Installation, Operation,

and Maintenance

Split System Air Conditioners

Odyssey™ ™
R-22 Dry Charge
Cooling Condenser — 7.5, 10, 15 and 20 Tons
(60 Hz)
TTA090A***G*
TTA120A***G*
TTA180B***G*
TTA240B***G*

S A F E T Y WA R N I N G
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and
air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered
equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the
literature and on the tags, stickers, and labels that are attached to the equipment.

August 2015 SS-SVX12D-EN

Introduction
Read this manual thoroughly before operating or
servicing this unit.
Warnings, Cautions, and Notices
Safety advisories appear throughout this manual as
required. Your personal safety and the proper
operation of this machine depend upon the strict
observance of these precautions.
The three types of advisories are defined as follows:
Indicates a potentially hazardous situation
WARNING which, if not avoided, could result in death or
serious injury.
CAUTION
Indicates a potentially hazardous situation
which, if not avoided, could result in minor or
moderate injury. It could also be used to alert
against unsafe practices.
Indicates a situation that could result in
NOTICE
equipment or property-damage only
accidents.
Important Environmental Concerns
Scientific research has shown that certain man-made
chemicals can affect the earth’s naturally occurring
stratospheric ozone layer when released to the
atmosphere. In particular, several of the identified
chemicals that may affect the ozone layer are
refrigerants that contain Chlorine, Fluorine and Carbon
(CFCs) and those containing Hydrogen, Chlorine,
Fluorine and Carbon (HCFCs). Not all refrigerants
containing these compounds have the same potential
impact to the environment. Trane advocates the
responsible handling of all refrigerants-including
industry replacements for CFCs such as HCFCs and
HFCs.
Important Responsible Refrigerant
Practices
Trane believes that responsible refrigerant practices are
important to the environment, our customers, and the
air conditioning industry. All technicians who handle
refrigerants must be certified. The Federal Clean Air Act
(Section 608) sets forth the requirements for handling,
reclaiming, recovering and recycling of certain
refrigerants and the equipment that is used in these
service procedures. In addition, some states or
municipalities may have additional requirements that
must also be adhered to for responsible management
of refrigerants. Know the applicable laws and follow
them.
©2015 Trane All rights reserved
WA R N I N G
Prope r Field Wiring a nd Grounding
Required!
Fa il u re to f ol lo w c ode c o ul d r es u lt i n de at h or
s e r i o u s i n j u r y.
All field w ir in g MUST be p er for med b y qualif ied
per sonnel. Improperly installed and grounded
field wiring poses FIRE and ELECTROCUTION
h a z a r d s . To a v o i d t h e s e h a z a r d s , y o u M U S T f o l l o w
requirements for field wiring installation and
grounding as described in NEC and your local/
state electrical codes.
WA R N I N G
Pe r s o n a l P r o t e c t i v e E q u i p m e n t ( P P E )
Required!
Fa il u re to w ea r pro pe r PPE f or t he j ob b ei ng
u n d e rt a k e n c o u l d r e s u l t i n d e a t h o r s e r i o u s i n j u r y.
Te ch n i c i a n s , i n o r d e r t o p r o t e c t t h e m s e l v e s f r o m
p o t e n t i a l e l e c t r i c a l , m e c h a n i c a l , a n d ch e m i c a l
h azards, MUST follow pr ecaut io ns in th is man ual
a n d o n t h e t a g s , s t i ck e r s , a n d l a b e l s , a s w e l l a s t h e
instructions below:
• Before installing/servicing this unit,
t e ch n i c i a n s M U S T p u t o n a l l P P E r e q u i r e d f o r
t h e w o r k b e i n g u n d e rt a k e n ( E x a m p l e s ; c u t
r e s i s t a n t g l ov e s / s l e e v e s , b u t y l g l ov e s , s a f e t y
glasses, hard hat/bump cap, fall protection,
electrical PPE and arc flash clothing).
A LWAY S r e f e r t o a p p r o p r i a t e M a t e r i a l Sa f e t y
Dat a Sheets ( MSDS)/Saf et y Data Sh eets
(SDS) and OSHA guidelines for proper PPE.
• Wh en wo rkin g with or arou nd hazardou s
ch e m i c a l s , A LWAY S r e f e r t o t h e a p p r o p r i a t e
MSDS/SDS and OSHA/GHS (Global
H a r m o n i ze d Sy s t e m o f C l a s s i f i c a t i o n a n d
Labelling of Chemicals) guidelines for
in for m at io n on a ll owa bl e pe r s ona l e x pos ur e
levels, proper respiratory protection and
handling instructions.
• If there is a risk of energized electrical
c o n t a c t , a r c , o r f l a s h , t e ch n i c i a n s M U S T p u t
o n a l l P P E i n a c c o r d a n c e w i t h O S H A , N F PA
7 0 E , o r o t h e r c o u n t r y- s p e c i f i c r e q u i r e m e n t s
for arc flash protection, PRIOR to servicing
the unit. NEVER PERFORM ANY SWITCHING,
D I S C O N N E C T I N G , O R VO LTA G E T E ST I N G
WIT HOUT PROP ER ELECT RIC AL PPE AND
A R C F L A S H C LO T H I N G . E N S U R E
E L E C T R I C A L M E T E R S A N D E Q U I P M E NT A R E
P R O P E R LY R AT E D F O R I NT E N D E D VO LTA G E .
SS-SVX12D-EN
 Introduction

WA R N I N G in whole or in part without written permission. Trane

reserves the right to revise this publication at any time,
Re f r i g e r a n t u n de r H i g h Pr e s s u r e ! and to make changes to its content without obligation
Fai l ure t o fol l ow i ns tr uc ti on s be l ow c ou ld re s ul t in to notify any person of such revision or change.
a n e x p l o s i o n w h i ch c o u l d r e s u l t i n d e a t h o r s e r i o u s
injury or equipment damage.
Sy s t e m c o n t a i n s o i l a n d r e f r i g e r a n t u n d e r h i g h
Trademarks
pre ssu re . Recove r r ef ri ge ra nt to re li e ve pre ssu re All trademarks referenced in this document are the
befor e op en in g t he system. See u nit namep late for trademarks of their respective owners.
re fri ge ra nt ty pe . Do no t u se non -a pp rove d
refrigerants, refrigerant substitutes, or refrigerant
additi ves.
Revision History
• Updates have been made to the Weights table.
• Additional minor running edits have been made.
Copyright
This document and the information in it are the
property of Trane, and may not be used or reproduced

SS-SVX12D-EN 3
Table of Contents
Model Number Description . . . . . . . . . . . . . . . . . 6 Pre-Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cooling Condenser . . . . . . . . . . . . . . . . . . . . . . . 6 Control Circuit Features . . . . . . . . . . . . . . . . . . 28
Discharge Temperature Limit
General Information . . . . . . . . . . . . . . . . . . . . . . . . 7 (DTL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Low Outdoor Ambient Cooling . . . . . . . . 28
Evaporator Defrost Control
Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 (EDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Low Pressure Cut-Out (LPCO) . . . . . . . . . 28
Inspection Checklist . . . . . . . . . . . . . . . . . . . 8 High Pressure Cut-Out (HPCO) . . . . . . . . 28
Testing for Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . 8 Internal Overload Protector
(IOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Lifting Recommendations . . . . . . . . . . . . . . . . . 8
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Unit Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Electromechanical Controls. . . . . . . . . . . . . . . 29
Structural Preparation . . . . . . . . . . . . . . . . . 9 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Rooftop Mounting . . . . . . . . . . . . . . . . . . . . 9 Evaporator Fan (Indoor Supply
Ground Level Mounting . . . . . . . . . . . . . . . 9 Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Cooling Mode . . . . . . . . . . . . . . . . . . . . . . . 29
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . 10 ReliaTel Controls . . . . . . . . . . . . . . . . . . . . . . . . 29
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Control Cooling Mode . . . . . . . . . . . . . . . . 29
Control Evaporator Fan
Cooling Condenser . . . . . . . . . . . . . . . . . . . . . . 14 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Control Heating Operation . . . . . . . . . . . . 30

Refrigerant Piping Guidelines. . . . . . . . . . . . . 15 Service Test Modes for ReliaTel™

Refrigerant Piping Procedures (Outdoor
Units). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Refrigerant Piping Procedures (Indoor
Unit). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Leak Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
System Evacuation. . . . . . . . . . . . . . . . . . . 17
Insulating and Isolating Refrigerant
Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Refrigerant Charging Procedure . . . . . . . . . . 18
Charging Levels. . . . . . . . . . . . . . . . . . . . . . 19
Liquid Charging . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 19
Unit Power Supply . . . . . . . . . . . . . . . . . . . 20
Low Voltage Wiring . . . . . . . . . . . . . . . . . . 20
Electromechanical Controls . . . . . . . . . . . 20
ReliaTel Controls . . . . . . . . . . . . . . . . . . . . . 20
Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 21
Refrigerant Circuit. . . . . . . . . . . . . . . . . . . . 24
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Charging Charts and Superheat . . . . . . . . . . . 26
Installation Checklist. . . . . . . . . . . . . . . . . . . . . . . 27
Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . 27
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 27
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Test Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Step Test Mode . . . . . . . . . . . . . . . . . . . . . . 31
Resistance Test Mode . . . . . . . . . . . . . . . . 31
Auto Test Mode . . . . . . . . . . . . . . . . . . . . . . 31
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Troubleshooting ReliaTel™ Controls. . . . . . . 32
System Status Checkout Procedure . . . . . . . 32
Method 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Method 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Temperature Tests . . . . . . . . . . . . . . . . . . . . . . . 33
Test 1 - Zone Temperature
Thermistor (ZTEMP). . . . . . . . . . . . . . . . . . 33
Test 2 - Cooling Set Point (CSP) and
Heating Set Point (HSP). . . . . . . . . . . . . . . 33
Test 3 - System Mode and Fan
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Test 4 - LED Indicator Test (SYS ON,
HEAT, & COOL). . . . . . . . . . . . . . . . . . . . . . . 34
Programmable & Digital Zone Sensor
Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Testing Serial Communication
Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
RLCI Loss of Communications. . . . . . . . . 35
Resetting Cooling and Heating
Lockouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

4 SS-SVX12D-EN

Method 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Method 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Zone Temperature Sensor (ZTS) Service
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
SS-SVX12D-EN
Ta b l e o f C o n t e n t s
Annually (Cooling Season) . . . . . . . . . . . . . . . 36
Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Tube and Fin. . . . . . . . . . . . . . . . . . . . . . . . . 36
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . 38
Wiring Diagram Matrix . . . . . . . . . . . . . . . . . . . . 39
5
Model Number Description
Cooling Condenser
TTA 120 A 3 00 * *

