Professional Documents
Culture Documents
Introduction
All the equipment must be design at suitable operating condition to avoid any incidents that
can happen such as explosion, leaking when overpressure or corrosion and equipment can
burst in flames. Selection of construction material is important in estimating the cost for
plant building, heat resistance and corrosion resistance and shelf-life. It is also necessary to
have suitable thickness of the equipment in order to bear with high temperature and high
melting point. Autodesk autoCAD is one of the software that can be used to draw the
equipment design. The sizing dimensions such as radius, length, diameter and shape can be
easily illustrated using this software. There are four types of equipment designs which are
mass transfer design, heat transfer design, reactor design and auxiliary design.
There are four type of mass transfer equipment used which are, mixer, absorption column,
stripping tower and quench tower.
Material Balance:
1
Flow rate of gas entering, Gm= 2215.88 kmol/hr
Flow rate of solvent entering, Lm=1945 kmol/hr
Mole fraction of butadiene + 1-butene in entering gas streams, Y1= 0.0995
Mole fraction of butadiene + 1-butene in leaving gas streams, Y2= 0.0001
Mole fraction of butadiene + 1-butene in entering solvent stream, X1= 0 (pure oil)
Mole fraction of butadiene + 1-butene in leaving solvent stream, X2= 0.6961
as
Gm (y1 – y2) = Lm(x1 – x2)
y1 – y2 = ( )( x1 – x2) y = mX + 0
From Figure 3.1.1, NOG can be determined using and mGm/Lm. Where ‘m‘is slope of
equilibrium line.
Colburn (1939) suggested that the economic range for mGm/Lm lies from 0.7 to 0.8.
Taking an approximate value for this system (Sinnott, 1993)
m = 0.65
Gm/Lm = 2215.88/1945 = 1.1
mGm/Lm = 0.72
2
Figure 3.1: Number of transfer unit NOG as a function of y1/y2 with mGm/Lm as parameter
3
Calculation of Diameter of Column:
API of liquid solvent (oil) is approximated to be 20 since heavy hydrocarbons are used.
Hence, using
√ =0√ .33
4
Figure 3.2: Generalised pressure drop correlation, adapted from a figure by the Norton Co.
with permission (Sinnott, 1993)
5
Table 3.1: Design data for various packing (Sinnott, 1993)
G*=9.53 kg/m2-sec.
6
Calculation of Height of Transfer Units:
aw
0.75
Lw
0.1
Lw 2 a
0.05
Lw 2
0.2
1 exp 1.45 c
2g a
a
l a L L L L
Where
aw = effective interfacial area of packing per unit volume m2/m3
Lw = liquid mass velocity kg/m2s
a = actual area of packing per unit volume m2/m3
σc = critical surface tension for particular packing material
σL = liquid surface tension N/m
a = 92 m2/m3
Lw = 1.85 kg/m2s
σc = 61 x 10-3 N/m
σL = 70 x 10-3 N/m
µL=1.4 CP
ρL =933.6 kg /m3
aw 0.75
61 10.66 10.66 92
0.1 2 0.05
10.66 2
0.2
1 exp 1.45 3
3
70 92 1.4 10 933.6 9.8 933.6 70 10 92
2
92
aw = 50.7 m2/m3
L g aw L L DL
p
7
Then, by substituting the values,
KL = 8.05 x 10-5 m/s
1
0.7
V g 3
ad p 2
K G RT g
K5 w
aDg a D
g g g
L
H m
L K a C
L w t
And
HL= Liquid-film transfer unit height
Lm= 1946/ (3600x1.23) = 0.44 kmol/m2.sec
Concentration of oil, Ct = 72 kmol/m3
8
Then,
HL = 0.44/ (6.94 × 10-4 × 53.5 ×30)
= 0.40 m
HG = 0.35 m
HL = 0.40 m
So,
Height of transfer units=HOG = 0.35 + (0.72 × 0.40)
Confirmation
According to(ICARUS Refernce, 1998), towers are, however, normally much taller than
vertical process vessels. Typically the length to diameter ratio of a tower ranges from 3:1 to
20:1. Towers typically range in diameter from 3 to 20 ft and in height from 20 to 150 ft.
9
From previous calculation,
Therefore, this design for the tower is accepted as it falls in the typical range as it is proven it
is feasible and applicable for a chemical plant.
