NAME

624K/644K ELECTRICAL
SYSTEM SCHEMATIC
K-SERIES 4WD LOADER
(1BZ624K_ _C000001— ) (1BZ644K_ _C000001— )
(1BZ624K_ _DXXXXXX— ) (1BZ644K_ _DXXXXXX— )

COPYRIGHT © 2016
DEERE & COMPANY
MOLINE, ILLINOIS 61265
ART NUMBER

EFFECTIVE DATE
TX1209318 VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER
21JAN2016 V7
REVERSE VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER
POLARITY X10 X18
A6000 F29 X2 S10 B28 B29 B30 B31
SCHEMATIC DRAWING EXISTS PROTECTION F
B040 RED B040 RED B040 RED
F13
P083 RED P083 RED
C W24
OPTION
X67 F31 POSITION 1 2 3
X27 TERMINALS
4 5 6 7 8 9 10 11 12 JOYSTICK
A4 F18 F23
TCU DIAGNOSTIC
F28 STEERING TORQUE TORQUE INTERNAL TRANSMISSION F40 IF EQUIPPED X93
3A DIODE F33 W38 MODULAR TELEMATICS PILOT CONTROLLER TCU DIFF LOCK, TCU F20 F21 F15
F53 F2 F49 F11 COLUMN CONVERTER CONVERTER CLUTCH OUTPUT SHAFT HYDRAULIC
THIS DRAWING IS A PLACE HOLDER TO REPRESENT THE X14 TO A6 ADU, ADU
RADIO
SATELLITE
JDLINK GATEWAY (MTG) F3 F17 F19 F34 F37 F59
FORWARD (F) STEERING (MULTI-LEVER BOOM BATTERY PARK BRAKE,
AND PROGRAMMING
IGNITION
TRANSMISSION F16 VCU VCU VCU
ALTERNATOR SSM RADAR OBJECT F32 F4 F9 ANTENNA F1 30 R085 BLK 10 SERVICE ADVISOR, S9 NEUTRAL (N) RTD AND FNR/GEAR INPUT OUTPUT SPEED A B C SPEED SENSOR Y38 Y37 Y39 SYSTEM
FUNCTIONAL SCHEMATIC LOCATED BACK OF MANUAL SE37 A1 SEALED SWITCH MONITOR BATTERY F51 X136 F41 F56 IGNITION CONTROL UNIT AND LOADER AND BUCKET CONNECTOR OUTPUT SPEED SPARE 1 B B C B A
C EXCITATION BATTERY A5 ANTENNA SPARE SPARE SPARE SPARE SPARE SPARE QUICK POWER RIDE CONTROL POWER BATTERY BATTERY IGNITION REVERSING PROPORTIONAL HPM

G002 BLK
VOLTAGE REVERSE (R)

R035 BLK
(X72, PIN F1) ALARM, DETECTION OPTION ROD AND VOLTAGE VOLTAGE X137 POWER X105 ENGINE COMPARTMENT JOYSTICK SELECT SPEED SPEED SENSOR SENSOR IGNITION PRESSURE

P083 RED
FROM E002 WHT MODULE (SSM) POWER 12-VOLT RDR AND 3 P085 RED 9 TPMS 15A FUSE 15A FUSE 15A FUSE 5A FUSE 15A FUSE 5A FUSE OFF (0) CONTROL - 5A FUSE IGNITION POWER 5A FUSE IGNITION POWER POWER POWER
X18 X15 A C IGNITION POWER POWER BACKUP CONVERTER CONVERTER RADIO CONVERTER LIGHT, AND DOME LIGHT S7 SHIFT E D C B A
X50 PIN X51 PIN SWITCH SENSOR SENSOR FAN FAN SOLENOID SENSOR (B8)
SE37 A1 TURN SIGNAL, ANT 5A FUSE FNR SWITCH POWER 5A FUSE

ANT
G 5A FUSE OUTLET COAXIAL CABLE APS IGNITION X6014 ON (1) IF EQUIPPED) POWER 25A FUSE 15A FUSE 15A FUSE
5A FUSE 5A FUSE 13 A034 GRY 9 BATTERY 29 H085 GRN 8 R033 BLK 12 R033 BLK 7.5A FUSE 5A FUSE A B A B A B SOLENOID SOLENOID (644K ONLY)
UN SCHÉMA EXISTE (X72, PIN K4) H2 ALARM BATTERY IGNITION BATTERY POWER 5A FUSE S10 OUTPUTS OUTPUTS (ENGINE 2 A A CONNECTOR

P150 RED

P150 RED
B004 RED COUNTER POWER GROUND STRAP ANT POWER 5A FUSE
14 3 10A FUSE OFF (0) 15A FUSE

WHT
X13

GRY

BRN
A035 GRY

RED

PNK

PUR

BLK
5A FUSE POWER POWER POWER (NOT USED)

YEL
ADVANCED DISPLAY S11 X13 POSITION SPEED)
SWITCH 7.5A FUSE 13 N076 YEL 6 5A FUSE CAN 3 CAN 3 Z033 GRN 11 Z033 GRN J2 ON (1) A B C D A B C D X61 X31

M007 PUR

M008 PUR

M009 PUR

M010 PUR
S7 X99

R009 BLK

R009 BLK

R009 BLK

R040 BLK

P040 RED
CE SCHÉMA REPRÉSENTE UN ESPACE RÉSERVÉ POUR LE V5 X16 X13 IGNITION
X10 UNIT (ADU) D 15A FUSE 10A FUSE W43
15 A036 GRY 7 25A FUSE OFF (0) H X11 A
F P077 RED
X17 X65 QUICK

