Catálogo de Peças - RL4000 - Torre de Iluminação 1

Serial Number Range
RL4000 from SN RL409-979

from SN TML10-101
TML-4000
Part No. 116693

Rev B20
April 2016
April 2016
2 RL4000, TML-4000 Part No. 116693

April 2016
How to Read Your Serial Number
Part No. 116693 RL4000, TML-4000 3

April 2016
Table of Contents
207.1 Cabinet (to serial number RL410-999 and to

This manual is updated frequently. If you have a TML10-249).........................................................................46
printed manual, you can keep it up to date by 207.2 Cabinet (from serial number RL410-1000 and from
downloading new figures from the Genie website at TML10-250).........................................................................48
www.genielift.com. For the most up-to-date parts
208.1 Winch.........................................................................50
information, visit the Parts Lookup System on the
Genie website at www.genielift.com.
300 Engine and Generator Components
301.1 Kubota D1105-E3BG, View 1....................................52
How to Read Your Serial Number..........................................3 302.1 Kubota D1105-E3BG, View 2....................................54
Parts Stocking List.................................................................7 303.1 Kubota D1105-E3BG, View 3....................................56
How to Order Parts................................................................8 304.1 Kubota D1105-E3BG, View 4....................................58
Service Parts Fax Order Form...............................................9 305.1 Perkins 403D-11G, View 1.........................................60
306.1 Perkins 403D-11G, View 2.........................................62
307.1 Generators.................................................................64
Electronic Version
400 Electrical Components
Click on any page number to view the figure. 401.1 Control Box, 60HZ, View 1.........................................68
402.1 Control Box, 60HZ, View 2.........................................70
100 Decals 403.1 Control Box, 50HZ, View 1.........................................72
101.1 Decals with Words, Roadside (to serial number 404.1 Control Box, 50HZ, View 2.........................................74
RL410-1788 and TML10-289).............................................10 405.1 Electrical Wiring and Power Cables...........................76
101.2 Decals with Words, Roadside (from serial number
RL410-1789 and TML10-290).............................................12 500 Mast Components
102.1 Decals with Words, Curbside (to serial number 501.1 Mast Assembly and Winch Cable Routing.................78
RL410-1788 and TML10-289).............................................14 502.1 Mast Components.....................................................80
102.2 Decals with Words, Curbside (from serial number 503.1 Upper Mast Components, RL4000............................82
RL410-1789 and TML10-290).............................................16
504.1 Upper Mast Components, TML..................................84
103.1 Decals with Words, Lights (to serial number RL410-1788
505.1 Light Assembly, Round..............................................86
and TML10-289)..................................................................18
506.1 Light Assembly, Square.............................................88
103.2 Decals with Words, Lights (from serial number
RL410-1789 and TML10-290).............................................20
600 Accessories
104.1 Decals with Symbols, Roadside (to serial number 601.1 Safety and Convenience............................................90
RL410-1788 and TML10-289).............................................22
602.1 Engine Options..........................................................92
104.2 Decals with Symbols, Roadside (from serial number
RL410-1789 and TML10-290).............................................24 Indices
105.1 Decals with Symbols, Curbside (to serial number Part Number Index...............................................................94
RL410-1788 and to TML10-289).........................................26 Part Description Index.........................................................97
105.2 Decals with Symbols, Curbside (from serial number
RL410-1789 and TML10-290).............................................28 Cross References
106.1 Decals with Symbols, Lights (to serial number
RL410-1788 and TML10-289).............................................30
106.2 Decals with Symbols, Lights (from serial number
RL410-1789 and TML10-290).............................................32
200 Chassis Components

201.1 Chassis......................................................................34
202.1 TML Outriggers..........................................................36
203.1 Fuel Tank and Hoses.................................................38
204.1 Axle............................................................................40
205.1 Hitches.......................................................................42
206.1 Ballast Box Assembly................................................44
4 RL4000, TML-4000 Part No. 116693

April 2016
Table of Contents (continued)
This Page Intentionally Left Blank
Part No. 116693 RL4000, TML-4000 5

April 2016
Notes
6 RL4000, TML-4000 Part No. 116693

April 2016
Parts Stocking List
Part No. 116693 RL4000, TML-4000 7

April 2016
How To Order Parts
8 RL4000, TML-4000 Part No. 116693

April 2016
Fax Order Form
Part No. 116693 RL4000, TML-4000 9

100 Decals April 2016
101.1 Decals with Words, Roadside (to serial number RL410-1788 and TML10-289)
10 RL4000, TML-4000 Part No. 116693

April 2016 100 Decals
101.1 Decals with Words, Roadside (to serial number RL410-1788 and TML10-289)
Item Part No. Description Qty. Item Part No. Description Qty.
-- 237627 DECAL KIT,RL4,WRD,TO SN 1788 19 133148 DECAL,DANGER,HAZARD

RL4000 models (from SN RL409-979 VOLTAGE.........................................2
to RL410-1788) 20 133455 DECAL,DANGER,GENERAL
-- 237631 DEC KIT,TML4,WRD,TO SN 1788 SAFETY...........................................1
TML-4000 models (from SN 21 133457 DECAL, MAST STOW
TML10-101 to TML10-289) INSTRUCTIONS..............................2
1 28159 DECAL,DIESEL...............................1 22 133458 DECAL,INSTRUCTION-SETUP......1
2 28161 DECAL,WARN,CRUSH HAZARD 23 133459 DECAL,WARNING-TOW/TRANS
HAND..............................................2 HAZARD..........................................1
3 28162 DECAL,WARNING,CRUSHING......2 24 133460 DECAL,OPERATING
4 52475 DECAL,LABEL,TRANSPORT INSTRUCTIONS..............................1
TIEDOWN*......................................4 25 133461 DECAL,TIRE SPECIFICATION.......2
5 72009 DECAL,COSMETIC,GENIE 26 133477 DECAL,WARNING COLLISION
TML4000.........................................2 HAZ.................................................1
(TML-4000)
27 133482 DECAL,WARNING TIP-OVER
6 72018 DECAL,NOTICE,RAISE/LWR HAZ.................................................2
WINCH............................................1
28 133483 DECAL,WARNING BURN HAZ.......2
7 72086 DECAL,LABEL,LIFTING EYE.........2
29 133484 DECAL,WARNING TOW SPEED.....1
8 72871 DECAL,LABEL,POWER
OUTLET,120V.................................1 30 133487 DECAL,COSMETIC,RL4000...........2
9 77172 LABEL,BLANK,4X5,CHROME 31 851691 DECAL- 1 (10/CARD BRADY..........1
POLY***...........................................1 32 851692 DECAL- 2 (10/CARD BRADY..........1
(to order, call Genie Parts and Service
33 851693 DECAL- 3 (10/CARD BRADY..........1
Department with model and serial
number of unit) 34 851694 DECAL - 4 (10/CARD BRADY.........1
10 77055 SERIAL
LABEL,BLANK,4X8,CHROME*.......1
(This is a blank label. Contact Service
Parts to order; the model and serial
number of the machine will be
required.)
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75........1
11 97602 DECAL,NOTICE,PERKINS ENG
SPEC*.............................................2
12 97666 DECAL,WARN,READ MANUAL......1
13 97675 DECAL,WARN,EXPLSION/BURN
HAZ.................................................1
14 114258 DECAL,DANGER,NO SMOKING.....1
15 114431 DECAL,DANGER,ELECTROCUTION
HZD.................................................2
16 114448 COSMETIC,TEREX LOGO-LG.......1
(RL4000)
17 116901 DECAL,CONTROL BOX AC
CONSOL.........................................1
18 116902 DECAL,CONTROL BOX DC
CONSOL.........................................1
Part No. 116693 RL4000, TML-4000 11

101.2 Decals with Words, Roadside (from serial number RL410-1789 and TML10-290)
12 RL4000, TML-4000 Part No. 116693

101.2 Decals with Words, Roadside (from serial number RL410-1789 and TML10-290)
-- 237629 DEC KIT,RL4,WRD,FROM SN 1789 21 133487 DECAL,COSMETIC,RL4000...........1

RL4000 models (from SN RL410-1789 23 235490 DECAL,COSMETIC, GENIE
to RL411-5079) LOGO..............................................1
-- 237633 DEC KIT,TML4,WRD,FROM SN 1789 24 851691 DECAL- 1 (10/CARD BRADY..........1
TML-4000 models (from SN
TML10-290 to TML12-9999) 25 851692 DECAL- 2 (10/CARD BRADY..........1
1 28159 DECAL,DIESEL...............................1 26 851693 DECAL- 3 (10/CARD BRADY..........1
2 28161 DECAL,WARN,CRUSH HAZARD 27 851694 DECAL - 4 (10/CARD BRADY.........1
HAND..............................................1 28 853289 DECAL, AL/RL CONTROL BOX
3 28162 DECAL,WARNING,CRUSHING......2 DC...................................................1
4 52475 DECAL,LABEL,TRANSPORT 29 853294 DECAL,AL/RL,CONTROL
TIEDOWN*......................................4 BOX,AC...........................................1
6 77172 LABEL,BLANK,4X5,CHROME
POLY***...........................................1
number of unit)
7 77055 SERIAL
required.)
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75........1
SPEC*.............................................2
9 97666 DECAL,WARN,READ MANUAL......1
HAZ.................................................1
HZD.................................................2
13 133148 DECAL,DANGER,HAZARD
VOLTAGE.........................................3
14 133460 DECAL,OPERATING
INSTRUCTIONS..............................1
15 133461 DECAL,TIRE SPECIFICATION.......2
16 133477 DECAL,WARNING COLLISION
HAZ.................................................1
17 133482 DECAL,WARNING TIP-OVER
HAZ.................................................1
19 133484 DECAL,WARNING TOW SPEED.....1
20 227518 DECAL,COSMETIC
TEREX,AL4,AL4L............................2
Part No. 116693 RL4000, TML-4000 13

102.1 Decals with Words, Curbside (to serial number RL410-1788 and TML10-289)
14 RL4000, TML-4000 Part No. 116693

102.1 Decals with Words, Curbside (to serial number RL410-1788 and TML10-289)
-- DECAL KIT,WORD,COMPLETE 27 851694 DECAL - 4 (10/CARD BRADY.........1

refer to 101.1
1 28159 DECAL,DIESEL...............................1
2 28161 DECAL,WARN,CRUSH HAZARD
HAND..............................................2
3 28162 DECAL,WARNING,CRUSHING......2
4 31788 DECAL,DANGER,BATTERY
SAFETY***......................................1
5 52475 DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4
6 72009 DECAL,COSMETIC,GENIE
TML4000.........................................2
(TML-4000)
SPEC*.............................................2
HAZ.................................................1
HZD.................................................2
12 114464 LABEL,TRAVEL LOCK....................1
13 133012 DECAL,DANGER-BURN/CO
HAZARD..........................................1
14 133017 DECAL,WARNING,CRUSH
HZD,TOWER...................................1
15 133062 Decal, Label, Ground.......................1
VOLTAGE.........................................2
17 133225 DECAL,COSMETIC,TEREX,4X40-R.1
18 133457 DECAL, MAST STOW
INSTRUCTIONS..............................2
(TML-4000)
20 133462 DECAL,PERKINS ENGINE
SPECS............................................1
21 133463 DECAL,KUBOTA ENGINE
SPECS............................................1
23 133487 DECAL,COSMETIC,RL4000...........2
(RL4000)
24 851691 DECAL- 1 (10/CARD BRADY..........1
25 851692 DECAL- 2 (10/CARD BRADY..........1
26 851693 DECAL- 3 (10/CARD BRADY..........1
Part No. 116693 RL4000, TML-4000 15

102.2 Decals with Words, Curbside (from serial number RL410-1789 and TML10-290)
16 RL4000, TML-4000 Part No. 116693

102.2 Decals with Words, Curbside (from serial number RL410-1789 and TML10-290)
Item Part No. Description Qty.
-- DECAL KIT,WORD,COMPLETE
refer to 101.2
1 28159 DECAL,DIESEL...............................1
2 28161 DECAL,WARN,CRUSH HAZARD
HAND..............................................1
4 31788 DECAL,DANGER,BATTERY
SAFETY***......................................1
TIEDOWN*......................................4
SPEC*.............................................2
HAZ.................................................1
HZD.................................................2
11 114464 LABEL,TRAVEL LOCK....................1
12 133012 DECAL,DANGER-BURN/CO
HAZARD..........................................1
13 133017 DECAL,WARNING,CRUSH
HZD,TOWER...................................1
VOLTAGE.........................................3
17 133462 DECAL,PERKINS ENGINE
SPECS............................................1
18 133463 DECAL,KUBOTA ENGINE
SPECS............................................1
TEREX,AL4,AL4L............................2
23 235490 DECAL,COSMETIC, GENIE
LOGO..............................................2
24 851691 DECAL- 1 (10/CARD BRADY..........1
25 851692 DECAL- 2 (10/CARD BRADY..........1
26 851693 DECAL- 3 (10/CARD BRADY..........1
27 851694 DECAL - 4 (10/CARD BRADY.........1
Part No. 116693 RL4000, TML-4000 17

103.1 Decals with Words, Lights (to serial number RL410-1788 and TML10-289)
18 RL4000, TML-4000 Part No. 116693

103.1 Decals with Words, Lights (to serial number RL410-1788 and TML10-289)
refer to 101.1
1 97518 Decal, Instruction, Lamp Disposal....1
2 97635 DECAL,WARN,PROTECTIVE
BARRIER.........................................4
3 133016 DECAL,DANGER,ELEC
HAZARD,READ...............................1
5 133488 DECAL,CAUTION TIGHTEN...........1
Part No. 116693 RL4000, TML-4000 19

103.2 Decals with Words, Lights (from serial number RL410-1789 and TML10-290)
20 RL4000, TML-4000 Part No. 116693

103.2 Decals with Words, Lights (from serial number RL410-1789 and TML10-290)
refer to 101.2
1 97518 Decal, Instruction, Lamp Disposal....1
VOLTAGE.........................................1
3 T108021 DECAL,WARN,PROTECTIVE
BARRIER.........................................1
4 T108022 DECAL, WARNING BURN
HAZARD..........................................4
Part No. 116693 RL4000, TML-4000 21

104.1 Decals with Symbols, Roadside (to serial number RL410-1788 and TML10-289)
22 RL4000, TML-4000 Part No. 116693

104.1 Decals with Symbols, Roadside (to serial number RL410-1788 and TML10-289)
-- 237628 DECAL KIT,RL4,SYM,TO SN 1788 20 116902 DECAL,CONTROL BOX DC

RL4000 models (from SN RL409-979 CONSOL.........................................1
to RL410-1788) 21 133031 DECAL,BURN HAZARD,SYMB.......1
-- 237632 DEC KIT,TML4,SYM,TO SN 1788 22 133065 DECAL,LABEL-ELEC
TML-4000 models (from SN HAZ,DISTANCE...............................2
TML10-101 to TML10-289)
23 133149 DECAL,LABEL-ELEC HAZ,SERV
1 28159 DECAL,DIESEL...............................1 MAN.................................................2
2 52475 DECAL,LABEL,TRANSPORT 24 133487 DECAL,COSMETIC,RL4000...........2
TIEDOWN*......................................4
25 851691 DECAL- 1 (10/CARD BRADY..........1
TML4000.........................................2 26 851692 DECAL- 2 (10/CARD BRADY..........1
(TML-4000) 27 851693 DECAL- 3 (10/CARD BRADY..........1
4 72077 DECAL,LABEL,ARROW..................2 28 851694 DECAL - 4 (10/CARD BRADY.........1
6 72871 DECAL,LABEL,POWER
OUTLET,120V.................................1
7 77172 LABEL,BLANK,4X5,CHROME
POLY***...........................................1
number of unit)
8 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................2
9 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2
10 82961 DECAL, LABEL, RAISE/LOWER
SYMB..............................................2
11 77055 SERIAL
required.)
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75........1
12 114251 DECAL,LABEL,NO
SMOKING,SYMB............................1
(RL4000)
15 116893 DECAL,TOW SPEED SYMBOL......1
16 116894 DECAL,BURN HAZARD SYMBOL...2
17 116895 DECAL,TIP HAZARD SYMBOL......2
18 116896 DECAL,COLLISION HAZARD
SYMBOL..........................................2
CONSOL.........................................1
Part No. 116693 RL4000, TML-4000 23

104.2 Decals with Symbols, Roadside (from serial number RL410-1789 and TML10-290)
24 RL4000, TML-4000 Part No. 116693

104.2 Decals with Symbols, Roadside (from serial number RL410-1789 and TML10-290)
-- 237630 DEC KIT,RL4,SYM,FROM SN 1789 16 116902 DECAL,CONTROL BOX DC

