APPENDIX B: DIAGNOSTIC CODES, 3000/4000 PRODUCT FAMILIES

C1312 Retarder Request Sensor Failed Low P0880 TCM Power Input Signal
C1313 Retarder Request Sensor Failed High P0881 TCM Power Input Signal Performance (Battery Voltage)
P0882 TCM Power Input Signal Low (Battery Voltage)
P0122 Pedal Position Sensor Low Voltage
P0883 TCM Power Input Signal High (Battery Voltage)
P0123 Pedal Position Sensor High Voltage
P088A Transmission Fluid Filter Deteriorated
P0218 Transmission Over-Temperature Condition P088B Transmission Fluid Filter Very Deteriorated
P0561 System Voltage Performance P0894 Transmission Component Slipping
P0562 System Voltage Low P0897 Transmission Fluid Deteriorated
P0563 System Voltage High
P0960 Main Pressure Modulation Solenoid Control Circuit Open
P0602 TCM Not Programmed P0961 Main Pressure Modulation Solenoid System Performance
P0610 TCM Vehicle Options Error P0962 Main Pressure Modulation Solenoid Control Circuit Low
P0613 TCM Processor P0963 Main Pressure Modulation Solenoid Control Circuit High
P0614 Torque Control Data Mismatch (ECM/TCM) P0964 Pressure Control (PC) Solenoid 2 Control Circuit Open
P0965 Pressure Control (PC) Solenoid 2 System Performance
P0634 TCM Internal Temperature Too High
P0966 Pressure Control (PC) Solenoid 2 Control Circuit Low
P063E Auto Configuration Throttle Input Not Present
P0967 Pressure Control (PC) Solenoid 2 Control Circuit High
P063F Auto Configuration Engine Coolant Temp Input Not Present
P0968 Pressure Control (PC) Solenoid 3 Control Circuit Open
P0657 Actuator Supply Voltage 1 Open (HSD 1 open) P0969 Pressure Control (PC) Solenoid 3 System Performance
P0658 Actuator Supply Voltage 1 Low (HSD 1 gnd)
P0970 Pressure Control (PC) Solenoid 3 Control Circuit Low
P0659 Actuator Supply Voltage 1 High (HSD 1 batt)
P0971 Pressure Control (PC) Solenoid 3 Control Circuit High
P0667 TCM Internal Temperature Sensor Circuit Range/Performance P0973 Shift Solenoid 1 Control Circuit Low
P0668 TCM Internal Temperature Sensor Circuit Low. P0974 Shift Solenoid 1 Control Circuit High
P0669 TCM Internal Temperature Sensor Circuit High P0975 Shift Solenoid 2 Control Circuit Open
P0976 Shift Solenoid 2 Control Circuit Low
P0701 Transmission Control System Performance
P0977 Shift Solenoid 2 Control Circuit High
P0702 Transmission Control System Electrical
P0703 Brake Switch Circuit P0989 Retarder Pressure Sensor Failed Low
P0708 Transmission Range Sensor Circuit High Input P0990 Retarder Pressure Sensor Failed High
P070C Transmission Fluid Level Sensor Circuit - Low Input P1739 Incorrect Low Gear Ratio
P070D Transmission Fluid Level Sensor Circuit - High Input
P1891 Throttle Position Sensor PWM Signal Low Input
