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Journal of Energy Storage 8 (2016) 78–90

Contents lists available at ScienceDirect

Journal of Energy Storage


journal homepage: www.elsevier.com/locate/est

Review of system topologies for hybrid electrical energy storage


systems
Thomas Zimmermann *, Peter Keil, Markus Hofmann, Max F. Horsche, Simon Pichlmaier,
Andreas Jossen
Institute for Electrical Energy Storage Technology, Technical University of Munich (TUM), Arcisstraße 21, 80333 Munich, Germany

A R T I C L E I N F O A B S T R A C T

Article history: Battery electric vehicles (BEVs) are the most interesting option available for reducing CO2 emissions for
Received 22 March 2016 individual mobility. To achieve better acceptance, BEVs require a high cruising range and good
Received in revised form 18 September 2016 acceleration and recuperation. To meet these requirements, hybrid energy storage systems can be used,
Accepted 18 September 2016
which combine high-power (HP) and high-energy (HE) storage units. To date, the coupling of the two
Available online 11 October 2016
energy storage types has been realized passively or actively by using DC/DC converters. In this paper, the
corresponding topologies, described in the literature, are presented and reviewed with focus on the
Keywords:
usable voltage window of the energy storage types, the utilization of stored energy, the connection to a
Hybrid energy storage topology
Battery system
power train/load, and additionally required power electronics. Besides, reconfigurable topologies on cell
Electrical double-layer capacitor level and module level, without the need of additional DC/DC converters, have been investigated in the
Lithium-ion battery literature and are also presented and reviewed.
We then suggest a new topology class of discrete hybrid energy storage topologies, which combine both
research topics. In the proposed topology class, standardized energy storage modules (ESMs) consisting of
either HP or HE devices are combined. Each ESM is equipped with switching elements, which can
activate, bypass, or disable the module and therefore allow reconfigurations. Four sub-topologies
emerge when these ESMs are arranged to form an energy storage system.
ß 2016 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
2. Passive hybrid energy storage topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3. Active hybrid energy storage topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.1. Semi-active hybrid energy storage topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.1.1. Parallel semi-active hybrid energy storage topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.1.2. Battery semi-active hybrid energy storage topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.1.3. Capacitor semi-active hybrid energy storage topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.2. Full-active hybrid energy storage topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.2.1. Cascaded full-active hybrid energy storage topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.2.2. Parallel full-active hybrid energy storage topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.2.3. Modular multilevel full-active hybrid energy storage topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
4. Discrete hybrid energy storage topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
4.1. Reconfigurable topologies on cell level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
4.2. Reconfigurable topologies on module level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
4.3. Introduction of the new class: discrete hybrid energy storage topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

* Corresponding author.
E-mail address: t.zimmermann@tum.de (T. Zimmermann).
URL[6_TD$IF][: http://www.ees.ei.tum.de

http://dx.doi.org/10.1016/j.est.2016.09.006
2352-152X/ß 2016 Elsevier Ltd. All rights reserved.
T. Zimmermann et al. / Journal of Energy Storage 8 (2016) 78–90 79

4.3.1. Parallel discrete hybrid energy storage topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86


4.3.2. Serial discrete hybrid energy storage topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
4.3.3. Serial–parallel discrete hybrid energy storage topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
4.3.4. Parallel–serial discrete hybrid energy storage topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
5. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