RL4000 models (from SN RL410-1789 CONSOL.........................................1
to RL411-5079) 17 116902 DECAL,CONTROL BOX DC
-- 237634 DEC KIT,TML4,SYM,FROM SN 1789 CONSOL.........................................1
TML-4000 models (from SN 17 133031 DECAL,BURN HAZARD,SYMB.......1
TML10-290 to TML12-9999)
18 133031 DECAL,BURN HAZARD,SYMB.......1
1 28159 DECAL,DIESEL...............................1
18 133065 DECAL,LABEL-ELEC
2 52475 DECAL,LABEL,TRANSPORT HAZ,DISTANCE...............................2
TIEDOWN*......................................4
3 72077 DECAL,LABEL,ARROW..................2 HAZ,DISTANCE...............................2
4 72086 DECAL,LABEL,LIFTING EYE.........2 19 133149 DECAL,LABEL-ELEC HAZ,SERV
5 77172 LABEL,BLANK,4X5,CHROME MAN.................................................3
POLY***...........................................1 20 133149 DECAL,LABEL-ELEC HAZ,SERV
(to order, call Genie Parts and Service MAN.................................................3
number of unit) 20 227518 DECAL,COSMETIC
TEREX,AL4,AL4L............................2
HAZARD..........................................2 21 133487 DECAL,COSMETIC,RL4000...........2
7 82487 DECAL,SYMBOL-READ THE 23 235490 DECAL,COSMETIC, GENIE
MANUAL..........................................2 LOGO..............................................2
8 77055 SERIAL 24 851691 DECAL- 1 (10/CARD BRADY..........1
LABEL,BLANK,4X8,CHROME*.......1 25 851692 DECAL- 2 (10/CARD BRADY..........1
26 851693 DECAL- 3 (10/CARD BRADY..........1
number of the machine will be 27 851694 DECAL - 4 (10/CARD BRADY.........1
required.)
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75........1
SMOKING,SYMB............................1
SYMBOL..........................................2
SYMBOL..........................................2
CONSOL.........................................1
CONSOL.........................................1
Part No. 116693 RL4000, TML-4000 25

105.1 Decals with Symbols, Curbside (to serial number RL410-1788 and to TML10-289)
26 RL4000, TML-4000 Part No. 116693

105.1 Decals with Symbols, Curbside (to serial number RL410-1788 and to TML10-289)
-- DECAL KIT,SYMBOL,COMPLETE
refer to 104.1
1 28159 DECAL,DIESEL...............................1
TIEDOWN*......................................4
TML4000.........................................2
4 72077 DECAL,LABEL,ARROW..................2
HAZARD..........................................2
7 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................1
MANUAL..........................................2
9 82961 DECAL, LABEL, RAISE/LOWER
SYMB..............................................2
SMOKING,SYMB............................1
SYMBOL..........................................2
15 133055 DECAL,LABEL,BURN/CO2
HAZARD..........................................1
HAZ,DISTANCE...............................2
18 133066 DECAL,LABEL-CRUSH
HAZ,TOWER...................................1
MAN.................................................2
20 133225 DECAL,COSMETIC,TEREX,4X40-R.1
22 851691 DECAL- 1 (10/CARD BRADY..........1
23 851692 DECAL- 2 (10/CARD BRADY..........1
24 851693 DECAL- 3 (10/CARD BRADY..........1
25 851694 DECAL - 4 (10/CARD BRADY.........1
Part No. 116693 RL4000, TML-4000 27

105.2 Decals with Symbols, Curbside (from serial number RL410-1789 and TML10-290)
28 RL4000, TML-4000 Part No. 116693

105.2 Decals with Symbols, Curbside (from serial number RL410-1789 and TML10-290)
refer to 104.2
1 28159 DECAL,DIESEL...............................2
TIEDOWN*......................................4
3 72077 DECAL,LABEL,ARROW..................2
HAZARD..........................................2
6 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................1
MANUAL..........................................2
SMOKING,SYMB............................1
12 133055 DECAL,LABEL,BURN/CO2
HAZARD..........................................1
HAZ,DISTANCE...............................2
15 133066 DECAL,LABEL-CRUSH
HAZ,TOWER...................................1
MAN.................................................3
TEREX,AL4,AL4L............................2
20 235490 DECAL,COSMETIC, GENIE
LOGO..............................................2
21 851691 DECAL- 1 (10/CARD BRADY..........1
22 851692 DECAL- 2 (10/CARD BRADY..........1
23 851693 DECAL- 3 (10/CARD BRADY..........1
24 851694 DECAL - 4 (10/CARD BRADY.........1
Part No. 116693 RL4000, TML-4000 29

106.1 Decals with Symbols, Lights (to serial number RL410-1788 and TML10-289)
30 RL4000, TML-4000 Part No. 116693

106.1 Decals with Symbols, Lights (to serial number RL410-1788 and TML10-289)
refer to 104.1
1 116897 DECAL,BODILY INJURY
SYMBOL..........................................4
3 116899 DECAL,TIGHTEN FIXTURES
SYMBOL..........................................2
4 133064 DECAL,LABEL-ELEC HAZ
VOLTAGE.........................................1
Part No. 116693 RL4000, TML-4000 31

106.2 Decals with Symbols, Lights (from serial number RL410-1789 and TML10-290)
32 RL4000, TML-4000 Part No. 116693

106.2 Decals with Symbols, Lights (from serial number RL410-1789 and TML10-290)
refer to 104.2
MAN.................................................3
2 T108023 DECAL,BODILY INJURY
SYMBOL..........................................1
3 T108024 DECAL,BURN HAZARD SYMBOL...2
Part No. 116693 RL4000, TML-4000 33

200 Chassis Components April 2016
201.1 Chassis
34 RL4000, TML-4000 Part No. 116693

April 2016 200 Chassis Components
201.1 Chassis
1 Ref., FUEL TANK 19 834211 SPRING,LEAF FOR AXLE, 4 PLY....2

refer to 203.1 19A 236977 KIT,U-BOLT,PLATE,&NUTS,116949.2
2 Ref., FUEL TANK SUPPORT BKT 20 Ref., AXLE
refer to 203.1 refer to 204.1
3A 182330 FP-BATTERY HOLD-DOWN ROD...2 21 Ref., HITCH.....................................1
10.25 inches refer to 205.1
-- 990150 NUT,NYLOCK,1/4-20 GR2 22 C61400100 PULLEY,STEEL,3"...........................1
3B 182331 BATTERY HOLD DOWN ROD 23 990200 NUT,NYLOCK,1/2-13 GR2..............1
11.25 inches
24 990820 SCREW,HHC,1/2-13 X 2 G.............1
-- 990150 NUT,NYLOCK,1/4-20 GR2..............2
25 C54201300 SCREW FLANGE 1/2 -13X.............1
4 174170 FP-BATTERY HOLDOWN
ANGLE............................................1 26 CS63C080 BASE,BOOM/TOWER RL4.............1
5 Ref., BATTERY CABLES.................1 27 C61300500 YOKE & BASE PIN ASSEMBLY......1
refer to 405.1 -- C61300402 SLEEVE,CABLE,1/16".....................4
5A 112300 BATTERY.........................................1 for C61300500
5B 161085 BATTERY,12V,700CCA -- C61300405 CABLE,3/64"X1/16",BOOM PIN......2
for C61300500
6 851820 DECAL- SYMBOL FOR GROUND...1
-- C61300501 PIN,0.75 X 7' ZINC..........................1
7 C51600600 NUT,CLIP,3/8-16X.75.......................9 for C61300500
8 840222 SNAP RING,JACK (841430)...........4 -- C61300502 CLIP,HITCH PIN..............................1
9 841430 JACK,MECHANICAL,3000LB..........4 for C61300500
9A 840221 JACK BRACKET,WELD ON SWIVEL 28 C54100200 NUT, NYLOCK 7/8-9 Z....................1
10 CR82C000 BASE,TRAILER RL4.......................1 29 C54300400 WASHER,FLAT,7/8 Z.......................1
11 840394 BOLT,AXLE, 9/16-18 X 3"................6 30 C54300200 WASHER FLAT 1/2ZP.....................1
12 840395 NUT,AXLE SPRING 2000NO..........6 31A 22111936 CHAIN,SAFETY,3000#,3/8 X 30
13 841473 SHACKLE,AXLE,4-5/8" LONG........4 IN.....................................................2
30" safety chain with S-hook
14 C51600200 LATCH HEAVY DUTYSPRING........2
RL models 31B 22111935 MA-CHAIN SAFETY 3000LB 3/8X30"
30" safety chain with snap hook
15 216370 LEG,OUTRIGGER RL.....................2
RL models 31C 112225 MA-CHAIN SAFETY 3000LB
42" safety chain with snap hook
16 Ref., OUTRIGGERS
TML models; refer to 202.1 32 Ref., WINCH
refer to 208.1
16 CS62A011 HOUSING,OUTRIGGER RL4.........1
RL models 32 990160 SCREW,HHC,3/8-16 X 3.75............1
16A 990200 NUT,NYLOCK,1/2-13 GR2..............2 32 C51601462 NUT FLANGE 3/8 -16......................3

RL models 32A CU63B054 CABLE,TOWER TILT,.25 IN RL4.....1
16A 993860 WASHER,FLAT,1/2 SS 18-8 BIN.....2 33 993180 NUT,NYLOCK,3/4-10 ZP.................1
RL models 34 C54200800 BOLT 3/4 -10X 5 Z G5.....................1
17 230051 TONGUE, RL/TML 35 930950 WTHRSRIP, 1/4" X 1/2"W..............96
(after May, 2011) inches
17 CS82A020 TONGUE W/JACKBRKT B-O-H......1 36 851310 DECAL-ATTN ALL JACKS MUST
(before June, 2011) BE....................................................3
18A 116021 WHEEL/TIRE ASSY,13",175/80 37 CR51A102 DECAL,WARNING,ALL
LRB..................................................2 OUTRIGGER...................................1
18B Ref., LUG NUT
refer to 204.1
Part No. 116693 RL4000, TML-4000 35

202.1 TML Outriggers
36 RL4000, TML-4000 Part No. 116693

202.1 TML Outriggers
1 116667 WELDMENT,OUTRIGGER CS........1

right front
1A 116668 WELDMENT,OUTRIGGER RS........1
left front
2 116563 AS-BRACKET,RS,OUTRIGGER
MNT.................................................1
-- 116564 AS-BRACKET,CS,OUTRIGGER
MNT.................................................1
3 116674 FP-STRIKER PLATE,TML RS.........1
-- 116686 FP-STRIKER PLATE,TML CS.........1
4 69814 SPRING, TORSION,.875 ID X .50....2
5 69800 WELDMENT, OUTRIGGER
HANDLE..........................................2
6 80003 STRUT BAR, OUTRIGGER.............2
7 80000 WELDMENT, STRUT GUIDE***......2
8 51131 SCREW,HHC,5/8-11 X 2.5..............2
9 42191 WASHER,FLAT,.640X1.160X.09.....2
10 69815 SPACER, SLEEVE,.63 X .75 X
.50....................................................2
11 38028 NUT,LP NYLOCK,5/8-11.................2
12 840222 SNAP RING,JACK (841430)...........2
13 841430 JACK,MECHANICAL,3000LB..........2
14 990650 COTTER PIN 1/8X1 SSBIN
STOCK............................................2
15 990660 ROLL PIN 1/4 X1-5/8.......................2
16 120222 CLEVIS,CYLINDER END................2
17 790710 SPRING,COIL,1/2 X 2.25................2
18 981660 SCREW 1/2-13 X 1.5 IN..................2
19 991650 WASHER LOCK 1/2ZP....................2
20 990210 WASHER FLAT 1/2ZP.....................5
21 995320 SCREW 1/2-13NCX4-1/2H..............2
22 33373 WASHER,SHIM,1.50 X .890 X .09...1
23 80203 BUSHING, OUTRIGGER, MAIN.....1
24 6198 NUT,NYLOCK,1/2-13.......................2
25 69813 BUSHING, .875 X.507 X 2.04.........1
26 80323 SPACER, STRUT............................1
27 995810 SCREW 1/4-20NCX5/8 HW............2
28 32499 E CLIP,.875 IN.SL LEG....................1
Part No. 116693 RL4000, TML-4000 37

203.1 Fuel Tank and Hoses
38 RL4000, TML-4000 Part No. 116693

203.1 Fuel Tank and Hoses
1 FUEL TANK 20 890795 HOSE,FUEL,5/16"ID.............2.5-feet

ASSY,PLASTIC,30G,RL4................1 fuel supply from primer pump to
Fuel tank part number CR21A000 is engine fuel filter
no longer available. If ordering a 21 Ref., CHASSIS
replacement fuel tank you must order refer to 201.1
RL4 Fuel Tank Kit (part number
1255815). Item numbers 2-20 can still
be ordered for units with older style
fuel tanks.
-- 14262 PLUG,HEX SOCKET,3/8 MPT
tank drain
2 CR59B035 FUEL TANK SUPPORTBRKT.
RL4-B..............................................1
-- 996380 NUTSERT 5/16-18 UNCP/..............2
3 C42200220 CAP,FUEL,RL4000..........................1
4 891550 FITTING,STRAIGHT ADAPTER......1
5 891520 PIPE FITTING STR ELBO...............1
6 891560 HOSE FITTING PIPE/BAR..............1
7 890785 HOSE,FUEL,1/8"ID...............5.5-feet
fuel return from engine injector pipe
to tank
8 792750 CLAMP 7/16 TO 25/32.....................2
9 C90200400 FITTING,PICKUP & RETURN.........1
11 792750 CLAMP 7/16 TO 25/32.....................5
12 890795 HOSE,FUEL,5/16"ID..............15-feet
fuel supply from tank to inline filter
13 740620 FILTER,IN-LINE,FUEL,5/16"...........1
Kubota models
14 890795 HOSE,FUEL,5/16"ID.............2.5-feet
fuel supply from inline filter to pump
15 995810 SCREW 1/4-20NCX5/8 HW............2
for 660320
16 660320 PUMP,FUEL, 12VDC.......................1
Kubota models (mounted on chassis)
16A R890065 HOSE FITTING PIPE/BARB
1/8MX..............................................2
for 660320
17 890795 HOSE,FUEL,5/16"ID...........1.75-feet
fuel supply from pump to engine fuel
filter
18 890795 HOSE,FUEL,5/16"ID................4-feet
fuel supply from tank to primer pump
19 85155 PUMP,PRIMER,PERKINS***...........1
Perkins models
Part No. 116693 RL4000, TML-4000 39

204.1 Axle
40 RL4000, TML-4000 Part No. 116693

204.1 Axle
-- 116949 AXLE ASSY,2200#,STRAIGHT

Complete (includes items 1-10)
1 840376 NUT,WHEEL, 1/2 X 20..................10
2 236978 KIT,HUBS,BRINGS&SEALS,116949.1
includes items 3-5, 7 and 9
3 RACE, INNER.................................1
for reference only - not available
separately
4 230561 BEARING,ALXL,840377,841050.....2
5 C82100102 AXLE SEAL,2000# AXLE,DL220.....1
6 RACE, OUTER................................1
for reference only - not available
separately
7 230578 WASHER,ALXL,840377,841050
8 834228 GREASE CAP, AXLE, 3000LB........1
9 834250 HAMMERBLOW SPINDLE
NUT,AXLE.......................................1
10 7604 PINCOTTER 0.125 1.750
Part No. 116693 RL4000, TML-4000 41

205.1 Hitches
42 RL4000, TML-4000 Part No. 116693

205.1 Hitches
1 994200 SCREW 1/2-13NCX5-1/2H

2 991650 WASHER LOCK 1/2ZP
3 6095 WASHER,FLAT,USS,1/2",Y
4 990200 NUT,NYLOCK,1/2-13 GR2
5 995310 SCREW,HHC,1/2-13 X 4 G
6 841500 **COUPLER SURGE 2"
BALL,6000#.....................................1
used with hydraulic brake option only
-- 57332 COUPLER,BALL,2" CLASS II
7 T109127 HITCH
RING,COMBO,16"LENGTH............1
8 89163 BALL, 2" ZINC.................................1
9 122079 WASHER,FLAT,1.000,HARDENED
9 33265 NUT,HEX,1-8
10 996030 SCREW,HHC,1/2-13 X 6 GR5 ZP
11 183731 SCREW,HHC,1/2-13 X 6
12 78390 PIN,LYNCH......................................1
13 T109129 SPACER,SIDE,COMBO,HTCH,BOLT-ON.2
14 176335 PLATE,SIDE,COMBO
HITCH,BOLT-ON.............................2
15 213770 HITCH,RING,BOLT-ON 2.5" ID........1
16 13854 SCREW,HHC,1/2-13 X 4.5,GRD.8
17 990210 WASHER FLAT 1/2ZP
18 116936 AS-RING HITCH MOUNT...............1
19 6-5208-44 SCREW,HHC,1/2-13 X 5.5,GRD.8
20 123461 SCREW,HHC,5/8-11X4.50,GR8,Y
21 6035 WASHER,FLAT,USS,5/8",Y
22 6024 NUT,NYLOCK,5/8-11
23A 116937 HITCH,2.5"RING,6 TON..................1
2.5 inch ring
23B T110632 HITCH,3"RING,6TON......................1
3 inch ring
24 51131 SCREW,HHC,5/8-11 X 2.5
25 993835 WASHER FLAT 5/8
26 993890 WASHER LOCK 5/8 ZP
27 994630 NUT HEX 5/8-11NCGRADE2 ZP
28 211410 AS-RING HITCH FOR ADJ HT
2.5 inch ring
29 841200 HITCH PINTLE RING 3 I.................1
3 inch ring
30 221580 HITCH, ADJ HEIGHT BOLT ON......1
31 124450 HITCH 24 HEIGHT..........................1
Part No. 116693 RL4000, TML-4000 43