Ns= (D/6)2
Design Pressure
The operating pressure of the column is 1 atm. Design pressure is taken as 10% above and
therefore,
= 1.1 atm x x
=0.11
10
Design temperature
For the column operates at temperature of 38 ºC. For design temperature, 10 ºC is added to
maximum operating temperature.
ºC
Material of Construction
Similar with reactor, Stainless steel 304L is chosen due to its properties of corrosion
resistant, good combination of strength and fabric ability. The typical design stress,
f = 90 N/mm2 (Sinnott, 1993)
Wall Thickness
For internal diameter, Di = 2.5m = 2500mm
Using a double welded butt with join efficiency, J = 0.85, (Sinnott, 1993)
= = 1.79mm
= 2 mm
11
12
3.1.2 Complete specification sheet
13
Specification sheet for Quench Tower V-101
14
Specification sheet for Mixer M-101
Mixer M-101
Identification :
Item : Static mixer
Code : M-101
Function : Mix all the output from H-101(boiler), C-101(blower) and H-102 (boiler) before
entering R-101
Operation : Continuous
Material of construction : Carbon steel
Inlet (ton/hr)
Composition From H-101 From C-101 From H-102
Trans-2-butene 8.73
Cis-2-butene 4.70
1-butene 0.07
Oxygen 7.43
Nitrogen 27.58
Carbon dioxide 0.35
water 135.00
Total 13.50 35.36 135.00
Total 183.86
Pressure, atm 1 2 1
Temperature, 650 25 650
Outlet (ton/hr)
Composition Mass flowrate
Trans-2-butene 8.73
Cis-2-butene 4.70
1-butene 0.07
Oxygen 7.43
Nitrogen 27.58
Carbon dioxide 0.35
water 135.00
Total 183.86
Pressure, atm 2
Temperature, 650
Mechanical Design
Design pressure, atm 1.5 Diameter, m 0.2
Design temperature, 600 Length, m 3
Number of mixing element 4
Angle of mixing element corrugated plates 45
Length of mixing element, m 0.2
15
Specification sheet for Stripping Tower V-103
Stripping Tower V-102
Item : Stripping column, Build-in flash drum
(condenser) and reboiler
Code : V-102, E-104 and H-103
No. required : 1 set
Function : To separate the butadiene and 1-butene from the
solvent (oil)
Operation :Continuous
Type :Sieve tray column
Operation Conditions
E-104 V-102 H-103
Temperature (°C): 50 130 130
Pressure (atm): 1 1 1
Design temperature (°C): 200
Design pressure (atm): 1.1
Mechanical Design
E-104
Function : to separate and condense the liquid (oil) form of
the solvent and then recycle back to the stripper
V-103 and thus vent product gas from top to
storage.
Operation : Continuous
Type : Flash drum
2
Size (m ) : 2.8
H-103
Heat Duty : 106.59 MW
Overall Heat Transfer Coefficient : 856 W/m2K
Material of construction : Stainless steel
Utilities : Solid fuel
Reflux & Stage Calculation
Method of Calculation :Gilliland correlation (Wankat,2011)
V-102
Tower height, H (m): :7.60
Outer diameter, OD (m): :1.89
Inner diameter, ID (m): :1.88
Wall thickness (mm): :10
Corrosion allowance (mm): :3
Tray material: :Carbon steel
Number of tray: :7
Tray Spacing (mm): :600
16
3.2 Heat transfer equipment design
There are three types of heat transfer equipment which are heat exchanger, condenser and
boiler.
The E-101 is used to cool down the outlet stream from reactor (R-101) from 500 to 100
before this stream enter the quench tower (V-101) at 1.2 atm. This stream consists of 1-
butene, oxygen, nitrogen, carbon dioxide, water and butadiene.
Design parameters:
Specification
This heat exchanger is destined to reduce the temperature of the outlet product stream from
reactor (R-101) from 500 to 100 at 1.2 atm using cooling water which at room
temperature at 1 atm.
17
Amount of cooling water needed,
Physical Properties
18
Overall Coefficient
By referring Table 3.7, with organic solvents as hot fluid and water as cold fluid, the
overall coefficient (U) is in the range of 250 to 750 W/m2 . To start with, the overall
coefficient (U) is taken to be 750 W/m2 .