1. Introduction energy storage elements which have the same cell chemistry, a
variety of connection topologies exists for HESSs (Fig. 2). The
Nine countries and regions, including the United States, the topologies examined in the scientific literature to date can be
European Union, Japan, Canada, China, and Australia, have adopted divided into the passive hybrid energy storage topology (P-HEST),
emission standards for passenger cars and light-weight vehicles which is presented in Section 2, and the active hybrid energy storage
[1]. Within the European Union, the emission of CO2 per driven topology (A-HEST), which is presented in Section 3. In Section 4, we
kilometer is limited to an average of 95 g for a passenger car present scientific literature on reconfigurable topologies on cell
registered after 2020. To reduce emissions sufficiently to meet level and module level, which is presented in Sections 4.1 and 4.2,
these limits, the manufacturers of large cars in particular need to respectively. Afterwards in Section 4.3, we propose reconfigurable
electrify the power train of most of the cars they produce[1_TD$IF] [2][2_TD$IF]. hybrid topologies on module level and suggest a new topology
Today’s battery electric vehicles (BEVs) use a battery storage class called discrete hybrid energy storage topology (D-HEST).
system made up of many individual energy storage elements or
cells. The storage elements used are of the same cell type and have 2. Passive hybrid energy storage topology
the same cell chemistry. Hard wiring of identical storage elements
is easy to realize and allows only a few interconnection variants. To The simplest hybridization is achieved by the direct parallel
achieve the necessary design system output voltage or increase connection of two or more different cell technologies. Fig. 3 shows
storable energy, the energy storage elements are interconnected in an example of this passive hybrid energy storage topology (P-HEST)
series (Fig. 1a), whereas a parallel interconnection of storage using a combination of battery storage and EDLC. The coupling of
elements leads to an increase in capacity, maximum current, and the cell types is carried out passively, without use of an
storable energy (Fig. 1b). Both interconnections are combined to intermediary power electronic converter [14]. The voltage of the
achieve an increase in the output voltage, maximum current, two energy storage devices VBATT1 and VEDLC1 is identical to the
capacity, and storable energy of the system (Fig. 1c). voltage of the load (Vpower train) [15]. The voltage window of both
Nowadays, the dimensioning of such an energy storage system energy storage systems must therefore match the load. In
is done for a specified operating point, and the design is a automotive applications, the power train is the load. Likewise,
compromise between multiple requirements. Divergent operation the operating voltage windows of the respective storage technol-
of such an electrical energy storage system can lead to incomplete ogies should have the largest possible intersection with each other.
utilization of the stored energy. To better fulfill the requirements, In previous studies [7,14,16–51], HESSs have been analyzed in
hybrid energy storage systems (HESSs) have been developed that which an EDLC is connected directly to a battery. This topology is
combine two or more different energy storage types [3– cost-effective, requires little space, and is weight-saving because
13]. Usually, these combine high-energy (HE) and high-power no additional power electronics are required and the wiring is
(HP) storage elements. The advantage of such hybrid systems is an straightforward. The distribution of energy flows between the
overall increase in specific power and/or specific energy. HP different storages depends on the equilibrium voltages and the
storage enables acceleration or deceleration of power and in internal resistances of the energy storage devices, Ri,BATT1 and
general uses electrical double-layer capacitors (EDLCs) or HP Ri,EDLC1 [18].
batteries. In contrast, HE storage ensures the long-term supply The internal resistance depends on factors such as cell design,
and is in general realized using HE Li-ion cells. the current state of charge (SOCBATT1, SOCEDLC1), temperature
The combination of HP and HE storage cells to form an HESS can (TBATT1, TEDLC1), and aging [52]. As the two energy storages are
be realized in different ways. In contrast to the hard wiring of directly linked, the power distribution cannot be controlled. It has
[(Fig._1)TD$IG]

Fig. 1. Basic interconnection topologies of energy storage elements having the same cell type and chemistry. (a) Serial interconnection, (b) parallel interconnection, and (c)
parallel–serial interconnection to increase storable energy, capacity, or ampacity and/or achieve a higher output voltage.
[(Fig._2)TD$IG]
80 T. Zimmermann et al. / Journal of Energy Storage 8 (2016) 78–90

Fig. 2. Extended classification scheme including active and passive hybrid energy storage topologies and the newly introduced class of discrete hybrid energy storage
topologies.

been shown [14,16–19,24,25,29,34,38] that directly parallel is limited, as the operating voltage window is usually limited by
connected batteries and EDLCs can provide a pulsating load with the battery storage or the power train [8,10]. As the power
higher peak power and lower losses. distribution cannot be influenced, it is not possible to achieve a
The operating life of a hybrid combination of lithium-ion high utilization of the stored energy content at low temperatures
batteries and EDLCs is, in the case of a discharge profile with high [53]. To optimize the performance of the energy storage system, an
dynamics, greater than that of a battery-only operation. The active distribution of power flows is necessary [10].
voltage drop in a hybrid system is also lower than that in a pure
battery system[1_TD$IF] [14][3_TD$IF]. 3. Active hybrid energy storage topology
This can be explained by taking into account that the battery
typically has a higher internal resistance than the EDLC, thus The charge and discharge characteristics of energy storage
resulting in a lower ohmic system resistance for a P-HEST [49]. The devices differ significantly, depending on the energy storage
battery delivers only a fraction of the current while the major technology used. Fig. 4 lists the voltage profiles of the charging and
current passes through the EDLC [24]. discharging of Li-ion batteries and EDLCs.
A theoretical analysis by Dougal et al. showed that in hybrid In order to operate each energy storage in an optimal way and in
battery operation, heating decreases because of the high current accordance with its characteristics, the energy storage devices
provided by the EDLC, thus reducing the internal losses of the must be decoupled [11]. This has been referred to as an active
battery. The extent of the benefit achieved depends on the pulse hybrid energy storage topology (A-HEST), in which the energy
amplitude, the pulse width ratio, and the capacity of the EDLC[1_TD$IF] [18][4_TD$IF]. storage units are actively decoupled, for example by a DC/DC
Passive hybridization is used to reduce stress because the EDLC converter [7,12]. The number of decoupled energy storage units
can provide and absorb peak currents during acceleration and defines a system as either a partially decoupled configuration, or
deceleration. The EDLC connected in parallel acts as a low pass semi-active hybrid energy storage topology (SA-HEST) and a fully
filter that smooth and average rapid voltage changes [38]. A larger decoupled configuration, or full-active hybrid energy storage
capacity of the EDLC results in better filtering effects [49]. More- topology (FA-HEST) [8,10,55]. These sub-classes are discussed
over, Pagano et al. showed in experimental tests that an additional below.
EDLC increases the source efficiency and power quality [36]. How- [(Fig._4)TD$IG]
ever, because of the direct coupling, the usable capacity of the EDLC
[(Fig._3)TD$IG]

