Professional Documents
Culture Documents
(iii) Equal and similar principal stresses, a 1 = a2, when points A, B and C
coincide and the circle is reduced to a point.
In such a system, all planes have the same direct stress which is unaccompanied
by shear stress.* Equal and similar principal stresses occur, for example, in thin
spherical shells under internal pressure and in shafts on which collars have been
shrunk.
When the principal planes are not known the constuction of the circle can
be carried out by the method of the following example.
(a) (b)
Fig. rg.8
Fig. 13.8 (a) shows the stresses acting on a small cube ABCD. The
given information means that planes x and y are separated by an angle of
goo and that
O'x =+so MNfm 2, Tx = -10 MN/m 2, O'y = +20 MNfm2
and Ty = +1o MN/m 2
Thus points Dx and Dy may be constructed and, since these must be
diametrally opposite, the diagram may be completed (Fig. 13.8 (b)).
* This does not mean that there is no shear stress in the material but only that there
is no shear stress on planes perpendicular to that of the stress system. In three-dimensional
systems, this is a case in which the third principal stress aa is zero and hence To (max) =
i(a1- aa) = ia1. Only a system with all three principal stresses equal and similar
would have no shear stress on any plane.
Stress and Strain-2
Angles DxCA and DxCB are 34° and 146° respectively and so the angles
made by the principal planes with plane x (i.e., that of the 50 MNfm2
stress) are I7° (measured anticlockwise) and 73° (measured clockwise).
The principal stresses, represented by OA and OB, are 53'0 MNfm2
and 17·0 MNfm2 respectively (both tensile). These are shown acting
on the cube of material PQRS in Fig. 13.8 (a).
In this example, positive shear stress has by convention been taken as
that which, acting alone, would tend to rotate an element clockwise,
and is represented by the upper half of the circle diagram.
Thin cylinders
Cylindrical shells are usually considered thin if their thickness is not more
than 1j2o their diameter, in which case (i) radial stresses may be neglected
and (ii) circumferential stresses may be considered uniform.
In the equilibrium of a longitudinal
section of a cylinder (Fig. 13.9 (a)), t
if the ends have no effect, the forces
acting are those due to the internal
pressure p and the circumferential
stress a c. Equating these for a section
of axial length l,
p dl = ac X 2lt (a) (b)
Fig. 13.9
:. ac = pdj2t (13.12)
In the equilibrium of that part of the cylinder on one side of a transverse
plane (Fig. 13·9 (b)), equating forces gives
p X t7Td 2 = O'L X 7T dt
:. Longitudinal stress O'L = pdj4t (13.13)
Since no shear stresses act on the planes of ac and O'L, it follows that they
are the principal stresses in the cylindrical wall. The Mohr circle may be
constructed (see Fig. 13.10). The points D 1 and D 2 represent planes of
maximum she"·'· stress, and the diagram shows that the maximum shear
stress is 15 MN/m 2 and that it is accompanied by a direct stress of 45
MNfm2 (tensile).
14---"ASMN/m~
t.
ISMN/m•
0>~-------b---+~~
8 C
~--~~~
A
3:>MN/ms ~
D,
w..--60MN/m..
Fig. 13.10
Thus the shear stresses in a shaft vary from zero at the centre to a maximum
at its surface. If there is also a longitudinal force on the shaft so that a
uniform direct stress is combined with the torsional stresses, the combina-
tions of stress will range from direct stress only at the centre to direct stress
plus maximum shear stress at the surface. It is usually necessary to find
maximum values of stress, so that only the stresses at the surface need
be considered.
Stress and Strain-2
Example. A ship's propeller shaft is 400 mm diameter and runs at 120 rev/min.
The power transmitted is 9 MW and the thrust of the screw is 850 kN. Find
the maximum compressive stress in the shaft.