19
Dowtherm Heavy oils 50-300
Dowtherm Gases 20-200
Flue gases Steam 30-100
Flue Hydrocarbon vapours 30-100
Condensers
Aqeous vapours Water 1000-1500
Organic vapours Water 700-1000
Organics (some non-condensable) Water 500-700
Vacuum condensers Water 200-500
Vaporises
Steam Aqueous solutions 1000-1500
Steam Light organics 900-1200
Steam Heavy organics 600-900
Air-cooled exchangers
Process fluid
Water 300-450
Light organics 300-700
Heavy organics 50-150
Gases, 5-10 bar 50-100
10-30 bar 100-300
Condensing hydrocarbon 300-600
Immersed coils
Coil Pool
Natural circulation
Steam Dilute aqueous solution 500-1000
Steam Light oils 200-300
Steam Heavy oils 70-150
Water Aqueous solution 200-500
Water Light oils 100-150
Agitated
20
Steam Dilute aqueous solution 800-1500
Steam Light oils 300-500
Steam Heavy oils 200-400
Water Aqueous solution 400-700
Water Light oils 200-300
Jacketed vessels
Jacket Vessel
Steam Dilute aqueous solution 500-700
Steam Light organics 250-500
Water Dilute aqueous solution 200-500
Water Light organics 200-300
Gasketed-plate exchangers
Hot fluid Cold fluid
Light organics Light organics 2500-5000
Light organics Viscous organics 250-500
Viscous organics Viscous organics 100-200
Light organics Process water 2500-3500
Viscous organics Process water 250-500
Light organics Cooling water 2000-4500
Viscous organics Cooling water 250-450
Condensing steam Light organics 2500-3500
Condensing steam Viscous organics 250-500
Process water Process water 5000-7500
Process water Cooling water 5000-7000
Dilute aqueous solution Cooling water 5000-7000
Condensing ateam Process water 3500-4500
21
True Mean Temperature Difference
Figure 3.3: Temperature correction factor: one shell pass; two or more even tube passes
(Sinnott, 1993)
By referring to Figure 3.3 (Temperature correction factor: one shell pass; two or more even
tube passes), the value of the Ft is found to be 0.85.
( )
22
( )
( )
*As first estimation, the heat transfer area needed was laid in the normal area of a shell and
tube exchanger, which is 3-1000m2, thus a shell and tube heat exchanger is chosen.
Based on the mass and energy balance of the process, the system is exceeding 80 , heat
exchanger of fixed tube sheet type cannot be used. However, split-ring floating-head
exchanger is used in order to obtain higher efficiency and ease of cleaning for maintenance
of the equipment.
Most common material of construction for heat exchanger is carbon steel. This is because
the carbon contents in steel raises the ability of steel to become harder and stronger through
heat treating and also raises the melting point of the steel.
By allocating the more viscous material to the shell side, higher heat transfer coefficient
will be obtained. Therefore, for this system, the more viscous mixture of gas stream is
allocated to the shell side while cooling water with lower allowable pressure drop is flow
through the tube side.
In order to design a more cheaper and compact heat exchanger, the preferred tube diameter
for most duties will be from 5/8 to 1 inch (16 to 25mm). The outside diameter and inside
diameter will be 16mm and 14 mm respectively. While the most popular length of tube is
set to be 12 feet (3.66m) long.
23
We assumed that there is no presence of heavily fouling fluids in our system. A triangular
pattern of tube arrangement is suitable for the heat exchanger because it gives a higher heat
transfer rate.
The recommended tube pitch (distance between tube centers) is 1.25 times the tube outside
diameter and therefore 20mm of pitch is employed.
Number of tubes
= 0.184m2
Heat exchanger with one shell pass and two tube passes is chosen. So, tube per pass is 915.
The value of tube side velocity is m/s which not acceptable. The velocity should laid
between (1 and 2) m/s which is suit the satisfactory fluid velocity by using two tube passes.
24
In order to make use of the allowable pressure drop, four tube passes is tried.
Finally, it shows up that a satisfactory fluid velocity can be obtained by using four tube
passes.
From Table 3.4, the value of constants for four tube passes,
K1 = 0.175
n1 = 2.285
( )
( )
25
Figure 3.4: Shell-bundle clearance (Sinnott, 1993)
By referring to the Figure 3.4, when Db is 0.92m, the difference between shell inside
diameter, Ds and bundle diameter, Db is 70mm.