B004 RED

H022 GRN
F B34

R022 BLK

P069 RED

R069 BLK
S12 C

N005 YEL
R5 16 8 14 N077 YEL 7 C 5 3 2 6 4 1 1 2 4 3 D C A B J H P N O K L M G E F
SCHÉMA DE CIRCUIT ÉLECTRIQUE SITUÉ À LA FIN DE CE LIVRET A F G A037 GRY Z032 YEL 10 Z032 YEL J1 ON (1) C D X17 X16 FNR N B33 X18 X10 X12 D J L K X39

P029 RED
ALTERNATOR

E002 WHT
E POWER X18 E H B

P150 RED
X18

E001 BLK
X54 X16 X17 ADVANCED X11 SHIFT

G001 BLK
TO PARK X51

P028 RED

P028 RED
STOP
CAN 2 17 A038 GRY 1 C R X50 A B C D A B C D
EXCITATION SE23 S18 5A FUSE A12 X13 X16 X17 A43 ORG 31 5 E X13 P023 RED X11 CLUTCH B H F
W39 P086 RED

A
B A PAYLOAD R023 BLK 9 R023 BLK SWITCH BRAKE 1 A
P150 RED
3A DIODE REAR TERMINATION 3 2 1 18 A039 GRY 11 C LOADER JOYSTICK WITH FNR - IF EQUIPPED X27 H CUT-OFF
SCHALTPLAN VORHANDEN V3 TO TO RESISTOR
B42 SATELLITE SCALE (APS) X18 A H D E X10 X12 A X16 G D E X10 A B C X10 X11 A F X16 PRESSURE 2 N G O H P J A Q U X22 P B C X12
19 4 11 X26 SENSOR

P051 RED
CAMERA A040 GRY R023 BLK 11 CAN 2 CAN 2 CAN 2 Z023 GRN 8 Z023 GRN G2 GEAR 7 4 5 6 3 2 1
SE42 F65 P A F52 LEFT RADIO CONNECTOR SWITCH 3 X4 X4 X4

P011 RED

P011 RED
TO

P033 RED
K4 SE37 A1 X55 12 12 22 30 14 15 79 24 23

P023 RED
P029 RED P029 RED B

B010 RED

P150 RED
DIESER PLAN IST EIN PLATZHALTER FÜR DEN SCHALTPLAN DER IGNITION 1 2 3 1 2 4 3
REAR SPEAKER 20 A041 GRY 10 4
FROM
RECEIVER CAN 2 CAN 2 Z023 GRN 4 SE25 S13

A032 ORG
IGNITION 120 12V

P083 RED

G006 BLK

P001 RED
P004 RED

P009 RED

P084 RED
RELAY X17 Z022 YEL 7 Z022 YEL G1 9 P029 RED 1 0 SE3 A6

P023 RED
ELEKTRISCHEN ANLAGE, DER SICH IM HINTEREN TEIL DIESES HANDBUCHS BEFINDET. X11 CAMERA

B
P

G002 BLK
RELAY POWER A42 ORG P028 RED P040 RED
3A DIODE

M028 PUR

H008 GRN
3 1

G004 BLK

G008 BLK
Z022 YEL

P016 RED

P016 RED

P030 RED
E002 WHT X138 R013 BLK 6 R013 BLK P029 RED TO FROM
G 12V POWER G008 BLK

A034 ORG

A033 ORG
V4 OUTLET A41 ORG TO P069 RED

G021 BLK
B040 RED

R034 BLK
P002 RED
H A R10 R11 R12 SE18 X31 5 4 X4

A
4 5 6 A B C B9 SE1 K4
X29

P032 RED

P032 RED
S7

CAN 1
5A FUSE SE16 X95

P018 RED
START P041 RED 2

P013 RED

P013 RED
B010 RED X4 X134 5 H2 0 (PIN N) R069 BLK

M010 PUR
B01 RED
CAN 1 CAN 1 Z013 GRN Z013 GRN

M007 PUR

M008 PUR

M009 PUR
SCHEMA PRESENTE B43 14 CAN 3 CAN 3 CAN 2

R040 BLK

P077 RED

R077 BLK
R009 BLK

R009 BLK

R009 BLK
MICROPHONE

Z112 GRY
Z113 GRY
Z114 GRY

T020 BLU
P028 RED

T013 BLU

T014 BLU

T015 BLU

T012 BLU

T011 BLU

T010 BLU
K3 QUICK SHIFT AND G001 BLK G001 BLK

H012 GRN
H010 GRN
H011 GRN
A001 ORG
B010 RED

G001 BLK

Z013 GRN
R013 BLK
X17 43

T026 BLU

T025 BLU
T023 BLU

T024 BLU

T016 BLU

T022 BLU

Z012 YEL
RELAY RIGHT 13 G021 BLK 1 TERMINATION TERMINATION TERMINATION 1
SE24 S17 X4 28 80 60
START

J008 TAN
F E
-
Z012 YEL 4 Z012 YEL H1 SWITCH
QUESTO DISEGNO È UN SEGNAPOSTO PER LO SCHEMA 3A DIODE 7 8 9 10 A044 GRY W26

P049 RED
F H J B C G D X48 SPEAKER 11 RESISTOR RESISTOR RESISTOR W27 FROM

B010 RED

H026 GRN

H035 GRN

H022 GRN
P020 RED

P021 RED

P015 RED

L020 BRN
RELAY

Z023 GRN

R023 BLK

R035 BLK

R022 BLK

N005 YEL
X18 W27

Z022 YEL

Z013 GRN

G001 BLK
R013 BLK

P066 RED
G006 BLK 8

Z012 YEL
G004 BLK X514 P011 RED P011 RED TO CAB AND

N004 YEL
X101 B SE8 F30
ELETTRICO SITUATO SUL RETRO DEL PRESENTE MANUALE. R2 4 5 3 1 R1 X1 ENGINE FRAME

B
A40 ORG 12 9 A045 GRY + G021 BLK G021 BLK G021 BLK G021 BLK 3 G021 BLK G021 BLK F3 SE26 B41 ENGINE FRAME
P033 RED TO 120 120 120 7 T017 BLU LOAD CENTER
CAN 1 X13 G16 BLK 8 CAN 1 SERVICE ADVISOR GROUND GROUND