__1_11_LOMN/m"
~6CJ6MN/m'
(a) (b)
Fig. 13.11
1
665
(b)
Fig. 13.12
From the Mohr stress circle (approximately to scale, Fig. 13.12 (a)),
the maximum tensile stress is 85·6 MNfm2 and the maximum shear stress
66·5 MNfm2. The angle DyCA is 74°, so that the principal plane having
tensile stress makes an angle of 37° with the plane on which the bending
stress acts (Fig. 13.12 (b)).
Stress and Strain-2
Example. A solid circular shaft is to transmit a torque of I ·6 kNm, and will
be subjected to a maximum bending moment of I kNm. Calculate the required
diameter (a) if the maximum tensile stress is not to exceed go MN/m 2, (b) if
the maximum shear stress is not to exceed 45 MNfm2.
From Eq. (I3.I4), T = Tr!J. But}= 1Td4 j32, and at the shaft surface,
r = dj2,
-r = I6Tf7Td3
= I6 X I·6 X 103j7Td3
= 8·I5 X 103fd3 Nfm2
From Eq. (IS.I),
a= Myfl
a = 32Mj7Td3
= 32 X 103f7Td3
= Io·I8 X 103fd3 Nfm2
d = o·osg8 m = sg·8 mm
Mechanical Technology
(a) (b)
Fig. 13.15
At the corner B (Fig. I 3· I 5 (b)), for most materials, the strains are
small so that B1F may be considered parallel to BD. (This analysis does
not apply to materials such as rubber.) Then,
BE = el X AB and EB1 = e2 X CB
FB1 = FG + GB1 = BH + GB1
= BE cos() + EB1 sin()
= e1 . AB cos () + e2 . CB sin ()
e8 = FB1/DB = e1 cos 2 () + s 2 sin2 ()
= !(el + e2) + t(e1- e2) cos 2fJ
BF = HG = HE - GE
= BE sin () - EB1 cos ()
= e1 . AB sin () - s 2 . CB cos ()
fJ = BF/DB = e1 cos() sin() - e2 sin() cos()
= i(e1- e2) sin 2()
Stress and Strain-2 275
Relationship between f3 and y. The shear strain in a material is usually
regarded (Fig. I3.I6 (a)) either as the ratio AA1/BA or the angle y.
If, however, it is stipulated that the principal planes (i.e. the diagonals
AC and DB) must not rotate, the situation is that shown in Fig. I3. I6 (b).
Both figures show the same deformation. The only difference is that
in (a), the line BC is fixed while in (b) the point C is fixed and the diagonals
do not rotate. The angle y is now seen as the sum of the two angles f3
which correspond to the rotations of the sides of the cube relative to the
principal planes. Hence in Eq. (I3.I9), the angle f3 represents half the
shear strain y 0 • Furthermore, the rotation of the sides BC and DA (on
--- ---t'I
-
D O,
f-Jo,
D A_,A,
I $,_ I A
v
I
I
1~/
I
I I
I I
I I I
c B
I
c
-- ---~-f B,
B
(a) (b)
Fig. I3.I6
or-------------~----~~~~ '
-~-,;
~--------- ~ --------~
Fig. 13.17
Fig. 13.17 shows the strain circle, approximately to scale. If the 30°
angle is measured anticlockwise from the direction of e1, the strains in the
required direction are
e8 = +4"5 X 10-4
Fig. I3.I8
negligible. Thus the gauge measures only the direct strain in the direction
of its length. Changes in resistance are measured using a form of
Wheatstone bridge circuit and the resistance of the "active" gauge
is usually compared with that of a "dummy" gauge-an identical but
unstrained gauge placed so that temperature variations will affect both
equally.
Strain gauges can be used to find the principal strains in cases of com-
plex stress. In two-dimensional systems, the magnitudes of the principal
strains and the positions of the principal planes will both be unknown,
but may be determined by measuring the direct strains in a number of
different directions. The smallest such number is three and a strain rosette
is an assembly of three strain gauges. Theoretically, measurements may
be taken in any three directions but those directions used in practice are
either the "45° strain rosette" (Fig. 13.18 (b)) or the "6o 0 strain rosette"
(Fig. 13.18 (c)). From the three strains measured by a rosette, the Mohr
strain circle may be constructed and, from the principal strains, the
principal stresses may be deduced.