Fig. 4. Exemplary voltage profiles for charging and discharging behavior of Li-ion
Fig. 3. Passive hybrid energy storage topology. Based on [12]. batteries and electric double-layer capacitors. Based on [54].
T. Zimmermann et al. / Journal of Energy Storage 8 (2016) 78–90 81

3.1. Semi-active hybrid energy storage topology storage devices and loads because there are no reciprocal
restrictions. The DC/DC converter must be designed for the
A SA-HEST comprises two or more different energy storage maximum load current and the maximum power of the load
devices, from which part of the energy storage devices are [8]. As the energy storage devices are directly linked, the voltages
decoupled. This topology class is therefore also known as a of the two sources are equal [57]. The operating voltage window is
partially decoupled configuration. The decoupling is realized using in general determined by the battery storage, which limits the
a DC/DC converter. Although the use of a converter adds to the cost usable capacity of the EDLC. As with the P-HEST, the current
and requires extra installation space, this topology class has distribution is determined by the internal resistances and the
several advantages. In particular, the decoupled energy storage can equilibrium voltages of the two energy storage units [42]. Thus, the
be operated optimally based on its charge and discharge limitations resulting from the direct connection of the energy
characteristics. Tie et al. and Ju et al. analyzed and reviewed the storage devices are identical as for the P-HEST.
decoupling of a battery storage and of an EDLC [11,12]. Depending
on the decoupled energy storage, Kuperman et al. differentiated 3.1.2. Battery semi-active hybrid energy storage topology
between the following sub-topologies: parallel semi-active hybrid The BSA-HEST (Fig. 5b) decouples the battery storage from the
energy storage topology (pSA-HEST), battery semi-active hybrid EDLC and the load [4,7,15,19,53,59–76], which makes the battery
energy storage topology (BSA-HEST), and capacitor semi-active hybrid immune to short-term power peaks [10]. The energy flow between
energy storage topology (CSA-HEST) [8]. These sub-topologies are the battery and the load – in this case the power train of a BEV – can
discussed in the following sections. be controlled using a DC/DC converter. The available battery
capacity can be fully used within the permissible operating voltage
3.1.1. Parallel semi-active hybrid energy storage topology range, which helps to maximize the range of the BEV. With an
The pSA-HEST (Fig. 5a) is the simplest sub-topology and an appropriate load balancing strategy, short-term power peaks can
extension of P-HEST (Section 2), in which the energy storage be absorbed by the EDLC in the acceleration and deceleration
devices are directly connected [8,56]. Decoupling between the phases. This is a particular advantage when using Li-ion batteries
storage devices and the load is realized using a DC/DC converter, because of their very non-linear voltage profile. The direct coupling
while the different energy storage devices are in a direct parallel of the EDLC and the power train means that the latter must be
connection [3,7,30,34,42,56–59]. Because of this decoupling, the designed to accept widely varying load voltages. When accelera-
operating voltage range of the energy storage is independent of the tion and deceleration is frequent, this load voltage can change
voltage range of the load. This simplifies the design of energy abruptly [10]. In turn, the DC/DC converter must also be designed
[(Fig._5)TD$IG]

Fig. 5. Semi-active hybrid topologies: (a) parallel semi-active hybrid energy storage topology, (b) battery semi-active hybrid energy storage topology, (c) extended battery semi-
active hybrid energy storage topology, (d) capacitor semi-active hybrid energy storage topology, (e) advanced capacitor semi-active hybrid energy storage topology. Based on
[11,60,61].
82 T. Zimmermann et al. / Journal of Energy Storage 8 (2016) 78–90