G004 BLK
X17 0 SE16 H3 X133 F GROUND

G021 BLK
Z023 GRN
R023 BLK

P041 RED
TERMINATION TERMINATION (NEAR STARTER)

G006 BLK
2

Z022 YEL
G021 BLK G021 BLK P031 RED P031 RED L1 DIAGNOSTIC CONNECTOR

R093 BLK
X4 P013 RED F46 P61 RED 4 S9 (NEAR STARTER)
DESENHOS ESQUEMÁTICOS EXISTEM

A034 ORG

A033 ORG

A033 ORG
F

G021 BLK
R034 BLK
A034 ORG

G006 BLK
G001 BLK
Z023 GRN
X3

R023 BLK

R034 BLK
N

Z022 YEL
RESISTOR RESISTOR

P016 RED
55 4 3
TO R4 12-VOLT 6 A035 GRY A B C A B C A B C

G001 BLK
G004 BLK 22 P61 RED P030 RED 1 P030 RED B A C D H J F G JOYSTICK
SE19 A2
S2 6 5 4 3 2 1 X53 FROM R
ESTE DESENHO É UM ESPAÇO RESERVADO PARA O DIAGRAMA DE AUXILIARY 44 23 68 30 18 14 2 45 43 64 67 20 65 63 19 3 41 42 4 37 38 24 A2

E001 WHT
CAN 2 P62 RED 7 3 A037 GRY 2 FNR SWITCH A3 1 2 L1 M1 40 30 K3 J1 A2 D3 43 34 A2

Z013 GRN

R013 BLK
BATTERY

Z012 YEL
W26 (X43, PIN 1) SE5 A11 A3 A3 A3 FROM = X40 = X42
OFF TERMINATION POWER 2 A035 GRY F TRANSMISSION VEHICLE CONTROL VEHICLE CONTROL VEHICLE CONTROL
SISTEMA ELÉTRICO LOCALIZADO NA PARTE DE TRÁS DESTE MANUAL W26 (X101, PIN 3) 15 1 62

P049 RED
P030 RED

G021 BLK

Z023 GRN
DISCONNECT

P056 RED

R023 BLK
SE13 F11

Z022 YEL
CAB AND = X23 TRANSMISSION TRANSMISSION TRANSMISSION

Z033 GRN

Z033 GRN

Z023 GRN
R033 BLK

R033 BLK

R023 BLK
NF = X23 = X23

Z032 YEL

Z032 YEL

Z022 YEL
ON RESISTOR 20A FUSE W26 1 A036 GRY 1 CONTROL UNIT (TCU) = X23 UNIT (VCU) UNIT (VCU) UNIT (VCU)

B01 RED
SWITCH CAB AND X12 FROM CONTROL UNIT (TCU) CONTROL UNIT (TCU) CONTROL UNIT (TCU)
LOAD CENTER C2 C1

P009 RED
CAB AND X4 32 19 20 102 8 60

P013 RED

P013 RED
= X41 = X43

Z013 GRN

B040 RED

G001 BLK
R013 BLK

L020 BRN

P002 RED
LOAD CENTER

Z012 YEL
SE18 X31 28 45 2 35 27

60

60

60

60
GROUND X101 G TO 29 35 59 66 21 22 25 26 33 8 53 50 57 17 46 39 13 12 56 10 32 55 9 51 7 27 16 23 A3 B3 A2 B2 A1 B1 F3 L2 M2 F1 E1 48 46 47
120 LOAD CENTER 1 G001 BLK
GROUND X3 X125 X514 D 4 5

G001 BLK

Z013 GRN

Z023 GRN

Z033 GRN
A038 GRY

R013 BLK

R023 BLK

R033 BLK
Z012 YEL

Z022 YEL

Z032 YEL
X34

J008 TAN
1 2 6 4 5 SE16 X99 X95

B01 RED

CAN 3

CAN 2

CAN 1
RED CABLE B20 RED 9 1 16 17 15 X3 3 P032 RED 2 X13 GROUND B86
X100 (PIN 1) P079 RED SOL FORWARD REV N
B E F A 4 3 X135 5 4 3 1 2 1 2 3 4 5 X104 AMBIENT F30 A F E B 20 19 32 TRANSMISSION FROM X20 P011 RED 1 R068 BLK R068 BLK R068 BLK
G021 BLK X131 X4 NR