123 456 7 8 9 10 11 12

N o t e : When ordering replacement parts or requesting A = Single Compressor, Single Circuit, R-22
service, be sure to refer to the specific model B = Dual Compressor, Dual Circuit, R-22
number, serial number, and DL number (if
DIGIT 8: Electrical Characteristics
applicable) stamped on the unit nameplate.
3 = 208–230/60/3
D I G I T S 1 - 3 : Pr o d u c t Ty p e
4 = 460/60/3
TTA = Split System Cooling
D I G I T S 9 - 10 : F a c t o r y I n s t a l l e d O p t i o n s
DIGITS 4 - 6: No min al Gr oss Co olin g Capacity
00 = Packed Stock
(MBh)
D I G I T S 11 : M i n o r D e s i g n S e q u e n c e
090 = 7.5 Tons (60Hz)
120 = 10 Tons (60Hz) * = Current Design Sequence1
180 = 15 Tons (60Hz) D I GI TS 12 : Serv i c e D ig it
240 = 20 Tons (60Hz) * = Current Design Sequence1
DIGIT 7: Major Develo pment Seq uence

1. * = sequential alpha character

6 SS-SVX12D-EN
General Information
This manual describes proper installation, operation,
and maintenance procedures for air-cooled systems. By
carefully reviewing the information within this manual
and following the instructions, the risk of improper
operation and/or component damage will be
minimized. It is important that periodic maintenance be
performed to help assure trouble free operation.
Should equipment failure occur, contact a qualified
service organization with qualified, experienced HVAC
technicians to properly diagnose and repair this
equipment.
I m p o rt a n t : All phases of this installation must comply
with the NATIONAL, STATE & LOCAL
CODES. In addition to local codes, the
installation must conform with National
Electric Code -ANSI/NFPA NO. 70 LATEST
REVISION.
Any individual installing, maintaining, or servicing this
equipment must be properly trained, licensed and
qualified.
I m p o rt a n t : Do not remove the VFD without first
contacting technical support! For
performance-related questions and
diagnostic support in North America call 1-
877-872-6363. Any return requires a claim
number FIRST. Removal of the VFD prior to
this step will void the unit’s warranties.
Installation procedures should be performed in the
sequence that they appear in this manual. Do not
destroy or remove the manual from the unit. The
SS-SVX12D-EN
manual should remain weather-protected with the unit
until all installation procedures are complete.
N o t e : It is not the intention of this manual to cover all
possible variations in systems that may occur or
to provide comprehensive information
concerning every possible contingency that may
be encountered during an installation. If
additional information is required or if specific
problems arise that are not fully discussed in this
manual, contact your local sales office.
Use the “Installation Checklist,” p. 27 provided In this
manual to verify that all necessary installation
procedures have been completed. Do not use the
checklist as a substitute for reading the information
contained in the manual. Read the entire manual
before beginning installation procedures.
Unit Description
These condensers come with single and dual
compressor options. Single compressor outdoor units
feature a single refrigeration circuitry, requiring only
one set of refrigerant lines. Dual compressor/dual
circuit models give true stand-by protection; if one
compressor fails, the second will automatically start-
up. Also, the first compressor can be serviced without
shutting down the unit since the refrigerant circuits are
independent. During light load conditions, only one
compressor will operate to save energy.
7
Pre-Installation
Unit Inspection
Inspect material carefully for any shipping damage. If
damaged, it must be reported to, and claims made
against the transportation company. Compare the
information that appears on the unit nameplate with
ordering and submittal data to ensure the proper unit
was shipped. Available power supply must be
compatible with electrical characteristics specified on
component nameplates. Replace damaged parts with
authorized parts only.
Inspection Checklist
To protect against loss due to damage incurred in
transit, complete the following checklist upon receipt of
the unit.
Inspect individual pieces of the shipment before
accepting the unit. Check for obvious damage to the
unit or packing material.
Inspect the unit for concealed damage before it is
stored and as soon as possible after delivery.
Concealed damage must be reported within 15
days. If concealed damage is discovered, stop
unpacking the shipment. Do not remove damaged
material from the receiving location. Take photos of
the damage if possible. The owner must provide
reasonable evidence that the damage did not occur
after delivery.
Notify the carrier’s terminal of damage immediately
by phone and by mail. Request an immediate joint
inspection of the damage by the carrier and the
consignee.
Notify the sales representative and arrange for
repair. Do not repair the unit until the damage is
inspected by the carrier’s representative.
Testing for Leaks
All units are shipped with a holding charge of nitrogen
in each circuit and should be leak tested before
installation.
1. Remove the access panel.
2. Locate the liquid line or suction line access valve for
each circuit.
3. Install gauges to determine if the circuits are still
pressurized. If not, the charge has escaped and
should be repaired as required to obtain a leak-free
circuit.
8 SS-SVX12D-EN
Lifting Recommendations
WA R N I N G
I m p r o p e r U n i t L i ft !
F a i l u r e t o p r o p e r l y l i ft u n i t c o u l d r e s u l t i n u n i t
dropping and possibly crushing operator/
t e ch n i c i a n w h i ch c o u l d r e s u l t i n d e a t h o r s e r i o u s
i n j u r y, a n d e q u i p m e n t o r p r o p e rt y- o n l y d a m a g e .
Te s t l i ft u n i t a p p r o x i m a t e l y 2 4 i n ch e s t o v e r i f y
p r o p e r c e n t e r o f g r a v i t y l i ft p o i n t . To a v o i d
d r o p p i n g o f u n i t , r e p o s i t i o n l i ft i n g p o i n t i f u n i t i s
not level.
N OT I C E
Equipment Damage!
Use spreader bar s to prevent straps from
d a m a g i n g t h e u n i t . I n s t a l l t h e b a r s b e t w e e n l i ft i n g
s t r a p s , b o t h u n d e r n e a t h t h e u n i t a n d a b ov e t h e
unit to prevent the straps from crushing the unit
cabinet or damaging the finish.
Before preparing the unit for lifting, estimate the
approximate center of gravity for lifting safety. Because
of placement of internal components, the unit weight
may be unevenly distributed. See “Weights,” p. 14 for
approximate unit weights.
The crated unit can be moved using a forklift of suitable
capacity. For lifting the unit, attach lifting straps or
slings securely to the lifting holes at each corner (see
unit drawings in “Weights,” p. 14). Use spreader bars
to protect the unit casing from damage. Test lift the unit
to determine proper balance and stability.
Clearances
Provide enough space around the unit to allow
unrestricted access to all service points. Refer to the
“Dimensional Data,” p. 10 for unit dimensions and
minimum required service and free air clearances.
Observe the following points to ensure proper unit
operation.
1. Do not install the unit under a low overhang.
Condenser discharge must not be restricted—refer
to notes in “Dimensional Data drawings,” p. 10.
I m p o rt a n t : Do not obstruct condenser discharge
air. This can result in warm air
recirculation through the coil.
2. Do not locate the unit in a position where runoff
water can fall into the fan discharge openings.
3. Condenser intake air is supplied from three or four
sides of the unit. Adhere to the minimum required
clearances given in unit dimensional drawings (see
“Dimensional Data,” p. 10).
 Pre-Installation

Unit Mounting Figure 1. Roof mounted unit

WA R N I N G Ou td o o r Un it
Ga s (S u ctio n )
Mounting Integrity! Lin e - In s u la te d
Fai l ure t o fol l ow i ns tr uc ti on be l ow c ou ld r es ul t i n Liq u id Lin e
death or serious injury or possible equipment or In s u la te d
p r o p e rt y- o n l y d a m a g e . 6”
E n s u r e t h e r o o f s t r u c t u r e s u p p o rt s a r e s t r o n g Un it Mo u n tin g Ra d iu s
Ch a n n e ls
e n o u g h t o s u p p o rt t h e w e i g h t o f t h e u n i t a n d a n y
accessories. Ele va tio n
(Mo u n tin g Fra m e )

Structural Preparation
N OT I C E
Ro o f D a m a g e ! Ro o f
Co n s tru ctio n
Sy s t e m c o n t a i n s o i l a n d r e f r i g e r a n t u n d e r h i g h
pressu re. Roof s shou ld b e pr otected fro m Ro o f Tru s s in g
exposure to oils and refrigerant in the system. If
r o o ft o p i s n o t p r o t e c t e d , d a m a g e t o t h e r o o f m a y
o c c u r. Ce ilin g

I m p o rt a n t : Refer to local building codes for proper

installation. All installation must comply
with local building codes.
Rooftop Mounting
If the unit will be roof mounted, determine for certain
that the structure is strong enough to support the unit
and any required accessories, see “Weights,” p. 14. The
unit should be elevated on a level, field fabricated four-
inch steel or wood 4" x 4" mounting frame. Complete
the frame and secure it into position before lifting the
unit to the roof. The mounting frame must support a
minimum of three of the unit’s four sides and should
span roof supports to distribute the load on the roof.
Ground Level Mounting
For ground level installation, the unit base should be
adequately supported and hold the unit near level. The
installation must meet the guidelines set forth in local
codes. The support should extend two inches beyond
the unit base channels at all points. The unit and
support must be isolated from any adjacent structure to
prevent possible noise or vibration problems. Any
ground level location must comply with required
clearances given in the unit dimensional drawings (see
“Dimensional Data,” p. 10).

SS-SVX12D-EN 9
Dimensional Data
Figure 2. Height, width and depth measurements

H
W
D
D W

H - in. (mm) W - in. (mm) D - in. (mm)

TTA090A 46.1 (1171) 45 (1143) 38 (965.2)

TTA120A 46.1 (1171) 55 (1397) 42 (1067)

TTA180B, 240B 52.1 (1323) 96 (2438) 48 (1219)

N o t e : Full dimensional data available on next pages.