to handle widely varying load voltages. When the DC/DC fails, the objective of the control strategy was the reduction of stress on the
load must be handled by the energy stored in the EDLC. In a BEV, battery and the maximum recuperation of braking energy. The
the capacity of the EDLC is small compared to the capacity of the inner control loop determines the current of the DC/DC converter
battery, making emergency backup impractical. while the outer loop controls the voltage of the EDLC[1_TD$IF] [113][12_TD$IF].
Liu et al. analyzed a BSA-HEST in combination with a pulsed Shen et al. showed the optimization of a power splitting
power load. The HESS was controlled in current mode such that the strategy which divides the load demand between the battery and
battery delivers a constant current by the DC/DC converter, while the EDLC. The main objective of the power splitting strategy was
the free-wheeling EDLC delivers the peak currents. Liu et al. the prolongation of the battery lifetime and the reduction of power
performed a steady-state analysis for the optimization of the losses in the DC/DC converter. The optimization process was
system power and system efficiency. Furthermore, they used a carried out in two steps. The first step, dynamic programming was
small-signal analysis to improve the transient characteristics and used to obtain an optimal current flow in the HESS. In the second
eliminate potential system instabilities[1_TD$IF] [62][5_TD$IF]. step, an intelligent energy management controller based on neural
Xiong et al. presented a methodology for the optimal sizing of a networks was implemented which was trained using the
BSA-HEST. The developed algorithm uses two nested loops while optimization results of dynamic programming[1_TD$IF] [117][13_TD$IF].
the outer loop is based on a particle swarm optimization algorithm Niemoeller et al. presented a controller for a CSA-HEST which
and a dynamic programming algorithm in the inner loop. The outer consists of Li-ion batteries and an EDLC. The EDLC is attached to the
loop evaluates the selected parameters while the inner one load and the battery by a DC/DC boost converter. The control
generates the optimal control strategy and calculates the costs[1_TD$IF] [74][6_TD$IF]. strategy is based on an cascaded controller with an inner and an
Keil et al. showed for a BSA-HEST that the available energy outer loop. The inner loop controls the inductor current of the DC/
content can be increased by actively controlling the power flow. DC boost converter whereas the outer loop follows three main
Applying a moderate discharge current to the HE battery leads to a objectives. First, changes of the load current should be compen-
heating of the battery which facilitates the later discharging sated as fast as possible. Second, the current through the DC/DC
process when the energy content of the HP storage device is converter should be zero in the case of steady state which means
depleted[1_TD$IF] [53][7_TD$IF]. that the battery should provide all the power to the load. Third, the
Cao et al. introduced a semi-active extended battery variant controller has to adjust the EDLC voltage slowly to a nominal
(Fig. 5c). As in the BSA-HEST, they connected the EDLC directly to voltage, so that future transients can also be handled[1_TD$IF] [103][14_TD$IF].
the load to provide the peak power. Lower voltage battery storage Cao et al. compared a PID-based control strategy as well as a
was linked to the load (power train) via a power diode, which fuzzy sliding mode control to an battery-only approach. The CSA-
allowed the battery storage to support the EDLC directly when the HEST, which was used in this work, consists of an main source and
voltage of the EDLC dropped below the voltage of the battery. A DC/ an auxiliary source. The main source was realized by a lead-acid
DC converter connected between the EDLC and the battery storage battery and the auxiliary source consisting of a bidirectional DC/DC
kept the voltage of the EDLC above the voltage of the battery converter and an EDLC. It could be shown that the fuzzy-based
storage, giving the battery a nearly constant load profile. Cao et al. approach has a better robustness, self-adaptability, and improved
and Neenu et al. have shown that this configuration can increase the system stability compared to the PID-based approach.
the life of the battery and allow a smaller bidirectional DC/DC Compared to the battery-only approach, the driving range could
converter to be used, further reducing the cost of the system[1_TD$IF] be increased by 36.8% with the PID controller, and by 42.1% with
[15,67,71][8_TD$IF]. the fuzzy sliding mode control[1_TD$IF] [85][15_TD$IF].
Song et al. replaced the bidirectional DC/DC converter with an Xiang et al. presented an advanced CSA-HEST in which the EDLC
unidirectional converter, thereby further increasing the efficiency and the battery storage were connected to the load via switches
of the system and reducing the cost. The use of the power diode and with parallel power diodes (Fig. 5e). Due to the direction of the
the unidirectional DC/DC converter made the whole system less diodes, discharge during acceleration was performed by the
complex, but also limited the controllability of the energy flows[1_TD$IF] battery storage, while the energy from regenerative braking was
[55,61][9_TD$IF]. sent to the EDLC. The switches allowed different behavior to be
achieved. For example the load could be supplied by the EDLC, by
3.1.3. Capacitor semi-active hybrid energy storage topology the battery storage, or by both together. A bidirectional DC/DC
In comparison with the BSA-HEST, in the CSA-HEST the converter connected between the EDLC and the battery storage
positions of the battery storage and the EDLC are reversed transferred energy between the two energy storage devices. Xiang
(Fig. 5d). The EDLC is decoupled from the load and battery storage et al. showed that combining the new topology variant with an
by a DC/DC converter[1_TD$IF] [4,55,60,63,68,70,76–117][10_TD$IF]. appropriate operating strategy allows the DC/DC converter to be
The DC/DC converter allows the energy flow to be controlled designed to handle lower power demand[1_TD$IF] [60][16_TD$IF].
and gives the EDLC a wide operating voltage range [8]. In contrast Keil et al. showed that the driving range of a BEV at subzero
to passive hybridization or direct coupling to the power train, the temperatures can be increased with a CSA-HEST[1_TD$IF] [112][17_TD$IF].
full capacity of the EDLC can theoretically be utilized. In this
configuration, a fast-acting energy control allows load peaks to be 3.2. Full-active hybrid energy storage topology
absorbed by the EDLC.
However, the DC/DC converter must be designed to accept Full-active hybrid energy storage topologies (FA-HESTs) com-
these short and high-power peaks and the high voltage swings, prise two or more different energy storage devices with each
which increases the cost of the system. The direct coupling of the storage unit decoupled by power electronics [8,10–12]. This
battery storage and load, combined with the large capacity of the topology class is also called a fully decoupled configuration in the
battery storage, make the voltage variations at the load substan- literature. The decoupling is usually done using bidirectional DC/
tially lower than those of the BSA-HEST[1_TD$IF] [10][1_TD$IF]. DC converters.
Failure of the DC/DC converter is not critical when using a CSA- System losses are higher than those from the semi-active hybrid
HEST in a BEV, as emergency operation using the remaining battery energy storage topology (SA-HEST), the larger number of DC/DC
storage is possible. converters required adds to the weight and cost, and additional
Wangsupphaphol et al. presented a cascaded control strategy installation space is required for the electronics. Although the
for a CSAHEST consisting of a Li-ion battery and an EDLC. The main complexity of the energy storage system increases with each
T. Zimmermann et al. / Journal of Energy Storage 8 (2016) 78–90 83

