AL MUSAFI

ENGINEERING
TURNING SCIENCE INTO SOLUTION
ABOUTUS
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 MI
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OURCOMMI
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 CONVENTIONAL

MACHINING

Al Musafi Engineering is a pioneer in the mechanical engineering industry with more

than 30 years of experience in machining and fabrication mechanical components.
The regular machining facilities and the framework of the machine shop empower it
to handle a wide exhibit of repair and reconditioning of mechanical segments from all
commercial enterprises.

The organization takes pride in its capacity to engineer products and gives an
enhanced life range to parts through it’s committed and exceedingly experienced work
power.

Al Musafi Engineering state of the art facility comprises of the following conventional
machines

SERVICES

Lathes: Ranging from capicity of 1 meter to 10 meters in length between

center to center.

Facing Lathe: Capacity upto 4 meter diameter.

MIlling: Universal & Vertical

Hobbing: Capable of accomodating gears upto 1.5 meters diameter and

upto 20 module

Slotting & shaping

Tool & cutter grinder: To form tools of non-standard profiles

Horizonal boring, Radial drilling, Hydraulic press 200 ton capicit.

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AUTO SHOP

ENGINES Reconditining & Overhauling

Al Musafi Engineering offers reconditioning services for engine parts for both high and
low-speed engines. High-speed engines incorporate littler petrol and diesel car motors
while the low-speed engine incorporates the larger industrial and marine diesel engines.

HIGH SPEED ENGINE

Al Musafi has a division devoted to the adjusting of high-speed engines. The engine servicing division works with famous OEMs,
for example, Caterpillar, Cummins, Komatsu and Detroit Diesel among others. We can embrace repairing and reconditioning of
any petroleum or diesel engine. We have repaired 2 and 4 stroke engine extending from 1 cylinder to 16 cylinders. The office has
different apparatus to benefit the accompanying engine segments which might be harmed because of wear and tear:

Notwithstanding different services for each of the parts over, this division gives pressure testing to an engine block and cylinder
head to ensure workmanship for the repairs.

LOW SPEED ENGINE

Al Musafi Engineering is able to provide repair and reconditioning services for large industrial and marine low speed diesel
engines. With over 30 years of experience, Al Musafi is a pioneer in servicing and reconditioning of industrial and marine engine
components. The company has developed a reconditioning and exchange service which allows minimal engine downtime for
the customer. Al Musafi Engineering worldwide network of agents allows us to provide timely and quality service wherever your
vessel is located.

Reconditioning is an ideal way of bringing the worn out components back to original dimensions quickly and economically.
Maximum service life of components can be achieved with minimized maintenance costs without compromising reliability and
quality. At Al Musafi Engineeing, we are able to recondition the following components:

Reconditioning of engine parts

Cylinder Head Engine Block Crank Shaft Cylinder heads Crank Shaft

Connecting Rods Piston Crowns Cylinder Covers Exhaust Valve Spindles & Seats

Piston Rods Piston Skirts Exhasut Valve Housing Cages Cylinder Liners

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MARINE

SHIP REPAIR

SERVICES
Al Musafi Engineering is very much prepared to give onboard ship repair. The specific onboard
division has the skill to investigate, repair and service for different sorts of equipments.

The committed group of engineers and highly experienced technicians can prepare quickly
upon client call. The experience of the group permits them to rapidly distinguish the issue
and start repairing. The group can give onboard services to breakdowns, maintenance, and
overhauling.

Frequent successful jobs have earned AME’s onboard division a presumed name in the
business sector.
AME embraces the accompanying employments for onboard ship repair:

Main egine unit overhaul

Auxiliary engine overhaul

Pump repairs

Purifier repairs

Dismantling engine spares

General repair services

In-Situ Services

Complete hydraulic work

On- Bpard Servces

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SPECIALIZED SERVICES

METAL STITCHING

Certain parts are hard to weld; Al Musafi Engineering offers a cold repair for these segments by the process for metal stitching. Expert professionals, with the assistance of techniques
and systems from Australia and Denmark, can repair such parts. Our team is furnished to work with an extensive variety of materials. Usually repaired parts include:

Engine blocks Cylinder heads Transmission Housings

Water cooled manifolds Turbo charger casings Gearbox casings

To guarantee quality service, we do preassure testing of engine blocks and cylinder heads after the attainment of metal stitching(metlocking).

Metal Stitching(Metlocking) can be utilized to repair parts of all sizes from the little engine blocks to large engine blocks. The absence of heat stresses keeps the making of any warm
hassles subsequently dispensing with the need to machine out any misalignment or wrap-age that would have been made because of warmth information. Moreover, metal stitching
can end up being invaluable in combustible territories where fire and welding circular segment might be denied. Our talented specialists can custom form absent or softened parts up
house and stitch them at site according to client prerequisites.

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SPECIALIZED SERVICES

IN-SITU SERVICES

Al Musafi Engineering offers a full scope of insitu jobs 24/7, locally. Insitu machining minimizes resource downtime and augments reserve funds by disposing of costs connected with
disassembly, removal, transportation and reinstallation of equipments.