10 SS-SVX12D-EN
 Dimensional Data

Figure 3. 7.5 ton condensing unit, single compressor, tube and fin
SEE NOTE 3

NOTES :
1. ACCES S OP ENING IS FOR FIELD INS TALLED BAYLOAM ACCES S ORY.
2. MINIMUM CLEARANCE FOR P ROP ER OP ERATION IS 36" (914.4) FROM
W ALLS , S HRUBBERY, P RIVACY FENCES ETC. MINIMUM CLEARANCE
B ETWEEN ADJ ACENT UNITS IS 72" (1828.8). RECOMMENDED S ERVICE
C LEARANCE 48" (1219. 2)
SERVICE PANEL 3. TOP DIS CHARGE AREA S HOULD BE UNRES TRICTED FOR 100" (2540)
MINIMUM. UNIT S HOULD BE P LACED S O ROOF RUN-OFF WATER DOES
NOT P OUR DIRECTLY ON UNIT
4. OUTDOOR AIR TEMP ERATURE S ENS OR OP ENING (DO NOT BLOCK OP ENING)

SEE NOTE 4
HAIL GUARD
(OP TIONAL)

S ERVICE CLEARANCE
48" (1219.2) (S EE NOTE 2
FOR CLEARANCE) S EE NOTE 1

35 15/1 6"
HAIL GUARD (912 .8) REFRIGERANT ACCES S
(OP TIONAL) LINE VOLTAGE WITH HAIL GUARD
33 7/8"
(86 0.4)
CONT ROL WIRING

SER VICE P ANEL 39 3/16"

(995.3)
34 1/8" (866.8) 26 15/16"
29 13/16" (684.2)
(757.2) 14 3/8"
16 7/16"
(417.5) (365.1)

1/16"
7 15/16" (1.59) 6" (152.4) 2 7/8"
(201.6) 6" (152.4) (73)
SUCTION LINE
21 11 /16" 1 7/8"
(55 0.9) (47.6) 40 15/16"
LIQUID LINE (1039.8)
33 13/1 6" 41 15/16"
(858 .8) (1065. 2)
WITH HAIL GUARD
SERVIC E P ANEL S IDE

3" (76. 2) 7/16" (11.11) DIA. IS OLATOR MOUNTING

HOLES (OUTS IDE HOLES - 4 P LACES )

40 3/4" BOTTOM
(1035) 34 3/4"
(882.6) OF UNIT

4 3/16"
(106.36)
1 13/16" 27 11/ 16" 2 5/16"
(46) (703.3 ) (58.7)

SS-SVX12D-EN 11
Dimensional Data

Figure 4. 10 ton condensing unit, single compressor, tube and fin

SEE NOTE 3

NOTES :
1. ACCES S OP ENING IS FOR FIELD INS TALLED BAYLOAM ACCES S ORY.
2. MINIMUM CLEARANCE FOR P ROP ER OP ERATION IS 36" (914.4) FROM
SERVICE PANEL WALLS , S HRUBBERY, P RIVACY FENCES ETC. MINIMUM CLEARANCE
B ETWEEN ADJ ACENT UNITS IS 72" (1828.8). RECOMMENDED S ERVICE
C LEARANCE 48" (1219.2)
3. TOP DIS CHARGE AREA S HOULD BE UNRES TRICTED FOR 100" (2540)
MINIMUM. UNIT S HOULD BE P LACED S O ROOF RUN-OFF WATER DOES
NOT P OUR DIRECTLY ON UNIT
4. OUTDOOR AIR TEMP ERATURE S ENS OR OP ENING (DO NOT BLOCK OP ENING)
HAIL GUARD
SEE NOTE 4 (OP TIONAL)

S ERVICE CLEARANCE
48" (1219.2) (S EE NOTE 2
FOR CLEARANCE
S EE NOTE 1
39 15 /16"
(1014 .4) REFRIGERANT ACCES S
HAIL GUARD 4 1/4" WITH HAIL GUARD
(OP TIONAL) (108)
1 1/4" 37 15/1 6"
(31.7) LINE VOLTAGE
(963 .6)
CONTROL WIRING

39 1/8"
SER VICE P ANEL (993.8)
34 1/16" (865.2)
29 3/4" 26 7/8"
(755.6) (682.6)
14 5/16"
7 1/2" 8 1/4" (363.5)
(190.5) (209.5)
1/16"
SUCTION LINE (1.6) 1 7/8"
1 15/16" (49.2) 6" 25 11/1 6" 6" (47.6)
LIQUID LINE (152. 4) (652 .5) (152. 4) 2 7/8" (73)
4 15/16" 50 15/16"
(125.4) 37 11/1 6" (1294)
(957 .3)
51 15/16"
(1319.2)
WITH HAIL GUARD

SERVICE P ANEL S IDE

7/16" (11.1) DIA. IS OLATOR MOUNTING

3" (76. 2)
HOLES (OUTS IDE HOLES - 4 P LACES )

50 3/4"
(1289) BOTTOM
44 3/4" OF UNIT
(1136.6)

3 13/16"
(96.8)

2 3/16" 31 11/1 6" 1 11/16"

(55.6) (804.9) (42.9)

12 SS-SVX12D-EN
 Dimensional Data

Figure 5. 15-20 ton condensing unit, dual compressor, tube and fin

SEE NOTE 2 NOTES :

1. MINIMUM CLEARANCE FOR P ROP ER OP ERATION IS 36" (914.4) FROM
WALLS , S HRUBBERY, P RIVACY FENCES ETC. MINIMUM CLEARANCE
B ETWEEN ADJ ACENT UNITS IS 72" (1828.8). RECOMMENDED S ERVICE
C LEARANCE 48" (1219.2)
2. TOP DIS CHARGE AREA S HOULD BE UNRES TRICTED FOR 100" (2540)
MINIMUM. UNIT S HOULD BE P LACED S O ROOF RUN-OFF WATER DOES
NOT P OUR DIRECTLY ON UNIT
3. OUTDOOR AIR TEMP ERATURE S ENS OR OP ENING (DO NOT BLOCK OP ENING)

HAIL GUARD
(OP TIONAL)
SEE NOTE 3

S ERVICE CLEARANCE
48" (1219.2) (S EE NOTE 1
FOR CLEARANCE)

SERVICE PANEL
DETAIL A 46"
95 7/16" (1168.4)
(2424) WITH HAIL GUARD
WITH HAIL GUARD
41 7/16" 44"
(1052.5) (1117. 6)

HAIL GUARD
(OP TIONAL) HAIL GUARD
(OP TIONAL)

45 1/8"
(1146.2)

3 3/8" 1/16"
(85.7) 3/16"
SER VICE (1.6)
6 5/8" (4.8)
P ANEL
(168.3) 41 3/8"
(1051) 9" 25 11/16" 9"
(228.6) (652.5) (228. 6)
93 5/16"
(2370.1)
9 1/4" (235)

6 13/16" (173)
7/16" (11.1) DIA. ISOLATOR MOUNTING 1 3/16" (30.2)
CONTROL
HOLES (OUTS IDE HOLES - 4 P LACES ) LINE VOLTAGE WIRING

SERVICE PANEL SIDE

S UCTION LINE

REFRIGERANT ACCES S
41 5/8"
39 7/8" (1057.3)
(1012.8)
18 3/4"
BOTTOM OF UNIT
41 1/ 2" (476.2) 14 5/8"
36 7/8" (105 4) (371.5)
(936.6)
12 9/16"
(319.1) LIQUID LINES
5 9/16"
4 3/8"
(141.3)
(111.1)
3" (76. 2) 2 3/16" 6 13/16" S UCTION LINE 6 5/16" (160.3)
87" (55.6) (173)
(2210) 3 11/16" (93.7)
93" 15/16" (23.8)
(2362.2)
FRO NT DETAIL A
DIMENS IONAL DETAIL

SS-SVX12D-EN 13
Weights
Cooling Condenser
Table 1. TTA unit and corner weights — lbs (60 Hz)

Shipping Net Max Corner Weights

Tons Model No.
Max (lbs) (lbs) 1 2 3 4
7.5 TTA090A 367 298 84 89 44 81

10 TTA120A 471 395 133 103 70 89

15 TTA180B 875 723 207 204 151 161

20 TTA240B 995 837 262 240 164 171

Figure 6. TTA090A, 120A Figure 7. TTA180B, 240B

#3 #4

#4 #1

#1
#3
#2

S ER
AC C VIC E
ES S #2

S ER
S ER AC C VIC E
AC C VIC E ES S
ES S

LIFTING HOLES
(BOTH S IDES )

LIFTING HOLES (BOTH S IDES )

14 SS-SVX12D-EN
Installation
Refrigerant Piping Guidelines
Figure 8. Allowable elevation difference: Above indoor unit

TTA/ TWA Contact manufacturer fo r review

Acceptable suction-riser height

indoor based on total suction-lin e length
unit (above indoor unit)

Figure 9. Allowable elevation difference: Below indoor unit

Contact m anufacturer for review

Accep tab le liq uid -riser heig ht

b ased on total liq uid -line len g th
(b elow ind oor unit)

N o t e : Route refrigerant piping for minimum linear length, minimum number of bends and fittings (no reducers) and
minimum amount of line exposed to outdoor ambients.

SS-SVX12D-EN 15
Installation
Refrigerant Piping Procedures
(Outdoor Units)
WA R N I N G
R - 4 10 A Re f r i g e r a n t u n d e r H i g h e r
Pr e s s u r e t h a n R - 2 2 !
Fai l ure t o us e pr ope r eq ui pm e nt o r c om p on en ts a s
de sc ri b ed be l ow, c ou ld re s ul t i n e qu i pm e nt fa i li ng
a n d p o s s i b l y e x p l o d i n g , w h i ch c o u l d r e s u l t i n
d e a t h , s e r i o u s i n j u r y, o r e q u i p m e n t d a m a g e .
T h e u n i t s d e s c r i b e d i n t h i s m a n u a l u s e R - 4 10 A
r e f r i g e r a n t w h i ch o p e r a t e s a t h i g h e r p r e s s u r e s
t h a n R - 2 2 . U s e O N LY R - 4 10 A r a t e d s e r v i c e
eq ui pm e nt or c om p one nt s w it h the s e un it s. For
s p e c i f i c h a n d l i n g c o n c e r n s w i t h R - 4 10 A , p l e a s e
c o n t a c t y o u r l o c a l Tr a n e r e p r e s e n t a t i v e .
Each unit ships with a holding charge of dry nitrogen.
The nitrogen should be removed and the entire system
evacuated (at the proper time) to avoid possible
contamination.
1. Remove the compressor service access panel.
2. Locate the liquid and suction line service valves.
Check that the piping connection stubs on the
valves (Figure 10, p. 16) line up properly with the
holes in the unit cabinet.
Figure 10. Outdoor units - refrigerant piping (with dry
nitrogen)
3. Remove the refrigerant connection seal caps and
open the service valve slowly to release the
nitrogen from the unit.
16
N OT I C E
Syste m Component Dam age!
Do no t remov e th e sea l ca ps f rom re fr ig era nt
connections, or open the service valves until
p r ep ar ed t o b r a ze r e f r ig er an t li n e s t o t h e
connections. Excessi ve exposure to atmosphere (>
5 m i n . ) m a y a l l o w m o i s t u r e o r d i rt t o c o n t a m i n a t e
the system, damaging valve seals and causing ice
formation in system components.
WA R N I N G
Hazard of Explosion and Deadly
Gases!
Fa il u re to f ol lo w a ll pro pe r s af e re fr ig era nt
handling practices could result in death or serious
i n j u r y.
N e v e r s o l d e r, b r a ze o r w e l d o n r e f r i g e r a n t l i n e s o r
a ny uni t comp one nt s th at a re a bov e a tmosp he ric
pressure or where refrigerant may be present.
A l way s re m ove re fri ge ra nt by fol l ow in g t he
g u i d e l i n e s e s t a b l i s h e d b y t h e E PA F e d e r a l C l e a n
Air Act o r o ther st at e or local codes as app rop riate.
A ft e r r e f r i g e r a n t r e m o v a l , u s e d r y n i t r o g e n t o
b r i n g s y s t e m b a ck t o a t m o s p h e r i c p r e s s u r e b e f o r e
opening system for repair s. Mixtures of
refrigerants and air under pressure may become
combustible in the presence of an ignition source
leading to an explosion. Excessi ve heat from
soldering, brazing or welding with refrigerant
v a p o r s p r e s e n t c a n f o r m h i g h l y t ox i c ga s e s a n d
e x t r e m e l y c o rr o s i v e a c i d s .
4. Cut, fit and braze tubing, starting at the outdoor unit
and work toward the indoor unit. See
recommended tube sizes, .
N o t e : Use long radius ells for all 90° bends.
All brazing should be done using a 2 to 3 psig dry
nitrogen purge flowing through the pipe being
brazed, see Figure 10, p. 16.
N OT I C E
Syste m Component Dam age!
Install a regulating valve between the nitrogen
s o u r c e a n d t h e ga u g e m a n i f o l d . U n r e g u l a t e d
pressure can damage system components.
N OT I C E
Syste m Component Dam age!
We t - w r a p a l l v a l v e s a n d p r o t e c t p a i n t e d s u r f a c e s
from excessi ve heat. Heat can damage system
components and the unit finish.
5. Shut off nitrogen supply. Shut off the manifold
valve for the line that is connected to the suction
line service valve. Disconnect the line from the
gauge port on the valve.
SS-SVX12D-EN