added DC/DC converter, this topology class has certain advantages. (Section 3.1.3). Fig. 6b shows its topology. The main energy source
If a suitable operating strategy is used, this HESS allows every is the battery storage, which is decoupled from the load by a DC/DC
energy storage unit to be operated optimally, based on its charge converter that regulates the output voltage of the entire storage
and discharge characteristics. This high degree of controllability system. An EDLC is connected in series with the battery and
has the advantage that the power requirements can be assigned decoupled by an additional DC/DC converter. The EDLC provides
individually to each energy storage device, improving the the additional peak current needed when the allowable battery
performance of the storage system and increasing the battery life[1_TD$IF] current is exceeded [121].
[10][18_TD$IF]. Compared with the CSA-HEST, an additional DC/DC converter is
The FA-HEST is divided into three sub-topology classes: the required to handle the maximum peak power and peak current of
cascaded full-active hybrid energy storage topology (cFA-HEST), the the load. Doubling the power conversion stages reduces the overall
parallel full-active hybrid energy storage topology (pFA-HEST), and efficiency of the storage system and increases its cost[1_TD$IF] [8,10][20_TD$IF].
the modular multilevel full-active hybrid energy storage topology
(MMFA-HEST). 3.2.2. Parallel full-active hybrid energy storage topology
The pFA-HEST is another variation on the FA-HEST, comprising
3.2.1. Cascaded full-active hybrid energy storage topology two or more different energy storage devices, which are connected
The cFA-HEST, also known as serial full active hybrid energy in parallel and are decoupled from each other and from the load
storage topology, has two sub-topologies: battery cascaded full- [5,42,56,57,59,105,112,119,122–160]. Fig. 6c shows the connec-
active hybrid energy storage topology (BcFA-HEST) and capacitor tion topology of an energy storage system which combines HP and
cascaded full-active hybrid energy storage topology (CcFA-HEST). The HE storage, each connected to the load via its own DC/DC
topology uses two or more different energy storage devices converter. Each storage device can then be operated independent-
connected in series, with the energy storage devices decoupled ly, based on its voltage characteristics. The DC/DC converters are
from each other as well as from the load by a DC/DC converter. cheaper than those in a cascaded topology because they are
designed to match the energy storage device [10]. Thus, the DC/DC
3.2.1.1. Battery cascaded full-active hybrid energy storage topolo- converter for the battery storage device is designed to handle the
gy. The BcFA-HEST is an improved variant of the BSA-HEST average power demand of the load, and the converter for the EDLC
(Section 3.1.2). A disadvantage of the BSA-HEST is that when the is designed to handle the maximum peak current of the load
voltage of the load (power train) varies significantly, the EDLC (power train) [8]. A failure of the EDLC or its DC/DC converter can
operates unmatched. The BcFA-HEST solves this by decoupling the be tolerated because emergency operation using only battery
EDLC from the load (Fig. 6a), by inserting an additional DC/DC storage is possible.
converter between the EDLC and the load (power train) [58,118]. Tankari et al. presented a pFA-HEST consisting of an EDLC which
Onar et al. used this topology to reduce the capacity of the is connected by a buck–boost DC/DC converter to the load and a
battery and thus the battery cost. The EDLC is more resistant to battery which is connected to the load by a boost converter. An
sudden load changes than a pure battery solution and can cope energy management strategy based on a polynomial controller
better with short, high current peaks, allowing braking energy to was applied. The strategy performs two steps. The first one
be recovered more efficiently[1_TD$IF] [58][19_TD$IF]. controls the current on the EDLC side whereas the second one
Because two energy transformations take place in this topology, controls the load voltage on the battery side. The proposed control
the overall efficiency of the storage system is reduced. The need for strategy was validated with an experimental test setup[1_TD$IF] [151][21_TD$IF].
a DC/DC converter capable of handling the maximum peak power An extended variant of the pFA-HEST is shown in Fig. 6d. This
and the peak current of the load also increases the system cost [8]. differs from the original topology as the DC/DC converters are
integrated into a single converter. The bidirectional DC/DC
3.2.1.2. Capacitor cascaded full-active hybrid energy storage topolo- converter has a separate connection port for each energy storage
[(Fig._6)TD$IG] The CcFA-HEST is an improved variant of the CSA-HEST
gy. device, which acts on a common inductor. Although there are