Mechanical Technology
Example. A 45 °strain rosette gave the following results: Gauge A, 7 X I o-4
(extension); Gauge B, at 45° (anticlockwise) to A, 3 X 10-4 (extension);
Gauge C, at goo (anticlockwise) to A, 2 X 10-4 (extension). Find the principal
strains, the principal stresses and the positions of the principal planes relative to
the strain rosette. Assume that E = 200 GNfm 2 and v = o·3.
Since the strains are measured in directions separated by 45°, they will
be represented on the axis of Mohr's strain circle by the projections of
three points on the circle separated by go 0 • The construction of the circle
is as follows:
(i) The axis of the diagram is drawn and, to a suitable scale, 8A, 8B
and 8c are represented by OPa, OPb and OPe. Vertical lines are
drawn through Pa, Pb and P e·
(ii) The centre C of the circle is midway between points Pa and Pe.
(Since planes A and C are goo apart, DaDe will be a diameter of
the circle.)
(iii) The point Da is found by making PaDa equal to CPb-triangles
DbCPb and CDaPa are congruent.
The strain circle is now drawn (Fig. I3.Ig (a)), whence the principal
strains are 81 = +742 X 10-6 and 82 = +I 58 X 10-6. The principal
stresses may be found by substituting these values in Eqs. (I3.I5) and
(I 3· 1 6) as follows:
742 X 10-6 = (0'1 - o·3a2) j2oo X 10 9
is 15"5o·
The principal stresses will be in the directions of 81 and 82, so that the
principal planes make angles of74·5° (anticlockwise) and 15"5° (clockwise)
with the axis of strain gauge A. Fig. 13.1g (b) shows the relative positions
of the strain rosette and a block of material having faces parallel to the
principal planes.
84lvfll/m:z.
174MN/m:z.
(a) (b)
Fig. 13.19
Fig. rg.2o
strain q. Fig. 13.2 I shows that in a simple shear system, the angle between
the positive principal strain and the plane on which the stress is pure
shear (and, conventionally, positive) is 135°, so that
YI35° = -(sr- s2) sin 270°
.". TjG = c1 - c2
From Eq. (I3.15),
sr = [ar - v(a2 + a3)]jE
Here ar = T, <12 = -T and <13 = o
c1 = (T + VT)jE
= T(l + v)jE
Stress and Strain-2
Similarly, from Eq. (13.16),
e2 = (-T - YT)jE
= -T(I + v)jE
Hence TjG = T(l + v)jE- [ -T(I + v)jE]
= 2T(1 + v)jE
E = 2G(1 + v)
Fig. 13.21
Hydrostatic pressure brings about a stress system with all three principal
stresses equal and of the same sign, so that the principal strains will be
equal.
Let e = e1 = e2 = sa and consider an element of material consisting
of a cube of side l. Under pressure, each side will become l(1 + s),
where e is negative for a body under pressure. Then
bV = 3Bla
and bVfV = 38
-p
:. K = (bVjV) = Ej3(I - 2v)
or E = 3K(I- 2Y)
Derived relationships
Transposition ofEqs. (I 3.2 I) and (I 3.22) gives the following relationships:
Example. Typical values of the moduli of elasticity and rigidity for steel are
E = 200 GN/m 2 and G = 8o GN/m 2 • Calculate the values of the bulk
modulus and Poisson's ratio.
From Eq. (I3.26),
K = GEJ(gG- 3E)
= 200 X 8oj (9 X 8o - 3 X 200)
= I33'3 GNfm 2
From Eq. (I3.23),
v = (E - 2G){2G
= (200 - 2 x 8o){2 x 8o
= 0'25
Stress and Strain-2
PROBLEMS
For tutorials
1. For a two-dimensional stress system, the stresses and strains in a material may
be represented graphically by Mohr's stress circle and strain circle. The material
concerned usually obeys Hooke's law and the strains are small. Are these con-
ditions essential? State, giving reasons, whether each of the constructions would
be valid for (a) a material in which strains were not proportional to stresses,
(b) a material (such as rubber) in which the strains can exceed unity.