P0712 Transmission Fluid Temperature Sensor Circuit Low Input P1892 Throttle Position Sensor PWM Signal High Input
P0713 Transmission Fluid Temperature Sensor Circuit High Input
P2184 Engine Coolant Temperature Sensor Circuit Low
P0716 Turbine Speed Sensor Circuit Performance
P2185 Engine Coolant Temperature Sensor Circuit High
P0717 Turbine Speed Sensor Circuit No Signal
P071A RELS Input Failed On P2637 Torque Management Feedback Signal (SEM)
P071D General Purpose Input Fault P2641 Torque Management Feedback Signal (LRTP)
P0721 Output Speed Sensor Circuit Performance P2669 Actuator Supply Voltage 2 Open (HSD 2 open)
P0722 Output Speed Sensor Circuit No Signal P2670 Actuator Supply Voltage 2 Low (HSD 2 gnd)
P0726 Engine Speed Input Circuit Performance P2671 Actuator Supply Voltage 2 High (HSD 2 batt)
P0727 Engine Speed Input Circuit No Signal P2684 Actuator Supply Voltage 3 Open (HSD 3 open)
P0729 Incorrect 6th Gear Ratio P2685 Actuator Supply Voltage 3 Low (HSD 3 gnd)
P2686 Actuator Supply Voltage 3 High (HSD 3 batt)
P0730 Incorrect Gear Ratio
P0731 Incorrect 1st Gear Ratio P2714 Pressure Control Solenoid 4 Controlled Clutch Stuck Off
P0732 Incorrect 2nd Gear Ratio P2715 Pressure Control Solenoid 4 Controlled Clutch Stuck On
P0733 Incorrect 3rd Gear Ratio P2718 Pressure Control (PC) Solenoid 4 System Open
P0734 Incorrect 4th Gear Ratio P2719 Pressure Control (PC) Solenoid 4 System Performance
P0735 Incorrect 5th Gear Ratio
P2720 Pressure Control (PC) Solenoid 4 Control Circuit Low
P0736 Incorrect Reverse Ratio
P2721 Pressure Control (PC) Solenoid 4 Control Circuit High
P0741 Torque Converter Clutch System Stuck Off P2723 Pressure Control Solenoid 1 Controlled Clutch Stuck Off
P0752 Shift Solenoid 1 Valve Performance – Stuck On P2724 Pressure Control Solenoid 1 Controlled Clutch Stuck On
P2727 Pressure Control (PC) Solenoid 1 System Open
P0776 Pressure Control Solenoid 2 Controlled Clutch Stuck Off
P2728 Pressure Control (PC) Solenoid 1 System Performance
P0777 Pressure Control Solenoid 2 Controlled Clutch Stuck On
P2729 Pressure Control (PC) Solenoid 1 Control Circuit Low
P0796 Pressure Control Solenoid 3 Controlled Clutch Stuck Off
P2730 Pressure Control (PC) Solenoid 1 Control Circuit High
P0797 Pressure Control Solenoid 3 Controlled Clutch Stuck On
P2736 Pressure Control (PC) Solenoid 5 System Open
P0842 Transmission Pressure Switch Solenoid 1 Circuit Low P2737 Pressure Control (PC) Solenoid 5 System Performance
P0843 Transmission Pressure Switch Solenoid 1 Circuit High P2738 Pressure Control (PC) Solenoid 5 Control Circuit Low
P0847 Transmission Pressure Switch 2 Circuit Low P2739 Pressure Control (PC) Solenoid 5 Control Circuit High
P0848 Transmission Pressure Switch 2 Circuit Hi