206.1 Ballast Box Assembly
44 RL4000, TML-4000 Part No. 116693

206.1 Ballast Box Assembly
1A 114355 BALLAST
ASSY,60HZ,MH,1KW,120V.............1
60 Hz Ballast Assembly without decals
(refer to Section 1)
1B 115366 BALLAST
ASSY,50HZ,MH,1000W...................1
50 Hz Ballast Assembly without decals
(refer to Section 1)
2 161184 FP-BALLAST BOX REAR................1
3 995490 SCREW,HH SLOT,1/4 X 0.75
4 161181 FP-BALLAST BOX TOP...................1
5A 160030 BALLAST/CAP MH60Hz120...........1
60 Hz; includes item 6
5B 160490 BALLAST MH 50HZ 120V/..............1
50 Hz; includes item 6
6A 160032 CAPACITOR 24uF MH 60H.............1
60 Hz
6B 160033 CAPACITOR,50HZ
MH,26MF(BALLAST........................1
50 Hz
7 663860 CONNECTOR 5P MALE
RECEPTACLE.................................1
8 161185 FP-BALLAST BOX FRONT.............1
9 161180 FP-BALLAST BOX BOTTOM...........1
10 189346 SPACER,BALLAST,STACKED.........2
Part No. 116693 RL4000, TML-4000 45

207.1 Cabinet (to serial number RL410-999 and to TML10-249)
46 RL4000, TML-4000 Part No. 116693

207.1 Cabinet (to serial number RL410-999 and to TML10-249)
1 C51601450 SCREW FLANGE 5/16 -18X1 29 CR58C011 CABINET FRONT PANELRL...........1

2 C51601451 NUT,FLANGE,5/16-18 Z 30 C51400301 CUSHION,TWR
3 C83400100 FENDER,STEEL,RL4......................2 SP,1.25"X0.75"RL4..........................2
4 CR56C040 CABINET UNDERDOORPANE.......1 31 Ref. TOWER BASE

(refer to 201.1)
5 995810 SCREW 1/4-20NCX5/8 HW
32 C51601520 SCREW ,10X1.5X35MM GR8.8
6 75144 WASHER,FLAT,SAE 1/4",ZINC
33 CR54B050 DOOR RDSIDE RL4-B4 SN
7 Ref., COIL CORD............................1 R410-100.........................................1
refer to 405.1
34 CR59C010 PANEL TOP-AL HINGERL...............1
8 680250 LOCKNUT, CONDUIT 3/4CSA
APPVD............................................1 35 CR54B040 DOOR CURBSIDERL4-B NE..........1
9 CR58C012 COIL CORD BULKHEADPLA.........1

10 682740 NIPPLE CHASE 3/4CSA APPVD.....1
-- 682750 NIPPLE CHASE 1/2CSA APPVD.....1
11 C51601442 SCREW FLANGE 1/4 -20X
12 C51601441 NUT,FLANGE,1/4-20
13 990670 RIVET,POP,SS,3/16"X1/2" BLIND
14 C61300501 PIN,0.75 X 7' ZINC..........................1
-- C61300502 CLIP,HITCH PIN
15 C54200400 SCREW ALLENHEX 1/2 -13X 1.5
17 CU63A040 SUPPORT,PLASTIC,1 X 2.5 X
3.5"..................................................2
18 CR63A040 AS-WELDMENT, CRADLE..............1
19 C51600800 NUT CLIP 1/4 -20X3/4.....................1
20A 116913 WELDMENT, PANEL, REAR, RL4...1
(to SN RL4011-4235 and
TML4011-408)
-- 663520 LIGHT,LICENSE TAG
W/BRACKET...................................1
(not shown)
21 796610 HINGE,PIANO,1.5"W X 51.75"L......1
22 24514 BOX,INSTRUCTION STORAGE.....1
23 C54201200 SCREW CARRIAGE 1/4 -20X 3/4 Z
24 993850 WASHER FLAT 1/45/8 SBIN
25 C51100300 HANDLE,T-TYPE,BLACK W/KEY.....2
cam required; order separately
-- C42200203 KEYS FOR CH751 LOCK PAIR......2
-- C51100200 CAM,DOOR HANDLE,RL4000........2
26 CR56C050 CABINET UNDERDOORPANE***....1
27 C51500200 PROP,DOOR,TELESCOPIC,10".....2
28 930950 WTHRSRIP, 1/4" X 1/2"W
(sold by the foot)
Part No. 116693 RL4000, TML-4000 47

207.2 Cabinet (from serial number RL410-1000 and from TML10-250)
48 RL4000, TML-4000 Part No. 116693

207.2 Cabinet (from serial number RL410-1000 and from TML10-250)
1 995810 SCREW 1/4-20NCX5/8 HW 29 116912 PANEL, UNDERDOOR,

2 993850 WASHER FLAT 1/45/8 SBIN ROADSIDE......................................1
3 C51601450 SCREW FLANGE 5/16 -18X1 30 116927 BUMPER, DOOR, RUBBER............4
4 992330 WASHER FLAT 5/16YZP 31 796432 BRACKET W/BALL,GAS SPRING...8
5 C51601451 NUT,FLANGE,5/16-18 Z 32 796436 SPRING,GAS,16",60LBS................4
6 C83400100 FENDER,STEEL,RL4......................2 33 116910 PANEL, DOOR, RL4........................2
7 116911 PANEL, UNDERDOOR, 34 116908 PANEL, FRONT, CABINET, RL4......1

CURBSIDE......................................1 35 C51400301 CUSHION,TWR
8 116918 HOLDER, LITERATURE..................1 SP,1.25"X0.75"RL4..........................2
9 Ref., COIL CORD............................1 36 Ref. TOWER BASE

(refer to 201.1)
10 680250 LOCKNUT, CONDUIT 3/4CSA
APPVD............................................1 38 116923 SPACER, TOWER, RL4...................1
11 CR58C012 COIL CORD BULKHEADPLA.........1

12 682740 NIPPLE CHASE 3/4CSA APPVD.....1
-- 682750 NIPPLE CHASE 1/2CSA APPVD.....1
13 75144 WASHER,FLAT,SAE 1/4",ZINC
14 995050 SCREW #10-32NFX3/4 LO
15 995420 NUT LOCK NYLON INSERT
16 C21353 BOLT,CARRIAGE 3/8-16X.75 Z KEG
17 981120 WASHER FLAT 3/8 ZP SAE BIN
18 990170 NUT LOCK NYLON INSERT 3/8
20 116909 PANEL, TOP, CABINET, RL4...........1
21 C61300501 PIN,0.75 X 7' ZINC..........................1
-- C61300502 CLIP,HITCH PIN..............................1
22 C54200400 SCREW ALLENHEX 1/2 -13X 1.5
24 CR63A040 AS-WELDMENT, CRADLE..............2
25A 116913 WELDMENT, PANEL, REAR, RL4
(to SN RL4011-4235 and
TML4011-408)
25B 230736 AS-WELDMENT, PANEL, REAR, RL4
(from SN RL4011-4236 and
TML4011-409)
-- 663520 LIGHT,LICENSE TAG
W/BRACKET...................................1
(not shown)
-- C51601530 SCREW FLANGE 3/8 X1.5ZP***.....2
26 794890 HINGE,STAINLESS
STEEL,BLACK................................4
27 790940 HANDLE,CHROME,5.75"................2
28 189796 HASP CABINET DOOR5584AL4/5
Part No. 116693 RL4000, TML-4000 49

208.1 Winch
50 RL4000, TML-4000 Part No. 116693

208.1 Winch
-- 1256081 SERVICE KIT,PINION SHAFT-K1550

includes items 1,3,5,6 and 7
-- 1256082 SERVICE KIT,PINION SHAFT-K2550
includes items 2 and 18
-- 1256083 SVC KIT, FRICTION KISC K/KX
includes qty 2 of item 4
-- C61100200 WINCH,W/HNDL,5.1:1,1500LBS
(item 15 not included)
1 BUSHING, SMALL PINION, FULTON
(6199)..............................................2
(component no longer available)
2 SPACER,PINION SHAFT (32890)....1
3 WINCH PINION PLATE, K-1550
(7591)..............................................1
4 BRAKE DISK,.5 BORE,K-1550
(7571)..............................................2
5 RATCHET GEAR,K-1550 1/2" I.D.
(6777)..............................................1
6 PINION GEAR AND DISC K-1550
(7590)..............................................1
7 PINION SHAFT...............................1
(not available separately)
8 RETAINING RING (6200)................1
9 6291 RATCHET KIT (K-1500,K-1550)**....1
10 7584 FRAME SPACER,K-1550................1
11 12012 NUT,LOCK,3/8-16
12 31946 WINCH BRACKET, DRUM BOLT
LOCK...............................................1
13 22832 SCREW,HHC,3/8-16 X 6
14 6184 SPACER, DRUM BOLT, K-1550.......1
15 6190 CABLE KEEP.KIT (BRACKET
TYPE)*.............................................1
includes fasteners
16 6198 NUT,NYLOCK,1/2-13.......................2
17 69209 SCREW,HHC,3/8-16 X 5.5 GRD 8
18 C61100201 HANDLE FOR 1500# WINC............1
19 6034 NUT,HEX,JAM,1/2-13
Part No. 116693 RL4000, TML-4000 51

300 Engine and Generator Components April 2016
301.1 Kubota D1105-E3BG, View 1
52 RL4000, TML-4000 Part No. 116693

April 2016 300 Engine and Generator Components
1 866113 GUARD,FAN,KUBOTA.....................1 19 994830 WASHER,LOCK,M10 ZP.................2

2 866110 RADIATOR, KUBOTA, D905 & 20 995110 SCREW,HHC,M10X1.25 X 35MM GR
D1105..............................................1 8.....................................................10
3A 116638 CAP,RADIATOR,KUBOTA A65 21 994830 WASHER,LOCK,M10 ZP...............10
KIT...................................................1 22 22124015 ENG FOOT/RAD SUPPORT,
aluminum radiator ROADSIDE......................................1
3B 866120 CAP,RADIATOR,KUBOTA D905 23 839110 HOSE,RADIATOR,LOWER,KUBOTA.1
copper radiator
24 866394 KUBOTA WATER PIPE....................1
4 865307 TANK,RECOVERY,COOLANT,KUBOTA.1
25 32185 CLAMP,HOSE..................................6
5 C51601442 SCREW FLANGE 1/4 -20X.............2
26 116523 KUBOTA HOSE,D905, D1105.........1
6 C51600800 NUT CLIP 1/4 -20X3/4.....................2
27 990200 NUT,NYLOCK,1/2-13 GR2..............2
7 890790 HOSE,FUEL,1/4"ID,PUSH
LOK,200#........................................3 28 990210 WASHER FLAT 1/2ZP.....................2
this part is sold by the foot, this 29 22124016 ENGINE FOOT/RAD
application requires at least 32 inches SUPPORT,CURBSD........................1
8 865263 KUBOTA 15111-72200 WASHER.....4 30 116733 MUFFLER BRACE..........................1
9 865260 KUBOTA CUSHION.........................2 31 839109 WATER PIPE,KUBOTA....................1
10A 995380 SCREW,HHC,1/2-13 X 6.5..............2 32 732205PP ENGINE,KUBOTA,D1105 PAK........1
Kubota models with 6kW generator
-- 1254824 FILTER,FUEL,KUBOTA,W/O
10B 116252 SCREW,HHC,1/2-13X7 GR5 YEL BRKT...............................................1
Kubota models with 7.5kW and 8kW
generators
11 991650 WASHER LOCK 1/2ZP....................2
12 990415 WASHER,FLAT,SNUB 1/2X2-3/4
ZN....................................................2
13A 80379 ISOLATOR, ENGINE MOUNT.........2
Kubota models with 6kW and 8kW
generators
13B 740920 ISOLATOR,ENGINE,390LB
Kubota models with 7.5kW generator
14 740770 VIBRATION MOUNT,35"..................2
15 161109 BOLT,M10-1.25 x 35,W/HOLE.........2
16 865085 KUBOTA SNAP PIN.........................2
17A 22124025 ENGINE RISER,2/75"H,FOR
1/2BLT.............................................2
2.75 inches, used with 6kW generator
17B 116249 AS:ENGINE RISER 3.25 HIGH
3.25 inches, used with 7.5kW and 8kW
generator
17C 184315 FP-GENSET SPACER
1.5 inches, used with 7.5kW generator
17D 184325 FP-GENSET SPACER P
1.0 inch, used with 7.5kW generator
18 995110 SCREW,HHC,M10X1.25 X 35MM GR
8.......................................................2
Part No. 116693 RL4000, TML-4000 53

54 RL4000, TML-4000 Part No. 116693

1 839154 DIPSTICK,OIL,KUBOTA 28 839134 FAN,PUSHER,KUBOTA 15263-12370

2 839244 KUBOTA HEAD COVER GASKET 29 839027 KUBOTA FLANGE BOLT
3 839151 KUBOTA OIL FILLER PLUG,V1305 30 52531 PULLEY,FAN,KUBOTA, D-905,GS68
4 839034 KUBOTA O-RING 31 101201 WATER PUMP ASSY,KUBOTA
5 44191 VALVE COVER, D905 32 865079 KUBOTA 16259-73430
6 866101 STARTER,KUBOTA,D1105/905 33 32069 CLAMP,HOSE,KUBOTA WG750
7 101208 STUD,EXHAUST MANIFOLD 34 839011 KUBOTA WATER PIPE 16241-73350
8 101209 NUT,EXHAUST MANIFOLD 35 865435 KUBOTA 16221-73270GASKET
9 32191 GASKET,EXHAUST MANIFOLD,D905 36 139278 THERMOSTAT
10 839246 KUBOTA EXHAUST MANIFOLD 37 139279 THERMOSTAT COVER
11 832128 GASKET,MUFFLER,KUBOTA 38 62296 SCREW,M8 X 35MM
D905/11
12 839103 KUBOTA 01123-50820 BOLT
13 865055 KUBOTA NUT
14A 865276 MUFFLER,KUBOTA
-- 866825 KUBOTA 66711-54520COV
(muffler cover)
15 866800 TAIL PIPE, KUBOTA
16 116833 KUBOTA DYNAMO STAY
17 866090 ALTERNATOR,KUBOTA*
18 866081 KUBOTA BELT COVER
19 30973 BUMPER,RUBBER-1 X 1.25
20 116503 BUSHING, 630DX.328ID .375T
21 6782 NUT,NYLOCK,5/16-18
22 839190 SWITCH,LOW OIL PRESS,KUBOTA
23A 52532 PLUG,ENGINE OIL
DRAIN,D-905***..............................1
bottom of oil pan (not shown)
23A 52533 GASKET (52532) OIL DRAIN,
D905................................................1
for 52532
23B 234842 PLUG, ENGINE OIL, D1105............1
bottom of oil pan (not shown)
23B 84042 GASKET-DRAIN PLUG,ENG OIL
PAN..................................................1
for 234842
23C 974800 KIT:OIL DRAIN W/VALVE,KUBOTA
(inlcudes valve, clamp and hose)
24 116523 KUBOTA HOSE,D905, D1105
25 32185 CLAMP,HOSE
26 866394 KUBOTA WATER PIPE
27 839209 V-BELT,KUBOTA
Part No. 116693 RL4000, TML-4000 55

56 RL4000, TML-4000 Part No. 116693

1 839157 KUBOTA OVERFLOW PIPE............1 22 865257 KUBOTA KIT, HOLDER,NOZZLE.....3

(to tank) 23 865100 KUBOTA OVER FLOW PIPE...........1
2 839149 KUBOTA INJECTOR PUMP, 24 44196 PIPE,INJECTOR 1,D905,D1105.....1
V1105..............................................1
25 44197 PIPE,INJECTOR 2,D905,D1105.....1
3 741140 ENGINE ACCESSORY TEMP
SENDER..........................................1 26 44198 PIPE,INJECTOR 3,D905,D1105.....1
4 32103 GASKET,INJECTION PUMP
(quantities vary)
5 890795 HOSE,FUEL,5/16"ID.............1.5-feet
7 866050 FILTER,OIL,KUBOTA.......................1
8 Ref., SCREW
refer to 203.1
9 Ref., FUEL HOSE
refer to 203.1
10 Ref., IN-LINE FILTER
refer to 203.1
11 Ref., HOSE CLAMP
refer to 203.1
12 Ref., FUEL HOSE
refer to 203.1
13 Ref., FUEL PUMP
refer to 203.1
14 Ref., FUEL HOSE
refer to 203.1
15 839103 KUBOTA 01123-50820 BOLT..........2
16 839107 FILTER,FUEL,KUBOTA...................1
filter head and element
-- 839200 ELEMENT,FUEL FILTER,KUBOTA
for 839107
16A 116611 KUBOTA FUEL FILTER HOLDER....1
filter mount bracket
17 866040 GASKET,SOLENOID,KUBOTA........1
for 866030, 866044
18 866030 SOLENOID,FUEL,3 WIRE,KUBOTA
3-wire solenoid
18 99199 SOLENOID,KUBOTA D9/1105
SHTDWN.........................................1
2-wire solenoid
18A Ref., SOLENOID WIRE HARNESS
refer to 405.1
19 Ref., FUEL HOSE
refer to 203.1
20 839119 KUBOTA GLOW PLUG....................3
21 62118 JUMPER-GLOW PLUG...................1
Part No. 116693 RL4000, TML-4000 57

58 RL4000, TML-4000 Part No. 116693

1 866127 ELEMENT,AIR
CLEANER,KUBOTA........................1
2 866129 VALVE,AIR CLEANER,KUBOTA.....1
3 866126 BODY,AIR CLEANER,KUBOTA.......1
3 866128 COVER,AIR CLEANER,KUBOTA.....1
4 839049 KUBOTA 15263-12370BAND
PIPE................................................2
5 231332 HOSE, INTAKE, KUBOTA D1105.....1
6 Ref, GENERATOR FASTENERS
refer to 307.1
7 Ref, GENERATOR
refer to 307.1
8 231333 AIR CLEANER BRACKET, D1105....1
Part No. 116693 RL4000, TML-4000 59

