Inspection and Test Plan

Piping Fabrication
Document Number: XXXX XXXX XXXXX

XXXXXX—XXXX--XXXXX
Piping and Mechanical Works
Contract No. XXXXXXXXX
X

Approval and Change History

Issue Description Approval
Date Quality Proj.
Man.
0 Issued for Approval

1 Revised to Incorporate Client Comments

Piping Fabrication Page 1 of 5

 Contract No. XXXXXXX Inspection & Test Plan
ITP Number XXXX XXXXX
Authorised: XXXXX XXXXX
Date: XXX XXX XXX

Piping Fabrication
No. Operation Standard, Verifying Inspection Remarks
Spec or Document/ Response Workshop Fabricato Client (May be used as a sign off column by xxxxxxxxxxx or the
Document Fabricator Client to indicate that the activity has been satisfactorily
Drawing Report . r
completed)
Number

1.0 Approvals
1.1 Welding Procedure Specification (WPS) approval Project Quality AS4041 Approved PE/QC H H/R R
Plan WPS/PQR
1.2 Qualify welders to approved WPS AS4041 WQR PE/QC H H/R M/R

1.3 Prepare WPS and Approved Welder Registers AS4041 Registers PE/QC H H/R R

1.4 Review Subcontractors ITP’s XXXXXXXX ITP PE/QC H H/R R Not required if this pre-approved ITP is
used

2.0 Materials
2.1 Receive materials Project Quality AS4041 D/Dkt/PO WF/ST M M M
Plan
2.1 Inspect materials: D/Dkt/PO WF/ST V/D M M
• quantities XXXXXX
• conformance to requirements
• dimensional
• damage
• material certification

Inspection Codes Responsibility

Key H Hold Point V Visual Inspection PE Project Engineer ST Storeman
W Witness D Dimension Inspection WF Workshop Foreman EX Inspection/Expeditor
M Monitor R Review & Approve Documentation TR Tradesman SC Sub-Contractor
QC Quality Inspector
Piping Fabrication Page 2 of 5
 Contract No. XXXXXXX Inspection & Test Plan
ITP Number XXXX XXXXX
Authorised: XXXXX XXXXX
Date: XXX XXX XXX

Piping Fabrication
No. Operation Standard, Verifying Inspection Remarks
Spec or Document/ Response Workshop Fabricato Client (May be used as a sign off column by xxxxxxxxxxx or the
Document Fabricator Client to indicate that the activity has been satisfactorily
Drawing Report . r
completed)
Number

3.0 Shop Fabrication

3.1 Approved WPS available at work station Project Quality AS4041 Current Revision WF/QC M M M
Plan Documents
3.2 Check material for item, type, material, size, rating & unique AS4041 AFC Dwg WF/EX V/M M M
number
3.3 Check weld preparations AS4041 & AFC Dwg WF/QC V/M M M
WPS
3.4 Calculate NDT % Requirements on Piping – Confirm Piping AS4041/ EC-F-054 WF/QC V/D M R Nominate on Subcontractors NDT% Form
Class AS4037 amount and type of NDT required.
i.e PT/MT or UT/RT - Construction code
acceptance criteria shall be SPEC 000-S-0011
on all NATA NDT testing reports
3.5 Check welding consumables WPS WPS WF/QC V/M M M

3.6 Check fit up, configuration, dimension and orientation WPS AFC Dwg WF/QC V/M M M

3.7 Check for spool and sub spool identification AFC Dwg WF/QC V/M M M
AFC Drawings
3.8 Check welder qualification Welder Register/WQR WF/QC R M M
Register

3.9 Check welding parameters WPS WPS WF/QC M M M

3.10 Check weld marking (welder’s ID, date and consumable) Weld Maps WF/QC V/M M M
3.11 Check weld root and hot pass WPS WF/QC V/M M M
3.12 Check removal of slag, spatter, scale and flux AS4041 ITP WF/QC V/M M M Verify & accept by signing section 4.6 of this
ITP
3.13 Check completed weld AS4041 ITP WF/QC V/M M M Verify & accept by signing section 4.6 of this
ITP

