ahead of time to make sure that inad-
vertent restrictions are not created for any remaining sites.
The suction pipe size should be at least 51 mm (2") diameter
or larger if highly viscous material is being pumped. The The best choice possible will be a site involving the shortest
suction hose must be non-collapsible, reinforced type as the and the straightest hook-up of suction and discharge piping.
T8 is capable of pulling a high vacuum. Discharge piping Unnecessary elbows, bends, and fittings should be avoided.
should be at least 51 mm (2"); larger diameter can be used to Pipe sizes should be selected so as to keep friction losses
reduce friction losses. It is critical that all fittings and connec- within practical limits. All piping should be supported inde-
tions are airtight or a reduction or loss of pump suction capa- pendently of the pump. In addition, the piping should be
bility will result. aligned so as to avoid placing stresses on the pump fittings.
INSTALLATION: Months of careful planning, study, and selec- Flexible hose can be installed to aid in absorbing the forces
tion efforts can result in unsatisfactory pump performance if created by the natural reciprocating action of the pump. If the
installation details are left to chance. pump is to be bolted down to a solid foundation, a mounting
pad placed between the pump and foundation will assist in
Premature failure and long term dissatisfaction can be minimizing pump vibration. Flexible connections between the
avoided if reasonable care is exercised throughout the instal- pump and rigid piping will also assist in minimizing pump
lation process. vibration. If quick-closing valves are installed at any point in
the discharge system, or if pulsation within a system
LOCATION: Noise, safety, and other logistical factors usually becomes a problem, a surge suppressor should be installed
dictate where equipment be situated on the production floor. to protect the pump, piping and gauges from surges and
Multiple installations with conflicting requirements can result water hammer.
in congestion of utility areas, leaving few choices for siting of
additional pumps. If the pump is to be used in a self-priming application, be sure
that all connections are airtight and that the suction lift is
Within the framework of these and other existing conditions, within the model’s ability. Note: Materials of construction and
every pump should be located in such a way that five key elastomer material have an effect on suction lift parameters.
factors are balanced against each other to maximum advan- Please refer to Section 6 for specifics.
tage.
When pumps are installed in applications involving flooded
ACCESS: First of all, the location should be accessible. If it’s suction or suction head pressures, a gate valve should be
easy to reach the pump, maintenance personnel will have an installed in the suction line to permit closing of the line for
easier time carrying out routine inspections and adjustments. pump service.
Should major repairs become necessary, ease of access can
play a key role in speeding the repair process and reducing Pumps in service with a positive suction head are most effi-
total downtime. cient when inlet pressure is limited to .48–.68 bar (7–10 psig).
Premature diaphragm failure may occur if positive suction is
AIR SUPPLY: Every pump location should have an air line .68 bar (10 psig) and higher.
large enough to supply the volume of air necessary to achieve
the desired pumping rate (see Section 5). Use air pressure up THE MODEL T8 WILL PASS 6.4 mm (1⁄4") SOLIDS. THE T8
to a maximum of 8.6 bar (125 psig) depending upon pumping STALLION WILL PASS 19 mm (3⁄4") SOLIDS. WHENEVER
requirements. THE POSSIBILITY EXISTS THAT LARGER SOLID
OBJECTS MAY BE SUCKED INTO THE PUMP, A
For best results, the pumps should use a 5 micron air filter, STRAINER SHOULD BE USED ON THE SUCTION LINE.
needle valve and regulator. The use of an air filter before the
pump will insure that the majority of any pipeline contami- BLOW OUT AIR LINE FOR 10 TO 20 SECONDS BEFORE
nants will be eliminated. ATTACHING TO PUMP TO MAKE SURE ALL PIPE LINE
DEBRIS IS CLEAR. ALWAYS USE AN IN-LINE AIR
SOLENOID OPERATION: When operation is controlled by a FILTER.
solenoid valve in the air line, three-way valves should be
used. This valve allows trapped air between the valve and the CAUTION: DO NOT EXCEED 8.6 BAR (125 PSIG) AIR
pump to bleed off which improves pump performance. Pump- SUPPLY PRESSURE. (3.4 BAR [50 PSIG] FOR UL
ing volume can be determined by counting the number of MODELS.)
strokes per minute and then multiplying the figure by the
displacement per stroke. CAUTION: DO NOT HANG T8 STALLION PUMPS BY
THEIR HANDLES.
MUFFLER: Sound levels are reduced below OSHA specifica-
tions using the standard Wilden muffler element. Other
mufflers can be used to further reduce sound levels, but they
usually reduce pump performance.