305.1 Perkins 403D-11G, View 1
60 RL4000, TML-4000 Part No. 116693

1 84812 PIPE,INJECTOR 1, 403C-11 32 Ref., FUEL HOSE

2 84813 PIPE,INJECTOR 2, 403C-11 refer to 203.1
3 84814 PIPE,INJECTOR 3, 403C-11

4 84860 VALVE COVER BREATHER
5 65636 CAP, OIL FILLER
5 65638 SEAL, OIL FILLER CAP
6 139272 FUEL INJECTOR
7 84815 GLOW PLUG, 403C-11
8 237707 HOSE,FUEL LEAK-OFF,403D-11G
9 89764 HOSE, WATER PUMP (PERKINS
404)
10 101341 FAN
11 101319 FAN PULLEY
12 101322 PUMP,WATER
12 89764 HOSE, WATER PUMP (PERKINS
404)
12 97483 GASKET,WATER PUMP, 403C-11
13 85071 BELT-FAN, PERKINS (103.10)
14 97427 PULLEY,CRANK, 403C-11
15 116519 FP-ENG MNT RT FOOT CS PERK T4
16 85140 GASKET-OIL PAN,PERKINS 103.10
17 237774 PLUG,OIL DRAIN,PERKINS
403D-11G
17 85124 GASKET,SOLENOID,PERKINS 72350
18 116729 ISOLATOR,ENGINE,70D
19 116518 FP-ENG MNT RT FOOT RS PERK T4
20 990415 WASHER,FLAT,SNUB 1/2X2-3/4 ZN
22 990270 SCREW,HHC,1/2-13 X 3.5 GR8
23 R981095 SCREW,HHC,M12X1.25X30MM,GR8.8
24 237776 SWITCH,OIL PRES,PERK 403D-11G
25 85069 FILTER, OIL-PERKINS (103-10)**
26 101320 DIPSTICK,STRAIGHT SHORT
27 97461 DIPSTICK TUBE,PERKINS(403C-11)
28 106663 SOLENOID,SHUT DOWN
PERKIN40422
29 72348 PUMP,LIFT(FUEL) PERKINS(54555)
29 89761 O-RING, LIFT PUMP,(PERKINS 404
30 236046 HOSE, FUEL FILTER -INJ., 403D
31 94889 FUEL FILTER ASSEMBLY
-- 62421 FILTER,FUEL,PERKINS
Part No. 116693 RL4000, TML-4000 61

62 RL4000, TML-4000 Part No. 116693

1 58291 RADIATOR,PERKINS,TML..............1
-- 85130 CAP-RADIATOR,PERKINS (103.10)
2 Ref., FAN
refer to 305.1
3 139265 WATER OUTLET, VERTICAL..........1
-- 1257665 GASKET, THERMOSTAT,
PERKINS.........................................1
-- 237708 THERMOSTAT,PERKINS 403D-11G
4 58427 AIR FILTER,ASSEMBLY..................1
-- 237775 BKT,FILTER MNT,PERKINS
403D-11G
-- 866068 PERKINS 135326205AIR
filter element
5 97426 HOUSING,FLYWHEEL,403C-11.....1
6 228458 STARTER, PERKINS, 403D............1
7 Ref., OIL DRAIN PLUG
refer to 305.1
8 85089 ALTERNATOR,15A,PERKINS
103.10..............................................1
-- 85127 REGULATOR,12V-PERKINS
103.10..............................................1
9 85087 MANIFOLD-EXHAUST,PERK
(103.10)...........................................1
-- 101326 STUDS,EXHAUST
-- 101327 NUTS,EXHAUST
-- 85143 GASKET-EXHAUST
MANIFOLD/PERKIN........................1
10 97473 SENSOR,WATER
TEMPERATURE..............................1
11 72343 GASKET,EXH
FLANGE-PERKINS54555...............1
12 58292 HOSE,RADIATOR,PERKINS,TML
-- 30348 CLAMP,HOSE,1.00
13 112291 MUFFLER,CATALYTIC,PERKINS
403C................................................1
14 97428 HOSE,RADIATOR,UPPER
PRKNS,TML
-- 30348 CLAMP,HOSE,1.00
Part No. 116693 RL4000, TML-4000 63

307.1 Generators
64 RL4000, TML-4000 Part No. 116693

307.1 Generators
-- Ref., WIRE HARNESS 8 116184 CLAMP,CAPACITOR

refer to 405.1 (for 201CSA5420)
1 991761 SCREW,HHC,3/8-16 X 1.25............8 8 116187 TERMINAL BLOCK
2 990470 WASHER LOCK 3/8ZP....................8 (for 201CSA5420)
3 85206 GENERATOR,6KVA,240VAC,60HZ..1 8 229457 CAPACITOR, 8KW

6 kW, 60 Hz (Marathon 201CSA5411) GENERATOR,5420
(for 201CSA5420) (630V)
-- 116168 BEARING, ODE
(opposite engine end) 9 189347 BRACKET,GENERATOR MOUNT....1
-- 116172 O-RING 10 6198 NUT,NYLOCK,1/2-13.......................2

(opposite engine end) 11 80379 ISOLATOR, ENGINE MOUNT.........2
-- 116177 DRIVE DISC(C-107) MARATHON 12 990415 WASHER,FLAT,SNUB 1/2X2-3/4
(engine end) ZN....................................................2
-- 116178 HUB SPACER 13 990210 WASHER FLAT 1/2ZP.....................2
(engine end) 14 6-5208-32 SCREW,HHC,1/2-13X4,GR8...........2
-- 161151 BRACKET, BEARING ODE (5411) 15A 991761 SCREW,HHC,3/8-16 X 1.25............4
-- 836853 DIODE,MARATHON models with Kubota engine
(opposite engine end) 15B 991761 SCREW,HHC,3/8-16 X 1.25............2
-- 836856 MARATHON models with Perkins engine
SUPPRESSOR/VARISTOR 16A 990470 WASHER LOCK 3/8ZP....................4
(opposite engine end) models with Kubota engine
4 Ref., WIRE HARNESS 16B 990470 WASHER LOCK 3/8ZP....................2
refer to 405.1 models with Perkins engine
4 116184 CLAMP,CAPACITOR 17A 981120 WASHER FLAT 3/8 ZP SAE BIN.....4
(for 201CSA5411) models with Kubota engine
4 116187 TERMINAL BLOCK 17B 981120 WASHER FLAT 3/8 ZP SAE BIN.....2
(for 201CSA5411) models with Perkins engine
4 58356 CAPACITOR-ROUND 18A 189347 BRACKET,GENERATOR MOUNT....1
(for 201CSA5411) models with Kubota engine (shown)
5 123840 SCREW,HHC,5/16-18X.75,GR8,Y...6 18B 116517 FP-GEN MOUNT BAR RL PERK
6 990460 WASHER LOCK 5/16 ZP BIN..........6 T4....................................................1
7 116253 GENERATOR,8KW,240V,60HZ,MAR.1 models with Perkins engine
8 kW, 60 Hz (Marathon 201CSA5420) 19 991650 WASHER LOCK 1/2ZP....................2
-- 116168 BEARING, ODE 20 990270 SCREW,HHC,1/2-13 X 3.5 GR8......2
(opposite engine end) 21 116244 FP-GEN MNT BAR,MAR SM
-- 116169 BEARING,BRKT,ODE(5412) HOLES............................................1
-- 116172 O-RING 22 981450 SCREW,HHC,3/8-16 X 1.5..............4
(opposite engine end) 23 116254 GENERATOR,6.5KW,220V,50HZ,MAR
-- 116177 DRIVE DISC(C-107) MARATHON 7.5 kW, 50 Hz (Marathon
(engine end) 332CSA5213)
-- 116178 HUB SPACER -- 116177 DRIVE DISC(C-107) MARATHON
(engine end) (engine end)
-- 836853 DIODE,MARATHON -- 836853 DIODE,MARATHON
(opposite engine end) (opposite engine end)
-- 836856 MARATHON -- 836856 MARATHON
SUPPRESSOR/VARISTOR SUPPRESSOR/VARISTOR
(opposite engine end) (opposite engine end)
Part No. 116693 RL4000, TML-4000 65

307.1 Generators
(continued)
-- T111700 BEARING, MARATHON GEN

(opposite engine end)
24 Ref., WIRE HARNESS
refer to 405.1
24 116184 CLAMP,CAPACITOR
(for 332CSA5213)
24 85207 CAPACITOR,45 MF***OVAL
(for 332CSA5213)
25 116252 SCREW,HHC,1/2-13X7 GR5 YEL
26 184315 FP-GENSET SPACER
66 RL4000, TML-4000 Part No. 116693

307.1 Generators
(continued)
This Page Intentionally Left Blank
Part No. 116693 RL4000, TML-4000 67

400 Electrical Components April 2016
401.1 Control Box, 60HZ, View 1
68 RL4000, TML-4000 Part No. 116693

April 2016 400 Electrical Components
1 996340 SCREW,PHM,10-16 X 3/4

(tek screw)
2 186543 FP-CONTROL BOX,TOP.................1
4 186542 PANEL,REAR,CTRL BOX
(186540)..........................................1
5 186540 BASE,CONTROL BOX,AL4
CONS..............................................1
6 116121 BRKT,E-BOX HANGER,SHORT......2
7 C51601444 SCREW,FLANGE,1/4-20X1/2" PATCH
8 993310 NUTSERT,1/4-20
9 T109757 PANEL,CNTL BOX FACE,CSA........1
10 186544 BRACKET,E-BOX,AUTOSTART,AL4.1
Part No. 116693 RL4000, TML-4000 69

70 RL4000, TML-4000 Part No. 116693

-- 218588 CNTRL BOX 4MH 60HZ 4WIRE

(boxes with 4 pole receptacle)
-- T114064 CNTRL BOX,60HZ,4
LIGHTS,SYMBOL
1 686220 CONNECTOR 2 SCREW 1.25T-B....1
2 800006 CONNECTOR,PIGTAIL,DEUTSCH..1
includes pigtail
3 680030 CONNECTOR 2 SCREW 3/4..........1
4 T113641 BREAKER,15A,120VAC 1P,CSA.....4
5 684640 RECEPTACLE 20A 120V DUPLEX
GFI...................................................1
6 T113642 BREAKER,20A MINI,120VAC
1P,CSA............................................1
7A 684450 RECEP 30A 20V 3POLE.................1
7B 686160 RECEP 30A 120/240V 4 POLE
8 684380 IGNITION SWITCH,LEVER OPR.....1
9 682715 LIGHT INDICATOR 12VRED...........1
10 R660010 SWITCH PUSH-BUTTON
W/BOOT..........................................1
11 T106193 HOURMETER,DIGITAL,RECTANGULAR.1
12 995300 SCREW,PHM,6-32 X .25.................2
13 55906 SCREW,PHILLIPS,PHM,8-32 X .5...2
14 T113644 BREAKER,30A 250VAC 2P,CSA.....2
15 684167 CONNECTOR 12P FEMALE...........1
16 R661490 RELAY 12V DC 30A NO OR...........4
Part No. 116693 RL4000, TML-4000 71

72 RL4000, TML-4000 Part No. 116693

1 186543 FP-CONTROL BOX,TOP.................1

2 996340 SCREW,PHM,10-16 X 3/4
4 116802 FP-CONTROL BOX,REAR 50HZ.....1
5 116801 FP-CONTROL BOX,BODY 50HZ.....1
6 116874 FP-BRACKET,E-BOX HANGER......1
7 C51601444 SCREW,FLANGE,1/4-20X1/2" PATCH
8 993310 NUTSERT,1/4-20
9 116919 FP-CONTROL BOX REC
BOTTOM.........................................1
10 996920 FP-CONTROL BOX REC FRONT....1
11 116921 FP-CONTROL BOX REC BACK......1
12 116803 FP-CONTROL BOX,FRONT
50HZ................................................1
Part No. 116693 RL4000, TML-4000 73

74 RL4000, TML-4000 Part No. 116693

-- 116804 EA-ELEC.BOX 4MH 50HZ NO RC

1 683870 BREAKER 1P 15A 277VA...............1
2 R661490 RELAY 12V DC 30A NO OR...........1
3 686220 CONNECTOR 2 SCREW 1.25T-B....1
4 800006 CONNECTOR,PIGTAIL,DEUTSCH..1
includes pigtail
5 680030 CONNECTOR 2 SCREW 3/4..........1
6 Ref. FP-CONTROL BOX REC BACK
(refer to 403.1)
7 684167 CONNECTOR 12P FEMALE...........1
8 684380 IGNITION SWITCH,LEVER OPR.....1
9 Ref. FP-CONTROL BOX REC FRONT
(refer to 403.1)
10 T106193 HOURMETER,DIGITAL,RECTANGULAR.1
11 R660010 SWITCH PUSH-BUTTON
W/BOOT..........................................1
12 Ref. ELEC BOX
(refer to 403.1)
13 T113642 BREAKER,20A MINI,120VAC
1P,CSA............................................1
14 682715 LIGHT INDICATOR 12VRED...........1
15 995300 SCREW,PHM,6-32 X .25...............12
16 994420 WASHER,LOCK,#6 SS.................12
17 T113644 BREAKER,30A 250VAC 2P,CSA.....2
Part No. 116693 RL4000, TML-4000 75

405.1 Electrical Wiring and Power Cables
76 RL4000, TML-4000 Part No. 116693

405.1 Electrical Wiring and Power Cables
1 Ref., LAMP PIGTAIL 7 160276 CABLE SET,BATTERY,24"

refer to 505.1 or 506.1 RED&BLK........................................1
2 22112575 COIL CORD,DEUTSCH
Coil Cord without Junction Box
2 22112580 COIL CORD W/JUNC BOX,DEUTSCH
Coil Cord with Junction Box
-- 663870 CONNECTOR 3P FEMALE
RECEPTACLE.................................4
for C48300108
-- 680080 GRIP,HUBBLE 07401010
for C48300108
-- 680190 COVER,JUNC BOX W/GSKT, 2
GANG
for C48300108
-- 994380 SCREW,RH,6-32 X 5/8
for 680190
-- C48300108 BOX,JUNC,LIGHT TWR,4 CONN
Junction Box
3 T109414 SVC KIT,TAILLIGHTS,RL4/TML
3A 663400 CONNECTOR,7-POLE,TLITE,RND
PIN
7-pole connector (round); 663405
required, order separately
3A 663401 CONNECTOR,BLADE,POS,TAILT,
7P
7-pole connector (blade)
3A 663405 CABLE GUARD FOR 7P
CONN(663400)
for 663400
3A 663420 CONNECTOR,TAIL LIGHT,6 POLE
6-pole connector
3A 663430 CONNECTOR,TAILLIGHT,4 PIN
4-pole connector
4 116815 WIRE HARN,DC,IN CTRL
BOX,2006........................................1
engine
5A 116820 WIRE
HARN,ENG,KUBOTA,DC,2006.......1
engine
5B 116822 EA-WIRE HARNESS,PERKINS,DC
engine
-- 800004 PIGTAIL,FUEL
SOLENOID,KUBOTA.......................1
engine
6 237658 CABLE, POWER, 10/4 48"..............1
6 709133 TERM RING,#10 NYL INS 12/10
Part No. 116693 RL4000, TML-4000 77

500 Mast Components April 2016
501.1 Mast Assembly and Winch Cable Routing
78 RL4000, TML-4000 Part No. 116693

April 2016 500 Mast Components
501.1 Mast Assembly and Winch Cable Routing
A T108880 THIMBLE WIRE ROPE-3/16...........1

B 791910 SLEEVE,OVAL,3/16",ALUMINUM....1
1 C116810 MA-TOWER ASSY
W/CABLES,RL4..............................1
Mast Assembly, Complete (includes
items 2-8)
-- Ref., 2-INCH MAST SECTION
refer to 502.1
2 Ref., WINCH
refer to 208.1
3 CU61A025 CABLE,EXT,UPPER, 3/16 X 19'......1
lifts the 3-inch mast section
4 CU61A035 CABLE,EXT,LOWER, 3/16 X 11'.....1
lifts the 2-inch mast section
5 990650 COTTER PIN 1/8X1 SSBIN STOCK
for 992760
5 992760 CLEVIS PIN 1/2X1.5 SS
6 Ref., MAST RAISE/LOWER CABLE
refer to 201.1
7 Ref., CABLE PULLEY
refer to 201.1
8 Ref., CABLE FASTENERS
refer to 502.1
Part No. 116693 RL4000, TML-4000 79