Line Boring Services

Engine block main line boring

Turbo Casing
Rudder Bearings
Cylinder liner seats & landing facing

Alignment
Engine main line bore
Stern tubes
Compressors
Overhauling
Welding & Fabrication

Other In-situ Services

Metal stitching
Stud Removal

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WELDING & FABRICATION

Spcialized Services

Forklift Ramps Dock levelers Vertical dock levelers Incapacity to redesign and fitting section, Al Musafi has abundantly prepared and qualified
group for welding and fabrication. We offer different sorts of welding methodology and
Dock Boards Conainer Ramps Dropdeck Trailers can outline and fabricate parts of different shapes and sizes. In the business sector, Al
Musafi Engineering is known to take the challenging job and complete it successfully.
Fences Steel Poles Pipe Rolelrs

Flat Bed trailers Low bed trailers Garbage Shutes Our welding and fabrication department caters to various industries and services
Precast concreate Steel Mould. numerous different products including but not limited to:

Transport & earthmoving: Excavator buckets, boom, and trackpads.Dredging: Dredger

structures, suction doors, and gate valves.Oil & gas: Off-shore baskets, containers and
storage tanks.Desalination: Storage tanks in structural steel & stainless steel.Power:
Piping and ducting works (water, fuel, and exhaust).Cement/crusher: modification of
equipment and plants.Marine: Piston crowns, exhaust valve spindles & seats and cylinder
covers.Cranes: Overhead, gantries, and semi gantries

WELDING
Al Musafi’s welding shop has different welding procedures to take into account distinctive
applications and materials, these procedures include:

Tungsten inert gas (TIG) weldingMetal inert gas (MIG) welding, Electric arc welding,
Submerged arc welding (SAW)Fusion welding, Plasma transferred arc (PTA)

FABRICATION
Our expert and qualified welders have method endorsements for manufacturing various
diverse materials. Al Musafi’s manufacture yard regularly creates segments, for example,
gate valves, dredger parts, buckets, off-shore baskets, cranes, containers, trailers, and
silos. The fabrication division can finish jobs according to:

Drawings provided by the customerReverse engineering fabricated componentsRepairing

broken or cracked components

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ROTARY EQUIPMENTS

COMPRESSORS & TURBINE

Al Musafi Engineering able to repair, reconditioning and

manufacturing of several parts for compressors and turbines. A
portion of the parts manufacture at out facility include:

Shafts Sleves White Metal Bearings

Seals Thrust Pads White Metal Bearings

Sleeves

Notwithstanding the above parts Al Musafi Engineering likewise

does repairing and reconditioning of the beneath compressor
parts:
Compressor Casings Compressor Rotor

Impellar Wear Rings Compressor Engine Components

Turbine Baldes

Thermal Bearier Coatings (TBC) on turbine nozzels, transition pieces & liners

Protective coating on clamp shell & fuel nozzles

Repair service incorporates thermal spray, machining, grinding, sand or grit blasting, dynamic
balancing and Praxair’s SermeTel and SermaLon protective coatings to all significant
industrials ventures, for example, oil and gas, power generation and marine.

GEARS, GEARBOXES, & SPROCKETS

Al Musafi Engineering has the mastery to overhaul and machine gear box assemblies of different sorts. After a complete teardown, every component is
examined and a report is given to the client distinguishing all parts that should be supplanted or repaired. Al Musafi Engineering has the offices to make
gears, sprockets and splines of different sorts by figuring out from client supplied sample or drawings. Throughout the years, Al Musafi Engineering has
fabricated apparatuses utilized as a part of crane rigging boxes, sprockets, and automotive engines among different congregations. We are equipped for
working with rigging boxes of different shapes and sizes.

Our in-house machine shop is outfitted with gear hobbing, gear shaping, milling, slotting and tooth grinding machines operated by skilled technicians
producing excellent gears. Al Musafi Engineering likewise has the capability to make specific devices for non-standard gears which can’t be easily
produced. Generally made riggings are specified below:

Spur Gears Helical Gears Bevel Gears Spherical Gear Planetary Gears Splines Sprockets

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Heavy Industrial Equipments

EARTH MOVING & TRANSPORTATION

Al Musafi Engineering offers specialized repair and re-conditioning
services for Heavy industry machinery/equipment and its parts
& accessories. Industry served incorporate earth moving and
transportation, quarry, cement, and construction.

Repair & modification of buckets & shovels

Boom repairs of cranes & excavators

Transmission housing reparis

In-situ machining services such as, line boring, facing & metal

stiching.

CRUSHERS & QUARRY

Manufacturing of wear parts (jaw plates, blow bars, hammers, anvils, wear plates,
concave, mantles, etc.)

Manufacturing and repair of equipment accessories (eccentric shafts, cones, main

shafts, shaft housings, bearing housings, gears, etc.)

