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A Comparative Study On Sound Transmission Loss and Absorption Coefficient of Acoustical Materials PDF
A Comparative Study On Sound Transmission Loss and Absorption Coefficient of Acoustical Materials PDF
John G. Cherng
Univ. of Michigan-Dearborn
Gordon Ebbitt
Carcoustics USA Inc
Figure 2. Sound Transmission Loss Test Set-Up (a) Reverberation Room and (b) Anechoic Chamber.
values since a significant portion of its density is due to resin minimal influence on the acoustic performance and would be
which will tend to make the fiber diameters appear to be very similar in performance to samples without the scrim.
larger. Perhaps this particular sample of needled shoddy
happened to have much larger fiber diameters than the The surface density of selected samples has large deviations,
resinated. It would be interesting to see a similar study ranging from 285 gsm (M20) to 1,542 gsm (M18) as can be
performed with additional samples of material. expected from this wide range of materials, such as foam,
fiber glass, and wood fiber, etc. Similarly, the air flow
An additional 33 multiple layer samples were evaluated and resistivity of these samples ranges from 17,870 Rayls/m (M4)
the significant ones (23 out of 33) are presented in Table 2. to 240,039 Rayls/m (M13). Since the test results are quite
All test samples were in flat sheets with various dimensions, massive, only significant materials are presented and
such as 1.405 m × 0.69 m, 1.355 m × 0.98 m, and 1.2 m by discussed in this paper.
1.0 m. etc. The thickness of these samples varies from 5 mm
to 25 mm. The majority of them are in the average of 14 mm
with 2 to 3 mm deviation. These samples are all multilayer in
nature though some of the surface scrims have a relatively
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Note that the measurements in this study are aimed at structures of the two shoddy samples are clearly revealed. It
quantifying the acoustical performance of the materials. With appears that there are more free spaces among needled
the exception of airflow resistivity, the material parameters shoddy fibers than resinated shoddy fibers and that some of
that control the acoustic performance (porosity, tortuosity, the needled shoddy fibers are larger than the fibers in the
thermal and viscous lengths, etc) were not measured. That resinated shoddy. The needled shoddy fibers are obviously
said, the thickness and airflow resistivity are generally the free of any bonding material on their surfaces, while the
most important factors for determining acoustic absorption. phenolic resin is clearly seen on the resinated shoddy fibers.
The resinated shoddy has higher airflow resistivity and sound
TEST RESULTS AND DISCUSSION waves should experience more loss when passing through
these resinated shoddy fibers than the needled shoddy fibers.
SINGLE LAYER INVESTIGATIONS The difference in airflow resistivity and the difference in
thickness of these materials likely provides the higher
Cotton shoddy is a very commonly used sound absorber. It is
absorption performance seen in the resinated shoddy studied
often made from post-industrial needled blue jean fibers.
here.
When it is mixed with phenolic resin and heated, it turns into
a green color because the resin turns yellow as it is cured as
Figure 5 presents the normal incident (NI) absorption results
shown in Figure 3.
of all resinated (in dash lines) and needled shoddy (in solid
lines) using an impedance tube. The resinated shoddy is
Figure 4 presents microscopic photos of (a) needled shoddy
better than needled shoddy in the frequency ranges of 400 -
and (b) resinated shoddy at 1000x magnification. The fiber
5000 Hz. Small variations of absorption coefficient in
Figure 4. Microscopic Photos of (a) Needled Shoddy and (b) Resinated Shoddy)
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resinated shoddy are observed, but rather large variations in As expected, it should also be noted that the random incident
the needled shoddy test samples were noticed. Needled absorption coefficient measured in the mid-sized
shoddy fibers are tightly knitted together without using reverberation room is much higher than the normal incident
phenolic resin for binding. Apparently, the needle knitting values measured by the impedance tube.