G001 BLK
A B C

M028 PUR
RED CABLE RED CABLE 1 2 3 4 1 2 3 N

R006 BLK
T027 BLU

T028 BLU

N003 YEL

T003 BLU

T004 BLU

T005 BLU

T006 BLU

T007 BLU

T008 BLU
T009 BLU

X006 YEL
P049 RED

P049 RED
JDLINK BATTERY X109 CONTROL VALVE SE5 F32 T023 BLU

G001 BLK
AIR

G001 BLK

P078 RED
P079 RED
B82 B85

A001 ORG
H011 GRN

H010 GRN

H012 GRN

P066 RED
R K4 Y1

T023 BLU

T024 BLU

T016 BLU

T022 BLU

T025 BLU

T026 BLU

Z013 GRN
P084 RED

R013 BLK
Z012 YEL

Z033 GRN

Z023 GRN

Z013 GRN
POWER 7.5A FUSE

R033 BLK

R023 BLK

R013 BLK

Z006 GRY
T024 BLU

Z032 YEL

Z022 YEL

Z012 YEL
E001 WHT 1 Z022 YEL USB USB CABLE USB PRESSURE WITHOUT 2

G015 BLK

Z013 GRN

Z013 GRN

Z013 GRN

G015 BLK
R013 BLK

R013 BLK

R013 BLK
LEFT FRONT RIGHT FRONT H008 GRN

Z012 YEL

Z012 YEL

Z012 YEL
R033 BLK 3

P032 RED
X6016 KR Y2

G021 BLK
V1 X4 TO

G021 BLK
T016 BLU

Z023 GRN
CAN 2

R023 BLK

P041 RED
X80 SENSOR LOCKUP

Z022 YEL
P083 RED P083 RED

T023 BLU
T024 BLU
T016 BLU
T022 BLU
T025 BLU
T026 BLU

H007 GRN
B

G001 BLK

M089 PUR
TIRE PRESSURE TIRE PRESSURE

M090 PUR
2

R068 BLK

P068 RED

X001 YEL
Z023 GRN K1 Y3 SE13 A3

G021 BLK

Z023 GRN
P056 RED

R023 BLK
W37

Z022 YEL
TO STARTER TO X132 60 R023 BLK 2 S12 CLUTCH 3 T022 BLU

Z023 GRN

R023 BLK
SENSOR SENSOR K3 Y4 M028 PUR

Z022 YEL
B030 RED B B030 RED P009 RED 1 M1

R093 BLK
TPM G021 BLK
EL ESQUEMA EXISTE

G001 BLK
SE8 F30 COIL M1 SE29 S25 A X4 R023 BLK X12 TO GEAR X4 18 85 X22 W R S T M B V K L F E D C X22 T026 BLU

G004 BLK

CAN 1
0 KV Y5
SUPPRESSION B+ D+ 60 A11 SYSTEM SE31 S30 R013 BLK 1
A STARTER H UPSHIFT G008 BLK 4 X4 T025 BLU T029 RED

G001 BLK
2 M2

CAN 2
X4 P030 RED 1 R006 BLK K2 Y6
ESTE DIAGRAMA ES UN MARCADOR PARA EL ESQUEMA DEL SISTEMA 5A DIODE MOTOR G4 H1 RADAR OBJECT ANTENNA SWITCH X4 77 93 60

P079 RED
+ 60 FROM X4

P079 RED
X4

T027 BLU

T028 BLU

N003 YEL
4 X36 21 10 9 31 16 13

G008 BLK

G008 BLK

G008 BLK
DETECTION T023 BLU 9 8 7 1 2 3 4 5 6

P084 RED
P004 RED

P009 RED

P083 RED
ELÉCTRICO UBICADO EN LA PARTE FINAL DEL PRESENTE MANUAL. MONITOR X4

P001 RED
M ALTERNATOR 3 M3

G008 BLK
G D F E J003 TAN M028 BLK SE4 H1
SOL FORWARD REV X39 FROM

CAN 1
A14

B030 RED
G004 BLK G004 BLK

G001 BLK
ALARM (ROD) UNIT TO TO 2 T024 BLU Y27 TRANSMISSION 60
B-

CAN 1

CAN 2

CAN 3

CAN 3

CAN 3

CAN 2
1 2 12 11 SE12 F29 R068 BLK R068 BLK R068 BLK R068 BLK

Z006 GRY
A B C X38 SE7 X514 GROUND 4 M025 PUR A1 SE32 E18 S11 B20 1 2 3 4 5 1 2 3
E M028 PUR
G1 X125 G003 BLK G003 BLK A13 5 T016 BLU 1 TORQUE X90 B32 Y1 Y2 Y3 Y4 Y5 Y6 CONTROL VALVE H3

G001 BLK

T009 BLU
TRANSMISSION K4 Y1 E35

CAN 1
2 TO SPEED GEAR Y19 P068 RED

CAN 3

CAN 2

CAN 1
0
BATTERY TIRE 2 CONVERTER WITH BACKUP

CAN 1

CAN 1

CAN 1
REAR AXLE

G004 BLK
- W27 3 P TRANSMISSION

G001 BLK
SE19 A2 FROM 5 M024 PUR A2 T022 BLU PARK 1 OIL FILTER KR Y2 BACKUP
RADAR DOWNSHIFT

R068 BLK

R068 BLK
(2 USED) X58 1 2 5 4 6 3 X57 4 2 2 3 1 X56 PRESSURE W26 W27 W26 1 LOCKUP DISCONNECT LOCKUP ALARM W26
OIL

GROUND STRAP
W25 (X41, PIN 40) ENGINE FRAME B83 B84 SE1 G1 10 RESTRICTION K1 Y3 LIGHT G001 BLK G001 BLK

M090 PUR
T025 BLU

G002 BLK
(RDR) SWITCH BRAKE

CAN 1
W26 6 CAB AND ENGINE FRAME G P032 RED CAB AND
+ W26 GROUND 24V 24V 12V 12V GND GND U1 MONITORING (X80, PIN B) CAB AND SOLENOID (Y28) TEMPERATURE K3 Y4 CLUTCH W27
GROUND AT LEFT REAR RIGHT REAR

CAN 2
11 SWITCH

X001 YEL
P068 RED
W33 BAT IGN IGN PWR CAB AND UNIT LOAD CENTER GROUND T026 BLU RELEASE 1 (IF EQUIPPED) 2 LOAD CENTER A001 ORG A001 ORG
STARTER CAB AND (NEAR STARTER) 15-AMP TIRE PRESSURE TIRE PRESSURE (TPM) UNIT LOAD CENTER CONNECTOR SENSOR KV Y5 P032 RED ENGINE FRAME GROUND
GROUND STRAP W27 LOAD CENTER GROUND (NEAR STARTER) SOLENOID GROUND A B65 A B15