Inspection Codes Responsibility

Key H Hold Point V Visual Inspection PE Project Engineer ST Storeman
W Witness D Dimension Inspection WF Workshop Foreman EX Inspection/Expeditor
M Monitor R Review & Approve Documentation TR Tradesman SC Sub-Contractor
QC Quality Inspector
Piping Fabrication Page 3 of 5
 Contract No. XXXXXXX Inspection & Test Plan
ITP Number XXXX XXXXX
Authorised: XXXXX XXXXX
Date: XXX XXX XXX

Piping Fabrication
No. Operation Standard, Verifying Inspection Remarks
Spec or Document/ Response Workshop Fabricato Client (May be used as a sign off column by xxxxxxxxxxx or the
Document Fabricator Client to indicate that the activity has been satisfactorily
Drawing Report . r
completed)
Number

3.14 Record welding traceability information AS4041 Not Report WF/QC R M M

3.15 Final dimensional check AS4041 AFC Dwg WF/Ex V/D/M M M

4.0 Inspection and Testing

4.1 All Welds 100% Visual Project Quality AS4041 This ITP WF/QC V M M Verify & Accept by signing section 4.1 of this
Plan ITP
4.2 NDE as per AS4041 H R W
• 5% RT and MPI for Class 2A Piping NATA Report
• Exempt for Class 3 Piping
4.3 Pipework marking and identification correct Engineering Punch list M M M
Drawings
4.4 Mark up drawings as built as necessary Engineering R R
Drawing marked
in red pen
4.5 Veryify NDT% has been completed AS 4041 NDT Reports H R R

5.0 Final Inspection

5.1 Inspect delivery dockets to ensure that they record every item Project Quality AS4041 Ex/PE M M M
5.2 Final inspection and release Plan This ITP Ex/PE H H/W M Verify & Accept by signing section 5.2 of this
ITP

6.0 Delivery
6.1 Ensure that all inspections and tests are completed, all reports Project AS4041 Reports/ PE/Ex H/R H/R R
and documentation are available and all results comply with Management AFC Drwgs Checklists
requirements Plan P. O./ Scope
6.2 Check tagging/marking is in place, correct and secure AS4041 Ex M M M
6.3 Check Delivery Docket completed and forwarded to projects Delivery Docket Ex H/R M M/R Every item shall be marked and listed on the
office Delivery Docket

Inspection Codes Responsibility

Key H Hold Point V Visual Inspection PE Project Engineer ST Storeman
W Witness D Dimension Inspection WF Workshop Foreman EX Inspection/Expeditor
M Monitor R Review & Approve Documentation TR Tradesman SC Sub-Contractor
QC Quality Inspector
Piping Fabrication Page 4 of 5
 Contract No. XXXXXXX Inspection & Test Plan
ITP Number XXXX XXXXX
Authorised: XXXXX XXXXX
Date: XXX XXX XXX

Piping Fabrication
No. Operation Standard, Verifying Inspection Remarks
Spec or Document/ Response Workshop Fabricato Client (May be used as a sign off column by xxxxxxxxxxx or the
Document Fabricator Client to indicate that the activity has been satisfactorily
Drawing Report . r
completed)
Number

6.4 Ensure that all items are loaded with sufficient dunnaging to Ex M M M
allow safe transport and unloading and prevent damage to
material and surface coatings
6.5 Weights and dimensions of the load shall comply with Ex M M M
statutory requirements. Compliance is the responsibility of the
approved transport contractor
6.6 Deliver product and documentation to nominated location Contract/ D/Dkt Ex/PE R R R
Purchase
Order

7.0 Records
7.1 Check MDR complete and available. Project Quality AS4041 MDR Records PE/QC R R R/H MPDJV Rep to review completed MDR at
Plan source (MEA or Subcontractor facility) covering
SEP.70
SOW

Inspection Codes Responsibility

Key H Hold Point V Visual Inspection PE Project Engineer ST Storeman
W Witness D Dimension Inspection WF Workshop Foreman EX Inspection/Expeditor
M Monitor R Review & Approve Documentation TR Tradesman SC Sub-Contractor
QC Quality Inspector
Piping Fabrication Page 5 of 5