process may create some non-uniformities within the sample
flat sheet. There may also be greater variability in the fiber Figures 7 and 8 present the NI and RI STL of resinated and
diameters in the needled shoddy samples. needled shoddies respectively. The RI STL was measured
and calculated with two different references: (1) using a
Figure 6 shows the random incident (RI) absorption data heavy sheet of EVA as a reference and (2) using an “open
measured in the mid-sized reverberation room (sample area = window” as a reference. The SAE J1400 standard makes use
1.2 square meters). The absorption coefficient of resinated of a reference material to “calibrate” the transmisison loss
shoddy (in dash line) is better than that of needled shoddy (in suite. The transmission loss of the reference material is
solid lines) in the whole frequency range, 250 - 8000 Hz. In calculated and compared to the noise reduction measured in
mid-sized reverberation room measurement, the variations of the two rooms with the reference material installed. The
absorption coefficient within resinated shoddy samples are difference between the two is called a correlation value. This
almost the same as in needled shoddy samples. Similar results value is used in subsequent measurements of unknown
of absorption performance between resinated shoddy and samples to calculate their TL based on the noise reduction.
needled shoddy were found in large reverberation room The TL of the open window was assumed to be 0 dB at all
measurements. frequencies. The TL of the heavy sheet of EVA was based on
a simple mass law calculation:
From the physical properties and micro structure of these two
single layer cotton shoddy, it may be concluded that material
with higher surface density, larger airflow resistivity and a
bonded fiber structure will perform better in noise absorption There are obvious differences in STL between these two
than the material with lower surface density, smaller airflow references, with an open window providing a better reference
resistivity and un-bonded fiber structure. for these lightweight materials. Since these measurements
were conducted, SAE J1400 has been updated to include
provisions for measuring lightweight materials such as the
ones used in this study. The updated standard makes use of a
reference that is similar in surface density to the samples
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under test. It also makes use of a mass law that is more Due to its higher surface density, higher airflow resistivity,
accurate than the equation above. In our case, the “open and strong bonding within its fibers, resinated shoddy showed
window” reference is more appropriate for measuring light significant higher STL than needled shoddy in both NI and
weight materials. In fact, the simplified mass law that was RI- STL measurements. This may imply that it is feasible that
part of the old SAE J1400 standard leads to STL results that an acoustical material could have better absorption as well as
are less than 0 dB when a heavy EVA reference is used. better sound transmission loss, if it is structured properly.
Results that are less than 0dB are obviously not correct, but That said, it should be noted that neither of these materials
are typical when measuring lightweight materials with a high has a particularly high sound transmission loss when
surface density reference and the mass law equation shown compared to most barrier materials.
above [13].
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MULTIPLE LAYER INVESTIGATIONS worst in STL and vice versa. In addition, the difference in
sound transmission loss between the normal order and the
Figure 9 presents the normal incident absorption coefficients
reversed order is very small and can almost be totally
of seven tested samples (M1, M7, M8, M9, M10, M21, and
ignored. Apparently, the facing surface porosity is critical in
M22) that are similar in thickness. These multiple layer
absorption but not in STL.
samples were tested in two different orders, i.e. inverting the
sample so the back side faces the loudspeaker in the
The random incidence sound transmission loss of the same
impedance tube after the first test. Sample M22 (80gsm
test samples is presented in Figure 11. Although the RI - STL
Scrim A + 1000gsm Comp. Resinated Wood Fiber + 10mm
curves of all tested samples are very different from the NI
Melamine Foam + 50gsm Scrim B) has the highest
STL curves, the trend of STL ranking of test sample appears
absorption coefficient of all seven samples when the fiber
to be similar. Sample M8 is still the best material followed by
size faces the loudspeaker. The absorption coefficient became
M10 which exponentially increased STL value and
slightly lower when it is reversed. The difference in
outperformed all other materials above 2500 Hz. Samples M7
absorption could be significant as shown in sample M21 (80
and M9 are next to sample M8 and M10. Sample M21 still
gsm Scrim A +38gsf Fiberglass B + 50gsm Scrim B), which
has the lowest STL value among all tested samples. Note that
is also the lowest absorption coefficient of all test samples.
these STL measurements used a heavy EVA reference.
But in general the differences are relative small as shown in
Though the relative differences among samples are
other samples. However, one should make the best effort to
significant, the values at low frequencies (where the STL is
identify the proper sequence of the material layer before it
low) are not accurate. A better measurement would have
goes to production.
utilized a barrier with a similar surface density as the test
samples.