2. Materials of exceptional strength have been made by embedding "whiskers"
(that is, long thin crystals of sapphire and other materials) in a metal matrix.
A similar composite material is glass-fibre reinforced plastic, and in all such
materials it may be assumed that the fibres are strong in tension while the matrix
is strong in compression but weak in tension. A thin-walled tube is to be made of
such a material. Show by diagrams the directions in which you think the fibres
should be laid if the tube is to be subjected to (a) internal pressure, (b) torsion
in one direction only, (c) torsion in either direction.
3· You have been given the task of determining the constants E, G, v and K for
a new alloy. The only available specimen is a rod of circular section, 200 mm
long and 4 mm diameter, and this must be returned intact. (In other words,
you are not allowed to alter its shape or even to use an extensometer which indents
its surface.) The elastic limits in tension and in shear are known to be, approxi-
mately, goo MN/m2 and 150 MNfm2 respectively. Devise a procedure which will
enable the elastic constants to be determined with reasonable accuracy and
describe, in detail, the tests to be performed. Include the limits to be imposed so
that stresses are kept well within the elastic range. (Hint: One procedure makes
use ofEqs. (7.8), (x6.14), (13.23) and (xg.26).)
General
x. A small cube of material has no stress on two of its faces. On the remaining
four, there are complementary shear stresses of 20 MNfm2 and on the faces
with conventionally positive shear stress, there is also a tensile stress ofg6 MNfm2.
By consideration of the forces acting on a prism of material, find (a) the stresses
on a plane making an angle ofgo 0 (measured anticlockwise) from the plane of the
tensile stress; (b) the positions of the principal planes; (c) the principal stresses.
Ans. (a) 9·7 MNJm2 (tensile) and 2y6 MN/m 2 (shear); (b) principal planes
make angles of 24° (clockwise) and 66° (anticlockwise) with that of the tensile
stress; (c) 44·9 MNfm2 (tensile) and 8·g MNfm2 (compressive).
2. At a point in a material, the principal stresses are 130 MNfm2 (tensile)
and So MNfm2 (compressive). Construct the Mohr stress circle and find the
stresses on planes making (a) 20° and (b) 6o 0 with that of the tensile principal
stress. Find also (c) the maximum shear stress, and (d) the positions of the planes
on which the stress is pure shear.
Ans. (a) 105·4 MN/m 2 (tensile) and 67·5 MN/m2 (shear); (b) 27·5 MNfm2
(compressive) and go·g MNfm2 (shear); (c) 105 MNfm2; (d) planes making
angles of 52°, and 128° with that of the tensile principal stress.
Mechanical Technology
3· The cylindrical shell of a steam boiler is made from 15 mm thick steel plates.
Its diameter is 3m and the working pressure is 850 kN/m 2 (8·5 bar). Construct
a Mohr circle and find the maximum shear stress in the material (a) if its ends are
supported only by the cylindrical shell, (b) if in addition they are connected by
stays which exert a total inward force of 4 MN on each end.
Ans. (a) 21·25 MNJm2; (b) 35"4 MNfm2
4· During a test on a 45 mm twist drill, the following dynamometer readings
were recorded: thrust, 4 kN; torque, 6o Nm. Find (a) the maximum compressive
stress, and (b) the maximum shear stress in the plain cylindrical part of the drill.
Ans. (a) 4·84 MN/m 2; (b) 3·58 MN/m2
5· A 100 mm diameter shaft transmits 500 kW at 500 rev/min. Transverse
forces produce a maximum bending moment of 4 kNm. Find (a) the maximum
shear stress, and (b) the maximum tensile stress in the shaft. Also, (c) show by a
diagram the position of a plane on which maximum tensile stress acts.
Ans. (a) 52·g MNJm2; (b) 73·2 MNJm 2; (c) maximum tensile stress acts on
planes making 56! with the shaft axis.
0