CAN 2
W27 LOAD CENTER TO VOLTAGE AUTO DIFFERENTIAL LOCK- GROUND 2 P079 RED (NOT USED) K2 Y6 SOLENOID ACTIVATED (NEAR STARTER) P066 RED P066 RED P066 RED
MOTOR SE19 A2 ENGINE FRAME SENSOR SENSOR HPM HYDRAULIC
ENGINE FRAME GROUND W27 CONVERTER GROUND IF EQUIPPED TIRE PRESSURE MONITORING OPTION (644K ONLY) CAN 3 CAN 3 CAN 3 CAN 3 CAN 3 CAN 3 CAN 3 CAN 3 CAN 3 CAN 3 CAN 3 CAN 3 CAN 3 W27
- GROUND
(X41, PIN 35) GROUND (NEAR STARTER) ENGINE FRAME GROUND PRESSURE OIL
W30 ENGINE FRAME P T
(NEAR STARTER) W27 GROUND (NEAR STARTER)
CAN 2 CAN 2 CAN 2 CAN 2 CAN 2 CAN 2 CAN 2 CAN 2 CAN 2 CAN 2 CAN 2 CAN 2 CAN 2 CAN 2 CAN 2 CAN 2 CAN 2 CAN 2 CAN 2 (NEAR STARTER) C SENSOR TEMPERATURE
ENGINE FRAME B (644K ONLY) B SENSOR
BLK CABLE BLK CABLE CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1 CAN 1
GROUND (NEAR STARTER)
SE1 SE2 SE3 SE4 SE5 SE6 SE7 SE8 SE9 SE10 SE11 SE12 SE13 SE14 SE15 SE16 SE17 SE18 SE19 SE20 SE21
TX1209318 624K AND 644K SYSTEM FUNCTIONAL SCHEMATIC (SHEET 1 OF 14) 624K AND 644K SYSTEM FUNCTIONAL SCHEMATIC (SHEET 2 OF 14) 624K AND 644K SYSTEM FUNCTIONAL SCHEMATIC (SHEET 3 OF 14) 624K AND 644K SYSTEM FUNCTIONAL SCHEMATIC (SHEET 4 OF 14) 624K AND 644K SYSTEM FUNCTIONAL SCHEMATIC (SHEET 5 OF 14) 624K AND 644K SYSTEM FUNCTIONAL SCHEMATIC (SHEET 6 OF 14) 624K AND 644K SYSTEM FUNCTIONAL SCHEMATIC (SHEET 7 OF 14)

VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER VEC BATTERY POWER BRAZIL EXPORT LOADER BRAZIL LOADER TIER 3 ENGINE ONLY TIER 3 ENGINE ONLY
VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER VEC IGNITION POWER
Y8 499 WHT
M10 M10 B54 Y56 SUCTION 498 WHT
OFF S21 S21 M006 PUR ELECTRIC ELECTRIC B7 B53 CHARGE AIR EGR VALVE ACTUATOR
P38 RED CONTROL 497 WHT
3 F5 LOW
BLOWER BLOWER SPEED SWITCH FUEL FUEL MANIFOLD AIR EGR COOLER OUTLET
A B27 A B26 S18A - ADD BUCKET/ZERO/TIP OFF H31 GRN MED F8 F6 F7 F10 F38 VALVE (SCV) 495 WHT
NOTE: PIN DISCONNECT G005 BLK G005 BLK NOTE: DRIVE LIGHTS SWITCH NOTE: HAZARD LIGHTS SWITCH NOTE: BRAKE LIGHTS OPERATION H037 GRN NOTE: WORK LIGHTS SWITCH NOTE: ROTARY BEACON LIGHT NOTE: WIPER MOTORS AND M5 F55 M3 BLOWER A015 ORG A A B TRANSFER A B TRANSFER TEMPERATURE TEMPERATURE TEMPERATURE
SERVICE SERVICE S18B - COUNTER SELECT FROM 2 F
HIGH SPEED POSITION ELECTRIC ECU ECU ECU FUEL 494 WHT
SWITCH ON SSM NOTE: RIDE CONTROL SWITCH S23 ON SSM (SE3 A6) S25 ON SSM (SE3 A6) CONTROLLED BY INPUT ON SSM (SE3 A6) AND HEATED MIRRORS WASHER PUMPS SWITCHES REAR FRONT AND FRONT MOTOR PURGE B 1 2 3 4
PUMP PUMP (MAT) SENSOR SENSOR SENSOR
C BRAKE C BRAKE S18C - ADD TRUCK (INCREMENT/RESET COUNTER) FROM G004 BLK G004 BLK G004 BLK SE13 F23
B 2 A A SWITCH ADJUST/ BATTERY BATTERY IGNITION TRANSFER A B19 R30 1
(SE3 A6) ON SSM (SE3 A6) B41 FROM CLUTCH CUT-OFF ON G07 BLK SWITCHES ON SSM ON SSM (SE3 A6) SWITCH X8 OFF
P ACCUMULATOR P ACCUMULATOR SE4 F13 Y17 Y18 Y34 HORN TURN WIPER REAR WIPER WIPER ENGINE FUEL

(-) RETURN
7 6 8 RIDE CONTROL SENSOR (SE16 B33) P49 RED (SE3 A6) POWER 1 2 LOW HEATED SEAT POWER POWER POWER PUMP R010 BLK R010 BLK
PRESSURE PRESSURE P RIDE RIDE RIDE SWITCH LIGHTS MOTOR MOTOR IGNITION MOTOR B AIR FILTER FILTER

G03 BLK
P38 RED
B B S18A PRESSURE 1 25A FUSE A015 ORG MED 20A FUSE 15A FUSE 15A FUSE 5A FUSE IGNITION P

(+) 5V
1 SWITCH 2 IF EQUIPPED POWER 5A FUSE D

P023 RED
SENSOR SENSOR B B98 1 CONTROL CONTROL CONTROL RESTRICTION HEATER B B B

G004 BLK
A SWITCH P049 RED 2 3 4 5 6 6 5 4 3 2 R3 HIGH POWER 2
P013 RED Y48 Y47 Y46 A4 BOOM ON/OFF ON/OFF L R X12 X12 X17 X11
(FRONT AXLE) (REAR AXLE) AMBIENT O X9 B SWITCH