502.1 Mast Components
80 RL4000, TML-4000 Part No. 116693

502.1 Mast Components
1 CR61C010 BOOM,4" SECTION........................1

2 992760 CLEVIS PIN 1/2X1.5 SS..................4
3 990650 COTTER PIN 1/8X1 SSBIN
STOCK............................................4
4 CS61A053 SLIDE BLOCK,TOWER GD
1147086...........................................3
4-inch mast
4A CS61A053 SLIDE BLOCK,TOWER GD
1147086...........................................2
3-inch mast
5 C41135000 RIVET POP 1/4 X1/2.....................12
4-inch mast
5A C41135000 RIVET POP 1/4 X1/2.......................8
3-inch mast
6 C54200700 SCREW 1/2-13X 1 Z G5..................1
7 991650 WASHER LOCK 1/2ZP....................2
8 990210 WASHER FLAT 1/2ZP.....................1
9 CR61C020 BOOM,3" SECTION........................1
10 CR61C030 BOOM,2" SECTION........................1
11 CR61C018 COVER,COIL CORD.......................1
12 C51601442 SCREW FLANGE 1/4 -20X.............4
13 C51600800 NUT CLIP 1/4 -20X3/4.....................4
14 C51601570 SCREW FLANGE 3/8X 3/4.............3
15 48425 NUT,LOCKING-LRG.FLANGE,3/8-16.3
16 Ref., WINCH
refer to 208.1
17 C51601570 SCREW FLANGE 3/8X 3/4.............2
18 Ref., PIVOT FASTENERS
refer to 201.1
19 CU61A090 SPRING,KICKOUT,BOOM/TOWER
RL....................................................1
20 990610 BOLT,TEE 1/2-20 X 4.5...................1
21 CS61C060 SWIVEL,BOOM RL4.......................1
22 6198 NUT,NYLOCK,1/2-13.......................1
23 C54200200 SCREW 1/2 -13 X 2.........................1
24 87722 NUT,NYLOCK,7/8-9.........................1
25 69819 WASHER,FLAT,USS,7/8",Y.............3
26 C61400100 PULLEY,STEEL,3"...........................2
Part No. 116693 RL4000, TML-4000 81

503.1 Upper Mast Components, RL4000
82 RL4000, TML-4000 Part No. 116693

503.1 Upper Mast Components, RL4000
1 Ref., 2" BOOM SECTION

refer to 502.1
2 CR64C010 CROSSHEAD,RL4...........................1
3 990270 SCREW,HHC,1/2-13 X 3.5 GR8......2
4 990200 NUT,NYLOCK,1/2-13 GR2..............2
5 Ref., JUNCTION BOX
refer to 405.1
6 6888 SCREW,HHC,1/4-20 X 1.................2
7 6638 WASHER,FLAT,USS,1/4"Y..............2
8 6091 NUT,NYLOCK,1/4-20.......................2
9 Ref., ROUND LIGHT FIXTURE
refer to 505.1
10 116073 CROSSARM, RECT FIXTURE
TOWER...........................................1
11 22123080 WING NUT,
FIXTURE,RL4,AL4,AL5...................4
12 990880 WASHER,LOCK,STAR 3/4 E...........4
13 Ref., SQUARE LIGHT FIXTURE
refer to 506.1
14 993180 NUT,NYLOCK,3/4-10 ZP.................4
15 990230 WASHER,FLAT,3/4 ZP....................4
Part No. 116693 RL4000, TML-4000 83

504.1 Upper Mast Components, TML
84 RL4000, TML-4000 Part No. 116693

504.1 Upper Mast Components, TML
1 Ref., 2" BOOM SECTION

refer to 502.1
2 990200 NUT,NYLOCK,1/2-13 GR2..............2
3 990270 SCREW,HHC,1/2-13 X 3.5 GR8......2
4 CR64C010 CROSSHEAD,RL4...........................1
5 Ref., JUNCTION BOX
refer to 405.1
6 6888 SCREW,HHC,1/4-20 X 1.................2
7 6638 WASHER,FLAT,USS,1/4"Y..............2
8 6091 NUT,NYLOCK,1/4-20.......................2
9 116591 AS-HALF CROSSARM....................2
10 124461 BRACKET GENIE FXTRYA.............4
11 981200 SCREW,HHC,5/16-18 X 6...............4
12 80466 TUBE, SPACER...............................4
13 991945 NUT LOCK NYLON INSERT...........4
14 993180 NUT,NYLOCK,3/4-10 ZP.................4
15 990230 WASHER,FLAT,3/4 ZP....................4
16 720495 WASHER,UHMW,13/16 IDX3
ODX1/8............................................4
17 823268 FORMING, LIGHT PITCH ADJ........4
18 Ref., SQUARE LIGHT FIXTURE
refer to 506.1
19 134415 SCREW 3/8-16X3/4 S/S HEX.......12
20 6021 WASHER,LOCK,.375....................12
21 6097 WASHER,FLAT,USS,3/8",Y...........12
Part No. 116693 RL4000, TML-4000 85

505.1 Light Assembly, Round
86 RL4000, TML-4000 Part No. 116693

505.1 Light Assembly, Round
-- C41100720 LIGHT FIXTURE,MH,AL4,RL4,AL5 23 833577 SCREW,RHM,6-32X5/8...................2

Light Fixture, Complete (silver) 24 833582 SLEEVE,WIRE,FIBERGLASS.........1
-- 161281 FIXTURE LIGHT MH BLACK
COATED
Light Fixture, Complete (black)
1 680020 LOCKNUT,CONDUIT,1/2 CSA
APPVD............................................1
1 682470 CONN,STRAIN RELIEF,1/2 NPT.....1
1 683950 GASKET,STRAIN RELIEF,1/2.........1
2 663850 CORD SET MALE 5FT. 3P..............1
3 709034 TERMINAL STRIP,CE.....................1
4 833567 CASTING,FIXTURE QUICK
CONNECT.......................................1
silver
5 990810 SCREW,HHC,1/2-13 X 1.5..............1
6 991650 WASHER LOCK 1/2ZP....................2
7 995970 WASHER LOCK STAR 1/2E............2
8 981640 SCREW,HHC,1/2-13 X 1.25............1
9 833566 BRKT,TRUNION..............................1
silver
10 833573 T-HANDLE.......................................1
silver
11 833569 GASKET, HOUSING REFLECTOR
BASE...............................................1
12 833547 REFLECTOR & LENS ASSY STD
FIX...................................................1
silver; includes items 17-18
-- 833568 REFLECTOR (C41100720)
13 833570 RING,REINFORCING (C41100720)
14 833571 SCREW,PHM,10-24 X 5/8
15 990675 RIVET POP 1/8X.390 GR
16 22120102 SPIDER, MH/HPS
17 833524 LENS W/GASKET (C41100720)
-- C2450108 LENS GASKET FOR LIGHT FIXTURE
18 833543 CLAMP,LENS (C41100720)
includes fasteners
-- 833574 SCREW,HH SLOT,8-32X1
-- 833578 NUTSERT,8-32 (833543)
-- 833581 WASHER,CLAMP,RUBBER(833543)
19 160071 LAMP MH 1000W M1000/U SYL.....1
20 833565 SCREW,PHM,8-32X3/8...................2
21 833563 BRKT,SOCKET MOGUL FO...........1
22 833564 SOCKET BASE-MOGUL.................1
Part No. 116693 RL4000, TML-4000 87

506.1 Light Assembly, Square
88 RL4000, TML-4000 Part No. 116693

506.1 Light Assembly, Square
-- 161090 FIXTURE ASSEMBLY 1000W RECT 17 116055 YOKE,PSI RECT.LIGHT

TML models with hard-wired pigtail FIXTURE.........................................1
(does not include items 14 and 17) RL models
-- 161095 FIXTURE ASSEMBLY 1000W RECT 18 116059 FIBERGLASS PAD,RECT LAMP
RL models (includes items 14 and 17) FIXT.................................................1
-- 232508 FIXTURE RECT TML 1000W 19 116109 GROMMET ASSEMBLY..................1
TML models with plug-in pigtail 20 116058 LAMP BRACE, RECT HOUSING.....1
connector (does not include items 14
and 17) 21 116061 SPRING, LAMP RETAINER............1
1 116054 TOP FRAME,HOUSING BASE.......1
2 116049 GASKET,RECTANGULAR
GLASS/LENS..................................1
3 116048 GLASS/LENS,RECTANGULAR
PSI...................................................1
(14.14 x 10.83 inches)
3A 80103 LENS,LIGHT (57449)
(15.38 x 12.13 inches)
3B 116010 GLASS LENS
(17.5 x 9.75 inches)
4 116051 RETAINER CLIP,GLASS/LENS.......4
4 116052 COVER,GLASS/LENS RETAINER
CLIP.................................................4
5 160077 LAMP MH 1000W BT37HOR..........1
6 116046 REFLECTOR SIDE..........................1
7 116047 REFLECTOR LAMP SIDE...............1
8 116045 REFLECTOR BASE........................1
9 116057 LIGHT SOCKET,PSI RECT 5 KV.....1
includes pigtail
10 116056 GASKET,LIGHT SOCKET...............1
11 116044 BRACKET, SOCKET MOUNT.........1
12 116053 GASKET,HOUSING BASE,
TOPFRAME.....................................1
13 116042 FIXTURE HOUSING BASE,1KW
RECT...............................................1
(replaced 116108)
14 116064 HANDLE, ADJUSTMENT................2
RL models
14 823380 BOLT, HANDLE...............................2
14 991650 WASHER LOCK 1/2ZP....................2
RL models
14 995970 WASHER LOCK STAR 1/2E............2
RL models
15 116043 CLEVIS PIN,4.6X60MM..................2
16 663850 CORD SET MALE 5FT. 3P..............1
Part No. 116693 RL4000, TML-4000 89

600 Accessories April 2016
601.1 Safety and Convenience
90 RL4000, TML-4000 Part No. 116693

April 2016 600 Accessories
601.1 Safety and Convenience
1 CR82A150 BRACKET TIRE MOUNT SPARE.....1

2 994600 SCREW 1/2-13NCX1-1/2H..............2
3 6095 WASHER,FLAT,USS,1/2",Y.............8
4 6198 NUT,NYLOCK,1/2-13.......................8
5 116021 WHEEL/TIRE ASSY,13",175/80
LRB..................................................1
6 994200 SCREW 1/2-13NCX5-1/2H..............2
7 CR82A160 MOUNT FRONT TIRE-SPAR..........1
8 682311 HOLDER SPRING ACTION5..........2
9 993711 SCREW #10-24NCX1/2RD.............4
10 R980300 WASHER FLAT #10 STAINLESS.....4
11 R980245 NUT, LOCK, NYL 10-24NC 18-8
SS....................................................4
12 113392 MA-GROUND ROD LT.TWR............1
-- 682660 GROUND CLAMP 3/4 MW 2
-- 684310 WIRE 8 AWM-MTW GREEN
-- 709146 TERMINAL RING NYL INS
13 991940 NUT,NYLOCK,5/16-18.....................4
14 981065 WASHER FLAT 5/16ZP SAE/BIN.....8
15 217718 BRACKET FIRE EXT 20LB RL4......1
16 123840 SCREW,HHC,5/16-18X.75,GR8,Y...4
17 C41101100 LIGHT DOME 12V W/SWITCRL4....1
Part No. 116693 RL4000, TML-4000 91

600 Accessories April 2016
602.1 Engine Options
92 RL4000, TML-4000 Part No. 116693

April 2016 600 Accessories
602.1 Engine Options
1 116154 AY,DSL FUEL/WATER

SEPARATOR...................................1
-- 116148 GASKET,FUEL FILTER
for 116151
-- 116151 FILTER,30 MICRON FUEL-WATER
-- 116152 GASKET,WATER COLLECTOR
for 116153
-- 116153 WATER COLLECTOR AY
-- 116211 WASHER,RUBBER SEAL
for 116212
-- 116212 VALVE,PLASTIC DRAIN
1A 981120 WASHER FLAT 3/8 ZP SAE BIN.....4
1A 990170 NUT LOCK NYLON INSERT 3/8.....2
1A 990470 WASHER LOCK 3/8ZP....................2
1A 991761 SCREW,HHC,3/8-16 X 1.25............2
3 116144 HEATER, TOPLOAD FUEL,
100W/12V........................................1
3 116145 GASKET, FUEL HEATER
3 116587 FUSE,ATC BLADE,10A
3 116588 FUSE HOLDER,ATC BLADE,#16
4 894230 PIPE PLUG 1/4 GALV.....................2
5 740455 AIR BREATHER PRE-CLEA
6 Ref., ENGINE AIR CLEANER
refer to 304.1 or 306.1
Part No. 116693 RL4000, TML-4000 93

April 2016
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
101201 ......................55 116588 ......................93 133478 ......................19 236978 ......................41

101208 ......................55 116591 ......................85 133482 ......................11, 13 237627 ......................11
101209 ......................55 116611 ......................57 133483 ......................11, 13, 15, 17 237628 ......................23
101319 ......................61 116638 ......................53 133484 ......................11, 13 237629 ......................13
101320 ......................61 116667 ......................37 133487 ......................11, 13, 15, 17, 237630 ......................25
101322 ......................61 116668 ......................37 23, 25, 27, 29 237631 ......................11
101326 ......................63 116674 ......................37 133488 ......................19 237632 ......................23
101327 ......................63 116686 ......................37 134415 ......................85 237633 ......................13
101341 ......................61 116729 ......................61 13854 ........................43 237634 ......................25
106663 ......................61 116733 ......................53 139265 ......................63 237658 ......................77
112225 ......................35 116801 ......................73 139272 ......................61 237707 ......................61
112291 ......................63 116802 ......................73 139278 ......................55 237708 ......................63
112300 ......................35 116803 ......................73 139279 ......................55 237774 ......................61
113392 ......................91 116804 ......................75 14262 ........................39 237775 ......................63
114251 ......................23, 25, 27, 29 116815 ......................77 160030 ......................45 237776 ......................61
114258 ......................11, 13, 15, 17 116820 ......................77 160032 ......................45 24514 ........................47
114355 ......................45 116822 ......................77 160033 ......................45 28159 ........................11, 13, 15, 17,
114391 ......................23, 25, 27, 29 116833 ......................55 160071 ......................87 23, 25, 27, 29
114431 ......................11, 13, 15, 17 116874 ......................73 160077 ......................89 28161 ........................11, 13, 15, 17
114448 ......................11, 23, 25 116893 ......................23, 25 160276 ......................77 28162 ........................11, 13, 15, 17
114464 ......................15, 17 116894 ......................23, 25, 27, 29 160490 ......................45 30348 ........................63
115366 ......................45 116895 ......................23, 25 161085 ......................35 30973 ........................55
116010 ......................89 116896 ......................23, 25, 27 161090 ......................89 31788 ........................15, 17
116021 ......................35, 91 116897 ......................31 161095 ......................89 31946 ........................51
116042 ......................89 116898 ......................31 161109 ......................53 32069 ........................55
116043 ......................89 116899 ......................31 161151 ......................65–66 32103 ........................57
116044 ......................89 116901 ......................11, 23, 25 161180 ......................45 32185 ........................53, 55
116045 ......................89 116902 ......................11, 23, 25 161181 ......................45 32191 ........................55
116046 ......................89 116908 ......................49 161184 ......................45 32499 ........................37
116047 ......................89 116909 ......................49 161185 ......................45 33265 ........................43
116048 ......................89 116910 ......................49 161281 ......................87 33373 ........................37
116049 ......................89 116911 ......................49 174170 ......................35 38028 ........................37
116051 ......................89 116912 ......................49 176335 ......................43 42191 ........................37
116052 ......................89 116913 ......................47, 49 182330 ......................35 44191 ........................55
116053 ......................89 116918 ......................49 182331 ......................35 44196 ........................57
116054 ......................89 116919 ......................73 183731 ......................43 44197 ........................57
116055 ......................89 116921 ......................73 184315 ......................53, 66 44198 ........................57
116056 ......................89 116923 ......................49 184325 ......................53 48425 ........................81
116057 ......................89 116927 ......................49 186540 ......................69 51131 ........................37, 43
116058 ......................89 116936 ......................43 186542 ......................69 52475 ........................11, 13, 15, 17,
116059 ......................89 116937 ......................43 186543 ......................69, 73 23, 25, 27, 29
116061 ......................89 116949 ......................41 186544 ......................69 52531 ........................55
116064 ......................89 12012 ........................51 189346 ......................45 52532 ........................55
116073 ......................83 120222 ......................37 189347 ......................65–66 52533 ........................55
116109 ......................89 122079 ......................43 189796 ......................49 55906 ........................71
116121 ......................69 123461 ......................43 211410 ......................43 57332 ........................43
116144 ......................93 123840 ......................65–66, 91 213770 ......................43 58291 ........................63
116145 ......................93 124450 ......................43 216370 ......................35 58292 ........................63
116148 ......................93 124461 ......................85 217718 ......................91 58356 ........................65–66
116151 ......................93 1254824 ....................53 218588 ......................71 58427 ........................63
116152 ......................93 1256081 ....................51 22111935 ..................35 6-5208-32 ..................65–66
116153 ......................93 1256082 ....................51 22111936 ..................35 6-5208-44 ..................43
116154 ......................93 1256083 ....................51 22112575 ..................77 6021 ..........................85
116168 ......................65–66 1257665 ....................63 22112580 ..................77 6024 ..........................43
116169 ......................65–66 133012 ......................15, 17 22120102 ..................87 6034 ..........................51
116172 ......................65–66 133016 ......................19 22123080 ..................83 6035 ..........................43
116177 ......................65–66 133017 ......................15, 17 22124015 ..................53 6091 ..........................83, 85
116178 ......................65–66 133031 ......................23, 25, 27, 29 22124016 ..................53 6095 ..........................43, 91
116184 ......................65–66 133055 ......................27, 29 22124025 ..................53 6097 ..........................85
116187 ......................65–66 133062 ......................15, 17, 27, 29 221580 ......................43 6184 ..........................51
116211 ......................93 133064 ......................31 227518 ......................13, 17, 25, 29 6190 ..........................51
116212 ......................93 133065 ......................23, 25, 27, 29 22832 ........................51 6198 ..........................37, 51, 65–66,
116244 ......................65–66 133066 ......................27, 29 228458 ......................63 81, 91
116249 ......................53 133148 ......................11, 13, 15, 17, 21 229457 ......................65–66 62118 ........................57
116252 ......................53, 66 133149 ......................23, 25, 27, 29, 33 230051 ......................35 62296 ........................55
116253 ......................65–66 133225 ......................15, 27 230561 ......................41 62421 ........................61
116254 ......................65–66 133455 ......................11 230578 ......................41 6291 ..........................51
116503 ......................55 133457 ......................11, 15 230736 ......................49 65636 ........................61
116517 ......................65–66 133458 ......................11 231332 ......................59 65638 ........................61
116518 ......................61 133459 ......................11 231333 ......................59 660320 ......................39
116519 ......................61 133460 ......................11, 13 232508 ......................89 663400 ......................77
116523 ......................53, 55 133461 ......................11, 13, 15, 17 234842 ......................55 663401 ......................77
116563 ......................37 133462 ......................15, 17 235490 ......................13, 17, 25, 29 663405 ......................77
116564 ......................37 133463 ......................15, 17 236046 ......................61 663420 ......................77
116587 ......................93 133477 ......................11, 13 236977 ......................35 663430 ......................77
94 RL4000, TML-4000 Part No. 116693