Refrigerant Piping Procedures
(Indoor Unit)
Once liquid and suction lines are complete to the
refrigerant connections on the indoor unit, remove the
gauge port core(s) on the indoor unit connection stubs
to release the dry nitrogen charge.
N OT I C E
Unit Damage!
Do n ot a ppl y h ea t to re move se al ca ps un ti l th e
ga u g e p o rt c o r e s h a v e b e e n r e m o v e d . I f s e a l c a p s
are intact, application of heat may generate
excessi ve pressure in the unit and result in
damage to the coil or expansion valve.
1. Remove both seal caps from the indoor unit
connection stubs.
N OT I C E
Unit Damage!
Do n ot re move the se a l cap s fr om r ef ri ge ra nt
connections, or open the service valves until
prepared to braze refrigerant lines to the
connections.
2. Turn on nitrogen supply. Nitrogen enters through
the liquid line gauge port.
3. Braze the liquid line connections.
4. Open the gauge port on the suction line and then
braze the suction line to the connection stub.
Nitrogen will bleed out the open gauge port on the
suction line.
5. Shut off nitrogen supply.
Leak Check
WA R N I N G
Hazard of Explosion!
Fai l ure t o fol l ow t he se rec o m m en da ti ons c oul d
result in death or serious injury or equipment or
p r o p e rt y- o n l y d a m a g e .
Use only dry nitrogen with a pressure regulator for
pre ssu ri zin g uni t. Do n ot use a ce ty le ne , ox yg en or
compressed air or mixtures containing them for
pressure testing. Do not use mixtures of a
hy d r o g e n c o n t a i n i n g r e f r i g e r a n t a n d a i r a b ov e
atmospheric pressure for pressure testing as they
may become flammable and could result in an
e x p l o s i o n . Re f r i g e r a n t , w h e n u s e d a s a t r a c e ga s
should only be mixed with dry nitrogen for
pressurizing units.
SS-SVX12D-EN
Installation
WA R N I N G
Hazard of Explosion!
Fa il u re to f ol lo w re co m m en de d s af e le a k te s t
procedures could result in death or serious injury
o r e q u i p m e n t o r p r o p e rt y- o n l y - d a m a g e .
N e v e r u s e a n o p e n f l a m e t o d e t e c t ga s l e a k s . U s e a
leak test solution for leak testing.
After the brazing operation of refrigerant lines to both
the outdoor and indoor unit is completed, the field
brazed connections must be checked for leaks.
Pressurize the system through the service valve with
dry nitrogen to 200 psi. Use soap bubbles or other leak-
checking methods to ensure that all field joints are leak
free. If not, release pressure, repair and repeat leak test.
System Evacuation
1. After completion of leak check, evacuate the
system.
2. Attach appropriate hoses from manifold gauge to
gas and liquid line pressure taps.
N o t e : Unnecessary switching of hoses can be
avoided and complete evacuation of all lines
leading to sealed system can be
accomplished with manifold center hose and
connecting branch hose to a cylinder of R–22
and vacuum pump.
3. Attach center hose of manifold gauges to vacuum
pump.
N OT I C E
O p e r a t i n g U n d e r Va c u u m !
Fa il u re to f ol lo w the s e i ns tr uc ti ons wi l l re s ul t in
compressor failure.
Do not operate or apply power to the compressor
while under a vacuum.
4. Evacuate the system to hold a 500 micron vacuum.
5. Close off valve to vacuum pump and observe the
micron gauge. If gauge pressure rises above 500
microns in one minute, then evacuation is
incomplete or the system has a leak.
6. If vacuum gauge does not rise above 500 microns in
10 minutes, the evacuation should be complete.
N OT I C E
Equipment Damage!
C h a r g e w i t h a c c e s s p o rt o n t h e l i q u i d l i n e s e r v i c e
v a l v e o n l y.
7. With vacuum pump and micron gauge blanked off,
open valve on R–22 cylinder and allow refrigerant
pressure to build up to about 80 psig.
8. Close valve on the R–22 supply cylinder. Close
valves on manifold gauge set and remove
17
Installation

refrigerant charging hoses from liquid and gas Refrigerant Charging Procedure
gauge ports.
If charging by weight, refer to for starting change. If
9. Leak test the entire system. Using proper refrigerant adjustments are needed because of length
procedures and caution, as described in the of line, refer to “Charging Charts and Superheat,” p. 26.
previous section, repair any leaks found and repeat
the leak test. Charge by weight through the gauge port on the liquid
line. Once the charge enters the system, backseat
(open) the liquid line service valve and disconnect the
Insulating and Isolating charging line and replace the cap on the gauge port.
Refrigerant Lines Notes:
Insulate the entire suction line with refrigerant piping • R-22 should only be charged in the liquid
insulation. Also insulate any portion of the liquid line state.
exposed to temperature extremes. Insulate and isolate • When possible, always charge the
liquid and suction lines from each other. Isolate refrigerant into the liquid line of the unit.
refrigerant lines from the structure and any duct work.
• If the entire charge can’t be charged into the
I m p o rt a n t : liquid line, the balance of the unit charge can
1. To prevent possible noise or vibration be metered through a charging manifold set
problems, be certain to isolate as liquid — preferably through a schrader
refrigerant lines from the building. valve into the suction line to the compressor
— only while the compressor is running.
2. All suction and hot gas bypass piping (if
installed) should be insulated from the • Check and adjust superheat using Table 6, p.
termination in the air handler to the 26, then re-check charging charts to
condensing unit cabinet entry. Failure to determine if charge corrections are
do so can cause condensate drip off and necessary.
performance degradation.
3. Prior to starting a unit, it is advisable to
N OT I C E
have the approved oils available in the Equipment Damage!
event oil needs to be added to the N e v e r ch a r g e l i q u i d r e f r i g e r a n t i n t o t h e s u c t i o n
system. l i n e o f t h e u n i t w i t h t h e c o m p r e s s o r o ff.

N OT I C E Figure 11. Outdoor units - refrigerant piping

Equipment Damage!
T h i s i s P O E o i l , w h i ch r e a d i l y a b s o r b s m o i s t u r e .
A lwa ys us e ne w oi l a nd n ev e r l e av e c on ta in er s
open to atmosphere while not in use.

Table 2. TTA approved oils

Unit Model Number Approved Oils

Trane Oil Part Number

TTA090, TTA120, TTA180,
OIL00027
TTA240
(1 quart container)

For units equipped with compressors containing site

glasses, the oil level must be visible through the sight
glass when the compressor is running under stabilized
conditions and a few minutes after the compressor has
stopped.

18 SS-SVX12D-EN

Charging Levels
Table 3. Estimated charge levels at ARI rated line lengths (25 feet)
Refrigerant Charge
Matched Set Circuit 1
TTA090A w/ TWE090A 17.6
TTA120A w/ TWE120A 22.5
TTA180B w/ TWE180B 19.5
TTA240B w/ TWE240B 21.9
Liquid Charging
This procedure is accomplished with the unit
operating. Electrical connections must be complete. Do
not proceed until the system is ready to operate.
N o t e : The compressor access panel must be installed
when the unit is running and being charged.
Manifold hoses must be routed through
refrigerant gauge access hole(s). See
“Dimensional Data,” p. 10 for specific locations.
WA R N I N G
Li ve Electrical Components!
Fai l ure t o fol l ow al l e le c tr ic a l s af et y pr ec a uti on s
when exposed to li ve electrical components could
r e s u l t i n d e a t h o r s e r i o u s i n j u r y.
When it is necessary to work with li ve electrical
components, have a qualified licensed electrician
or other indi vidual who has been properly trained
in handling li ve electrical components perform
these tasks.
1. Turn on power to the unit. Allow the system to run
for 15 minutes to stabilize operating conditions.
2. Measure airflow across the indoor coil. Compare
the measurements with the fan performance data in
the Data/Submittal or Service Facts. Once proper
airflow is established, compare discharge pressure
and liquid temperature to the “Charging Charts,” p.
26. Add or remove refrigerant (liquid only) as
required to obtain correct discharge pressure and
liquid temperature.
3. Check suction line superheat and condenser sub-
cooling to ensure the unit is operating properly.
4. Disconnect all power to the unit.
I m p o rt a n t : If the unit is charged and left without
power until a later date, the crankcase
heater should be energized for a
minimum of 8 hours prior to powering
the compressor(s).
SS-SVX12D-EN
Installation
Per Circuit
Liquid Line Vapor Line
Circuit 2 Diameter Diameter
N/A 0.625 (5/8") 1.375 (1 3/8")
N/A 0.5 (1/2") 1.375 (1 3/8")
19.5 0.5 (1/2") 1.375 (1 3/8")
21.9 0.5 (1/2") 1.375 (1 3/8")
WA R N I N G
H a z a r d o u s Vo l t a g e w / C a p a c i t o r s !
F a i l u r e t o d i s c o n n e c t p o w e r a n d d i s ch a r g e
capacitor s before servicing could result in death or
s e r i o u s i n j u r y.
D i s c o n n e c t a l l e l e c t r i c p o w e r, i n c l u d i n g r e m o t e
d i s c o n n e c t s a n d d i s ch a r g e a l l m o t o r s t a rt / r u n
c a p a c i t o r s b e f o r e s e r v i c i n g . F o l l o w p r o p e r l o ck o u t /
tagout procedures to ensure the power cannot be
i n a d v e rt e n t l y e n e r g i z e d . F o r v a r i a b l e f r e q u e n c y
dri ves or other energy storing components
p r ov i d e d b y Tr a n e o r o t h e r s , r e f e r t o t h e
a p p r o p r i a t e m a n u f a c t u r e r ’s l i t e r a t u r e f o r
a l l o w a b l e w a i t i n g p e r i o d s f o r d i s ch a r g e o f
c a p a c i t o r s . Ve r i f y w i t h a n a p p r o p r i a t e v o l t m e t e r
t h a t a l l c a p a c i t o r s h a v e d i s ch a r g e d .
Fo r a dd it io na l i nfo rm a ti on re gar di ng th e s af e
d i s ch a r g e o f c a p a c i t o r s , s e e P R O D - S V B 0 6 A - E N .
5. Remove the charging system from the unit.
6. Replace all panels.
Electrical Wiring
WA R N I N G
Prope r Field Wiring a nd Grounding
Required!
Fa il u re to f ol lo w c ode c o ul d r es u lt i n de at h or
s e r i o u s i n j u r y.
All field w ir in g MUST be p er for med b y qualif ied
per sonnel. Improperly installed and grounded
field wiring poses FIRE and ELECTROCUTION
h a z a r d s . To a v o i d t h e s e h a z a r d s , y o u M U S T f o l l o w
requirements for field wiring installation and
grounding as described in NEC and your local/
state electrical codes.
Field wiring consists of providing power supply to the
unit, installing the system indoor thermostat and
providing low voltage system interconnecting wiring.
Access to electrical connection locations is shown in
“Dimensional Data,” p. 10. Determine proper wire sizes
and unit protective fusing requirements by referring to
19
Installation