Fig. 6. Full-active hybrid topologies: (a) battery cascaded full-active hybrid energy storage topology, (b) capacitor cascaded full-active hybrid energy storage topology, (c) parallel
full-active hybrid energy storage topology, (d) extended parallel full-active hybrid energy storage topology realized with a multi-input power electronic converter, (e) modular
multilevel full-active hybrid energy storage topology. Based on [8,11,119,120].
84 [(Fig._7)TD$IG]
T. Zimmermann et al. / Journal of Energy Storage 8 (2016) 78–90

additional inputs, only one inductor is required and the converter


is also called a multi-input power electronic converter (MIPEC)
[6,7,10,11,119,123,128,129,161,162]. This design allows the
weight and size of the converter to be reduced, simplifying the
implementation and lowering the system cost [6,119]. However,
the control strategy and the power flow management of the energy
storage system become more complex [7].
Hatami et al. presented an extended pFA-HEST consisting of an
three-port bidirectional DC/DC converter combined with an EDLC
and a Li-ion battery. The third port of the DC/DC converter was
connected to the power train which was realized by an 10 kV
permanent magnet brushless DC motor. A control strategy based
on a low-pass filter was proposed where high current demands of
the load are provided by the EDLC whereas the battery current
remained close to a constant current. In this configuration the
volume and weight of the overall HESS could be significantly
reduced. Furthermore, the battery life could be improved due to
the reduction of the peak currents compared to an battery-only
operation[1_TD$IF] [162][2_TD$IF].

3.2.3. Modular multilevel full-active hybrid energy storage topology


The MMFA-HEST [12,120,163–168] is the last sub-topology of
the FAHESTs, in which multiple energy storage modules are
connected in series (Fig. 6e).
Each module consists of an energy storage device and
associated power electronics in the form of a DC/DC converter Fig. 7. Reconfigurable topologies on cell level. Based on [170–174].
to act as a charge/discharge unit. Built-in DC/DC converters allow
each energy storage device to be operated following its optimum
charge and discharge profile[1_TD$IF] [120,166][23_TD$IF]. storage cells actively adapt (Fig. 7a). The suggested design supports
Modularization and the incorporation of power electronics into series wiring, parallel wiring, and combinations of serial–parallel
each module enable the energy storage system to quickly adapt to interconnections. Ci et al. showed significant increases in both
different voltage and power levels [12]. Each energy storage device operating lifetime and reliability, while fully discharged or faulty
may have a different capacity, cell technology/chemistry, internal cells are isolated from fully operational cells[1_TD$IF] [170,180][24_TD$IF].
resistance, self-discharge rate, state of health (SOH), and aging Alahmad et al. introduced a battery switch array system for
behavior, making this topology and the pFA-HEST suitable for aerospace applications which allows up to N energy storage cells to
second life applications [120]. The serial interconnection of the be connected in any desired configuration (Fig. 7b). The proposed
modules on the output side makes it necessary to ensure that each system enables configurations with programmable voltage,
DC/DC converter can handle the maximum current of the power programmable capacity, programmable voltage/capacity ratio
train. On the input side, each DC/DC converter has to achieve the and the isolation of any energy storage cell from any desired
maximum power rating of the associated energy storage device or configuration. Due to the isolation capability of any cell, the system
module. This requires a sufficiently large installation space, and the is real-time fault tolerant to single cell failures. Furthermore, the
additional DC/DC converters add to the cost of the system. The topology is modular and highly scalable but it requires a total of
system complexity is greater than that of the previously discussed [(4N)  3] switching elements; were N is the number of energy
topologies, which can add to the difficulty and expense of real storage cells[1_TD$IF] [171][25_TD$IF].
implementations [12]. Another disadvantage is the sensitivity of Visairo et al. presented a similar concept which expanded the
the system to DC/DC failures, as a single converter failure results in operating time and reduced the power conversion losses of a
a system failure. battery-powered computer system (Fig. 7c). Battery-powered
mobile systems spend most of their operating time in low power
4. Discrete hybrid energy storage topology modes in which the voltage regulators have low efficiencies.
Commonly used control strategies of the voltage regulators
Passive and active hybridization has a better utilization of minimize driving and switching losses by scaling the variable
stored energy and driving range compared to battery-only storage, switching frequency. The proposed topology allows a reconfigura-
but the need for DC/DC converters adds additional costs. The cost of tion of the battery internal interconnections from a series cell
the required electronics is especially sensitive in the automotive connection to a parallel one and vice versa. Due to the input voltage
industry, and alternative topologies have been investigated, which adaptation of the voltage regulators, experiments showed a light
can improve energy utilization without the need of additional DC/ load efficiency improvement of about [26_TD$IF]5% [172][27_TD$IF].
DC converters. Kim et al. demonstrated an automatically adjusting battery
storage system at cell level that can adapt to the load and the
4.1. Reconfigurable topologies on cell level storage requirements (Fig. 7d). As well as improved operation and
life time, the system was also tolerant to single and multiple
One approach has been to devise a topology in which the energy cell failures, thereby enhancing the reliability of the system.
storage system can adapt dynamically to the load [169–180]. At Furthermore, Kim et al. added a bidirectional DC/DC converter to
the cell level, simple switching elements are used instead of the previous energy storage system. Due to these modifications, a
complex and costly DC/DC converters. smooth and steady current flow between charge and discharge
Ci et al. proposed a reconfigurable multi-cell battery storage mode is achieved. Moreover, the reliability and energy conversion
system in which the connections between the individual energy efficiency of the system could be enhanced due to the
T. Zimmermann et al. / Journal of Energy Storage 8 (2016) 78–90 85