April 2016
Part Number Index (continued)
Part Number Page Part Number Page Part Number Page Part Number Page
663520 ......................47, 49 823380 ......................89 851692 ......................11, 13, 15, 17, 990230 ......................83, 85
6638 ..........................83, 85 82472 ........................23, 25, 27, 29 23, 25, 27, 29 990270 ......................61, 65–66, 83, 85
663850 ......................87, 89 82481 ........................27, 29 851693 ......................11, 13, 15, 17, 990415 ......................53, 61, 65–66
663860 ......................45 82487 ........................23, 25, 27, 29 23, 25, 27, 29 990460 ......................65–66
663870 ......................77 82961 ........................23, 27 851694 ......................11, 13, 15, 17, 990470 ......................65–66, 93
6782 ..........................55 832128 ......................55 23, 25, 27, 29 990610 ......................81
680020 ......................87 833524 ......................87 851820 ......................35 990650 ......................37, 79, 81
680030 ......................71, 75 833543 ......................87 85206 ........................65–66 990660 ......................37
680080 ......................77 833547 ......................87 85207 ........................66 990670 ......................47, 49, 69, 73
680190 ......................77 833563 ......................87 853289 ......................13 990675 ......................87
680250 ......................47, 49 833564 ......................87 853294 ......................13 990810 ......................87
682311 ......................91 833565 ......................87 865055 ......................55 990820 ......................35
682470 ......................87 833566 ......................87 865079 ......................55 990880 ......................83
682660 ......................91 833567 ......................87 865085 ......................53 991650 ......................37, 43, 47, 49,
682715 ......................71, 75 833568 ......................87 865100 ......................57 53, 61, 65–66,
682740 ......................47, 49 833569 ......................87 865257 ......................57 81, 87, 89
682750 ......................47, 49 833570 ......................87 865260 ......................53 991761 ......................65–66, 93
683870 ......................75 833571 ......................87 865263 ......................53 991940 ......................91
683950 ......................87 833573 ......................87 865276 ......................55 991945 ......................85
684167 ......................71, 75 833574 ......................87 865307 ......................53 99199 ........................57
684310 ......................91 833577 ......................87 865435 ......................55 992330 ......................49
684380 ......................71, 75 833578 ......................87 866030 ......................57 992760 ......................79, 81
684450 ......................71 833581 ......................87 866040 ......................57 993180 ......................35, 83, 85
684640 ......................71 833582 ......................87 866050 ......................57 993310 ......................69, 73
686160 ......................71 834211 ......................35 866068 ......................63 993711 ......................91
686220 ......................71, 75 834228 ......................41 866081 ......................55 993835 ......................43
6888 ..........................83, 85 834250 ......................41 866090 ......................55 993850 ......................47, 49
69209 ........................51 836853 ......................65–66 866101 ......................55 993860 ......................35
69800 ........................37 836856 ......................65–66 866110 ......................53 993890 ......................43
69813 ........................37 839011 ......................55 866113 ......................53 994200 ......................43, 91
69814 ........................37 839027 ......................55 866120 ......................53 994380 ......................77
69815 ........................37 839034 ......................55 866126 ......................59 994420 ......................75
69819 ........................81 839049 ......................59 866127 ......................59 994600 ......................91
709034 ......................87 839103 ......................55, 57 866128 ......................59 994630 ......................43
709133 ......................77 839107 ......................57 866129 ......................59 994830 ......................53
709146 ......................91 839109 ......................53 866394 ......................53, 55 995050 ......................49
72009 ........................11, 15, 23, 27 839110 ......................53 866800 ......................55 995110 ......................53
72018 ........................11 839119 ......................57 866825 ......................55 995300 ......................71, 75
720495 ......................85 839134 ......................55 87722 ........................81 995310 ......................43
72077 ........................23, 25, 27, 29 839149 ......................57 890785 ......................39 995320 ......................37
72086 ........................11, 13, 15, 17, 839151 ......................55 890790 ......................53 995380 ......................53
23, 25, 27, 29 839154 ......................55 890795 ......................39, 57 995420 ......................49
72343 ........................63 839157 ......................57 891520 ......................39 995490 ......................45
72348 ........................61 839190 ......................55 891550 ......................39 995810 ......................37, 39, 47, 49
72871 ........................11, 23 839200 ......................57 891560 ......................39 995970 ......................87, 89
732205PP ..................53 839209 ......................55 89163 ........................43 996030 ......................43
740455 ......................93 839244 ......................55 894230 ......................93 996340 ......................69, 73
740620 ......................39 839246 ......................55 89761 ........................61 996380 ......................39
740770 ......................53 840221 ......................35 89764 ........................61 996920 ......................73
740920 ......................53 840222 ......................35, 37 898590 ......................39, 57, 93 C116810 ....................79
741140 ......................57 840376 ......................41 930950 ......................35, 47 C21353 ......................49
75144 ........................47, 49 840394 ......................35 94889 ........................61 C2450108 ..................87
7584 ..........................51 840395 ......................35 97426 ........................63 C41100720 ................87
7604 ..........................41 84042 ........................55 97427 ........................61 C41101100 ................91
77055 ........................11, 13, 23, 25 841200 ......................43 97428 ........................63 C41135000 ................81
77172 ........................11, 13, 23, 25 841430 ......................35, 37 97461 ........................61 C42200203 ................47
77183 ........................11, 13, 23, 25 841473 ......................35 97473 ........................63 C42200220 ................39
78390 ........................43 841500 ......................43 974800 ......................55 C48300108 ................77
790710 ......................37 84812 ........................61 97483 ........................61 C51100200 ................47
790940 ......................49 84813 ........................61 97518 ........................19, 21 C51100300 ................47
791910 ......................79 84814 ........................61 97602 ........................11, 13, 15, 17 C51400301 ................47, 49
792750 ......................39 84815 ........................61 97635 ........................19 C51500200 ................47
794890 ......................49 84860 ........................61 97666 ........................11, 13 C51600200 ................35
796432 ......................49 85069 ........................61 97675 ........................11, 13, 15, 17 C51600600 ................35
796436 ......................49 85071 ........................61 981065 ......................91 C51600800 ................47, 53, 81
796610 ......................47 85087 ........................63 981120 ......................49, 65–66, 93 C51601441 ................47
80000 ........................37 85089 ........................63 981200 ......................85 C51601442 ................47, 53, 81
800004 ......................77 85124 ........................61 981450 ......................65–66 C51601444 ................69, 73
800006 ......................71, 75 85127 ........................63 981640 ......................87 C51601450 ................47, 49
80003 ........................37 85130 ........................63 981660 ......................37 C51601451 ................47, 49
80103 ........................89 851310 ......................35 990150 ......................35 C51601462 ................35
80203 ........................37 85140 ........................61 990160 ......................35 C51601520 ................47
80323 ........................37 85143 ........................63 990170 ......................49, 93 C51601530 ................49
80379 ........................53, 65–66 85155 ........................39 990200 ......................35, 43, 53, 83, 85 C51601570 ................81
80466 ........................85 851691 ......................11, 13, 15, 17, 990210 ......................37, 43, 53, 65– C54100200 ................35
823268 ......................85 23, 25, 27, 29 66, 81 C54200200 ................81
Part No. 116693 RL4000, TML-4000 95

April 2016
Part Number Index (continued)
Part Number Page
C54200400 ................47, 49
C54200700 ................81
C54200800 ................35
C54201200 ................47
C54201300 ................35
C54300200 ................35
C54300400 ................35
C61100200 ................51
C61100201 ................51
C61300402 ................35
C61300405 ................35
C61300500 ................35
C61300501 ................35, 47, 49
C61300502 ................35, 47, 49
C61400100 ................35, 81
C82100102 ................41
C83400100 ................47, 49
C90200400 ................39
CR51A102 .................35
CR54B040 .................47
CR54B050 .................47
CR56C040 .................47
CR56C050 .................47
CR58C011 .................47
CR58C012 .................47, 49
CR59B035 .................39
CR59C010 .................47
CR61C010 .................81
CR61C018 .................81
CR61C020 .................81
CR61C030 .................81
CR63A040 .................47, 49
CR64C010 .................83, 85
CR82A150 .................91
CR82A160 .................91
CR82C000 .................35
CS61A053 .................81
CS61C060 .................81
CS62A011 .................35
CS63C080 .................35
CS82A020 .................35
CU61A025 .................79
CU61A035 .................79
CU61A090 .................81
CU63A040 .................47
CU63B054 .................35
R660010 ....................71, 75
R661490 ....................71, 75
R890065 ....................39
R980245 ....................91
R980300 ....................91
R981095 ....................61
T106193 ....................71, 75
T108021 ....................21
T108022 ....................21
T108023 ....................33
T108024 ....................33
T108880 ....................79
T109127 ....................43
T109129 ....................43
T109414 ....................77
T109757 ....................69
T110632 ....................43
T111700 ....................66
T113641 ....................71
T113642 ....................71, 75
T113644 ....................71, 75
T114064 ....................71
96 RL4000, TML-4000 Part No. 116693

April 2016
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BREAKER,30A 250VAC 2P,CSA.....71, 75 COTTER PIN 1/8X1 SSBIN STOCK.....37, 79,
* BRKT,E-BOX HANGER,SHORT.....69 81
BRKT,SOCKET MOGUL FO.....87 COUPLER,BALL,2" CLASS II.....43
**COUPLER SURGE 2" BALL,6000#.....43
BRKT,TRUNION.....87 COVER,AIR CLEANER,KUBOTA.....59
BUMPER, DOOR, RUBBER.....49 COVER,COIL CORD.....81
A BUMPER,RUBBER-1 X 1.25.....55 COVER,GLASS/LENS RETAINER CLIP.....89
AIR BREATHER PRE-CLEA.....93 BUSHING, .875 X.507 X 2.04.....37 COVER,JUNC BOX W/GSKT, 2 GANG.....77
AIR CLEANER BRACKET, D1105.....59 BUSHING, 630DX.328ID .375T.....55 CROSSARM, RECT FIXTURE TOWER.....83
AIR FILTER,ASSEMBLY.....63 BUSHING, OUTRIGGER, MAIN.....37 CROSSHEAD,RL4.....83, 85
ALTERNATOR,15A,PERKINS 103.10.....63 BUSHING, SMALL PINION, FULTON CUSHION,TWR SP,1.25"X0.75"RL4.....47, 49
ALTERNATOR,KUBOTA*.....55 (6199).....51
AS-BRACKET,CS,OUTRIGGER MNT.....37 D
AS-BRACKET,RS,OUTRIGGER MNT.....37 C DEC KIT,RL4,SYM,FROM SN 1789.....25
AS-HALF CROSSARM.....85
CABINET FRONT PANELRL.....47 DEC KIT,RL4,WRD,FROM SN 1789.....13
AS-RING HITCH FOR ADJ HT.....43
CABINET UNDERDOORPANE.....47 DEC KIT,TML4,SYM,FROM SN 1789.....25
AS-RING HITCH MOUNT.....43
CABINET UNDERDOORPANE***.....47 DEC KIT,TML4,SYM,TO SN 1788.....23
AS-WELDMENT, CRADLE.....47, 49
CABLE GUARD FOR 7P CONN(663400).....77 DEC KIT,TML4,WRD,FROM SN 1789.....13
AS-WELDMENT, PANEL, REAR, RL4.....49
CABLE KEEP.KIT (BRACKET TYPE)*.....51 DEC KIT,TML4,WRD,TO SN 1788.....11
AS:ENGINE RISER 3.25 HIGH.....53
CABLE SET,BATTERY,24" RED&BLK.....77 DECAL - 4 (10/CARD BRADY...11, 13, 15, 17,
AXLE ASSY,2200#,STRAIGHT.....41
CABLE, POWER, 10/4 48".....77 23, 25, 27, 29
AXLE SEAL,2000# AXLE,DL220.....41
CABLE,3/64"X1/16",BOOM PIN.....35 DECAL KIT,RL4,SYM,TO SN 1788.....23
AY,DSL FUEL/WATER SEPARATOR.....93
CABLE,EXT,LOWER, 3/16 X 11'.....79 DECAL KIT,RL4,WRD,TO SN 1788.....11
CABLE,EXT,UPPER, 3/16 X 19'.....79 DECAL KIT,SYMBOL,COMPLETE.......27, 29,
B CABLE,TOWER TILT,.25 IN RL4.....35 31, 33
BALL, 2" ZINC.....43 CAM,DOOR HANDLE,RL4000.....47 DECAL KIT,WORD,COMPLETE.....15, 17, 19,
BALLAST ASSY,50HZ,MH,1000W.....45 CAP, OIL FILLER.....61 21
BALLAST ASSY,60HZ,MH,1KW,120V.....45 CAP,FUEL,RL4000.....39 DECAL, AL/RL CONTROL BOX DC.....13
BALLAST MH 50HZ 120V/.....45 CAP,RADIATOR,KUBOTA A65 KIT.....53 Decal, Instruction, Lamp Disposal.....19, 21
BALLAST/CAP MH60Hz120.....45 CAP,RADIATOR,KUBOTA D905.....53 Decal, Label, Ground.....15, 17, 27, 29
BASE,BOOM/TOWER RL4.....35 CAP-RADIATOR,PERKINS (103.10).....63 DECAL, LABEL, RAISE/LOWER SYMB.....23,
BASE,CONTROL BOX,AL4 CONS.....69 CAPACITOR 24uF MH 60H.....45 27
BASE,TRAILER RL4.....35 CAPACITOR, 8KW GENERATOR,5420......65– DECAL, MAST STOW INSTRUCTIONS.....11,
BATTERY.....35 66 15
BATTERY HOLD DOWN ROD.....35 CAPACITOR,45 MF***OVAL.....66 DECAL, WARNING BURN HAZARD.....21
BATTERY,12V,700CCA.....35 CAPACITOR,50HZ MH,26MF(BALLAST.....45 DECAL,AL/RL,CONTROL BOX,AC.....13
BEARING, MARATHON GEN.....66 CAPACITOR-ROUND.....65–66 DECAL,BODILY INJURY SYMBOL.....31, 33
BEARING, ODE.....65–66 CASTING,FIXTURE QUICK CONNECT.....87 DECAL,BURN HAZARD SYMBOL.......23, 25,
BEARING,ALXL,840377,841050.....41 CHAIN,SAFETY,3000#,3/8 X 30 IN.....35 27, 29, 31, 33
BEARING,BRKT,ODE(5412).....65–66 CLAMP 7/16 TO 25/32.....39 DECAL,BURN HAZARD,SYMB......23, 25, 27,
BELT-FAN, PERKINS (103.10).....61 CLAMP,CAPACITOR.....65–66 29
BKT,FILTER MNT,PERKINS 403D-11G.....63 CLAMP,HOSE.....53, 55 DECAL,CAUTION TIGHTEN.....19
BODY,AIR CLEANER,KUBOTA.....59 CLAMP,HOSE,1.00.....63 DECAL,COLLISION HAZARD SYMBOL.....23,
BOLT 3/4 -10X 5 Z G5.....35 CLAMP,HOSE,KUBOTA WG750.....55 25, 27
BOLT, HANDLE.....89 CLAMP,LENS (C41100720).....87 DECAL,CONTROL BOX AC CONSOL.......11,
BOLT,AXLE, 9/16-18 X 3".....35 CLEVIS PIN 1/2X1.5 SS.....79, 81 23, 25
BOLT,CARRIAGE 3/8-16X.75 Z KEG.....49 CLEVIS PIN,4.6X60MM.....89 DECAL,CONTROL BOX DC CONSOL.......11,
BOLT,M10-1.25 x 35,W/HOLE.....53 CLEVIS,CYLINDER END.....37 23, 25
BOLT,TEE 1/2-20 X 4.5.....81 CLIP,HITCH PIN.....35, 47, 49 DECAL,COSMETIC TEREX,AL4,AL4L......13,
BOOM,2" SECTION.....81 CNTRL BOX 4MH 60HZ 4WIRE.....71 17, 25, 29
BOOM,3" SECTION.....81 CNTRL BOX,60HZ,4 LIGHTS,SYMBOL.....71 DECAL,COSMETIC, GENIE LOGO.....13, 17,
BOOM,4" SECTION.....81 COIL CORD BULKHEADPLA.....47, 49 25, 29
BOX,INSTRUCTION STORAGE.....47 COIL CORD W/JUNC BOX,DEUTSCH.....77 DECAL,COSMETIC,GENIE TML4000........11,
BOX,JUNC,LIGHT TWR,4 CONN.....77 COIL CORD,DEUTSCH.....77 15, 23, 27
BRACKET GENIE FXTRYA.....85 CONN,STRAIN RELIEF,1/2 NPT.....87 DECAL,COSMETIC,RL4000.....11, 13, 15, 17,
BRACKET FIRE EXT 20LB RL4.....91 CONNECTOR 12P FEMALE.....71, 75 23, 25, 27, 29
BRACKET TIRE MOUNT SPARE.....91 CONNECTOR 2 SCREW 1.25T-B.....71, 75 DECAL,COSMETIC,TEREX,4X40-R.....15, 27
BRACKET W/BALL,GAS SPRING.....49 CONNECTOR 2 SCREW 3/4.....71, 75 DECAL,DANGER,BATTERY SAFETY***....15,
BRACKET, BEARING ODE (5411).....65–66 CONNECTOR 3P FEMALE RECEPTACLE...77 17
BRACKET, SOCKET MOUNT.....89 CONNECTOR 5P MALE RECEPTACLE.....45 DECAL,DANGER,ELEC HAZARD,READ.....19
BRACKET,E-BOX,AUTOSTART,AL4.....69 CONNECTOR,7-POLE,TLITE,RND PIN.....77 D E C A L , D A N G E R , E L E C T R O C U T I O N
BRACKET,GENERATOR MOUNT.....65–66 CONNECTOR,BLADE,POS,TAILT, 7P.....77 HZD.....11, 13, 15, 17
BRAKE DISK,.5 BORE,K-1550 (7571).....51 CONNECTOR,PIGTAIL,DEUTSCH.....71, 75 DECAL,DANGER,GENERAL SAFETY.....11
BREAKER 1P 15A 277VA.....75 CONNECTOR,TAIL LIGHT,6 POLE.....77 DECAL,DANGER,HAZARD VOLTAGE.......11,
BREAKER,15A,120VAC 1P,CSA.....71 CONNECTOR,TAILLIGHT,4 PIN.....77 13, 15, 17, 21
BREAKER,20A MINI,120VAC 1P,CSA........71, CORD SET MALE 5FT. 3P.....87, 89 DECAL,DANGER,NO SMOKING....11, 13, 15,
75 COSMETIC,TEREX LOGO-LG.....11, 23, 25 17
Part No. 116693 RL4000, TML-4000 97