G03 BLK
R21 BLK
S18B (CLOSES WITH E D
E18 BLOWER PURGE X11 E D G B
15A FUSE X49 12 11 10 3 2 1 4 9 Y21 Y22 Y23 Y24 Y25 Y26
RTC/FLOAT BOOM HEIGHT RETURN-TO- PILOT 1 SOLENOID B SOLENOID 1 B SOLENOID 2 X5 2
AIR

A001 ORG
DOME

G008 BLK
R069 BLK

PRESSURE) X14 D 1 5 6 3 4

496 WHT

491 WHT

493 WHT

494 WHT

495 WHT

497 WHT

498 WHT

499 WHT
G04 BLK G04 BLK A016 ORG C A SPEED B SHIELD ELECTRONIC ELECTRONIC ELECTRONIC ELECTRONIC ELECTRONIC ELECTRONIC

A018 ORG
T 3 T T T

P023 RED
P069 RED

R069 BLK

P069 RED

R069 BLK

P006 RED

P007 RED

P010 RED
N006 YEL

N012 YEL

DETENT KICKOUT (BHKO) DIG (RTD) CONTROLLER

P038 RED
TEMPERATURE OFF LIGHT X11

H002 GRN
S18 A RESISTOR IF EQUIPPED FUEL FUEL FUEL FUEL FUEL FUEL

A008 ORG

A009 ORG
P13 RED

L07 BRN

L10 BRN

A007 ORG

G008 BLK

P005A RED
P055 RED
COIL DETENT COIL DETENT COIL DOOR A

A13 ORG

A12 ORG

A11 ORG
A SENSOR 2

G04 BLK
A A A

P55 RED

P008 RED
S18C COUNTER G005 BLK E15 F SHIELD
G03 BLK INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR

G04 BLK
H036 GRN OFF S29 3

A015 ORG
P005 RED
SWITCH ROTARY (CYLINDER 1) (CYLINDER 2) (CYLINDER 3) (CYLINDER 4) (CYLINDER 5) (CYLINDER 6)

P049 RED

G04 BLK
1 A017 ORG D C
2 1 3 W26 DOME DOOR BEACON A
X117 X117

P055 RED
CAB AND IF EQUIPPED H002 GRN SWITCH M6 4 2 8 3 X3 1 2 1 2
5 2 3 4 6 12 11 X26 10 8 9 X26 B LIGHT G004 BLK

E020 WHT

E014 WHT
P076 RED

R076 BLK

R014 BLK

E015 RED

R015 BLK
(OPEN WHEN BLOWER P008 RED 2

G04 BLK

R010 BLK
S30

X012 YEL

X010 YEL

X011 YEL
LOAD CENTER 8 1 9 X67 4 1
X67

E005 WHT

P072 ORG
E007 GRN

E006 GRY
E008 PUR

P071 RED
V10

E010 BLU

E009 YEL
A018 ORG A A018 ORG MOTOR X88 G003 BLK G003 BLK

M006 PUR
GROUND ENGINE X4 DOOR CLOSED) B M7 A024 ORG 3

P006 RED

P007 RED

P010 RED
P069 RED P069 RED S13 FROM P013 RED 26 75 27
X5

R021 BLK
R021 BLK
BLOWER B
R069 BLK R069 BLK DIFFERENTIAL SE4 F13 COMPARTMENT X6 3 4 2 1 X5 B PRECLEANER
G005 BLK G008 BLK L22 BRN MOTOR G004 BLK 7 W25 W25
AND SURGE FROM P055 RED BLOWER P038 RED

A015 ORG
LOCK FOOT 2 G004 BLK B G004 BLK 491 WHT
FROM P023 RED TANK LIGHTS SE10 F49 10 A 30A DIODE MOTOR GROUND AT GROUND AT
SWITCH P049 RED G04 BLK 2

