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Company

Profile

INDIAN ION EXCHANGE & CHEMICALS LIMITED


Why is Indian Ion Exchange ?

Global Leader in Total Water


Management Solution.

Collaboration with Carriers


and thoughts leaders.

Single Window for your


Solution.

Indian Ion Perfect Partner for Your


Water & Waste Water Solutions.
Our Global Footprint
We are a Leading Water Tretement Plant &
Waste Water Treatment Manufacturer
More than 25 Years Experience 400 Employees

10 Offices in All Over the World


More then 2500 Plant in all over
150 Crore Turnover the World

* Graphic does not illustrate exact location, mode, corridor or lane


Our 5 Areas of Expertise

DRINKING DEESALINATION WASTE WATER BIOSOLIDS INDUSTRIAL


WATER & RE - USE WATER
sectors we serve
Key source for water Treatment solution

vBeverages Industries
vBreweries Industries
vPulp & Paper Industries
vMineral Water Plant
vPetrochemicals
vElectronic Industries
vFertilizer Industries
vChemicals Industries
vTextiles
vPower
vHealthcare
vFisheries
vDairy
‘A successful career will be no longer about
promotion it will be about mastery ’

Our focus on water derives from the commitment to our customers to work with the physical attributes of the
application environments of your world. In this overview you will find examples which allow you to examine some
of our core process competencies.

We believe we have intimate knowledge and significant insight into the application environments that traverse
the broad spectrum of water chemistry and water treatment. We can collaborate with you in the real physics of
reverse osmosis, ion exchange, boiler chemistry and high purity water where we can share our experience in
complete control loops for flow, temperature, pH, level, pressure and conductivity.

Dr. J.B.Vyas
CMD We can assist you in determining the most effective water treatment architecture to help you see and assess
Indian Ion Exchange & Chemicals ltd.
what is happening in your plant from the control room or the board room. Every member of our company listens
to you with the aim of fluently presenting you with only the most appropriate solution in your daily application
language.
The inherent expertise we offer at Indian Ion Exchange & Chemicals Ltd. exists to make your life simpler.
Indian Ion Exchange & Chemicals Limited Formed in 1994 by experienced Water Treatment Technocrats and Engineering
Professionals to apply new Technology of Advance Ion Exchange Membrane and Ultra Filtration to Industrial Processing
Water & Waste Water Purification and Pollution Control.

Indian Ion Exchange Design, Develop & Install Water & Waste Water Purification Systems.

Indian Ion Exchange Undertakes turnkey Renovation, Rectification & up Gradation of Water & Waste Water Treatment
Systems to obtain its Optimum efficiency.

Indian Ion Exchange & Chemicals Limited is and ISO 9001 : 2008 Company based in Ahmedabad and involved in Water
and Waste Water Treatment. There are many reasons why you should talk to us.

Our Mission Our Vision

We aim to become the most preferred partner


We are Committed to ushering a era of Water abundance of quality conscious Organizations in implementing
by deploying State of the art Solutions at affordable Cost. water treatment solutions of any kind in the World.
WHO Water EEC
TO QUALITY
Water Usa
Matches World Class
Water Canada
Standards Like
Water Switzerland
Our Water Spain

Commitment
TO HUMANITY TO PERFORMANCE
Providing Purest Zero Mainenance Plants
Drinking Water Zero Break Down
to the Common Man Zero Mistake
Marketing Boosters

Empowering Personnel through bigger


responsibilities & training.

Delivering service that is prompt & delights expectations.

Strictly Following quality management processes &


effecting improvements thereon.

A technocrat background coupled with a decade


old experience makes a scintillating combination.

our technical service representatives, backed by


dedicated filed staff & corporate task force are spared
across the country to offer quality service at your doorstep.
Backup force

Water Management Surveys.

Designs & Engineering Site Visits.

Project Management, Erection & Commissioning.

Rehabilitation & Modernization of Plants.

Testing of Water & Waster Water.

Annual Maintenance & Service Contracts.