Overhauling of sub-assembly/ parts (pitman housings, jaw crusher bodies, HSI

Housing repairs, cone crusher body repairs, VSI body repairs, HSI rotor bodies, etc.)

CEMENT & CONSTRUCTION

Manufacturing of wear parts (mixer arm, mixer paddle and liner plates)

Repair and manufacturing services of equipment accessories (shafts, housings,

bearings, etc.)

re-metallizing of bearings (white metal)

in-situ machining services

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MANUFACTURE SERVICE

SPRAY PLASTER MACHINE

MSP | Spray Plaster Machine

Effective, and reliable, the Al Musafi’sMSP 1 has all the advantages of a high-value pump, but it’s small and simple to operate.
You get precise control with the four-speed pump, and operators appreciate the electric start. It is ideal for ground coat
plaster, adhesive and reinforcement mortar, refractory mortars, and texturing plasters. The MSP 1 is easy to assemble onsite
– by one person and handles all dry mixed mortars.

Industries/Process Type
Industries Mortar MSP 1 | Spray Plaster Machine
Process type Wet or Dry
Performance
Maximum volume output* 1.5 ft³/min • 44 lpm • 21 bags/hr
Horizontal pumping distance* 260’ (80m)
Vertical pumping distance* 195’ (60m)
Maximum pressure 360 psi (25 bar)
Volume control Variable
Directional control Reversing
Technical Information
MSP 2 | Spray Plaster Machine
Hopper height 27.5” (700mm)
Power
380V 3.2 KW Electric
Dimensions
Length 67” (1,700mm)
Width 27.50” (700mm)
Height 42” (1070mm)
Weight (approximate) 253 lbs (115kg)

Ideal for fireproofing, injection work, stucco/plaster, pressure grouting and so forth. Our compact yet powerful MSP pumps
and mixers tackle a variety of materials with ease.
Rotor / Stator
Our innovative adjustable rotor/stator pumps are pre-set at the factory to only 75 percent of its maximum pressure, allowing
several adjustments to be made as the rubber wears. This results in three to four times more life compared to non-adjustable
pumps.

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MANUFACTURE SERVICE

MIXER & AIR COMPRESSOR

AMEW MIX 50/100 Technical Specification MIX 50 MIX 100

Voltage 230V 230V
Rapid mixer is a batch mixer for 50 liters ready mixed
material. Perfect for most types of plastics, mortar, Power kW 1.5 kW 3 kW
and concrete and self-leveling floor screed, etc. By a Capacity
high speed and the twisted wings, the mixing effect
is very high. This mixer can be used separately Volume 50 liters 100 liters
or together with our pumps MSP 1 & MSP 2. A
time relay Guarantees the right mixing time and a Mixing time 3 min 5 min
pneumatic assembly husband the blender easy to Dimensions
empty.
Length 1050 1155
Width 750 800
Height 1600 1980
Tap height ~ 720 mm ~ 720 mm
Filling height 1050 mm 1200 mm
Weight 81 Kg 205 kg

AMAC - 114 - 10L

The AMAC-114-10L portable air compressor is designed and built to ensure reliability and
performance. This solidly constructed and highly efficient, slow running ‘V’ belt driven
pump ensures dependable service for all kinds of industrial and commercial users. The
compressor pump is fitted with inter-stage and after coolers to deliver cooler, drier air.
The electrical motor is fully protected by a wired in direct on-line starter.
Technical Specification
Voltage 380/420 V
Power 5.5 HP
Receiver 10 liters
Pressure 10 BAR

Dimensions
Length 1500mm
Width 580mm
Height 760mm
Pressure 10 BAR

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MANUFACTURE SERVICE

RIBBON MIXER & SCREW CONVEYOR

SCREW CONVEYOR
The tube worm conveyers are used for the transport of fine materials, small and middle grained granulation products, normally
loose, little abrasive and no adhesive such as grain, flours, bruised grain, Cementous powders and feed mixtures. Material possible
to transport in horizontal, inclined and vertical directions with the output 0-100 m3/h. The unit-construction makes possible to
assembly optimal conveyer for given application (collecting, distributing, removing, dosing conveyor etc.).

High Output
Unit Construction System
Simple Assembly & Maintenance
Minimal Space Requirement
Dustproof

RIBBBON BLENDER
Ribbon blenders are ideal for mixing most solids and light pastes. The action of the inner
and outer ribbons provides efficient and economical blending. Ribbon Blenders are used
in all process industries including:
Animal Feed Bake Mixes Catalysts

Ceramics Cosmetics Fertilizers

Food Instant Drink Mix Pigments

Prill Pharmaceuticals Spices

Resins Protein Powder Sugar Blends

Vitamins Plastic Powders Nutraceuticals

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 AL MUSAFI
ENGINEERING

CONTACT
PHONE WEB ADDRESS
+971 6 5432693 info@almusafi.com Industrial area # 5, Al Wasit Raod,
+971 6 5432186 www.almusafi.com 6452, Sharjah, U.A.E