H036 GRN

H037 GRN
L007 BRN

L010 BRN
H002 GRN
496 WHT 496 WHT

A085 ORG

A086 ORG

A087 ORG

A001 ORG
H034 GRN

H033 GRN

H023 GRN
W26 W26 STARTER MOTOR STARTER MOTOR

P069 RED

R069 BLK
N006 YEL

N012 YEL

T002 BLU
X007 YEL

SE13 F23 SWITCH

A013 ORG

A012 ORG

A011 ORG
W26

L022 BRN
W26 CAB AND LOAD CAB AND LOAD W26
CAB AND LOAD OPTION G004 BLK
CAB AND LOAD CENTER GROUND CENTER GROUND CAB AND LOAD L1 L4 M1 M4 B2 F2 F1 E2 F2 B2 A2 A3 A4
D4 D4 G3 G4 H1 H2 C1 F1 A1 D1 B1 E1 G1 G2
CENTER GROUND CENTER GROUND G004 BLK FROM B01 RED
CENTER GROUND A1 A1 A1 A1 A1 SE2 M1
ENGINE CONTROL = X71 = X72 = X73 ENGINE CONTROL = X71 = X72 = X73 ENGINE CONTROL ENGINE CONTROL = X71 = X72 = X73 ENGINE CONTROL
25 37 38 35 29 26 14 31 13 5 28 40 24 A024 ORG 1
E2 F2 39 51 50 47 46 F4 28 5 10 A2 7 30 UNIT (ECU) UNIT (ECU) UNIT (ECU) UNIT (ECU) UNIT (ECU)
= X40 = X42 A2 A2 = X40 = X42 A2 = X40 = X42 A2 = X40 = X42 A2 = X40 = X42 A2 = X40 = X42 A2 = X40 = X42 A2 = X40 = X42 A2 = X40 = X42 A2 A2 = X40 = X42 = X40 = X42 A2 X47 G003 BLK G003 BLK
A2 VEHICLE CONTROL 2 F65
VEHICLE CONTROL VEHICLE CONTROL VEHICLE CONTROL VEHICLE CONTROL VEHICLE CONTROL VEHICLE CONTROL VEHICLE CONTROL VEHICLE CONTROL VEHICLE CONTROL VEHICLE CONTROL VEHICLE CONTROL VEHICLE CONTROL G004 BLK
UNIT (VCU) A1 B1 L2 L3 M2 F1 K4 A4 C3 A3 G4 G3 F4 F3 H3 D3 B1 D1 D2 C2 H4 C3 C4 B4 B3 H3 H4 E4 C1 G2 G1 A4 F4
VEHICLE CONTROL UNIT (VCU) UNIT (VCU) UNIT (VCU) UNIT (VCU) UNIT (VCU) UNIT (VCU) UNIT (VCU) UNIT (VCU) UNIT (VCU) UNIT (VCU) UNIT (VCU) UNIT (VCU) GLOW
= X41 = X43 = X41 = X43 = X41 = X43 = X41 = X43 = X41 = X43 = X41 = X43 = X41 = X43 = X41 = X43 = X41 = X43 = X41 = X43 = X41 = X43
52 15 UNIT (VCU) 51 25 26 37 14 E3 23 49 36 E4 H4 D4 8 7 3 L4 41 6 42 44 18 H1 G1 K1 1 L3 K4 G4 32 PLUGS
1 V6 125A
X3

E001 WHT

E002 WHT

E012 WHT
G011 BLK

G011 BLK

G011 BLK
W25 GLOW PLUGS

R091 BLK

P074 RED
R068 BLK L012 BRN S32 P037 RED FUSE
FROM B35 A006 ORG GROUND AT RELAY

Z013 GRN

R013 BLK
0 AIR SEAT

RED
Z012 YEL
A005 ORG

A004 ORG
L009 BRN L009 BRN

L030 BRN

L031 BRN

L026 BRN
A/C 12

L028 BRN
N014 YEL SE13 F11
STARTER MOTOR SUPPRESSION

L002 BRN
L006 BRN L006 BRN NOTE: AIR CONDITIONER ADJUST

H015 GRN
R068 BLK

L012 BRN

L004 BRN
H004 GRN

A003 ORG
H028 GRN

H024 GRN
X008 YEL

A020 ORG

A006 ORG
NOTE: B35 SWITCH CLOSES

P011 RED
FREEZE
R086 BLK

R087 BLK

P070 RED

R088 BLK

L019 BRN
N086 YEL

N087 YEL

T001 BLU

T001 BLU

N001 YEL

Y002 YEL
2

M018 PUR
G005 BLK

E013 WHT
M088 PUR
W26

R075 BLK

P075 RED

P065 RED
P088 RED
R018 BLK

N010 YEL
C B A ON/OFF SWITCH SWITCH DIODE
G004 BLK ABOVE 36 C (97 F) CONTROL K5
N014 YEL
X009 YEL

CAB AND

L006 BRN

L009 BRN

L012 BRN

A006 ORG
A006 ORG
OPENS BELOW 31 C (88 F) SWITCH ON SSM (SE3 A6) X33 X3 25 19 21 10 14 TIER 3 2 3
LOAD CENTER GLOW

M002 PUR
M003 PUR

P073 RED

P073 RED

P073 RED
ENGINE

R003 BLK
M004 PUR

N009 YEL

N002 YEL
X002 YEL

X007 YEL

Y003 YEL
R073 BLK
R004 BLK

X003 YEL
GROUND X4 1 89 X4 X5 7 4 1 9 8 X5 73 11 X4 P008 RED A PLUGS
X4 29 81 82 25 X4 X8 ONLY

A021 ORG
A006 ORG
3 1 4 1 5 RELAY

G004 BLK
G004 BLK B
72 94 X4 X67 16 7 12 24 26 22 25 23 19 28 18 27 21 X67 X67 11 17 X4 84 17 X4 X4 78 87 X4 X67 10 2 6 5 4 1 18 X67