Consultation of Water Conservation


Creating Water Solutions
Municipal and Commercial Markets

DRINKING PROCESS W WASTE WATER PROJECT


WATER WATER TREATMENT / MANAGEMENT/
RECYCLING SERVICES
Clarification Clarification
Biological Treatment Operations &
(ASP, MBBR, MBR, Maintenance
Filtration : Carbon Micro filtration,
SBR..)
or Ultra Filtration
Service Support
Multimedia
Micro filtration
Reverse Osmosis
Ultra filtration Spare Parts &
Micro filtration, Ion Exchange
Consumables
Ultra Filtration
Reverse Osmosis
Disinfection
Technical
Disinfection (UV Chlorination...)
Disinfection assistance
(UV Chlorination...)
(UV Chlorination...)
Project
Execution
Capabilities
Inventory Controls
Inventory Control

WHY

Minimize Lead time in Procurement Procedure

WHY

Availability of Materials in Stock at any given time

WHY

Not Proper Planing of Inventories


Inventory Controls
We have been maintaining the 4-5
months of physical stock &
replenishing it on min max basis.

ARC with almost 75% of suppliers.

Every two month , we have been


conducting inventory Audit.
Store for Raw Material
Store for Semi Finished Products
Engineering Process
ENGINEERING PROCESS

WHY

TIME REQUIRED IN PREPARATION


OF DETAILED DRAWING

WHY

NOT STANARADIZE
Engineering Expertise
Max 90% of products Drawings are
standardize.

Each standard product is designed,


executed and verified by experts.

We have standardized each and every


process in systematic manner to
reduce the down time.

We are using our standard products


like RO system , UF , container Ro to
reduce the Engineering process.

All the products are worldly familiar in quality.


MSEP / MSRL / SS Pre-treatment systems
Engineering Expertise
The Anup Engineering Limited (ANUP), is the heavy engineering company of
the Lalbhai Group, and is a subsidiary of Arvind Limited, engaged in fabrication of
critical process equipment like Heat Exchangers, Pressure Vessels, Columns/
Towers, Centrifuges, Dished Ends etc for their clients operating in the core sectors
Refinaries, Petrochemicals & Fertilizers, Power – Nuclear/ Thermal, Space
Research, Pharmaceuticals etc.

ANUP is an IS0 9001:2008, OHSAS 18001 compliant company, also


accredited with ASME U, U2, R, S stamps and NB registration.
In the past 48 years of operations, the company has amassed extensive know how
& expertise in a wide range of materials & functions across the entire fabrication
spectrum including engineering, project management & manufacturing.
Engineering Expertise
CAPABILITY - Materials
Low Alloy steels :

Cr Mo steels Non Ferrous & Exotic material e.g. Hastelloy, Alloy 904L, Monel, Inconel & other nickel based alloys, Cupro
Nickel etc.

Stainless Steel:

All grades Duplex / Super Duplex steels, Austenitic / Super Austenitic Carbon Steel including HIC / NACE Testing
Clad steel Pressure Vessels, Reactors and Columns.

Pressure Vessels, Reactors and Columns


Maximum Size : Diameter : 6000 mm
Height/Length : 62 Mtrs.
Thickness :85 mm
Weight : 165 MT
Engineering Expertise
Clientele by Industry
Process licensors Contractors LSTK / EPC
1. Axens 1. Engineers India Limited
2. Kbr 2. UHDE
3. Uop 3. Jacobs
4. Saipem (sna progetti) 4. Kvaerner Powergas
5. Toyo 5. Aker Solutions
6. Toyo Engineering
6. Haldor topsoe
7. Linde - Germany
7. Shaw
8. Tecnimont
8. Ineos
9. Project Development India Limited
9. Lurgi 10. Tata Consultant Engineers Chemtex Engineering Ltd.