the unit nameplate and/or the unit Service Facts. Field I m p o rt a n t : For the EDC switch to be functional and
wiring diagrams for accessories are shipped with the thereby facilitate reliable unit operation,
accessory. make the EDC connections from the indoor
to the outdoor control boxes.
Unit Power Supply
Figure 12. Electromechanical jobsite connections
The installer must provide line voltage circuit(s) to the Disconnect S witch
unit main power terminals as shown by the unit wiring (By Others)
diagrams (available through e-Library or by contacting
a local sales office) or field wiring. Power supply must
include a disconnect switch in a location convenient to B Air Handler
the unit. Ground the unit according to local codes and
Electric
provide flexible conduit if codes require and/or if Heat Accessory
T’s t a t
vibration transmission may cause noise problems.
C
I m p o rt a n t : All wiring must comply with applicable
local and national (NEC) codes. Type and B
D Disconnect S witch
location of disconnect switches must (By Others) Note 2
comply with all applicable codes.
A Disconnect S witch
(By Others)
WA R N I N G A. 3 power wires, line voltage for 3 phase, (2 power wires for
Pr o p e r F i e l d W i r i n g a n d G r o u n d i n g single phase)
B. 3 power wires, line voltage for 3 phase, (2 power wires for
Re q u i r e d! single phase)
C. Cooling only thermostat: 3 to 7 wires depending on stages of
Fai l ure t o fol l ow c od e c oul d re s ul t in d ea th o r
electric heat
s e r i o u s i n j u r y. D. 3 to 7 wires depending on type of outdoor unit(s)
A l l f i e l d w i r i n g M U ST b e p e r f o r m e d b y q u a l i f i e d
per sonnel. Improperly installed and grounded
field wiring poses FIRE and ELECTROCUTION ReliaTel Controls
h a z a r d s . To a v o i d t h e s e h a z a r d s , y o u M U ST f o l l o w
Wiring shown with dashed lines is to be furnished and
requirements for field wiring installation and
installed by the customer. All customer supplied wiring
grounding as described in NEC and your local/
must be copper only and must conform to NEC and
state electrical codes.
local electrical codes. Codes may require line of sight
between disconnect switch and unit.
N OT I C E Notes:
Use Copper Conductor s Only! 1. When electric heater accessory is used,
Fai l ure t o us e c op pe r c o ndu ct or s c o ul d r es ul t i n single point power entry or dual point power
equipment damage as unit terminals are not entry is field optional. Single point power
designed to accept other types of conductors. entry option is through electric heater only.
2. ***Choose only one of the following;
Low Voltage Wiring Thermostat, Zone Sensor, or NSB Panel.
Mount the indoor thermostat, zone sensor, or Night I m p o rt a n t : For the EDC switch to be functional and
Setback Panel (NSB) in accordance with the thereby facilitate reliable unit operation,
corresponding thermostat installation instructions. make the EDC connections from the indoor
Install color-coded, weather-proof, multi-wire cable to the outdoor control boxes.
according to the field wiring schematics (see “Field
Wiring,” p. 21).

Electromechanical Controls
Wiring shown with dashed lines is to be furnished and
installed by the customer. All customer supplied wiring
must be copper only and must conform to NEC and
local electrical codes. Codes may require line of sight
between disconnect switch and unit.
N o t e : When electric heater accessory is used, single
point power entry or dual point power entry is
field optional. Single point power entry option is
through electric heater only.

20 SS-SVX12D-EN
 Installation

A. 3 power wires, line voltage for 3 phase, (2 power wires for

Figure 13. ReliaTel jobsite connections single phase)
Disconnect S witch B. 3 power wires, line voltage for 3 phase, (2 power wires for
(By Others) single phase)
Note 2 C. Cooling only thermostat: 3 to 7 wires depending on stages of
electric heat
D. 3 to 7 wires depending on type of outdoor unit(s)
B Air Handler E. Zone Sensor: 4 to 10 wires depending on zone sensor model(a)

Electric F. Night Setback Panel: 7 wires

Heat Accessory
(a) For SZVAV air handlers: 4 additional wires are required (2 of which
require twisted pair or shielded wire) in order to make connections
between ReliaTel boards in the condenser and air handler.
B
D Disconnect S witch
(By Others) Note 2

A Disconnect S witch
(By Others)
C E F

T’s t a t Zo n e NSB P anel

Sensor

Field Wiring
Figure 14. Night setback panel field wiring

SS-SVX12D-EN 21
Installation

Figure 15. Zone sensor field wiring

Figure 16. Thermostat field wiring

22 SS-SVX12D-EN
 Installation

Figure 17. Thermostat wiring for electromechanical units

SS-SVX12D-EN 23
Installation

Refrigerant Circuit
Figure 18. Typical split system cooling refrigerant circuit
COOLING ONLY CIRCUIT DIAGRAM
DISCHARGE
TEMPERATURE
LIMIT (DTL)
GAUGE HIGH PRESSURE
CONNECTION SWITCH (HPCO)

NOTE A

D
NOTE A
FIELD SUPPLIED
S INTER-CONNECTING
TUBING
COMPRESSOR
EQUALIZER
EXPANSION TUBE
VALVE BULB
OUTDOOR COIL

AIR

GAUGE
CONNECTION SERVICE
VALVE
NOTE A

AIR

V
TXV
LOW PRESSURE

INDOOR COIL
SWITCH (LPCO)
SERVICE
VALVE

FILTER DRIER NOTE A

SUB-COOLING CIRCUIT

NOTE A: ONLY ONE OUTDOOR AND INDOOR

COIL REFRIGERANT ENTRY AND
EXIT CIRCUIT IS SHOWN. ALL
INDICATES DIRECTION OF MODELS HAVE MULTIPLE ENTRY
REFRIGERANT FLOW AND EXIT CIRCUITS.
NOTE B: DUAL CIRCUIT MODELS HAVE 2
REFRIGERATION CIRCUITS.

24 SS-SVX12D-EN
Electrical Data
Table 4. Electrical characteristics — compressor and condenser fan motors — 60 Hz
Compressor Motor Condenser Fan Motor

Unit Model Amps Amps

Tons
Number No. Volts Phase RLA LRA No. Volts Phase FLA LRA
(Ea.) (Ea.) (Ea.) (Ea.)
TTA090A3 1 208-230 3 22.4 164 1 208-230 1 3.1 8.1
7.5
TTA090A4 1 460 3 10.9 100 1 460 1 1.6 3.8
TTA120A3 1 208-230 3 30.1 225 1 208-230 1 5.0 14.4
10
TTA120A4 1 460 3 15.5 114 1 460 1 2.5 5.8
TTA180B3 2 208-230 3 22.4 164 2 208-230 2 5.0 14.4
15
TTA180B4 2 460 3 10.9 100 2 460 2 2.5 5.8
TTA240B3 2 208-230 3 30.1 225 2 208-230 2 5.0 14.4
20
TTA240B4 2 460 3 15.5 114 2 460 2 2.5 5.8
Note: Electrical characteristics reflect nameplate values and are calculated in accordance with cULus and ARI
specifications.

Table 5. Unit wiring — condensing units — 60 Hz

Unit Model Unit Operating Minimum Circuit Maximum Fuse or HACR
Tons
Number Voltage Range Ampacity Circuit Breaker Size

TTA090A3 187-253 31.1 45

7.5
TTA090A4 414-506 15.2 25
TTA120A3 187-253 42.6 60
10
TTA120A4 414-506 21.9 30
TTA180B3 187-253 60.4 80
15
TTA180B4 414-506 29.5 40
TTA240B3 187-253 77.7 100
20
TTA240B4 414-506 39.9 50

Note: HACR type circuit breaker per NEC.

SS-SVX12D-EN 25
Charging Charts and Superheat
Figure 19. TTA090A charging curve Figure 21. TTA180B charging curve

TTA090A Ch a rg in g Cu rve TTA180B Ch a rg ing Cu rve

425 425

400 400

375 375

350 350
Re m o ve Re m o ve
c h a rg e c h a rg e

Dis c h a rg e P re s s u re , p s ig
Dis c h a rg e P re s s u re , p s ig

325 325

300 300

275 275

250 250

225 Ad d c h a rg e 225 Ad d c h a rg e

200 200

175 175

150 150

125 125
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Liq u id Te m p e ra tu re Le a vin g OD Co il, °F Liq u id Te mp e ra tu re Le a vin g OD Co il, °F

Figure 20. TTA120A charging curve Figure 22. TTA240B charging curve

TTA120A Ch a rg in g Cu rve TTA240B Ch a rg ing Cu rve

425 425

400 400

375 375

350 350
Re m o ve Re m o ve
c h a rg e c h a rg e
Dis c h a rg e P re s s u re , p s ig
Dis c h a rg e P re s s u re , p s ig

325 325

300 300

275 275

250 250

225 Ad d c h a rg e 225 Ad d c h a rg e

200 200

175 175

150 150

125 125
55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140
Liq u id Te m p e ra tu re Le a vin g OD Co il, °F Liq u id Te mp e ra tu re Le a vin g OD Co il, °F

Table 6. TTA superheat with matched TWE air handler

Cooling Superheat

Condenser Air Handler Circuit 1 Circuit 2

TTA090A TWE090A 12.8 —

TTA120A TWE120A 15.5 —

TTA180B TWE180B 18.4 18.4

TTA240B TWE240B 15.2 15.2

Notes:
1. An adjustable TXV is provided for each circuit in the TWE and TWA models. If the application causes the superheat to deviate from the values shown
above by more than 1 degree - after the system has achieved steady state - the TXV should be adjusted to provide the values shown as measured at
the compressor.
2. The values given above have been tested and are approved for the matched sets shown. If an alternate combination is used, an expansion device
should be used that provides 16-20°F degrees of superheat measured at the compressor.
3. Check and adjust superheat using this table, then compare with charging chart to determine if charge corrections are necessary.

