MEGASEAL™ SC/HSN 99-6632 Series

HPC/Industrial Maintenance MEGASEAL™ SC/HSN High Solids Novalac Epoxy

GENERAL DESCRIPTION PRODUCT CODE INFORMATION

MegaSeal SC/HSN is a two component, high build, novolac epoxy 99-6632 Resin
that offers high chemical resistance, and low VOC. MegaSeal 99-6633 Curing Agent
SC/HSN can be brushed, rolled or sprayed and is highly resistant
to chemical attack in secondary containment.

RECOMMENDED USES PRODUCT DATA

Chemical Processing Plants COLOR: Light Gray
Secondary Containment Areas GLOSS: Semi-Gloss
Hazardous Material Storage VOLUME SOLIDS*: 80% +/-2%
Spillways VOC*: .9 lbs/gal. (108 g/L)
Battery Storage Areas COVERAGE*: 100 sq. ft/gal.
9.2 sq. m/3.78L)
DFT*: 11 to 13 mils
(279-330 microns)
PACKAGING
WEIGHT/GALLON*: 11.35 lbs./gal. (5.2 kg/3.78L)
1.5- Gallon (5.67L) MIXING RATIO: Consult PPGAF Technical Service
5-Gallon (18.9L) Department.
INDUCTION: None
POT LIFE: 30 mins. @ 72°F (22°C)
FLASH POINT*: 84°F (29°C) PMCC
SAFETY VISCOSITY*: 4000-5000 cps
CLEAN UP: Xylene, 97-727
Proper safety procedures should be followed at all times while SERVICE TEMPERATURE*: 180°F (82°C) Dry Heat Resistance
handling these products. Read labels and Material Safety Data CURING SCHEDULE*: To Touch - 6 hours
Sheets (MSDS) for important health/safety and personal protective Recoat - 8 hours minimum @ 72°F (22°C)
equipment information before use. MSDS are available through @ 50% RH
our website www.ppghpc.com or by calling 1-800-441-9695. Full Service - 7 days @ 72°F (22°C) @ 50%
Spray equipment must be handled with due care and in RH
accordance with manufacturer's recommendation. High-pressure **For 98% Sulfuric Acid full service time is 21
injection of coatings into the skin by airless equipment may cause days @ 72°F (22°C) @ 50% RH
serious injury. Explosion-proof equipment must be used when
coating with these materials in confined areas. Keep containers *These numbers are based on mixed components
closed and away from heat, sparks, and flames when not in use.
USE WITH ADEQUATE VENTILATION. KEEP OUT OF REACH Drying times listed may vary depending on temperature, humidity,
OF CHILDREN. color and air movement.

J15
 MEGASEAL™ SC/HSN 99-6632 Series
HPC/Industrial Maintenance MEGASEAL™ SC/HSN High Solids Novalac Epoxy
GENERAL SURFACE PREPARATION
(See Surface Preparation Bulletin for more detailed information.)
New Concrete: All surfaces must be firm, free of any laitance or efflorescence, clean, free of any adverse moisture conditions, have an
appropriate surface profile, and be well cured before coating. Newly poured concrete must age at least 30 days at temperatures over 70°F
(21ºC) before coating. Form release agents, sealers, curing compounds, salts, hardeners and other foreign matter will interfere with
adhesion and must be removed. Shot blasting, mechanical scarification, suitable chemical means, or sandblasting should be employed to
prepare substrate.
Old Concrete: Coating older, uncoated concrete floors is done in much the same manner as new concrete. Before preparation, the concrete
surface must be thoroughly cleaned with a strong detergent to remove all grease, oils, etc. and all loose concrete must be removed. Holes
and cracks should be filled with one of the MegaSeal Crack Fillers before application of a coating. If surface deterioration presents an
unacceptable rough floor, MegaSeal RS is recommended to patch and resurface damaged concrete.
Previously Painted Surfaces: If the paint is peeling or degrading in any way, it should be completely removed by sanding, blasting or
stripping. If previous paint coating is completely intact, the surface may be cleaned with a strong detergent or solvent and scuff sanded to
remove the gloss. A spot test should be done by applying a small amount of coating over old paint. The old finish may wrinkle or lift within
60 minutes. If it does not, wait 5 days and test for adhesion and compatibility. Do this by cutting an "X" into the coating, placing tape firmly
over the cut, then strip with a hard, fast pull. If the old finish fails, it must be removed.
Steel: All surfaces must be dry, clean and free of all previous coatings, rust and surface contamination. Minimum surface preparation is
abrasive blast to Commercial Grade SP-6. Blasted surfaces must be coated within 8 hours. Prior to blast cleaning, remove all deposits of
oil or grease using Solvent Clean method SP-1.
WARNING! If you scrape, sand, or remove old paint, you may release lead dust or fumes. LEAD IS TOXIC. EXPOSURE TO LEAD DUST
OR FUMES CAN CAUSE SERIOUS ILLNESS, SUCH AS BRAIN DAMAGE, ESPECIALLY IN CHILDREN. PREGNANT WOMEN SHOULD
ALSO AVOID EXPOSURE. Wear a properly fitted NIOSH-approved respirator and prevent skin contact to control lead exposure. Clean up
carefully with a HEPA vacuum and a wet mop. Before you start, find out how to protect yourself and your family by contacting the USEPA
National Lead Information Hotline at 1-800-424-LEAD or log on to www.epa.gov/lead. In Canada contact a regional Health Canada office.
Follow these instructions to control exposure to other hazardous substances that may be released during surface preparation.