26
Reynolds number,
Prantl number,
27
Neglect
Baffle spacing,
The recommended tube pitch (distance between tube centers) is 1.25 times the tube outside
diameter and therefore 20mm of pitch is employed.
28
For an equilateral triangular pitch arrangement equivalent diameter can be calculated using
formula as below:
( ) [ ]
Reynolds number,
Prantl number,
( )
29
Baffle cut = height of the segment removed to form the baffle, expressed as a percentage of
the baffle disc diameter. Generally, a baffle cut of 20 to 25 percent will be the optimum. A
25% baffle cut is chosen in Figure 3.6.
30
Overall Coefficient
( )
Where,
( )
31
Pressure Drop
Tube side
Reynolds number,
[ ( )( ) ]
Neglecting( ) ,
[ ( ) ]
Shell side
32
Figure 3.7: Tube-side friction factors (Sinnott, 1993)
( )( )( )
( )( )( )
This result is well within specification as the allowable pressure drop for this stream is 0.8
atm.
33
Mechanical Design
Tube pitch must more than 25% larger than tube diameter.
Nozzle Diameter
The Harker equation (1978), modified for SI units, for the optimum pipe (and nozzle)
diameter is:
Where
= optimum diameter, mm
For this system, the nozzle diameter at the outlet and inlet of the tube and shell can be taken
as there is no phase change occurs and density change is negligible.
34
Tube
Shell
A nozzle size of 977mm diameter is selected for inlet and outlet at the shell side of the
exchanger.
Support Design
Insulation
35
36
3.2.2 Complete specification sheet
37
Tube-plate thickness : 0.02m
Corrosion allowance : 0.02m
Support and Foundation
Supports : Steel saddles (2 sets)
Concrete piers (2 sets)
Foundation : Concrete slab
Utility : Cooling water (1 atm, 30 )
Tolerances : Tubular Exchangers Manufacturers Association (TEMA) Standards
38
Specification sheet for Heat exchanger E-103
Heat Exchanger E-103
Identification Item : Heat Exchanger Date : 9/5/2017
Item Code : E103 By : G6
No. Required : 1 set
Function : The E-103 is destined to further cool down the outlet stream from stripping
tower (V-103) T=130 to T=38 at 1 atm, which consists of lean oil before this stream
enter the pump (P-102)
Operation : Continuous
Type : Split-ring floating-head shell and tube exchanger
Heat Duty : -119.00 MJ/hr
Overall Heat Transfer Coefficient : 300
Tube side Tube
Fluid handled : Brackish Water Outside diameter : 0.016m
Flow : 13.81 Inside diameter : 0.014m
Length : 3.66m
Temperature : 25 - 40
No. of tubes : 20
Pressure : 1 atm
No. of passes :6
Pressure drop allowable : 1 atm
Arrangement : Triangular
Pressure drop calculated : 0.019 atm
Pitch : 0.020m
M.O.C : Carbon Steel
Nozzle : 1 inlet × 0.131m
: 1 outlet × 0.131m
Shell side Shell
Fluid handled : Outlet from reactor Bundle diameter : 0.150m
(R102) Shell diameter : 0.200m
Flow rate : 2.520 No. of passes :1
Baffle spacing : 0.040m
Temperature : 130 - 38
Baffle diameter : 0.197m
Pressure : 1 atm
Baffle cuts : 25%
Pressure drop allowable : 0.8 atm
Type : TEMA type 1
Pressure drop calculated : 0.39 atm
Nozzle : 1 inlet × 0.000763m
M.O.C : Cast Iron
: 1 outlet × 0.000763m
Insulation
Type : Fiber glass
Thickness : 0.0172 m
Vessel
Wall thickness : 0.01m
Tube-plate thickness : 0.02m
Corrosion allowance : 0.02m
39
Support and Foundation
Supports : Steel saddles (2 sets)
Concrete piers (2 sets)
Foundation : Concrete slab
Utility : Brackish water (1 atm, 25 )
Tolerances : Tubular Exchangers Manufacturers Association (TEMA) Standards
40
Specification sheet for Condenser E-102
Condenser E-102
Identification:
Item : Fixed heat exchanger
Item code : E-102
Function : to condense portion of top product from quench tower V-101
Operation : Continuous
Type : Fixed heat exchanger
Heat Duty : -3.5153 MW
(negative value represent cooling process or cooling duty)
Heat transfer area : 182.10 m2
Overall heat transfer coefficient : 504.48 W/m2.K
Tube side Tube
41
Equipment specification sheet for furnace and boiler (H-101)
Identification : Furnace
Item No :H-101
Function :It tends to heat the inlet feeds (Trans-2-butene, Cis-2-butene, 1-butene)
Type of fluid : Gas
MATERIAL HANDLED
DESIGN DATA
42
3.3 Reactor equipment design
General Catalyst
Amount of catalyst
By referring to Kung et al. (1980), volume flow rate of oxygen is 40 mL/min and ratio of
air : butene : water is 2.6:1:10 from (Neslerode et al., 2015), the calculation is scaled up to
mass flow rate of butane equals to 13.5 ton/hr in this plant.