26 SS-SVX12D-EN
Installation Checklist
Complete this checklist once the unit is installed to
verify that all recommended procedures have been
accomplished before starting the system. Do not
operate the system until all items covered by this
checklist are complete.
Inspect unit location for proper required service
clearances.
Inspect unit location for proper free air clearances.
Inspect unit location for secure, level mounting
position.
Refrigerant Piping
Properly sized/constructed liquid and suction lines
connected to stubs at both the indoor and outdoor
units?
Insulated the entire suction line?
SS-SVX12D-EN
Insulated portions of liquid line exposed to
extremes in temperature?
Performed initial leak test?
Evacuated each refrigerant circuit to 500 microns?
Charged each circuit with proper amount of R-22?
Electrical Wiring
Provided unit power wiring (with disconnect) to
proper terminals in the unit control section?
Installed system indoor thermostat?
Installed system low voltage interconnecting wiring
to proper terminals of outdoor unit, indoor unit and
system thermostat?
27
Pre-Start
Control Circuit Features
N o t e : Not all of these features may be required for your
unit, check electrical schematic.
Discharge Temperature Limit (DTL)
The control’s sensor is located on the discharge line.
This device will shut off the compressor and the
outdoor fan(s) if the discharge temperature exceeds the
DTL setting. Once the discharge temperature has
returned to normal, the compressor will cycle back on.
Low Outdoor Ambient Cooling
The Evaporator Defrost Control is standard equipment
on Air Handlers and will permit low ambient cooling
down to 50°F. For cooling operation down to 0°F, use an
Accessory Head Pressure Control on the outdoor unit.
Evaporator Defrost Control (EDC)
This control is located in the Air Handler. The control’s
sensing tube is embedded vertically in the evaporator
coil, near the center. This device will stop the
compressor if the indoor coil temperature drops below
its setting. The indoor air will still circulate across the
coil bringing the temperature of the coil back up to the
cut-in temperature of the evaporator defrost control.
Low Pressure Cut-Out (LPCO)
This control’s sensor is located in the suction (gas) line,
near the compressor. This control will stop the
compressor and the outdoor fans if suction pressure
28
drops below the Low Pressure Cut-Out setting. Once
the suction pressure has returned to normal, the
compressor and outdoor fans will cycle back on.
High Pressure Cut-Out (HPCO)
This control’s sensor is located in the discharge line.
This device will shut off the compressor and the
outdoor fan(s) if the discharge pressure exceeds the
High Pressure Cut-Out’s setting. Once the discharge
pressure has returned to normal, the compressor will
cycle back on.
WA R N I N G
Prevent Injury!
D u e t o a g e n c y s a f e t y r e q u i r e m e n t s , n o s ch r a d e r
c o r e i s t o b e i n s t a l l e d b e n e a t h t h e H P C O. R e m o v a l
o f t h e H P C O w i t h o u t e v a c u a t i n g t h e s y s t e m ch a r g e
could cause injury and release of refrigerant.
Internal Overload Protector (IOL)
This device is embedded in the compressor. It will shut
off the compressor if the discharge temperature of the
compressor exceeds its design trip temperature.
N o t e : The IOL will put the compressor back in
operation once the compressor motor heat has
dropped below the trip setting; however, a check
of the refrigerant and electrical systems should
be made to determine the cause and be
corrected.
SS-SVX12D-EN
Start-Up
Electromechanical Controls
The 24–volt, electromechanical controls feature a
control transformer and contactor pressure lugs for
power wiring. Once the unit is properly installed and
pre-start procedures are complete, start the unit by
turning the System Switch on the indoor thermostat to
either H E AT, C O O L or A U TO. The system should
operate normally.
N OT I C E
Equipment Damage!
Ensure the disconnect for the indoor air handler is
closed before operating the system. Operating the
o u t d o o r u n i t w i t h o u t t h e i n d o o r f a n e n e r g i ze d ca n
cause unit trip-out on high pressure control and/or
l i q u i d f l o o d b a ck t o t h e c o m p r e s s o r.
General
Operation of the system cooling (and optional heating)
cycles is controlled by the position of the system switch
on the room thermostat. Once the system switch is
placed in either the H E AT or C O O L position, unit
operation is automatic. The optional automatic
changeover thermostat, when in the A U TO position,
automatically changes to heat or cool with sufficient
room temperature change.
Evaporator Fan (Indoor Supply Air)
The evaporator fan is controlled by an O N / A U TO
switch on the room thermostat. With the switch
positioned at A U TO and the system operating in the
cooling mode, fan operation coincides with the cooling
run cycles. If the system is equipped with heat and is
operating in the heating mode while the fan switch is at
A U TO, fan operation coincides with the heating run
cycles. When the fan switch is positioned at O N , fan
operation is continuous.
Cooling Mode
With the disconnect switch in the O N position, current
is supplied to the compressor sump heater(s), phase
monitor and control transformer. The sump heater(s)
supplies heat to the compressor(s) during the “O ff”
cycle. The phase monitor looks at the incoming power
to verify that there is no reversed phase, no phase
imbalance, and no loss of phase. If the phase monitor
detects any of these three conditions, it will shut off
control voltage. The transformer steps down the line
voltage to 24V for the low voltage control circuit. When
the room thermostat system switch is positioned at
C O O L and the fan switch is at A U TO, the compressor
contactor energizes on a call for cooling. When the
contacts of the compressor contactor close, operation
of the compressor and condenser fan begins. The
SS-SVX12D-EN
evaporator fan contactor also energizes on a call for
cooling and initiates evaporator fan operation.
On units with dual circuits, the second stage of cooling
is initiated as a result of the 2-stage thermostat calling
for additional cooling.
ReliaTel Controls
The ReliaTel™ Control is a microelectronic control
feature, which provides operating functions that are
significantly different than conventional
Electromechanical units. The ReliaTel™ Refrigeration
Module (RTRM) uses Proportional/Integral control
algorithms to perform specific unit functions that
govern the unit operation in response to application
conditions.
The RTRM provides compressor anti-short cycle timing
functions through minimum “O ff” and “O n ” timing to
increase reliability, performance and to maximize unit
efficiency. Upon power initialization, the RTRM
performs self-diagnostic checks to ensure that all
internal controls are functioning. It checks the
configuration parameters against the components
connected to the system. The system LED located on
the RTRM module is turned “O n” within one second
after power-up if all internal operations are okay.
Once the unit is properly installed and pre-start
procedures are complete, start the unit by turning the
System Switch on the indoor thermostat to either
H E AT, C O O L or AU TO. The system should operate
normally.
N OT I C E
Equipment Damage!
Ensure the disconnect for the indoor air handler is
closed before operating the system. Operating the
outdoor unit without the indoor fan energized can
cause unit trip-out on high pressure control and/or
l i q u i d f l o o d b a ck t o t h e c o m p r e s s o r.
Control Cooling Mode
For Zone Sensor Control
When the system switch is set to the C O O L position
and the zone temperature rises above the cooling
setpoint, the RTRM energizes the compressor
contactor, provided the high and low pressure and the
discharge temperature limit controls are closed. When
the compressor contacts close, the compressor and the
outdoor fan motor start to maintain the zone
temperature to within ± 2°F of the sensor setpoint at
the sensed location. On units with dual circuits, the
second stage of cooling is initiated as a result of the
Proportional/Integral control algorithms calling for
additional cooling.
29
S t a rt - U p
For Thermostat Control
When the room thermostat system switch is positioned
at C O O L and the fan switch is at A U TO, the RTRM
energizes the compressor contactor, provided the high
and low pressure and the discharge temperature limit
controls are closed. When the contacts of the
compressor contactor close, operation of the
compressor and condenser fan begins. The evaporator
fan contactor also energizes on a call for cooling and
initiates evaporator fan operation. On units with dual
circuits, the second stage of cooling is initiated as a
result of the 2-stage thermostat calling for additional
cooling.
N o t e : Irregular unit operation may occur when the unit
is controlled with a triac-switching thermostat.
Please review the approved thermostat vendor
list for all recommended relay-switching
thermostats.
Control Evaporator Fan Operation
When the fan selection switch is set to the A U TO
position, the RTRM energizes the evaporator fan relay
coil approximately 1 second after energizing the
compressor contactor coil in the cooling mode. In the
heating mode, the RTRM energizes the evaporator fan
relay coil approximately 1 second before energizing the
electric heat contactors.
The RTRM de-energizes the evaporator fan relay coil
approximately 60 seconds on dual compressor units
and 80 seconds on single compressor units after the
30
cooling requirement has been satisfied to enhance unit
efficiency. When the heating cycle is terminated, the
evaporator fan relay coil is de-energized at the same
time as the heater contactors. When the fan selection
switch is set to the O N position, the RTRM keeps the
evaporator fan relay coil energized for continuous fan
motor operation.
Control Heating Operation
Electric heat is factory disabled on all split system units
with ReliaTel control (jumper placed between J2-1 and
J2-2 RTRM inputs). To configure the unit for electric
heat, cut or remove the jumper wire between J2-1 and
J2-2 on the RTRM. All split system units with ReliaTel
control are also configured from the factory for only 1-
stage of electric heat (jumper placed between J1-3 and
J1-6 RTRM inputs). To configure the unit for 2-stages of
electric heat, cut or remove the jumper placed between
J1-3 and J1-6 RTRM inputs.
When the system switch is set to the H E AT position
and heating is required, the RTRM energizes the Heat 1
relay coil on the RTRM. When the Heat 1 relay contacts
close, the first stage electric heat contactor is
energized. If the first stage of electric heat cannot
satisfy the heating requirement, the RTRM energizes
the Heat 2 relay coil on the RTRM. When the Heat 2
relay contacts close, the second stage electric heat
contactor is energized. The first and second stages of
heat are cycled “O n” and “O ff” as required to maintain
the zone.
SS-SVX12D-EN
Service Test Modes for ReliaTel™
™ Controls
Test Modes Step Test Mode
Upon power initialization, the RTRM performs self- This method initiates the different components of the
diagnostic checks to ensure that all internal controls are unit, one at a time, by temporarily shorting across the
functional. It also checks the configuration parameters two test terminals for 2 to 3 seconds.
against the components connected to the system. The For the initial start-up of the unit, this method allows
system LED located on the RTRM module is turned the technician to cycle a component “O n” and have up
“O n ” within one second of power-up if internal to one hour to complete the check. Service Test Mode
operation is okay. will be ignored if a short is present across Test 1 and
Use one of the following “ Te s t ” procedures to bypass Test 2 at start-up.
some time delays and to start the unit at the control
panel. Each step of unit operation can be activated Resistance Test Mode
individually by temporarily shorting across the “ Te s t ”
This method can be used for start-up when a decade
terminals for 2 to 3 seconds. The system LED located
box for variable resistance outputs is available. This
on the RTRM module will blink when the test mode has
method initiates the different components of the unit,
been initiated. The unit can be left in any “ Te s t ” step
one at a time, when a specific resistance value is placed
for up to one hour before it will automatically
across the two test terminals. The unit will remain in
terminate, or it can be terminated by opening the main
the specific test mode for approximately one hour even
power disconnect switch. Once the test mode has been
though the resistance is left on the test terminals.
terminated, the system LED will glow continuously and
the unit will revert to the “ S y s t e m ” control.
There are three methods in which the “ Se r v i c e Te s t ”
can be cycled at LTB-Test 1(T1) and LTB-Test 2 (T2).