April 2016
Part Description Index (continued)
DECAL,DANGER-BURN/CO HAZARD......15, DOOR RDSIDE RL4-B4 SN R410-100.....47 GASKET, FUEL HEATER.....93

17 DRIVE DISC(C-107) MARATHON.....65–66 GASKET, HOUSING REFLECTOR BASE.....87
DECAL,DIESEL......11, 13, 15, 17, 23, 25, 27, GASKET, THERMOSTAT, PERKINS.....63
29 E GASKET,EXH FLANGE-PERKINS54555.....63
DECAL,INSTRUCTION-SETUP.....11 GASKET,EXHAUST MANIFOLD,D905.....55
E CLIP,.875 IN.SL LEG.....37
DECAL,KUBOTA ENGINE SPECS.....15, 17 GASKET,FUEL FILTER.....93
EA-ELEC.BOX 4MH 50HZ NO RC.....75
DECAL,LABEL,ARROW.....23, 25, 27, 29 GASKET,HOUSING BASE, TOPFRAME.....89
EA-WIRE HARNESS,PERKINS,DC.....77
DECAL,LABEL,BURN/CO2 HAZARD.....27, 29 GASKET,INJECTION PUMP.....57
ELEMENT,AIR CLEANER,KUBOTA.....59
DECAL,LABEL,LIFTING EYE....11, 13, 15, 17, GASKET,LIGHT SOCKET.....89
ELEMENT,FUEL FILTER,KUBOTA.....57
23, 25, 27, 29 GASKET,MUFFLER,KUBOTA D905/11.....55
ENG FOOT/RAD SUPPORT, ROADSIDE.....53
DECAL,LABEL,NO SMOKING,SYMB...23, 25, GASKET,RECTANGULAR GLASS/LENS.....89
ENGINE ACCESSORY TEMP SENDER.....57
27, 29 GASKET,SOLENOID,KUBOTA.....57
ENGINE FOOT/RAD SUPPORT,CURBSD....53
DECAL,LABEL,POWER OUTLET,120V.....11, GASKET,SOLENOID,PERKINS 72350.....61
ENGINE RISER,2/75"H,FOR 1/2BLT.....53
23 GASKET,STRAIN RELIEF,1/2.....87
ENGINE,KUBOTA,D1105 PAK.....53
DECAL,LABEL,TRANSPORT TIEDOWN*..11, GASKET,WATER COLLECTOR.....93
13, 15, 17, 23, 25, 27, 29 GASKET,WATER PUMP, 403C-11.....61
DECAL,LABEL-CRUSH HAZ,TOWER....27, 29 F GASKET-DRAIN PLUG,ENG OIL PAN.....55
DECAL,LABEL-ELEC HAZ VOLTAGE.....31 FAN.....61 GASKET-EXHAUST MANIFOLD/PERKIN.....63
DECAL,LABEL-ELEC HAZ,DISTANCE......23, FAN PULLEY.....61 GASKET-OIL PAN,PERKINS 103.10.....61
25, 27, 29 FAN,PUSHER,KUBOTA 15263-12370.....55 GENERATOR,6.5KW,220V,50HZ,MAR......65–
DECAL,LABEL-ELEC HAZ,SERV MAN.....23, FENDER,STEEL,RL4.....47, 49 66
25, 27, 29, 33 FIBERGLASS PAD,RECT LAMP FIXT.....89 GENERATOR,6KVA,240VAC,60HZ.....65–66
DECAL,NOTICE,PERKINS ENG SPEC*.....11, FILM,POLY,CLEAR,4.5 X 8.75.....11, 13, 23, 25 GENERATOR,8KW,240V,60HZ,MAR.....65–66
13, 15, 17 FILTER, OIL-PERKINS (103-10)**.....61 GLASS LENS.....89
DECAL,NOTICE,RAISE/LWR WINCH.....11 FILTER,30 MICRON FUEL-WATER.....93 GLASS/LENS,RECTANGULAR PSI.....89
DECAL,OPERATING INSTRUCTIONS......11, FILTER,FUEL,KUBOTA.....57 GLOW PLUG, 403C-11.....61
13 FILTER,FUEL,KUBOTA,W/O BRKT.....53 GREASE CAP, AXLE, 3000LB.....41
DECAL,PERKINS ENGINE SPECS.....15, 17 FILTER,FUEL,PERKINS.....61 GRIP,HUBBLE 07401010.....77
DECAL,SYMBOL-BATTERY SAFETY.....27, 29 FILTER,IN-LINE,FUEL,5/16".....39 GROMMET ASSEMBLY.....89
DECAL,SYMBOL-READ THE MANUAL.....23, FILTER,OIL,KUBOTA.....57 GROUND CLAMP 3/4 MW 2.....91
25, 27, 29 FITTING,PICKUP & RETURN.....39 GUARD,FAN,KUBOTA.....53
DECAL,TIGHTEN FIXTURES SYMBOL.....31 FITTING,STRAIGHT ADAPTER.....39
DECAL,TIP HAZARD SYMBOL.....23, 25 FIXTURE ASSEMBLY 1000W RECT.....89 H
DECAL,TIRE SPECIFICATION.......11, 13, 15, FIXTURE HOUSING BASE,1KW RECT.....89
HAMMERBLOW SPINDLE NUT,AXLE.....41
17 FIXTURE LIGHT MH BLACK COATED.....87
HANDLE FOR 1500# WINC.....51
DECAL,TOW SPEED SYMBOL.....23, 25 FIXTURE RECT TML 1000W.....89
HANDLE, ADJUSTMENT.....89
DECAL,WARN,CRUSH HAZARD HAND....11, FORMING, LIGHT PITCH ADJ......85
HANDLE,CHROME,5.75".....49
13, 15, 17 FP-BALLAST BOX BOTTOM.....45
HANDLE,T-TYPE,BLACK W/KEY.....47
DECAL,WARN,EXPLSION/BURN HAZ......11, FP-BALLAST BOX FRONT.....45
HASP CABINET DOOR5584AL4/5.....49
13, 15, 17 FP-BALLAST BOX REAR.....45
HEATER, TOPLOAD FUEL, 100W/12V.....93
DECAL,WARN,PROTECTIVE BARRIER....19, FP-BALLAST BOX TOP.....45
HINGE,PIANO,1.5"W X 51.75"L.....47
21 FP-BATTERY HOLD-DOWN ROD.....35
HINGE,STAINLESS STEEL,BLACK.....49
DECAL,WARN,READ MANUAL.....11, 13 FP-BATTERY HOLDOWN ANGLE.....35
HITCH 24 HEIGHT.....43
DECAL,WARNING BURN HAZ......11, 13, 15, FP-BRACKET,E-BOX HANGER.....73
HITCH PINTLE RING 3 I.....43
17, 19 FP-CONTROL BOX REC BACK.....73
HITCH RING,COMBO,16"LENGTH.....43
DECAL,WARNING COLLISION HAZ.....11, 13 FP-CONTROL BOX REC BOTTOM.....73
HITCH, ADJ HEIGHT BOLT ON.....43
DECAL,WARNING TIP-OVER HAZ.....11, 13 FP-CONTROL BOX REC FRONT.....73
HITCH,2.5"RING,6 TON.....43
DECAL,WARNING TOW SPEED.....11, 13 FP-CONTROL BOX,BODY 50HZ.....73
HITCH,3"RING,6TON.....43
DECAL,WARNING,ALL OUTRIGGER.....35 FP-CONTROL BOX,FRONT 50HZ.....73
HITCH,RING,BOLT-ON 2.5" ID.....43
DECAL,WARNING,CRUSH HZD,TOWER...15, FP-CONTROL BOX,REAR 50HZ.....73
HOLDER SPRING ACTION5.....91
17 FP-CONTROL BOX,TOP.....69, 73
HOLDER, LITERATURE.....49
DECAL,WARNING,CRUSHING......11, 13, 15, FP-ENG MNT RT FOOT CS PERK T4.....61
HOSE FITTING PIPE/BAR.....39, 57, 93
17, 23, 25, 27, 29 FP-ENG MNT RT FOOT RS PERK T4.....61
HOSE FITTING PIPE/BARB 1/8MX.....39
DECAL,WARNING,CRUSHING HAZARD...23, FP-GEN MNT BAR,MAR SM HOLES.....65–66
HOSE, FUEL FILTER -INJ., 403D.....61
25, 27, 29 FP-GEN MOUNT BAR RL PERK T4.....65–66
HOSE, INTAKE, KUBOTA D1105.....59
DECAL,WARNING-TOW/TRANS HAZARD..11 FP-GENSET SPACER.....53, 66
HOSE, WATER PUMP (PERKINS 404).....61
DECAL- 1 (10/CARD BRADY....11, 13, 15, 17, FP-GENSET SPACER P.....53
HOSE,FUEL LEAK-OFF,403D-11G.....61
23, 25, 27, 29 FP-STRIKER PLATE,TML CS.....37
HOSE,FUEL,1/4"ID,PUSH LOK,200#.....53
DECAL- 2 (10/CARD BRADY....11, 13, 15, 17, FP-STRIKER PLATE,TML RS.....37
HOSE,FUEL,1/8"ID.....39
23, 25, 27, 29 FRAME SPACER,K-1550.....51
HOSE,FUEL,5/16"ID.....39, 57
DECAL- 3 (10/CARD BRADY....11, 13, 15, 17, FUEL FILTER ASSEMBLY.....61
HOSE,RADIATOR,LOWER,KUBOTA.....53
23, 25, 27, 29 FUEL INJECTOR.....61
HOSE,RADIATOR,PERKINS,TML.....63
DECAL- SYMBOL FOR GROUND.....35 FUEL TANK ASSY,PLASTIC,30G,RL4.....39
HOSE,RADIATOR,UPPER PRKNS,TML.....63
DECAL-ATTN ALL JACKS MUST BE.....35 FUEL TANK SUPPORTBRKT. RL4-B.....39
HOURMETER,DIGITAL,RECTANGULAR...71,
DIODE,MARATHON.....65–66 FUSE HOLDER,ATC BLADE,#16.....93
75
DIPSTICK TUBE,PERKINS(403C-11).....61 FUSE,ATC BLADE,10A.....93
HOUSING,FLYWHEEL,403C-11.....63
DIPSTICK,OIL,KUBOTA.....55
HOUSING,OUTRIGGER RL4.....35
DIPSTICK,STRAIGHT SHORT.....61
DOOR CURBSIDERL4-B NE.....47
G HUB SPACER.....65–66
GASKET (52532) OIL DRAIN, D905.....55
98 RL4000, TML-4000 Part No. 116693