Figure 10 shows the normal incident STL of some selected
samples. Sample M8 (80gsm Scrim A + 1000gsm
By inspecting the physical properties of the test samples,
Compressed Resinated Wood Fiber + 60gsm Low
M22 is neither the heaviest in surface density nor the one
Permeability Scrim + PET + 50gsm Scrim B) has the best
with highest airflow resistivity. However, it outperforms M8,
sound transmission loss performance and followed by M10
M9 and M10 in absorption; they are either lighter in surface
(80 gsm Scrim A+ 15 mm Urethane Foam + 50 gsm Scrim
density or higher in airflow resistivity than M22. The possible
B). Sample M22, which was best in absorption is only
explanation to M22's good performance in absorption could
moderate in STL performance compared to the other samples.
be the Melamine foam included in sample M22, low
M21 which was the lowest in absorption is also the lowest in
permeability scrim used in M8 and M9, and urethane foam
STL among all test samples. Therefore, this further validated
used in M10. Melamine foam is very lightweight with a
that it is not necessary true that the best absorption is the
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complex cell structure. The low permeability scrim is a thin small diameter fibers. The resin can be seen in the fiberglass,
sheet with small diameter fibers and the urethane foam is a but there is much less of it than was seen in the photograph of
lightweight (though much heavier than Melamine) the resinated shoddy. In general, the fiberglass has about 60%
polyurethane foam with flame resistance capability. Figure 13 of the resin found in the shoddy. The structure seen in these
presents the micro structure of these three materials plus photographs may explain why M8 and M10 have good STL,
38gsf fiberglass which is a typical acoustical insulator and but not absorption.
used in sample M21. This one has the worst performance in
both absorption and STL. To understand the correlation between random incident and
normal incident absorption of multiple layer materials, five
From the micro structure photos of the four materials, it was samples [A (M10), B(M11), C(M1), D(M23), and E (M6)]
noticed that Melamine foam has a very open cell structure. were measured both in NI absorption by an impedance tube
The actual cell walls are much more obvious in the Urethane and RI absorption in a mid-sized reverberation room as
foam. The Low Permeability Scrim has a very dense layer of shown in Figures 13 and 14. Regarding the correlation
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between these two methods, it appears that both From RI absorption results the situation is a little more
measurements have similar ranking order on an overall basis. complex because the curves overcrossing above 2500 Hz.
From the NI absorption results, we may divide five samples However, the same groups as in NI absorption results can be
into three groups: Group 1 consists of sample A(M10) and formed: Group 1 consists of sample A(M10) and sample
sample E(M6), Group 2 consists of sample C(M1) and E(M6), Group 2 consists of sample C(M1) and sample
sample B(M11), and Group 3 has sample D(M23) only. In B(M11), and Group 3 has sample D(M23) only. The main
Group 1, sample A(M10) and sample E(M6) have similar difference is in Group 1, where sample A(M10) is slightly
performance with sample E(M6) slightly better than sample better than sample E(M6) in a reversed sequence of NI
A(M10). A similar situation exists in Group 2, where sample condition. Because the cross over of these two samples'
C(M1) and sample B(M11) perform similarly and sample absorption coefficient curves, the overall difference could be
C(M1) is slightly better than sample B(M11). On an overall considered very small. The same ranking of tested samples as
basis, Group 1 is better than Group 2 and Group 2 is better in NI absorption; Group 1 is better than Group 2 and Group 2
than Group 3, which is sample D(M23). is better than Group 3 still stands up.
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Therefore, we may conclude that both NI and RI could 2. Prodi, N., Pompoli, F., and Bonfiglio, P., “A New
provide similar ranking in absorption coefficients of Apparatus for Measuring the Effective Coupling of Acoustic
acoustical material, especially, when the difference between Absorption of Materials Used Inside Cabins,” SAE Technical
the materials is significant. Paper 2005-01-2267, 2005, doi:10.4271/2005-01-2267.