self-reconfigurable, multicell battery system and a balancing ESMs which are uniformly constructed with well-defined inter-
control during active operation[1_TD$IF] [174–178][28_TD$IF]. faces (Fig. 8a).
Jin et al. presented a dynamic reconfiguration framework to By combining uniform modules, the capacity of the energy
improve battery utilization, to facilitate recovery from battery cell storage system, the output voltage level, the ampacity, and the
failures and power reallocation, and to reduce total cost of the characteristics of the energy storage system can all be configured in
energy storage system. The framework was developed for the discrete steps, allowing the range and performance of a vehicle to be
reconfigurable energy storage system suggested by Kim and Shin dimensioned flexibly. Modularization has the further advantage of
[173] which consists of energy storage cells each surrounded by six easier configuration and handling during assembly. Moreover,
on/off switches so that the interconnection of these storage cells defective or underperforming modules can be replaced quickly
could be reconfigured in series, parallel, or combinations (Fig. 7e)[1_TD$IF] during maintenance. The replaced modules can be reused in second
[179][29_TD$IF]. life applications. To achieve this, the maximum voltage level of each
module must be below 60 Vdc, placing it in voltage class A [182] and
4.2. Reconfigurable topologies on module level allowing less rigorous safety requirements to be applied. Modules
can be sourced from different suppliers, as long as their energy
The reconfigurable topologies shown so far have been storage characteristics are nearly the same and the interface of the
investigated at the cell level. Kim et al. stated that these different modules is standardized. The ESMs consist of s  p
reconfigurable topologies on cell level could also be used for individual energy storage elements of the same cell type where s
applications on module level. In this case, the individual cells in a and p represent the number of serial and the number of parallel
cell pack will be replaced by energy storage modules (ESMs) and connected energy storage cells within an ESM. In practice, battery
module switching elements[1_TD$IF] [177][30_TD$IF]. cells exhibit certain cell-to-cell variations from production. In hard-
Baronti et al. presented an architecture of a reconfigurable wired electrical energy storage systems, the weakest cell or group of
battery pack for HP applications, which consists of ESMs connected parallel cells limits the performance of the entire energy storage
in series. Furthermore, Baronti et al. demonstrated the realization system. In our approach, only the performance of one ESM is limited
of a switching element at the module level[1_TD$IF] [181][31_TD$IF]. by a weak cell while the other ESMs can provide full performance.
Typically, a control algorithm preserves a weak module by selecting
4.3. Introduction of the new class: discrete hybrid energy storage those ESMs with the highest SOC or voltage. Hence, a weak ESM is
topology discharged less often than the powerful modules.
The previous research investigations on reconfigurable topolo-
Based on these previous studies, we propose new topologies for gies are based on the same cell type or cell chemistry. We can
energy storage systems using switching elements at module level imagine that also a hybridization with reconfigurable topologies is
and combine them to create a new topology class. The switching possible taking into account that different voltage levels and
elements can take on only discrete states, and we therefore call this compensation currents between modules can occur. Therefore, the
topology class discrete energy storage topology (D-EST). An energy cell type can vary between different ESMs, creating a hybrid
storage system in the proposed topology class comprises several storage system to take advantage of the passive hybridization

[(Fig._8)TD$IG]

Fig. 8. Discrete hybrid topologies: (a) schematic representation of the proposed energy storage module (ESM) consisting of the energy storage device (ES) and switching
elements S1 and S2, (b) parallel discrete hybrid energy storage topology consisting of n ESMs connected in parallel, (c) serial discrete hybrid energy storage topology consisting of m
serial interconnected ESMs, (d) serial–parallel discrete hybrid energy storage topology consisting of n parallel connected energy storage strings, (e) parallel–serial discrete hybrid
energy storage topology with crossbars between the energy storage strings.
86 T. Zimmermann et al. / Journal of Energy Storage 8 (2016) 78–90