WILDEN PUMP & ENGINEERING, LLC 12
SUGGESTED INSTALLATION
SECTION 7D
INSTALLATION – A8 METAL
ACCU-FLO™ PUMPS
Before installing your A8 Accu-Flo™ pump, review Section 7A Pumps in service with a positive suction head are most effi-
for general installation suggestions including Location, cient when inlet pressure is limited to 0.5–0.7 bar (7–10 psig).
Access, Air Supply, Elevation, and Piping. Premature diaphragm failure may occur if positive suction
head is 0.8 bar (11 psig) and higher.
The Accu-Flo™ Model A8 has a 51 mm (2") inlet and 51 mm
(2") outlet and is designed for flows to 617 lpm (163 gpm). The solenoid valve is rated for continuous duty; however,
This maximum flow rate was calculated at 300 strokes per stopping on an even number stroke count insures that the
minute with 100 psig air inlet against 0 psig discharge head. electrical power is off when pump is stopped. This practice is
The A8 Metal pump is manufactured with wetted parts of safer and also eliminates unwanted strokes when the system
aluminum, cast iron, 316 stainless steel, or Hastelloy. The is shut down and electrical power is off.
center block of the A8 Metal pump is of polypropylene, THE MODEL A8 WILL PASS 3 mm (1⁄8") SOLIDS. WHEN-
aluminum, nickel-plated aluminum, Teflon®-coated aluminum EVER THE POSSIBILITY EXISTS THAT LARGER SOLID
or 316 stainless steel construction. A variety of diaphragms, OBJECTS MAY BE SUCKED INTO THE PUMP, A
valve balls, and o-rings are available to satisfy temperature, STRAINER SHOULD BE USED ON THE SUCTION LINE.
chemical compatibility, abrasion and flex concerns.
All wiring used to operate the pump should be placed and
WARNING: Before installation, consult chart in Section
connected according to the proper electrical codes. It is
10B (page 32) to ensure proper electrical connection.
important that the wiring is of adequate gauge to carry the
current required to operate the pump. In addition, it is neces-
sary that the electrical power supply is large enough to
supply the current required to operate the pump. Wiring WARNING: The solenoid valve should not be used in an
should be above ground level if possible (in case of fluid spill area where explosion proof equipment is required
or leakage), and all wiring and connections which could unless NEMA 7 valve is specified.
become wet or damp should be made watertight.
If the pump is to be used in a self-priming application, be sure There are three coil options available in both NEMA 4 and
that all connections are airtight and that the suction lift is NEMA 7 ratings. One coil allows for 110V AC operation, one
within the pump’s ability. Note: Materials of construction and allows for 24V DC operation, and the third allows for either
elastomer material have an effect on suction lift parameters. 24V AC or 12V DC operation. Additional solenoid information
Please refer to pump performance data. and part numbers can be found in Section 10C.
ACCU-FLO™ PLUMBING
CONNECTIONS
SECTION 7E – ACCU-FLO™
SUGGESTED OPERATION AND
MAINTENANCE INSTRUCTIONS
OPERATION: The speed of the pump is controlled electrically. RECORDS: When service is required, a record should be
Since each stroke is controlled by an electrical signal, the made of all necessary repairs and replacements. Over a
pump is ideal for batching and other electrically controlled period of time, such records can become a valuable tool for
dispensing applications. predicting and preventing future maintenance problems and
unscheduled downtime. In addition, accurate records make
Although the speed of the pump is controlled electrically, the it possible to identify pumps that are poorly suited to their
air pressure is important. Air pressure displaces the fluid, and applications.
if the pressure is insufficient to complete the physical stroke
before an electronic impulse signals the pump to shift, the MAINTENANCE AND INSPECTIONS: Since each applica-
stroke will not be completed, and the displacement per stroke tion is unique, maintenance schedules may be different for
will be reduced. This does not harm the unit in any way, but it every pump. Frequency of use, line pressure, viscosity and
may cause inaccuracy when attempting to batch specific abrasiveness of process fluid all affect the parts life of a
quantities with high precision. Wilden pump. Periodic inspections have been found to offer
the best means for preventing unscheduled pump downtime.
The solenoid operated pump is permanently lubricated during Personnel familiar with the pump’s construction and service
assembly, and requires no additional lubrication under normal should be informed of any abnormalities that are detected
operation. If the unit runs under extreme conditions (continu- during operation. Internal maintenance is not recommended
ous operation at high speeds), it may be necessary to relu- for Accu-Flo™ solenoid air valves. When worn or damaged,
bricate the center block with a white EP bearing grease a new air valve body, coil or terminal connector must be
every 50 million cycles. Continuous lubrication with a compat- purchased. Please consult section 9C for part numbers.
ible oil is not harmful, and will provide longer seal life, but it
may flush all grease out of the unit.