— continued on following page —

Allison 4th Generation Controls: 3000 & 4000 Product Families Page B-24
September 30, 2009
 APPENDIX B: DIAGNOSTIC CODES, 3000/4000 PRODUCT FAMILIES
(CONTINUED)

— continued from previous page —

P2740 Retarder Oil Temperature Hot

P2742 Retarder Oil Temperature Sensor Circuit - Low Input
P2743 Retarder Oil Temperature Sensor Circuit - High Input
P2761 TCC PCS Control Circuit Open
P2762 TCC PCS Control Circuit Range/Performance
P2763 TCC PCS Control Circuit High
P2764 TCC PCS Control Circuit Low
P2772 Four Wheel Drive Low Switch Circuit Performance
P2789 Clutch Adaptive Learning at Limit
P278A Kickdown Switch Circuit
P2793 Gear Shift Direction Circuit
P2808 Pressure Control Solenoid 6 Controlled Clutch Stuck Off
P2809 Pressure Control Solenoid 6 Controlled Clutch Stuck On

P2812 Pressure Control (PC) Solenoid 6 System Open

P2813 Pressure Control (PC) Solenoid 6 System Performance
P2814 Pressure Control (PC) Solenoid 6 Control Circuit Low
P2815 Pressure Control (PC) Solenoid 6 Control Circuit High
U0001 High Speed CAN Bus Reset Counter Overrun (CAN2/IES CAN)
U0010 CAN Bus Reset Counter Overrun (CAN1/J1939)
U0100 Lost Communication with ECM/PCM A (CAN2/J1587)
U0103 Lost Communication with Shift Module 1
U0115 Lost Communication with ECM/PCM B (CAN1/J1939)
U0291 Lost Communication with Shift Module 2
U0304 Incompatable Gear Shift Module 1 (Shift Selector) ID
U0333 Incompatable Gear Shift Module 2 (Shift Selector) ID
U0400 Invalid Communication Link Data Received
U0401 Invalid Data Received from ECM/PCM A (CAN2/J1587)
U0404 Invalid Data Received from Gear Shift Control Module 1
U0442 Invalid Data Received from ECM/PCM B (CAN1/J1939)
U0592 Invalid Data Received from Gear Shift Control Module 2

Allison 4th Generation Controls: 3000 & 4000 Product Families Page B-25
September 30, 2009
APPENDIX C: TROUBLESHOOTING DATA, 3000/4000 PRODUCT FAMILIES

— Cross-Reference of Wire Number and Control Function —

WIRE WIRE
NO. FUNCTION NO. FUNCTION
101 Input Function 6 (–) 141 Neutral Start (+)
102 Input Function 2 (+) 142 Input Function 5 (–)
103 Digital Signal Return 143 Input Function 3 (+)
104 Output Function 2 (–) 144 PWM Throttle
105 Output Function 4 (–) 145 Output Function 3 (–)
106 CAN2 (+) 146 ISO 9141
107 CAN1 Terminal 147 CAN2 (–)
108 CAN1 (–) 148 CAN1 (+)
109 Battery Ground 149 CAN1 Shield
110 Battery Power 150 Output Function 7 (–) or:
111# PCS* 4, Modulated Main, and PCS* 6 Solenoids (+) (for Allison Strip Shift Selector: Lamp Ground)
112 Reference Voltage (+5 v) 151 Shift Solenoid 1 (–)
113 Output Function 8 (–) 152 Pressure Control Solenoid 2 (–)
114 Secondary Selector (SS-4) 153 Secondary Selector (SS-2)
115 Differential Lock (–) or Retarder Solenoid (–) 154 Sump Temperature
116 Oil Level 155 Pressure Control Solenoid 4 (–)
117 Input Function 10 (–) 156 Retarder Modulation Request
118# Filter Delta P; not used 157 Input Function 12 (–)
119# not used; Shift Solenoid 2 (–) 158 Analog Return
120 Turbine Speed (–) 159 Engine Speed (+)
121 ABS (–) 160 Output Speed (+)
122 Input Function 4 (–) 161 Input Function 7 (–)
123 Input Function 1 (+) 162 Input Function 9 (–)
124 Output Function 5 (–) 163 Ignition Power
125 Speedometer (non zero crossing) 164 Output Function 6 (–)
126 CAN2 Terminal 165 Reverse Warning (–)
127 CAN2 (–) 166 CAN2 (+)
128 CAN1 (+) 167 CAN2 Shield
129 Check Trans (–) 168 CAN1 (–)
130 Output Function 1 (+) 169 Battery Ground
131 Differential Lock (+) or Retarder Solenoid (+) 170 Battery Power
132 SAE J1708 (+) 171# PCS* 1, PCS* 2, PCS* 3, and Shift Solenoid 2 (+)
133 Pressure Control Solenoid 3 (–) 172 SAE J1708 (–)
134 Direction Signal (Allison J1939 Shift Selectors Only) 173 Secondary Selector (SS-1)
135 Engine WaterTemperature 174 Modulated Main Solenoid (–)
136 Pressure Control Solenoid 1 (–) 175 Retarder Temperature
137 TCC Solenoid (–) 176 Trans ID
138 Secondary Selector (SS-P) 177 Pressure Switch 1
139 Engine Speed (–) 178# not used; Pressure Control Solenoid 6 (–)
140 Output Speed (–) 179 Input Function 11 (–)
180 Turbine Speed (+)

* PCS = Pressure Control Solenoid

# Legend: six-speed transmission function; seven-speed transmission function

Allison 4th Generation Controls: 3000 & 4000 Product Families Page B-26
September 30, 2009