effects discussed in Section 2. We call this the discrete hybrid energy be adapted to the load or the power train by use of an appropriate
storage topology (D-HEST). The well-defined structure allows operating strategy, allowing new and old ESMs to be used in
switching of elements at module level, so that the ESM can be combination.
disconnected from or bypass the rest of the system. We can
imagine, that modularization makes possible four different 4.3.4. Parallel–serial discrete hybrid energy storage topology
connection topologies, which are presented below. The last sub-topology is an extension of the spD-HEST. First, the
ESMs are connected in parallel via crossbars and are serially
4.3.1. Parallel discrete hybrid energy storage topology connected to each other (Fig. 8e). We therefore call this topology
The parallel discrete hybrid energy storage topology (pD-HEST) the psD-HEST. Again, the capacity, voltage level, ampacity, and
comprises n parallel connected ESMs (Fig. 8b). Additional degrees characteristics of the energy storage system can be scaled almost
of freedom result from switching the ESMs, allowing the system to arbitrarily. The capacity and ampacity depend on the number of
be reconfigured after assembly, in idle periods, or during normal ESMs connected in parallel, whereas the voltage level results from
operation. In automobile applications, the energy storage system the number of serially connected active modules. The additional
can be adapted to the traffic. When driven in city traffic, for crossbars allow a single ESM to be detached from the rest of the
example, extra HP modules will be connected to handle the storage system. If an energy module fails, an emergency operation
frequent acceleration and deceleration phases. In interurban can be supported by the remaining ESMs. As in the previous sub-
driving, a high cruising range is more important, and more HE topologies, the connection between the modules can be severed to
storage modules will be connected. Faulty modules can be turned avoid high voltage levels.
off by the energy storage system and an emergency operation
initiated if the remaining ESMs can provide sufficient energy and
power. The switch S2 shown in Fig. 8a is not required in the pD- 5. Conclusions
HEST, but in a standardized ESM it is still included to allow the
modules to be installed in the other topologies which require it. In this paper, we gave an overview of the passive and active
hybridization of electrical energy storage systems described in the
4.3.2. Serial discrete hybrid energy storage topology existing literature. The literature differentiated between the
The second sub-topology consists of m serially configured ESMs topology classes P-HEST and A-HEST. The P-HEST is the simplest
(Fig. 8c) and is called the serial discrete hybrid energy storage topology hybridization but with the restriction that the utilization of stored
(sD-HEST). The total voltage of the energy storage system is the sum energy is limited by the energy storage type with the lowest
of the individual module voltages, so that loads and power trains operating voltage window. The A-HEST can be further divided in
designed for higher operating voltages can be operated. The the sub-topologies SA-HEST and FA-HEST. In both sub-topologies
switching elements allow defective ESMs to be bypassed and the limitations of the P-HEST are treated by using additional DC/DC
replaced by an emergency operational state using the remaining converters. The SA-HESTs use one additional DC/DC converter
modules. The connections between the ESMs can also be decoupled whereas for the FA-HESTs the number of DC/DC converters
in the case of a failure, in idle periods, or during assembly or depends on the number of individual energy storage types or
maintenance, splitting the system voltage into the voltages of the individual energy storage elements.
individual modules. As a result, hazards due to high voltages can be Moreover, we showed the literature on reconfigurable topolo-
minimized. This topology provides particular benefits when the gies on cell level and on module level. These topologies are
number of ESMs connected in series is larger than necessary to alternatives to the A-HESTs which can improve the energy
handle the maximum load. In this case, weak modules can be utilization by using switching elements but without the need of
removed and conserved before they leave their safe operating area additional DC/DC converters.
(SOA). With the use of appropriate control algorithms, ESMs whose Based on these results we proposed new discrete hybrid
characteristics are subject to large scattering can also be inter- topologies and suggested the new topology class D-HEST. In this
connected. class, multiple energy storage cells of the same cell type are
To take advantage of both topologies, we propose to combine combined to create a uniform ESM. These ESMs have additional
them. The combination of the pD-HESTs and the sD-HESTs results switching elements allowing the modules to be activated, bypassed,
in the following two sub-topologies: serial–parallel discrete hybrid or disabled. The switching elements also allow the energy flow to be
energy storage topology (spD-HEST) and parallel–serial discrete controlled by selectively activating and deactivating the ESMs. This
hybrid energy storage topology (psD-HEST). is similar to a conventional HESS, but without requiring bulky and
heavy DC/DC converters. The energy storage system comprises
4.3.3. Serial–parallel discrete hybrid energy storage topology several of these ESMs, which can be arranged in the four topologies:
In the spD-HEST, multiple ESMs are connected in series to so- pD-HEST, sD-HEST, spD-HEST, and psD-HEST.
called energy storage strings. Several of these energy storage Detailed investigations will be undertaken in future work to
strings are connected in parallel to form the energy storage system examine special aspects of the proposed topology class. Research is
(Fig. 8d). This allows the capacity, voltage level, ampacity, and also needed on the battery management system, on a better
characteristics of the system to be scaled up almost arbitrarily. The definition of the hardware and software interfaces, and on
total voltage of the system corresponds to the voltage of the operating strategies. Other applications should be investigated,
storage strings and thus to the sum of the module voltages of the for example in the field of stationary energy storage systems,
active ESMs in a string. As with sD-HEST, the switching elements second life applications, special-purpose machines, and use in
can bypass a faulty ESM or bridge a whole energy storage string. commercial vehicles, airplanes, and ships, where the installation
The remaining ESMs can support an emergency operation. As in the space is less restricted.
previous sub-topology, the connection between the modules can
be separated in case of a failure, splitting the system voltage into Acknowledgements
the individual module voltages. This can also be done in idle
periods or during assembly or maintenance. The switching This work contributes to the project DriveBattery2015 and has
elements also allow the storage system to be reconfigured while been funded by the German Federal Ministry for Economic Affairs
in operation. The characteristics of the energy storage system can and Energy (BMWi) under the project number 03ET6060F.
T. Zimmermann et al. / Journal of Energy Storage 8 (2016) 78–90 87

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