Conversion
Mass flow rate from the journal
40 mL/min = 5.716x10-5 kg/min
43
To find mass flow rate of air, comparing the ratio mass flow rate oxygen and air
Thus, from given composition oxygen in air 0.21, x (mass flow rate of air)
From mass flow rate or air, compare the ratio between air and n-butene to obtain the mass
flow rate of n-butene.
x=
Therefore, the amount of catalyst can be obtained by calculating the ratio mass flow rate of
n-butene from journal and calculated from material balance
0.2 g of catalyst 6.3x10-3 kg/hr (mass flow rate of n-butene from journal)
Y 13.5x103 kg/hr (mass flow rate of n-butene from material balance)
Vm =
Vm =
Vm = 0.44 m3
44
Reactor volume
ԏ=
v0 = 183,860
v0 = 50.04
V = 50.04 / 9.44s-1
V = 5.3 m3
From heuristic of the reactor should be above than 10-20% from the calculated vale. Thus,
the actual volume of the reactor is calculated as below
V = (5.3 m3)(1.2)
= 6.36 m3
From heuristic, the L/D of packed bed reactor is 1.5, where L represents the length while D
represent diameter.
L = 1.5D
45
V=
Let h = 0.6
Insulation design
Rock wool is chosen as insulation material for the reactor. It is a robust insulation material
suitable for hot surfaces up to 650◦C (Perry, 1997).
Stress Analysis
Design stress : 60 N/mm2
Density : 140 kg/m3
Diameter of shell : 1.59 m
Height of shell : 2.39 m
Insulation thickness : 100mm
Thermal conductivity : 0.592 W/m.K
Volume of insulation = L,
Where;
rt = mean radius of reactor + thickness of rock wool
Lt = length of reactor + 2 x thickness of rock wool
V=( ( ) ) = 1.79 m3
46
Mechanical Engineering Design
Design Pressure
The operating pressure of the reactor is 1 atm. Design pressure is taken as 10% above the
maximum pressure.
1.1 atm x x
Design temperature
For the column, the column operates with tube temperate at 540◦C. For design temperature,
10◦C is added to the maximum operating temperature.
Material of construction
Stainless Steel Type 304L is chosen as the construction material since it is corrosion
resistance to most chemical substances. It also offers a good combination of strength and
fabricability. It can handle high operating temperature as 900◦C. By referring Table 3.6
(Sinnott, 1993) at 550 ◦C,
47
Table 3.6: Typical design stresses for plate (The appropriate material standard should be
consulted for particular grades and plate thicknesses)
The strength of welded joint factor depends on the type of joint and the quality of welding.
A double welded butt with joint efficiency, J of 0.85 is used as it is approximately to 1.
48
Take the corrosion allowance equal to 3 mm. This is normal value that used in industry for
carbon steel. Stainless steel does not have specific value for corrosion allowance.
From M.Walas (2002), the corrosion allowance is 0.35 in. for known corrosive conditions,
0.15 in. for noncorrosive streams, and 0.06 in. for steam drums and air receivers.
The plate steel thickness of 2 mm will be used for fabricated the reactor shell. The
maximum allowable working pressure (MAWP) for this wall thickness is given by:
Ellipsoidal head thickness always approximate to wall thickness. Thus, the head thickness
is 11m
The maximum allowable working pressure (MAWP) for this wall thickness is given by:
49
Dead weight of vessel
Let Cv be the factor to account for the weight of nozzle, taken as = 1.15 for complex
column.