Table 7. Service test guide for component operation

TEST STEP MODE FAN COMP 1 COMP 2 HEAT 1 HEAT 2 OHMS

1 Fan On Off Off Off Off 2.2K

2 Cool 1 On On(a) Off Off Off 4.7K

3(b) Cool 2 On On(a) On(a) Off Off 6.8K

4(b) Heat 1 On Off Off On Off 10K

5(b) Heat 2 On Off Off On On 15K

(a) The condenser fans will operate any time a compressor is ON.
(b) Steps for optional accessories and non-applicable modes in unit will be skipped.

Auto Test Mode The unit will start the first test step and change to the
next step every 30 seconds. At the end of the test
This method is not recommended for start-up due to
mode, control of the unit will automatically revert to the
the short timing between individual component steps.
applied “ Sy s t e m ” control method. For unit test steps,
This method initiates the different components of the
test modes, and step resistance values to cycle the
unit, one at a time, when a fixed jumper is installed
various components, refer to Table 7, p. 31.
across the test terminals.

SS-SVX12D-EN 31
Troubleshooting
Troubleshooting ReliaTel™
Controls
WA R N I N G
Li ve Electrical Components!
Fai l ure t o fol l ow al l e le c tr ic a l s af et y pr ec a uti on s
when exposed to li ve electrical components could
r e s u l t i n d e a t h o r s e r i o u s i n j u r y.
When it is necessary to work with li ve electrical
components, have a qualified licensed electrician
or other indi vidual who has been properly trained
in handling li ve electrical components perform
these tasks.
The RTRM has the ability to provide the service
personnel with some unit diagnostics and system
status information.
Before turning the main power disconnect switch “O ff,”
follow the steps below to check the ReliaTel™
Refrigeration Module (RTRM). All diagnostics & system
status information stored in the RTRM will be lost when
the main power is turned “O ff”.
To prevent injury or death from electrocution, it is the
responsibility of the technician to recognize this hazard
and use extreme care when performing service
procedures with the electrical power energized.
N o t e : The J6 & J7 screw terminals must be tightened
in order to accurately measure voltage in the
required steps.
1. Verify that the system LED on the RTRM is burning
continuously. If the LED is lit, go to Step 3.
2. If the LED is not lit, verify that 24 VAC is present
between J1-1 and J1-2. If 24 VAC is present,
proceed to Step 3. If 24 VAC is not present, check
the unit main power supply, check transformer
(TNS1). Proceed to Step 3 if necessary.
3. Utilizing “Method 1,” p. 32 or “Method 2,” p. 33 in
the System Status Checkout Procedure section,
check the following:
• System status
• Heating status
• Cooling status
N o t e : If a System failure is indicated, proceed to
Step 4. If no failures are indicated, proceed to
Step 5.
4. If a System failure is indicated, recheck Step 1 and
Step 2. If the LED is not lit in Step 1, and 24 VAC is
present in Step 2, then the RTRM has failed.
Replace the RTRM.
5. If no failures are indicated, use one of the TEST
mode procedures described in the “Service Test
Modes chapter,” p. 31 to start the unit. This
procedure will allow you to check all of the RTRM
32
outputs, and all of the external controls (relays,
contactors, etc.) that the RTRM outputs energize, for
each respective mode. Proceed to Step 6.
6. Step the system through all of the available modes,
and verify operation of all outputs, controls, and
modes. If a problem in operation is noted in any
mode, you may leave the system in that mode for
up to one hour while troubleshooting. Refer to the
sequence of operations for each mode, to assist in
verifying proper operation. Make the necessary
repairs and proceed to Step 7 and Step 8.
7. If no abnormal operating conditions appear in the
test mode, exit the test mode by turning the power
“O ff” at the main power disconnect switch.
8. Refer to the individual component test procedures if
other microelectronic components are suspect.
System Status Checkout
Procedure
“ Sy s t e m S t a t u s ” is checked by using one of the
following two methods:
Method 1
If the Zone Sensor Module (ZSM) is equipped with a
remote panel with LED status indication, you can check
the unit within the space. If the ZSM does not have
LED’s, use “Method 2,” p. 33. BAYSENS010B,
BAYSENS011B, BAYSENS119A, BAYSENS020A,
BAYSENS021A, BAYSENS023A, BAYSENS109 and
BAYSENS110 all have the remote panel indication
feature. The LED descriptions are listed below.
• L E D 1 ( Sy s t e m )
– “O n ” during normal operation.
– “O ff” if a system failure occurs or the LED fails.
– “ F l a s h i n g ” indicates test mode
• LED 2 (Heat)
– “O n ” when the heat cycle is operating.
– “O ff” when the heat cycle terminates or the LED
fails.
– “ F l a s h i n g ” indicates a heating failure.
• LED 3 (Cool)
– “O n ” when the cooling cycle is operating.
– “O ff” when the cooling cycle terminates or the
LED fails.
– “ F l a s h i n g ” indicates a cooling failure.
The following information describes the complete
listing of failure indication causes.
SS-SVX12D-EN
 Tr o u b l e s h o o t i n g

System Failure • H e a t O p e r a t i n g = approximately 32 VDC

Check the voltage between terminals 6 and 9 on J6, it • H e a t O ff = less than 1 VDC, approximately 0.75 VDC
should read approximately 32 VDC. If no voltage is • H e a t i n g F a i l u r e = voltage alternates between 32
present, a System failure has occurred. Refer to Step 4 VDC & 0.75 VDC
in the previous section for the recommended
troubleshooting procedure. Cool Failure
Cooling Failure Measure the voltage between terminals J6-8 & J6-6.
1. Cooling and heating set point (slide pot) on the • C o o l O p e r a t i n g = approximately 32 VDC
zone sensor has failed. Refer to the “Programmable • C o o l O ff = less than 1 VDC, approximately 0.75 VDC
& Digital Zone Sensor Test,” p. 34.
• C o o l i n g F a i l u r e = voltage alternates between 32
2. Zone temperature thermistor ZTEMP on ZTS failed. VDC & 0.75 VDC
Refer to the “Programmable & Digital Zone Sensor
To use LED’s for quick status information at the unit,
Test,” p. 34.
purchase a BAYSENS010B ZSM and connect wires with
3. CC1 or CC2 24 VAC control circuit has opened, alligator clamps to terminals 6 through 10. Connected
check CC1 & CC2 coils, and any of the controls each respective terminal wire (6 through 10) from the
below that apply to the unit (HPC1, HPC2, DTL1, Zone Sensor to the unit J6 terminals 6 through 10.
DTL2).
N o t e : If the system is equipped with a programmable
4. LPC1 has opened during the 3 minute minimum “on zone sensor, (BAYSENS119A, or BAYSENS023A),
time” during 4 consecutive compressor starts, the LED indicators will not function while the
check LPC1 or LPC2 by testing voltage between the BAYSENS010A is connected.
J1-8 & J3-2 terminals on the RTRM and ground. If
24 VAC is present, the LPCs have not tripped. If no
voltage is present, LPCs have tripped. Temperature Tests
N o t e : These procedures are not for programmable or
Simultaneous Heat and Cool Failure digital models and are conducted with the Zone
WA R N I N G Sensor Module electrically removed from the
system.
Li ve Electrical Components!
Fai l ure t o fol l ow al l e le c tr ic a l s af et y pr ec a uti on s Test 1 - Zone Temperature Thermistor
when exposed to li ve electrical components could (ZTEMP)
r e s u l t i n d e a t h o r s e r i o u s i n j u r y.
When it is necessary to work with li ve electrical This component can be tested by measuring the
components, have a qualified licensed electrician resistance between terminals 1 and 2 on the Zone
or other indi vidual who has been properly trained Temperature Sensor. See Table 8, p. 33 for typical
in handling li ve electrical components perform indoor temperatures, and corresponding resistive
these tasks. values.
Table 8. Typical indoor temperatures and values
• Emergency Stop is activated.
Zone Temperature Nominal Resistance
Method 2
50°F or 10.0°C 19.9 Kohms
The second method for determining system status is
55°F or 12.8°C 17.47 Kohms
done by checking voltage readings at the RTRM (J6).
The system indication descriptions and the 60°F or 15.6°C 15.3 Kohms
approximate voltages are listed below.
65°F or 18.3°C 13.49 Kohms
System Failure 70°F or 21.1°C 11.9 Kohms
Measure the voltage between terminals J6-9 & J6-6. 75°F or 23.9°C 10.50 Kohms
• N o r m a l O p e r a t i o n = approximately 32 VDC 80°F or 26.7°C 9.3 Kohms
• S y s t e m F a i l u r e = less than 1 VDC, approximately 85°F or 29.4°C 8.25 Kohms
0.75 VDC
90°F or 32.2°C 7.3 Kohms
• Te s t M o d e = voltage alternates between 32 VDC &
0.75 VDC
Test 2 - Cooling Set Point (CSP) and
Heat Failure
Heating Set Point (HSP)
Measure the voltage between terminals J6-7 & J6-6.
C o o l S P = Terminals 2 and 3

SS-SVX12D-EN 33
Tr o u b l e s h o o t i n g

Range = 100 to 900 Ohms approximate Test 3 - System Mode and Fan Selection
H e a t S P = Terminals 2 and 5 The combined resistance of the M O D E selection switch
Range = 100 to 900 Ohms approximate and the FA N selection switch can be measured
between terminals 2 and 4 on the Zone Sensor. The
possible switch combinations are listed in Table 9, p. 34
with their corresponding resistance values.