RECOMMENDED PRIMERS MIXING AND APPLICATION INFORMATION (cont.)

Concrete: 1 coat: MegaSeal SC/HSP (99-6630/99-6631)
st
We do not recommend using partial kits. Do Not scrape or drain mixing
2nd coat: Aquapon Block Filler (97-687/97-686) containers. Do Not reduce this material.
3rd coat: MegaSeal SC/HSN (99-6632/99-6633)
4th coat: MegaSeal SC/HSN (99-6632/99-6633) Working out of a pan or bucket with grid, apply the mixed material on
the primed surface and spread out evenly to 14-16mils WFT (11-13
Steel: 1st coat: All Weather DTR (97-946/97-949 mils DFT) with a 3/8"- 1/2" quality roller cover. Roll out any puddles.
or 97-948/97-949) MegaSeal SC/HSN can also be applied with airless spray equipment,
2nd coat: MegaSeal SC/HSN (99-6632/ such as a 30:1unit @ 3,000psi, 021" tip and 3/8" ID hose.
99-6633)
3rd coat: MegaSeal SC/HSN (99-6632/
99-6633)
LIMITATIONS OF USE
Previously Painted Surfaces: Consult the surface preparation bulletin to determine appropriate
1st coat: MegaSeal SC/HSP (99-6630/ surface test methods prior to application. For Professional Use
99-6631) or MegaSeal WBPC (99-6634 or Only; Not Intended for Household Use.
99-6635/99-6636) or MegaSeal WBPG
(99-6637/99-6638) APPLICATION TEMPERATURES:
2nd coat: MegaSeal SC/HSN (99-6632/ 55°F minimum to 100°F maximum
(12°C minimum to 38°C maximum)
99-6633) *Must be 5°F (3ºC)above dew point
MIXING AND APPLICATION INFORMATION RELATIVE HUMIDITY: 85% maximum
Do not mix material until all surfaces are completely prepared and
ready to be coated. To mix 5 gallon (18.5L) units: Mechanically
mix each component thoroughly before mixing together. Pour
entire contents of the curing agent (99-6633) into the pail of resin
(99-6632) and mix the two components using an appropriate
metal mixing blade for 3-4 minutes at 250 rpm. It is strongly
recommended that only full unites be used, that both components
are thoroughly mixed, and that all material from the bottom and
side of the container is mixed.

PPGAF believes the technical data presented is currently accurate: however, no guarantee of accuracy, comprehensiveness, or performance is given or implied. Improvements in
coatings technology may cause future technical data to vary from what is in this bulletin. For complete, up-to-date technical information, visit our web site or call 1-800-441-9695.
PPG Industries, Inc. Technical Services Architect/Specifier: PPG Architectural Finishes PPG Canada, Inc.
Architectural Coatings 1-800-441-9695 1-800-PPG-IDEA 400 S. 13th Street Architectural Coatings
One PPG Place 1-888-807-5123 fax Louisville, KY 40203 4 Kenview Blvd
Pittsburgh, PA 15272 Brampton, ON L6T 5E4 J15 10/2006
www.ppghpc.com (Supersedes 4/2002)