Hv = L = 2.39 m
Volume of insulation
Volume of insulation =
=(
50
Weight of insulation
Weight of insulation
= volume of insulation x gravitational acceleration x density of insulation
= 140 x 1.20 x 9.81 = 1648.08 N
Double the value to allow the fitting, thus the weight is 3.30 kN
Wind loading
Mean diameter including the insulation = 1.59 + 2 (11 + 100) x 10-3 = 1.80 m
= = 12,852.23 Nm
Vessel support
51
Skirt base angle, = tan-1
=tan-1 =
70.71
The maximum dead weight load on the skirt will occur when the vessel is full of water.
Weight estimated = (
=(
=46.55 kN
Taking the skirt thickness as same as that the bottom section of the vessel 10mm
52
=
Note:
For the test part calculation weight of vessel when it is full with water is considered. In
estimating total weight, the weight of liquid on the plates has been counted twice. The
weight has not been adjusted to allow for this as the error is small, and on the ‘safe mode’.
2
Root area √
Therefore, from Figure 3.8 (Sinnott, 1993), it is suggested to use bolt size M24 with
minimum diameter of 25 mm and root area of 353 mm2 .
53
Figure 3.8 Typical vessel shapes
54
55
3.3.2 Complete specification sheet
56
3.4 Auxiliary Equipment Design
There are three types of auxiliary equipment design which are, pumps, storage tanks and
blowers.
Tanks have been around since the beginning of butadiene production. Tanks vary
considerably, in the type and size based on the type of products to be stored and the volume
involved. The primary function of a storage tank is to store liquid substance such as
feedstock, finished products and unfinished components awaiting for further processing or
blending. The products of storage tank may settle out desirable substances such as water,
emulsion and dirt. This undesirable substance can then be removed through draw-off
devices. Products may also be mixed, blended and treated in storage tanks effectively,
using the large capacity available in these tanks. In this plant, the component that is stored
is n-butene and butadiene.
Purpose of storage tank is to hold or store the material, the output main product and
side waste from the upstream process and the downstream process. Fixed cone roof tank
constructed by carbon steel is used since it stored low temperature fluid and only moderate
corrosion resistance. There is no heat change for the tank. The detailed calculation was
shown below. A few assumptions have been made prior to the staged sizing.
Calculation TK101
Assumption
3) The material of construction for this tank is carbon steel, SA-516M Gr.4
57
Table 3.7: Physical properties of n-butene
N-Butene kg m3 kg 2364m3
12246.99 472.8 620
hr day m3
V
= 2364m3
For above ground storage tank, the ratio of height to diameter is tabulated below:
D 2 H
V
4
58
Where;
Based on the table above, assume 18 < D < 29, the HL/D = 0.4
Hence, HL = 0.4D
Therefore;
D 2 (0.4 D)
2364
4
= 20 m
HL = 0.4D
HL = 0.4(20 m)
HL = 8 m
H S H L 1.25
H S 81.25
H S 10m
59
Volume of the tank;
D 2 H
V
4
(20) 210
V
4
V 3141.6m3
Wall thickness
With large tank, it is economical to take account of the variation in hydraulic pressure
with depth. The minimum wall thickness required to resist the hydrostatic pressure can be
calculated from the equations for the membrane stresses in thin cylinders.