Table 9. Test 3 - system mode and fan selection

Zone Sensor Unit/Fan

Resistance Valves(Ohms) Mode Local Unit Mode Local Fan Mode

2.32K Off/Auto Off Auto

4.87K Cool/Auto Cool Auto

7.68K Auto/Auto Auto Auto

10.77K Off/On Off On

13.32K Cool/On Cool On

16.13K Auto/On Auto On

19.48K Heat/Auto Heat Auto

27.93K Heat/On Heat On

35.0K Emergency Heat/Auto Emergency Heat Auto

43.45K Emergency Heat/On Emergency Heat On

Out of Range (Short) INVALID/Short Invalid (CV), Auto (VAV) Invalid

Out of Range (Open) INVALID/Open Invalid (CV), Off (VAV) Invalid

Test 4 - LED Indicator Test (SYS ON, high resistance in both directions, LED is open. If low in
HEAT, & COOL) both directions, LED is shorted.

WA R N I N G Method 3
To test LED’s with ZSM connected to unit, test voltages
Li ve Electrical Components! at LED terminals on ZSM. A measurement of 32 VDC,
Fai l ure t o fol l ow al l e le c tr ic a l s af et y pr ec a uti on s across an unlit LED, means the LED has failed.
when exposed to li ve electrical components could
r e s u l t i n d e a t h o r s e r i o u s i n j u r y. I m p o rt a n t : Measurements should be made from LED
common (ZSM terminal 6 to respective LED
When it is necessary to work with li ve electrical
terminal).
components, have a qualified licensed electrician
or other indi vidual who has been properly trained
in handling li ve electrical components perform Programmable & Digital Zone
these tasks.
Sensor Test
Method 1 Testing Serial Communication Voltage
Testing the LED using a meter with diode test function.
1. Verify 24 VAC is present between terminals J6-14 &
Test both forward and reverse bias. Forward bias
J6-11.
should measure a voltage drop of 1.5 to 2.5 volts,
depending on your meter. Reverse bias will show an
Over Load, or open circuit indication if LED is
functional.

Method 2
Testing the LED with an analog Ohmmeter. Connect
Ohmmeter across LED in one direction, then reverse
the leads for the opposite direction. The LED should
have at least 100 times more resistance in reverse
direction, as compared with the forward direction. If

34 SS-SVX12D-EN

WA R N I N G
Li ve Electrical Components!
Fai l ure t o fol l ow al l e le c tr ic a l s af et y pr ec a uti on s
when exposed to li ve electrical components could
r e s u l t i n d e a t h o r s e r i o u s i n j u r y.
When it is necessary to work with li ve electrical
components, have a qualified licensed electrician
or other indi vidual who has been properly trained
in handling li ve electrical components perform
these tasks.
2. Disconnect wires from J6-11 and J6-12. Measure
the voltage between J6-11 and J6-12, should be
about 32 VDC.
3. Reconnect wires to terminals J6-11 and J6-12.
Measure voltage again between J6-11 and J6-12,
voltage should flash high and low every 0.5
seconds. The voltage on the low end will measure
about 19 VDC, while the voltage on the high end
will measure from approximately 24 to 38 VDC.
4. Verify all modes of operation, by running the unit
through all of the steps in “Service Test Modes for
ReliaTel Controls,” p. 31.
5. After verifying proper unit operation, exit the test
mode. Turn the fan on continuously at the ZSM, by
pressing the button with the fan symbol. If the fan
comes on and runs continuously, the ZSM is good.
If you are not able to turn the fan on, the ZSM is
defective.
RLCI Loss of Communications
If the RLCI loses input from the building management
system, the RTRM will control in the default mode after
approximately 15 minutes. If the RTRM loses the
Heating and Cooling setpoint input, the RTRM will
control in the default mode instantaneously. The
temperature sensing thermistor in the Zone Sensor
Module is the only component required for the
“ D e f a u l t M o d e” to operate.
SS-SVX12D-EN
Tr o u b l e s h o o t i n g
Resetting Cooling and Heating
Lockouts
Cooling Failures and Heating Lockouts are reset in an
identical manner.“Method 1,” p. 35 explains resetting
the system from the space; “Method 2,” p. 35 explains
resetting the system at the unit.
N o t e : Before resetting Cooling Failures and Heating
Lockouts check the Failure Status Diagnostics by
the methods previously explained. Diagnostics
will be lost when the power to the unit is
disconnected.
Method 1
To reset the system from the space, turn the M O D E
selection switch at the zone sensor to the O F F position.
After approximately 30 seconds, turn the M O D E
selection switch to the desired mode, i.e. H E AT, C O O L ,
or AU TO.
Method 2
To reset the system at the unit, cycle the unit power by
turning the disconnect switch O F F and then O N
Lockouts can be cleared through the building
management system. Refer to the building
management system instructions for more
information.
Zone Temperature Sensor (ZTS)
Service Indicator
The ZSM SERVICE LED is a generic indicator that will
signal the closing of a Normally Open switch at any
time, providing the Indoor Motor (IDM) is operating.
This indicator is usually used to indicate an airside fan
failure.
The RTRM will ignore the closing of this Normally
Open switch for 2 (±1) minutes. This helps prevent
nuisance SERVICE LED indications.
35
Maintenance
WA R N I N G
H a z a r d o u s Vo l t a g e w / C a p a c i t o r s !
F a i l u r e t o d i s c o n n e c t p o w e r a n d d i s ch a r g e
capacitor s before servicing could result in death or
s e r i o u s i n j u r y.
D i s c o n n e c t a l l e l e c t r i c p o w e r, i n c l u d i n g r e m o t e
d i s c o n n e c t s a n d d i s ch a r g e a l l m o t o r s t a rt / r u n
c a p a c i t o r s b e f o r e s e r v i c i n g . F o l l o w p r o p e r l o ck o u t /
tagout procedures to ensure the power cannot be
i n a d v e rt e n t l y e n e r g i z e d . F o r v a r i a b l e f r e q u e n c y
dri ves or other energy storing components
p r o v i d e d b y Tr a n e o r o t h e r s , r e f e r t o t h e
a p p r o p r i a t e m a n u f a c t u r e r ’s l i t e r a t u r e f o r
a l l o w a b l e w a i t i n g p e r i o d s f o r d i s ch a r g e o f
c a p a c i t o r s . Ve r i f y w i t h a n a p p r o p r i a t e v o l t m e t e r
t h a t a l l c a p a c i t o r s h a v e d i s ch a r g e d .
For ad di ti on al i n for m at io n rega rdi ng t he s a fe
d i s ch a r g e o f c a p a c i t o r s , s e e P R O D - S V B 0 6 A - E N .
N OT I C E
O p e r a t i n g U n d e r Va c u u m !
Fai l ure t o fol l ow t he se in st ruc t io ns w il l r es ul t i n
compressor failure.
Do not operate or apply power to the compressor
while under a vacuum.
Perform all of the indicated maintenance procedures at
the intervals scheduled. This will prolong the life of the
unit and reduce the possibility of costly equipment
failure.
Monthly
Conduct the following maintenance inspections once
per month.
Check unit wiring to ensure all connections are tight
and that the wiring insulation is intact.
Inspect the condenser coils for dirt and debris. If the
coils appear dirty, clean them.
With the unit operating in the cooling mode, check
the suction and discharge pressures and compare
them with Pressure Curve values in unit Service
Facts. Record these readings on the “Maintenance
Log,” p. 38.
Annually (Cooling Season)
The following maintenance procedures must be
performed at the beginning of each cooling season to
ensure efficient unit operation.
Perform all of the monthly maintenance
inspections.
With the unit operating, check unit superheat and
record the reading in the “Maintenance Log,” p. 38.
36
Remove any accumulation of dust and/or dirt from
the unit casing.
Remove corrosion from any surface and repaint.
Check the gasket around the control panel door to
ensure it fits correctly and is in good condition to
prevent water leakage.
Inspect the control panel wiring to ensure that all
connections are tight and that the insulation is
intact.
N o t e : Condenser fan motors are permanently
lubricated.
Check refrigerant piping and fittings for leaks
Inspect the condenser coils for dirt and debris. If the
coils appear dirty, clean them.
Coil Cleaning
Regular coil maintenance, including annual cleaning-
enhances the unit's operating efficiency by minimizing:
• compressor head pressure and amperage draw
• water carryover
• fan brake horsepower
• static pressure losses
At least once each year — or more often if the unit is
located in a “dirty” environment — clean the coil using
the instructions outlined below. Be sure to follow these
instructions as closely as possible to avoid damaging
the coils.
Tube and Fin
N o t e : To clean refrigerant coils, use a soft brush and a
sprayer. Contact your local Parts Center for
appropriate detergents.
1. Remove enough panels from the unit to gain safe
access to coil.
2. Straighten any bent coil fins with a fin comb.
3. Remove loose dirt and debris from both sides of the
coil with a soft brush.
4. Mix the detergent with water according to the
manufacturer's instructions. If desired, heat the
solution to 150° F maximum to improve its
cleansing capability.
5. Pour the cleaning solution into the sprayer.
6. Spray the leaving-airflow side of the coil first; then
spray the opposite side of the coil. Allow the
cleaning solution to stand on the coil for five
minutes.
7. Rinse both sides of the coil with cool, clean water.
8. Inspect both sides of the coil; if it still appears to be
dirty, repeat Step 7 and 8.
9. Reinstall all of the components and panels removed
SS-SVX12D-EN
 Maintenance

in Step 1; then restore power to the unit. inadvertently bent during the cleaning process.
10. Using a fin comb, straighten any coil fins that were

SS-SVX12D-EN 37
 38
Superheat (°F) Subcooling (°F)
Evaporator Entering Air Compressor (at compressor) (at service valve)

Ambient Suction Pressure Discharge Pressure

Temp. Dry Wet
Date (°F) Bulb Bulb (C1) (C2) (C1) (C2) Circuit #1 Circuit #2 Circuit #1 Circuit #2
Maintenance

Maintenance Log

Note: Perform each inspection once per month (during cooling season) while unit is operating

SS-SVX12D-EN
Wiring Diagram Matrix
Table 10. Wiring schematics R-22 cooling

R—22 Unit Power Diagram Connection Diagram

TTA090A300GA 231304550100 231304590100

TTA090A400GA 231304550100 231304590100

TTA120A300GA 231304560100 231304600100

TTA120A400GA 231304550100 231304590100

TTA180B300GA 231304040100 231304210100

TTA180B400GA 231304040100 231304210100

TTA240B300GA 231304080100 231304220100

TTA240B400GA 231304040100 231304210100

Note: Wiring diagrams are available through e-Library or by contacting your local sales office.

SS-SVX12D-EN 39
Notes

The manufacturer optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand,
the leader in creating and sustaining safe, comfortable and energy efficient environments, the manufacturer offers a
broad portfolio of advanced controls and HVAC systems, comprehensive building services, and parts. For more
information, visit www.IRCO.com.
The manufacturer has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice.
©2015 Trane All rights reserved
SS-SVX12D-EN 14 Aug 2015 We are committed to using environmentally
Supersedes SS-SVX12C-EN (January 2014) conscious print practices that reduce waste.