G004 BLK

E002 WHT

E012 WHT
E013 WHT E013 WHT

R091 BLK

P074 RED
E001 BLK
X39 X39 TIER 3 ENGINE ONLY

G011 BLK
D B F C A 1
1

G005 BLK

G005 BLK

G002 BLK
G003 BLK
V11 Y16 P065 RED

A005 ORG

A004 ORG
G04 BLK

G04 BLK
L02 BRN

L02 BRN

L26 BRN

L26 BRN

L28 BRN

L28 BRN
P011 RED

T001 BLU

A020 ORG

A006 ORG
R068 BLK

G004 BLK

G004 BLK
X008 YEL
N014 YEL

N014 YEL

OPTION A/C

CAN 1
A/C

G002 BLK
H024 GRN

H024 GRN
R086 BLK

R087 BLK

H015 GRN

T001 BLU

N001 YEL
N086 YEL

N087 YEL
G002 BLK

Y002 YEL
G002 BLK

A003 ORG
H028 GRN

R088 BLK

H004 GRN
G005 BLK
A B50 COMPRESSOR 1 X130

G005 BLK

G005 BLK

G002 BLK
L019 BRN

L019 BRN

L006 BRN

L006 BRN

L009 BRN

L012 BRN
COMPRESSOR

L006 BRN

L006 BRN

L006 BRN

L009 BRN

L012 BRN

L004 BRN

L004 BRN
B63 B64 IF EQUIPPED OPTION A/C 2 M9 1 2 B49
CLUTCH CLUTCH

G002 BLK
L030 BRN
P 2 FUEL RAIL RED RED RED RED RED
ROD END HEAD END S17 E20 E21 E22 E23 E24 E25 AIR SEAT

P070 RED
Y33 E11 E12 E6 E7 E2 E3 HIGH/LOW B A A B
C 1A DIODE
X009 YEL

B B FROM W25 P
2 2 Y13 B B A B21 W26 B14 A B1 A B51 B B6 B55 2 1 3 4 PRESSURE
2 B74 B60 B61 2 B73 A BOOM A BOOM C
B45
RTD
Y20 REAR 2 2 W27 A LEFT A RIGHT C LEFT C RIGHT B LEFT B RIGHT 2 E8 2 E9 B E10 3 E4 3 E5 3 E16 3 E17 1 LEFT 1 RIGHT 1 LEFT 1 RIGHT 1 LEFT 1 RIGHT M4 M2 PRESSURE
W26
ADJUST SE2 K3 A B C A A B B
GROUND AT 2
CYLINDER CYLINDER SWITCH FRONT Y14 Y15 HYDRAULIC OIL B17 FRONT FRONT REAR REAR FRONT FRONT CAB AND LOAD B SWITCH 5050 BLK 5050 BLK
MOTOR ACCELERATOR B3 B4 ENGINE B5 COMPRESSOR B48 B47 B23 MANIFOLD VGT SENSOR R21 R22 R23 R24 R25 R26
P P DIFFERENTIAL ENGINE FRAME FRONT FRONT FRONT FRONT FRONT FRONT RIGHT LEFT LICENSE LEFT RIGHT RIGHT LEFT E30 REAR FRONT W27 W25 STARTER 3
REAR REAR AXLE FRONT AXLE FRONT BHKO/RTC PIN DIFFERENTIAL PILOT BOOM DOWN FUEL B38 1 CAB AND LOAD FUEL INLET WATER-IN- FUEL ENGINE OIL AIR
PRESSURE PRESSURE (Z-BAR)
DISCONNECT
LOCK P FILTER RESTRICTION GROUND HORN
DRIVE DRIVE MARKER MARKER TURN TURN W27 TAIL TAIL PLATE REAR REAR REAR REAR ENGINE W27 WORK WORK WORK WORK AUXILIARY AUXILIARY CENTER GROUND WASHER WASHER ENGINE FRAME W26 GROUND AT PEDAL CAMSHAFT CRANKSHAFT COOLANT SPEED
MOTOR
GLOW GLOW GLOW GLOW GLOW GLOW
AXLE OIL FILTER FILTER AXLE OIL P P POSITION LOCK ENABLE ACCUMULATOR SWITCH (NORMALY CLOSED, LEVEL W26 ENGINE FRAME LIGHT LIGHT LIGHT LIGHT LIGHT LIGHT A020 ORG CENTER GROUND FROM POSITION POSITION POSITION T TEMPERATURE T TEMPERATURE T TEMPERATURE Q FUEL (WIF) P PRESSURE P PRESSURE P PRESSURE SENSOR Y57 PLUG PLUG PLUG PLUG PLUG PLUG
T T SENSOR SENSOR B (CLOSED WHEN SOLENOID Q (NEAR STARTER) LIGHT LIGHT LIGHT LIGHT LIGHT LIGHT COMPARTMENT ENGINE FRAME PUMP PUMP CAB AND LOAD
TEMPERATURE RESTRICTION RESTRICTION TEMPERATURE C C B SENSOR SOLENOID SOLENOID SOLENOID SOLENOID SENSOR C C A A A A 1 LIGHT 1 LIGHT A LIGHT 1 TURN 1 TURN 1 BRAKE 1 BRAKE 2 2 2 2 2 2 A A GROUND W25 SE3 X3 STARTER SENSOR SENSOR C SENSOR C SENSOR C (MAP)
B (624K ONLY) B (624K ONLY) A
A SENSING METAL) 1 1 A A B 1 OPENS WITH RESTRICTION) G005 BLK G005 BLK CAB AND LOAD GROUND LIGHT LIGHT LIGHT LIGHT LIGHT GROUND G04 BLK G04 BLK G04 BLK (NEAR STARTER) A006 ORG GROUND AT CENTER GROUND MOTOR SENSOR SENSOR SENSOR B SENSOR B B SENSOR B A A A VGT ACTUATOR (CYL #1) (CYL #2) (CYL #3) (CYL #4) (CYL #5) (CYL #6)
1 SENSOR SWITCH SWITCH 1 SENSOR 1
CENTER GROUND (NEAR STARTER) 2 SENSOR
P070 RED P070 RED P070 RED G005 BLK G005 BLK G005 BLK G002 BLK G002 BLK G002 BLK G002 BLK G005 BLK G005 BLK G005 BLK G002 BLK G002 BLK
(NEAR STARTER) G04 BLK G04 BLK G04 BLK G002 BLK G004 BLK STARTER MOTOR (X5001) R073 BLK R073 BLK R073 BLK R073 BLK R073 BLK R073 BLK

SE22 SE23 SE24 SE25 SE26 SE27 SE28 SE29 SE30 SE31 SE32 SE33 SE34 SE35 SE36 SE37 SE38 SE39 SE40 SE41 SE42
624K AND 644K SYSTEM FUNCTIONAL SCHEMATIC (SHEET 8 OF 14) 624K AND 644K SYSTEM FUNCTIONAL SCHEMATIC (SHEET 9 OF 14) 624K AND 644K SYSTEM FUNCTIONAL SCHEMATIC (SHEET 10 OF 14) 624K AND 644K SYSTEM FUNCTIONAL SCHEMATIC (SHEET 11 OF 14) 624K AND 644K SYSTEM FUNCTIONAL SCHEMATIC (SHEET 12 OF 14) 624K AND 644K SYSTEM FUNCTIONAL SCHEMATIC (SHEET 13 OF 14) 624K AND 644K SYSTEM FUNCTIONAL SCHEMATIC (SHEET 14 OF 14)