April 2016
I MA-TOWER ASSY W/CABLES,RL4.....79 PIPE,INJECTOR 2,D905,D1105.....57

MANIFOLD-EXHAUST,PERK (103.10).....63 PIPE,INJECTOR 3, 403C-11.....61
IGNITION SWITCH,LEVER OPR.....71, 75
MARATHON SUPPRESSOR/VARISTOR....65– PIPE,INJECTOR 3,D905,D1105.....57
ISOLATOR, ENGINE MOUNT.....53, 65–66
66 PLATE,SIDE,COMBO HITCH,BOLT-ON.....43
ISOLATOR,ENGINE,390LB.....53
MOUNT FRONT TIRE-SPAR.....91 PLUG, ENGINE OIL, D1105.....55
ISOLATOR,ENGINE,70D.....61
MUFFLER BRACE.....53 PLUG,ENGINE OIL DRAIN,D-905***.....55
MUFFLER,CATALYTIC,PERKINS 403C.....63 PLUG,HEX SOCKET,3/8 MPT.....39
J MUFFLER,KUBOTA.....55 PLUG,OIL DRAIN,PERKINS 403D-11G.....61
JACK BRACKET,WELD ON SWIVEL.....35 PROP,DOOR,TELESCOPIC,10".....47
JACK,MECHANICAL,3000LB.....35, 37 N PULLEY,CRANK, 403C-11.....61
JUMPER-GLOW PLUG.....57 PULLEY,FAN,KUBOTA, D-905,GS68.....55
NIPPLE CHASE 1/2CSA APPVD.....47, 49
PULLEY,STEEL,3".....35, 81
NIPPLE CHASE 3/4CSA APPVD.....47, 49
PUMP,FUEL, 12VDC.....39
K NUT FLANGE 3/8 -16.....35
PUMP,LIFT(FUEL) PERKINS(54555).....61
KEYS FOR CH751 LOCK PAIR.....47 NUT CLIP 1/4 -20X3/4.....47, 53, 81
PUMP,PRIMER,PERKINS***.....39
KIT,HUBS,BRINGS&SEALS,116949.....41 NUT HEX 5/8-11NCGRADE2 ZP.....43
PUMP,WATER.....61
KIT,U-BOLT,PLATE,&NUTS,116949.....35 NUT LOCK NYLON INSERT.....49, 85
KIT:OIL DRAIN W/VALVE,KUBOTA.....55 NUT LOCK NYLON INSERT 3/8.....49, 93
KUBOTA 01123-50820 BOLT.....55, 57 NUT, LOCK, NYL 10-24NC 18-8 SS.....91 R
KUBOTA 15111-72200 WASHER.....53 NUT, NYLOCK 7/8-9 Z.....35 RACE, INNER.....41
KUBOTA 15263-12370BAND PIPE.....59 NUT,AXLE SPRING 2000NO.....35 RACE, OUTER.....41
KUBOTA 16221-73270GASKET.....55 NUT,CLIP,3/8-16X.75.....35 RADIATOR, KUBOTA, D905 & D1105.....53
KUBOTA 16259-73430.....55 NUT,EXHAUST MANIFOLD.....55 RADIATOR,PERKINS,TML.....63
KUBOTA 66711-54520COV.....55 NUT,FLANGE,1/4-20.....47 RATCHET GEAR,K-1550 1/2" I.D. (6777).....51
KUBOTA BELT COVER.....55 NUT,FLANGE,5/16-18 Z.....47, 49 RATCHET KIT (K-1500,K-1550)**.....51
KUBOTA CUSHION.....53 NUT,HEX,1-8.....43 RECEP 30A 120/240V 4 POLE.....71
KUBOTA DYNAMO STAY.....55 NUT,HEX,JAM,1/2-13.....51 RECEP 30A 20V 3POLE.....71
KUBOTA EXHAUST MANIFOLD.....55 NUT,LOCK,3/8-16.....51 RECEPTACLE 20A 120V DUPLEX GFI.....71
KUBOTA FLANGE BOLT.....55 NUT,LOCKING-LRG.FLANGE,3/8-16.....81 Ref, GENERATOR.....59
KUBOTA FUEL FILTER HOLDER.....57 NUT,LP NYLOCK,5/8-11.....37 Ref, GENERATOR FASTENERS.....59
KUBOTA GLOW PLUG.....57 NUT,NYLOCK,1/2-13.....37, 51, 65–66, 81, 91 REFLECTOR & LENS ASSY STD FIX.....87
KUBOTA HEAD COVER GASKET.....55 NUT,NYLOCK,1/2-13 GR2....35, 43, 53, 83, 85 REFLECTOR (C41100720).....87
KUBOTA HOSE,D905, D1105.....53, 55 NUT,NYLOCK,1/4-20.....83, 85 REFLECTOR BASE.....89
KUBOTA INJECTOR PUMP, V1105.....57 NUT,NYLOCK,1/4-20 GR2.....35 REFLECTOR LAMP SIDE.....89
KUBOTA KIT, HOLDER,NOZZLE.....57 NUT,NYLOCK,3/4-10 ZP.....35, 83, 85 REFLECTOR SIDE.....89
KUBOTA NUT.....55 NUT,NYLOCK,5/16-18.....55, 91 REGULATOR,12V-PERKINS 103.10.....63
KUBOTA O-RING.....55 NUT,NYLOCK,5/8-11.....43 RELAY 12V DC 30A NO OR.....71, 75
KUBOTA OIL FILLER PLUG,V1305.....55 NUT,NYLOCK,7/8-9.....81 RETAINER CLIP,GLASS/LENS.....89
KUBOTA OVER FLOW PIPE.....57 NUT,WHEEL, 1/2 X 20.....41 RETAINING RING (6200).....51
KUBOTA OVERFLOW PIPE.....57 NUTS,EXHAUST.....63 RING,REINFORCING (C41100720).....87
KUBOTA SNAP PIN.....53 NUTSERT 5/16-18 UNCP/.....39 RIVET POP 1/4 X1/2.....81
KUBOTA WATER PIPE.....53, 55 NUTSERT,1/4-20.....69, 73 RIVET POP 1/8X.390 GR.....87
KUBOTA WATER PIPE 16241-73350.....55 NUTSERT,8-32 (833543).....87 RIVET,POP,SS,3/16"X1/2" BLIND........47, 49,
69, 73
O ROLL PIN 1/4 X1-5/8.....37
L
LABEL,BLANK,4X5,CHROME POLY***.....11, O-RING.....65–66
13, 23, 25 O-RING, LIFT PUMP,(PERKINS 404.....61 S
LABEL,TRAVEL LOCK.....15, 17 SCREW 1/2 -13 X 2.....81
LAMP BRACE, RECT HOUSING.....89 P SCREW #10-24NCX1/2RD.....91
LAMP MH 1000W BT37HOR.....89 SCREW #10-32NFX3/4 LO.....49
PANEL TOP-AL HINGERL.....47
LAMP MH 1000W M1000/U SYL.....87 SCREW ,10X1.5X35MM GR8.8.....47
PANEL, DOOR, RL4.....49
LATCH HEAVY DUTYSPRING.....35 SCREW 1/2-13 X 1.5 IN.....37
PANEL, FRONT, CABINET, RL4.....49
LEG,OUTRIGGER RL.....35 SCREW 1/2-13NCX1-1/2H.....91
PANEL, TOP, CABINET, RL4.....49
LENS GASKET FOR LIGHT FIXTURE.....87 SCREW 1/2-13NCX4-1/2H.....37
PANEL, UNDERDOOR, CURBSIDE.....49
LENS W/GASKET (C41100720).....87 SCREW 1/2-13NCX5-1/2H.....43, 91
PANEL, UNDERDOOR, ROADSIDE.....49
LENS,LIGHT (57449).....89 SCREW 1/2-13X 1 Z G5.....81
PANEL,CNTL BOX FACE,CSA.....69
LIGHT DOME 12V W/SWITCRL4.....91 SCREW 1/4-20NCX5/8 HW.....37, 39, 47, 49
PANEL,REAR,CTRL BOX (186540).....69
LIGHT FIXTURE,MH,AL4,RL4,AL5.....87 SCREW 3/8-16X3/4 S/S HEX.....85
PERKINS 135326205AIR.....63
LIGHT INDICATOR 12VRED.....71, 75 SCREW ALLENHEX 1/2 -13X 1.5.....47, 49
PIGTAIL,FUEL SOLENOID,KUBOTA.....77
LIGHT SOCKET,PSI RECT 5 KV.....89 SCREW CARRIAGE 1/4 -20X 3/4 Z.....47
PIN,0.75 X 7' ZINC.....35, 47, 49
LIGHT,LICENSE TAG W/BRACKET.....47, 49 SCREW FLANGE 1/2 -13X.....35
PIN,LYNCH.....43
LOCKNUT, CONDUIT 3/4CSA APPVD......47, SCREW FLANGE 1/4 -20X.....47, 53, 81
PINCOTTER 0.125 1.750.....41
49 SCREW FLANGE 3/8 X1.5ZP***.....49
PINION GEAR AND DISC K-1550 (7590).....51
LOCKNUT,CONDUIT,1/2 CSA APPVD.....87 SCREW FLANGE 3/8X 3/4.....81
PINION SHAFT.....51
SCREW FLANGE 5/16 -18X1.....47, 49
PIPE FITTING STR ELBO.....39
SCREW,FLANGE,1/4-20X1/2" PATCH.......69,
M PIPE PLUG 1/4 GALV.....93
73
MA-CHAIN SAFETY 3000LB.....35 PIPE,INJECTOR 1, 403C-11.....61
SCREW,HH SLOT,1/4 X 0.75.....45
MA-CHAIN SAFETY 3000LB 3/8X30".....35 PIPE,INJECTOR 1,D905,D1105.....57
SCREW,HH SLOT,8-32X1.....87
MA-GROUND ROD LT.TWR.....91 PIPE,INJECTOR 2, 403C-11.....61
Part No. 116693 RL4000, TML-4000 99

April 2016
SCREW,HHC,1/2-13 X 1.25.....87 SVC KIT, FRICTION KISC K/KX.....51 WASHER,SHIM,1.50 X .890 X .09.....37
SCREW,HHC,1/2-13 X 1.5.....87 SVC KIT,TAILLIGHTS,RL4/TML.....77 WASHER,UHMW,13/16 IDX3 ODX1/8.....85
SCREW,HHC,1/2-13 X 2 G.....35 SWITCH PUSH-BUTTON W/BOOT.....71, 75 WATER COLLECTOR AY.....93
SCREW,HHC,1/2-13 X 3.5 GR8.....61, 65–66, SWITCH,LOW OIL PRESS,KUBOTA.....55 WATER OUTLET, VERTICAL.....63
83, 85 SWITCH,OIL PRES,PERK 403D-11G.....61 WATER PIPE,KUBOTA.....53
SCREW,HHC,1/2-13 X 4 G.....43 SWIVEL,BOOM RL4.....81 WATER PUMP ASSY,KUBOTA.....55
SCREW,HHC,1/2-13 X 4.5,GRD.8.....43 WELDMENT, OUTRIGGER HANDLE.....37
SCREW,HHC,1/2-13 X 5.5,GRD.8.....43 T WELDMENT, PANEL, REAR, RL4.....47, 49
SCREW,HHC,1/2-13 X 6.....43 WELDMENT, STRUT GUIDE***.....37
T-HANDLE.....87
SCREW,HHC,1/2-13 X 6 GR5 ZP.....43 WELDMENT,OUTRIGGER CS.....37
TAIL PIPE, KUBOTA.....55
SCREW,HHC,1/2-13 X 6.5.....53 WELDMENT,OUTRIGGER RS.....37
TANK,RECOVERY,COOLANT,KUBOTA.....53
SCREW,HHC,1/2-13X4,GR8.....65–66 WHEEL/TIRE ASSY,13",175/80 LRB.....35, 91
TERM RING,#10 NYL INS 12/10.....77
SCREW,HHC,1/2-13X7 GR5 YEL.....53, 66 WINCH BRACKET, DRUM BOLT LOCK.....51
TERMINAL BLOCK.....65–66
SCREW,HHC,1/4-20 X 1.....83, 85 WINCH PINION PLATE, K-1550 (7591).....51
TERMINAL RING NYL INS.....91
SCREW,HHC,3/8-16 X 1.25.....65–66, 93 WINCH,W/HNDL,5.1:1,1500LBS.....51
TERMINAL STRIP,CE.....87
SCREW,HHC,3/8-16 X 1.5.....65–66 WING NUT, FIXTURE,RL4,AL4,AL5.....83
THERMOSTAT.....55
SCREW,HHC,3/8-16 X 3.75.....35 WIRE 8 AWM-MTW GREEN.....91
THERMOSTAT COVER.....55
SCREW,HHC,3/8-16 X 5.5 GRD 8.....51 WIRE HARN,DC,IN CTRL BOX,2006.....77
THERMOSTAT,PERKINS 403D-11G.....63
SCREW,HHC,3/8-16 X 6.....51 WIRE HARN,ENG,KUBOTA,DC,2006.....77
THIMBLE WIRE ROPE-3/16.....79
SCREW,HHC,5/16-18 X 6.....85 WTHRSRIP, 1/4" X 1/2"W.....35, 47
TONGUE W/JACKBRKT B-O-H.....35
SCREW,HHC,5/16-18X.75,GR8,Y.....65–66, 91
TONGUE, RL/TML.....35
SCREW,HHC,5/8-11 X 2.5.....37, 43 Y
TOP FRAME,HOUSING BASE.....89
SCREW,HHC,5/8-11X4.50,GR8,Y.....43
TUBE, SPACER.....85 YOKE & BASE PIN ASSEMBLY.....35
SCREW,HHC,M10X1.25 X 35MM GR 8.....53
YOKE,PSI RECT.LIGHT FIXTURE.....89
SCREW,HHC,M12X1.25X30MM,GR8.8.....61
SCREW,M8 X 35MM.....55 V
SCREW,PHILLIPS,PHM,8-32 X .5.....71 V-BELT,KUBOTA.....55
SCREW,PHM,10-16 X 3/4.....69, 73 VALVE COVER BREATHER.....61
SCREW,PHM,10-24 X 5/8.....87 VALVE COVER, D905.....55
SCREW,PHM,6-32 X .25.....71, 75 VALVE,AIR CLEANER,KUBOTA.....59
SCREW,PHM,8-32X3/8.....87 VALVE,PLASTIC DRAIN.....93
SCREW,RH,6-32 X 5/8.....77 VIBRATION MOUNT,35".....53
SCREW,RHM,6-32X5/8.....87
SEAL, OIL FILLER CAP.....61
SENSOR,WATER TEMPERATURE.....63
W
SERIAL LABEL,BLANK,4X8,CHROME*.....11, WASHER FLAT #10 STAINLESS.....91
13, 23, 25 WASHER FLAT 1/2ZP...35, 37, 43, 53, 65–66,
SERVICE KIT,PINION SHAFT-K1550.....51 81
SERVICE KIT,PINION SHAFT-K2550.....51 WASHER FLAT 1/45/8 SBIN.....47, 49
SHACKLE,AXLE,4-5/8" LONG.....35 WASHER FLAT 3/8 ZP SAE BIN.....49, 65–66,
SLEEVE,CABLE,1/16".....35 93
SLEEVE,OVAL,3/16",ALUMINUM.....79 WASHER FLAT 5/16YZP.....49
SLEEVE,WIRE,FIBERGLASS.....87 WASHER FLAT 5/16ZP SAE/BIN.....91
SLIDE BLOCK,TOWER GD 1147086.....81 WASHER FLAT 5/8.....43
SNAP RING,JACK (841430).....35, 37 WASHER LOCK 1/2ZP.......37, 43, 47, 49, 53,
SOCKET BASE-MOGUL.....87 61, 65–66, 81, 87, 89
SOLENOID,FUEL,3 WIRE,KUBOTA.....57 WASHER LOCK 3/8ZP.....65–66, 93
SOLENOID,KUBOTA D9/1105 SHTDWN.....57 WASHER LOCK 5/16 ZP BIN.....65–66
SOLENOID,SHUT DOWN PERKIN40422.....61 WASHER LOCK 5/8 ZP.....43
SPACER, DRUM BOLT, K-1550.....51 WASHER LOCK STAR 1/2E.....87, 89
SPACER, SLEEVE,.63 X .75 X .50.....37 WASHER,ALXL,840377,841050.....41
SPACER, STRUT.....37 WASHER,CLAMP,RUBBER(833543).....87
SPACER, TOWER, RL4.....49 WASHER,FLAT,.640X1.160X.09.....37
SPACER,BALLAST,STACKED.....45 WASHER,FLAT,1.000,HARDENED.....43
SPACER,PINION SHAFT (32890).....51 WASHER,FLAT,1/2 SS 18-8 BIN.....35
SPACER,SIDE,COMBO,HTCH,BOLT-ON.....43 WASHER,FLAT,3/4 ZP.....83, 85
SPIDER, MH/HPS.....87 WASHER,FLAT,7/8 Z.....35
SPRING, TORSION,.875 ID X .50.....37 WASHER,FLAT,SAE 1/4",ZINC.....47, 49
SPRING, LAMP RETAINER.....89 WASHER,FLAT,SNUB 1/2X2-3/4 ZN.....53, 61,
SPRING,COIL,1/2 X 2.25.....37 65–66
SPRING,GAS,16",60LBS.....49 WASHER,FLAT,USS,1/2",Y.....43, 91
SPRING,KICKOUT,BOOM/TOWER RL.....81 WASHER,FLAT,USS,1/4"Y.....83, 85
SPRING,LEAF FOR AXLE, 4 PLY.....35 WASHER,FLAT,USS,3/8",Y.....85
STARTER, PERKINS, 403D.....63 WASHER,FLAT,USS,5/8",Y.....43
STARTER,KUBOTA,D1105/905.....55 WASHER,FLAT,USS,7/8",Y.....81
STRUT BAR, OUTRIGGER.....37 WASHER,LOCK,#6 SS.....75
STUD,EXHAUST MANIFOLD.....55 WASHER,LOCK,.375.....85
STUDS,EXHAUST.....63 WASHER,LOCK,M10 ZP.....53
SUPPORT,PLASTIC,1 X 2.5 X 3.5".....47 WASHER,LOCK,STAR 3/4 E.....83
WASHER,RUBBER SEAL.....93
100 RL4000, TML-4000 Part No. 116693

Parts Manual
Rev B20
Part No.
116693
from SN RL409-979
RL4000 from SN TML10-101
TML-4000

Catálogo de Peças - RL4000 - Torre de Iluminação 1

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Serial Number Range

RL4000 from SN RL409-979

Part No. 116693

2 RL4000, TML-4000 Part No. 116693

How to Read Your Serial Number

Part No. 116693 RL4000, TML-4000 3

207.1 Cabinet (to serial number RL410-999 and to

200 Chassis Components

4 RL4000, TML-4000 Part No. 116693

Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 116693 RL4000, TML-4000 5

6 RL4000, TML-4000 Part No. 116693

Parts Stocking List

Part No. 116693 RL4000, TML-4000 7

How To Order Parts

8 RL4000, TML-4000 Part No. 116693

Fax Order Form

Part No. 116693 RL4000, TML-4000 9

10 RL4000, TML-4000 Part No. 116693

-- 237627 DECAL KIT,RL4,WRD,TO SN 1788 19 133148 DECAL,DANGER,HAZARD

Part No. 116693 RL4000, TML-4000 11

12 RL4000, TML-4000 Part No. 116693

-- 237629 DEC KIT,RL4,WRD,FROM SN 1789 21 133487 DECAL,COSMETIC,RL4000...........1

Part No. 116693 RL4000, TML-4000 13

14 RL4000, TML-4000 Part No. 116693

-- DECAL KIT,WORD,COMPLETE 27 851694 DECAL - 4 (10/CARD BRADY.........1

Part No. 116693 RL4000, TML-4000 15

16 RL4000, TML-4000 Part No. 116693

Item Part No. Description Qty.

Part No. 116693 RL4000, TML-4000 17

18 RL4000, TML-4000 Part No. 116693

Item Part No. Description Qty.

Part No. 116693 RL4000, TML-4000 19

20 RL4000, TML-4000 Part No. 116693

Item Part No. Description Qty.

Part No. 116693 RL4000, TML-4000 21

22 RL4000, TML-4000 Part No. 116693

-- 237628 DECAL KIT,RL4,SYM,TO SN 1788 20 116902 DECAL,CONTROL BOX DC

Part No. 116693 RL4000, TML-4000 23

24 RL4000, TML-4000 Part No. 116693

-- 237630 DEC KIT,RL4,SYM,FROM SN 1789 16 116902 DECAL,CONTROL BOX DC

Part No. 116693 RL4000, TML-4000 25

26 RL4000, TML-4000 Part No. 116693

Item Part No. Description Qty.

Part No. 116693 RL4000, TML-4000 27

28 RL4000, TML-4000 Part No. 116693

Item Part No. Description Qty.

Part No. 116693 RL4000, TML-4000 29

30 RL4000, TML-4000 Part No. 116693

Item Part No. Description Qty.

Part No. 116693 RL4000, TML-4000 31

32 RL4000, TML-4000 Part No. 116693

Item Part No. Description Qty.

Part No. 116693 RL4000, TML-4000 33

34 RL4000, TML-4000 Part No. 116693

1 Ref., FUEL TANK 19 834211 SPRING,LEAF FOR AXLE, 4 PLY....2

16A 990200 NUT,NYLOCK,1/2-13 GR2..............2 32 C51601462 NUT FLANGE 3/8 -16......................3

Part No. 116693 RL4000, TML-4000 35

202.1 TML Outriggers

36 RL4000, TML-4000 Part No. 116693

202.1 TML Outriggers

Item Part No. Description Qty.

1 116667 WELDMENT,OUTRIGGER CS........1