Required information;
Liquid depth, H = 8 m
kg
Liquid density, = 620
m3
m
Gravitational acceleration, g = 9.81
s2
N
Design stress for tank material (SA-516M Gr.4), ft = 124
mm2
Tank diameter, D = 20 m
Tank thickness,
gH D
es
2f t 10 3
(9.81)(620)(8) 20
es 3
2(124) 10
es 3.924mm
60
For carbon steel corrosion allowance = 3 mm
Total thickness = 6.924 mm
The outer diameter = 20 m
N
Design stress = 40
mm 2
Advantages = Prevent the tank from freezing or heated by the solar radiation
= Pressure resistance
r
h
Where;
W
= thermal conductivity of insulating material
m2K
W
h = external convection heat transfer coefficient
m2K
0.08
r
0.11
R=0.727m ≈ 727mm
61
3.4.2 Complete specification sheet
62
Specification sheet for Pump P-101
Pump P-101
Identification : Centrifugal Pump
Item No : P-101
Function : Pump water from storage tank to quench tower
Type of fluid : Water (H2O)
Streams:
Inlet: 14 Material of Construction: Carbon steel
Outlet: 15
Fluid Properties Data:
Fluid state: Liquid
Pressure Inlet (atm): 1
Pressure Outlet (atm): 1.5
Fluid Temperature (˚C): 30
Vapor Pressure water at 30˚C (atm): 0.042
Density (kg/m3): 1000
Fluid Viscosity (mPa.s): 0.798e-03
Process Data:
Flow rate (kg/s): 295.08
Total head (m): 5.298
Velocity (m/s): 1.25
Pressure Drop (atm): 0.013
NPSH avail (m): 9.75
Design Data:
Pipe length (m): 50
63
Specification sheet for Pump P-102
Pump P-102
Process Data:
Flow rate (kg/s): 2.78
Total head (m): 24.92
Velocity (m/s): 2.1
Pressure Drop (atm): 1
NPSH avail (m): 11.96
Design Data:
Pipe length (m): 25
Pipeline internal diameter (m): 0.045
Power source: Electricity
64
Specification sheet for Blower C-101
Blower C-101
Identification Item : Blower Date : 9/5/2017
Item Code : C-101 By : G6
No. Required : 1 set
Function : The C-101 is destined to blow the air before this stream is enter the mixer
(M-101) at T=25 at 1 atm, which consists of air.
Operation : Continuous
Type : Centrifugal Blower
Stream: Material of construction:
Flow rate 8.911 Carbon Steel
Temperature 25
Pressure 1 atm
Process and design data
Velocity 130 m/s
Thickness 2 mm
Power input factor, 1.04
Slip factor, 0.9
Rotational speed, N 290 rev/s
Diameter of impeller 0.5 m
Head coefficient 0.178 s/m3
Flow coefficient 500.33 s/m3
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Specification sheet for Blower C-102
Blower C-102
Identification Item : Blower Date : 9/5/2017
Item Code : C-102 By : G6
No. Required : 1 set
Function : The C-102 is destined to blow the air before this stream is enter the
hydrocarbon absorption column (V-102) at T=38 at 1 atm, which consists of 1-butene,
oxygen, nitrogen, carbon dioxide and butadiene.
Operation : Continuous
Type : Centrifugal Blower
Stream: Material of construction:
Flow rate 43.89 Carbon steel
Temperature 38
Pressure 1 atm
Process and design data
Velocity 120 m/s
Thickness 5 mm
Slip factor, 0.8
Rotational speed, N 275 rev/s
Diameter of impeller 0.45 m
Head coefficient 0.183 s/m3
Flow coefficient 533.33 s/m3
Pressure rise 3.67
Isentropic efficiency, c 0.72
Type of shape Airfoil designs because can achieve 90%
efficiency
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Specification sheet for Blower C-103
Blower C-103
Identification Item : Blower Date : 9/5/2017
Item Code : C-103 By : G6
No. Required : 1 set
Function : The C-103 is destined to blow the air before this stream is enter the product
storage tank (TK-102) at T=50 at 1 atm, which consists of 1-butene and butadiene.
Operation : Continuous
Type : Centrifugal Blower
Stream: Material of construction:
Flow rate 12.37 Carbon steel
Temperature 50
Pressure 1 atm
Process and design data
Velocity 132 m/s
Thickness 3.5 mm
Slip factor, 0.8
Rotational speed, N 300 rev/s
Diameter of impeller 0.55 m
Head coefficient 0.175 s/m3
Flow coefficient 525.33 s/m3
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References
Couper, J. R., Penney, W. R., Fair, J. R., Stanley M. Walas , , and Chemical Process
Equipment, Third Edition Selection and Design (3 ed.).
Kung, H. H., Kundalkar, B., Kung, M. C., and Cheng, W. H. (1980). Selectivity in the
Oxidative Dehydrogenation of Butene on Zinc-Iron Oxide Catalyst. Journal of
Physical Chemistry, 84, 382-388.
L.McCabe, W., C.Smith, J., and Harriot, P. (1993). Unit Operation of Chemical
Engineering (Fifth ed.).
Neslerode, A., Haidermota, S., and Ngo, V. (2015). Production of 1,3-Butadiene from
Propylene.
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