A red button on the side of the air valve is a manual over-
ride; when actuated it will shift the valve as if an electric
current had actuated the solenoid.
15 WILDEN PUMP & ENGINEERING, LLC
SECTION 7F – AIR-CONTROLLED
TROUBLESHOOTING
Pump will not run or runs slowly. proper elastomers.
1. Check air inlet screen and air filter for debris. 3. Check to make sure all suction connections are air tight,
2. Check for sticking air valve, flush air valve in solvent. especially clamp bands around intake balls.
3. Check for worn out air valve. If piston face in air valve is Pump air valve freezes.
shiny instead of dull, air valve is probably worn beyond
working tolerances and must be replaced. Check for excessive moisture in compressed air. Either
4. Check center block Glyd™ rings. If worn excessively, they install dryer or hot air generator for compressed air.
will not seal and air will simply flow through pump and out Air bubbles in pump discharge.
air exhaust. Use only Wilden Glyd™ rings as they are of 1. Check for ruptured diaphragm.
special construction. 2. Check tightness of clamp bands, especially at intake mani-
5. Check for rotating piston in air valve. fold.
6. Check type of lubricant being used. A higher viscosity oil
than suggested may cause the piston to stick or run errat- Product comes out air exhaust.
ically. Wilden suggests the use of an oil with arctic charac- 1. Check for diaphragm rupture.
teristics (ISO 15-5 wt.). 2. Check tightness of piston plates to shaft.
Pump runs but little or no product flows. Pump rattles.
1. Check for pump cavitation; slow pump speed down to 1. See E9 Troubleshooting Guide.
match thickness of material being pumped. 2. Create false discharge head or suction lift.
2. Check for sticking ball check valves. If material being
pumped is not compatible with pump elastomers, swelling
may occur. Replace ball check valves and o-rings with the
SECTION 7G – ACCU-FLO™
TROUBLESHOOTING
Pump will not run. Pump air passages blocked with ice.
1. Check for pressurized air at the inlet. (min. 3.1 bar [45 psig].) Check for excessive moisture in compressed air line. As the
2. Check air inlet and filter for debris. air expands out the exhaust during the operation of the
3. Connect a test lamp to the two wires which run to pump pump, water vapor entrapped in the compressed air can
and ensure that the lamp cycles on and off. freeze and block the air passageways in the pump. If this
4. Make sure that the air valve manual override (small red occurs, it may be necessary to install a coalescing filter, an
knob on front of valve) is switched to the “0” position. air dryer, or a hot air generator for the compressed air.
5. Check pilot pressure vent at the top of the operator/coil
assembly to ensure that it is not clogged. Air bubbles in pump discharge.
6. Check for a worn out air valve. If air continually blows out 1. Check for ruptured diaphragm.
the exhaust in very large quantities, the air valve seals may 2. Check tightness of clamp bands, and the integrity of the
be worn beyond their ability to function. In this case, the O-rings, especially at intake manifold.
valve must be replaced. Product comes out air exhaust.
NOTE: Before the valve is scrapped, it is possible that it
may be saved by completely disassembling the valve, 1. Check for diaphragm rupture.
cleaning all components and relubricating the valve. 2. Check tightness of piston plates to shaft.
TOOLS REQUIRED:
Adjustable Wrench
13 mm (1⁄2") Socket
14 mm (9⁄16") Box Wrench DISASSEMBLY: Figure 1
17 mm (11⁄16") Socket
25 mm (1") Box Wrench or Adjustable Wrench Step 1.
Vise equipped with soft jaws (such as plywood, plastic Before starting disassembly, mark a line from each liquid
or other suitable material) chamber to its corresponding air chamber. This line will assist
in proper alignment during reassembly. (Figure 1)
NOTE: The model used for these instructions incorporates
rubber diaphragms, balls, and seats. Models with Teflon®
diaphragms, balls and seats are the same except where
noted. The procedures for A8 Accu-Flo™ pumps are the
same except for the air distribution system.