3. Hirabayashi, T., McCaa, D., Rebandt, R., Rusch, P. et al.,
SUMMARY/CONCLUSIONS “Application of Noise Control and Heat Insulation Material
A systematic comparative study on sound transmission loss and Devices in the Automotive Industry,” SAE Technical
and absorption coefficient of acoustical material has been Paper 951375, 1995, doi: 10.4271/951375.
performed. Both single layer and multiple layer samples were 4. Smith, M. and Semrau, W., “Closed Cell Foam: A Sound
prepared and tested according to applicable standards. The Barrier and More,” SAE Technical Paper 2005-01-2380,
conclusions of this study are summarized as followings: 2005, doi:10.4271/2005-01-2380.
1. The results have shown that the macroscopic properties, 5. Hurley, Hurley, J., “Natural Fiber Based Lightweight
such as absorption and sound transmission loss are closely Sound Absorber Materials,” SAE Technical Paper
related not only to the type of material but also to the fiber 2007-01-2197, 2007, doi:10.4271/2007-01-2197.
structure of the fibrous materials, similar conclusions are also
6. Cherng, J. G., Qian, X., Balte, R. and Mohanty, P.,
found for foams.
“Correlation between Microscopic Characteristics with
2. Resinated cotton fiber (resinated shoddy) out performed Macroscopic Acoustical Performance of Acoustical
the absorption of needled cotton fiber (needled shoddy) in Materials,” Proceedings of InterNoise Conference, Honolulu,
this study. This was somewhat unexpected since conventional Hawaii, December 3-6, 2006.
wisdom often considers needled shoddy to be superior to 7. Ebbitt, G., Qian, X., Cherng, J. G. and Mohanty, P.,
resinated shoddy for a given surface density and thickness. In “Characterization and Correlation of Acoustical Materials,”
this study the difference may have been caused by the larger Proceedings of InterNoise Conference, Istanbul, Turkey,
diameter fibers in the needled shoddy as compared to those August 28 - 31, 2007.
used in the resinated shoddy. It would be interesting to see
measurements of additional samples of each type of material. 8. ASTM C522-03 Standard Test Method for Airflow
Resistance of Acoustical Materials
3. In general, the ranking of NI absorption correlated well
with RI absorption. Similarly, the ranking of NI STL 9. ASTM C423-06 Standard Test Method for Sound
correlated well with RI STL measurements. Absorption and Sound Absorption Coefficients by the
Reverberation Room Method
4. There is a difference in normal incident absorption 10. ASTM E1050-07 Standard Test Method for Impedance
between the normal order and the reversed order. The order and Absorption of Acoustical Materials Using A Tube, Two
of the test material in an impedance tube can have a Microphones and A Digital Frequency Analysis System
significant influence on the results. Care should be taken in 11. SAE International Surface Vehicle Recommended
design and in performing the test. However, for sound Practice, “Laboratory Measurement of the Airborne Sound
transmission loss, the order of the test materials has little Barrier Performance of Automobile Materials and
influences. Assemblies,” SAE Standard J1400, Rev. May 1990.
5. Although the fundamental characteristics between an 12. ASTME2611-09, Standard Test Method for
absorber and an insulator is very different, i.e. one needs to Measurement of Normal Incidence Sound Transmission of
be light and porous and the other needs to be heavy and Acoustical Materials Based on the Transfer Matrix Method
impermeable, an acoustical material can achieve both better 13. Ebbitt, G. and Hansen, M., “Mass Law - Calculations
absorption and sound transmission loss performance than and Measurements,” SAE Technical Paper 2007-01-2201,
other comparative material, if it is structured properly. 2007, doi:10.4271/2007-01-2201.
ACKNOWLEDGMENTS
The authors are grateful to the grant awarded by the Center
for Engineering and Education Practice, College of
Engineering and Science, the University of Michigan
Dearborn and contributions from Carcoustics North
American Center. The authors also deeply appreciate Dr.
Terry Ostrom, University of Michigan Dearborn for his
excellent work in electronic microscopic analysis.
The Engineering Meetings Board has approved this paper for publication. It has Positions and opinions advanced in this paper are those of the author(s) and not
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