Step 3. Figure 3
Remove the discharge manifold to expose the valve balls and
Step 2. Figure 2
seats. Inspect the ball cage area of the manifold for excessive
Utilizing the 13 mm ( ⁄2") box wrench, remove the two small
1
wear or damage. Remove the discharge valve balls, seats and
clamp bands that fasten the discharge manifold to the liquid o-rings from the discharge manifold and inspect for nicks,
chambers. (Figure 2) gouges, chemical attack or abrasive wear. Replace worn parts
with genuine Wilden parts for reliable performance. Teflon®
o-rings should be replaced when reassembled. (Figure 3)
17 WILDEN PUMP & ENGINEERING, LLC
Step 4. Figure 4 Step 5. Figure 5
Remove the two small clamp bands that fasten the intake Lift the intake manifold away to expose the valve balls and
manifold to the liquid chambers. (Figure 4) seats. Inspect intake valve ball cage for excessive wear or
damage. Remove the intake valve balls, seats and o-rings
from the discharge manifold and inspect for nicks, gouges,
chemical attack or abrasive wear. Replace worn parts with
genuine Wilden parts for reliable performance. Teflon® o-rings
should be replaced when reassembled. (Figure 5)
3/16" DRILL
Grooves in
BLEED-OFF
bushing which
PORT
contain Glyd™ rings
Figure G
Center Block
(Front View)
Figure E
SECTION 8D
GASKET KIT INSTALLATION
Only Teflon®-fitted T8 cast iron and stainless steel pumps come stan- from diaphragm bead and all mating surfaces. If necessary, smooth
dard with expanded Teflon® Gasket Kits (P/N 08-9502-99). Carefully or deburr all sealing surfaces. Mating surfaces must be properly
prepare sealing surfaces by removing all debris and foreign matter aligned in order to ensure positive sealing characteristics.
T8
METAL
AIR-OPERATED
RUBBER/TPE-
FITTED
1
Air Valve Assembly includes parts through 08-2390-52. To order pump with oil bottle add letter D to model #.(Example: T8/AAPD.) -003 Specialty Code = Alloy-Fitted
2
T8 Stallion pumps utilize only four (4) of P/N’s 08-6100-03 and 08-6408-08 on the bottom manifold and water chambers. -030 Specialty Code = Screen Base
*Refer to elastomer options in Section 10. -033 Specialty Code = Screen Base and Alloy-Fitted
NOTE: BSP threads available. -050 Specialty Code = Stallion
-070 Specialty Code = Saniflo FDA
All boldface items are primary wear parts.
T8
METAL
AIR-OPERATED
RUBBER/TPE-
FITTED
1
Air Valve Assembly includes parts through 08-2390-52. To order pump with oil bottle add letter D to model #.(Example: T8/AAPD.) -003 Specialty Code = Alloy-Fitted
2
T8 Stallion pumps utilize only four (4) of P/N’s 08-6100-03 and 08-6408-08 on the bottom manifold and water chambers. -030 Specialty Code = Screen Base
3
DO NOT hang Stallion pumps by their handles. -033 Specialty Code = Screen Base and Alloy-Fitted
**Refer to elastomer options in Section 10. -050 Specialty Code = Stallion
**Refer to Stallion elastomer options in Section 10. -070 Specialty Code = Saniflo FDA
NOTE: BSP threads available.
All boldface items are primary wear parts.
T8
METAL
AIR-OPERATED
TEFLON®-
FITTED
A8
METAL
ACCU-FLO™
1
Air Valve Assembly includes parts 2 through 4. -150 Specialty Code = Solenoid-Operated, 24V DC
*Refer to elastomer options in Section 10.
NOTE: BSP threads available.
NOTE: Additional solenoid options are available. Please consult Section 10C (page 33) for reference.
All boldface items are primary wear parts.
NEMA 7 / UL / CSA
Voltage ±10% Current (A)
AC AC
DC Power (W) DC Resistivity
Part Number 60 Hz 50 Hz ±10% Inrush Holding (Ω)
00-2110-99-153 12 24 22 7 .60 .55 .32 19
00-2110-99-154 24 48 44 7 .30 .30 .18 75
00-2110-99-156 60 120 110 7 .12 .13 .06 475
Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the high-
est standards of quality. Every pump is functionally tested to insure integrity of operation.
Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or
supplied by it to be free from defects in material and workmanship for a period of one year from date of
startup or two years from date of shipment, whichever comes first. Failure due to normal wear, misap-
plication, or abuse is, of course, excluded from this warranty.
Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of
any pump or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable
for any consequential damage or expense arising from the use or misuse of its products on any applica-
tion. Responsibility is limited solely to replacement or repair of defective Wilden pumps and parts.
All decisions as to the cause of failure are the sole determination of Wilden Pump and Engineering, LLC.
Prior approval must be obtained from Wilden for return of any items for warranty consideration and must
be accompanied by the appropriate MSDS for the product(s) involved. A Return Goods Tag, obtained from
an authorized Wilden distributor, must be included with the items which must be shipped freight prepaid.
The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied (whether
written or oral) including all implied warranties of merchantability and fitness for any particular purpose.
No distributor or other person is authorized to assume any liability or obligation for Wilden Pump and
Engineering, LLC other than expressly provided herein.
Printed in the U.S.A. Copyright 2003, Wilden Pump & Engineering, LLC