Refining / Petrochemicals
1. Indian Oil Corporation Ltd. -Panipat/Haldia/Gauhati/Vadodara,Bongaigaon, Paradeep Refineries
2. Hindustan Petroleum Corpn.Ltd. – Vaizag, Mumbai Refineries
3. Bharat Petroleum Corporation Ltd. Mahul, Mumbai, Kochi Refineries
4. Reliance Industries – Jamnagar, Nagothane, Dahej, Hazira Petrochemicals
5. Essar Limited
6. HPCL Mittal, Bathinda Refinery
7. BORL, Bina Refinery
8. Chennai Petroleum Corporation, Chennai Reginery
9. Narmada Chematur Petrochemicals – Bharuch
10. NOCIL
11. GAIL
Engineering Expertise
Hydrocarbon - Upstream / Exploration / Storage

1. ONGC
2. OIL INDIA
3. CAIRN ENGERGY
5. GSPC
6. LNG PETRONET
6. INDIAN OIL TANKING

Centrifuges :
Pharmaceuticals Starch Chemicals
v
Ranbaxy Laboratories Ltd v
Anil Starch v
Gharda Chemicals

v
DSM Anti-Infectives India Ltd v
Riddhi Siddhi Gluco Biols v
Solvay

v
Max GB v
Bathinda Chemicals Ltd. v
Bayer

v
Aventis Crop science v
Gujarat Ambuja v
Rallis India

v
Hochest Pharmaceuticals Ltd v
Universal Starch v
Tata Chemicals

v
Lupin Laboratories Ltd v
Gayatri v
Rehman Chemicals Bdes.
MSEP / MSRL / SS Pre- Treatment Systems
? Dosing Tank (hypo chloride) is of FRP.

? Dosing tank (PH, SMBS & Antiscalent) is in SS 304

? Skid is in SS 304

? Vessel Material of Construction of MSEP / MSRL / SS

? MGF & ACF are in MSEP / MSRL/SS

vessels and MS/SS strainer plate with SS304 strainers.

? Steam Sanitization facility for Carbon and Media in ACF


Ultra Filtration
? Membrane Surface area 40 m2
? Pre Calibrated Instruments With Test Certificates
? Low Energy Consumption
? Wide Cleaning Flexibility (Air Flush)
? Individual Feeding Of Each Module
? Individual Permeate Withdrawal
? Individual Concentrate Removal.
? Membrane –DOW make
? Skid MOC SS304
? Pump- Grundfoss/ Ebara make
? Auto Backwash Basket filter as a standard feature.
? Auto System
? Transmitter Across Membrane Element
? Full Functional PLC Display

Advantage :
? Protection of membrane from free chlorine
? Reduced chemical consumption and improved recovery.
? Better monitoring of trans membrane pressure analysis and safety of
membrane
? Smooth functioning and also same tapping facilitates sampling at all
important location.
? Better Monitoring of quality of Water
Reverse Osmosis
Features :
? Self Interlocking ILEC Membrane From DOW filmtech
? No Inter- connectors or O ring replacements.
? 34 mil spacer with 400 sq ft. Surface area to provide better fouling
resistance and greater output.
? Greater clean ability.
? Side Port Pressure Tubes
? In-built Feed Quality Variation Sensing
? In-built Product Water Quality
? Variation Sensing
? In-built Flushing
? In-built permeate Soaking
? In-built Fouling/ Scaling Monitoring
? Jerk Free Valves
? In-built operation negligence precautions
? Maintenance Reminders
? In-built CIP System
? In-built pH Monitoring of Cleaning
? Individual Sample Points
? Individual Probe Points
Reverse Osmosis Features
Features :
? Self Interlocking ILEC Membrane From DOW filmtech

? All dosing pumps are electronic diaphragm type.

? All dosing tank are in SS 304

? RO is Hot water Sanitizable

? High Pressure Pump are in SS 316 with SS 304 RO Skid

? Pressure Vessel and Piping are in SS 316 ( Sanitary Construction).

? CCT tank are in SS 304 with Jacketed and insulated for RO Sanitizable

? Specially developed SS sanitary flow meters & 3 way Valves.

? PLC based control panel in SS 304

? 5.5” Color MMI screen as a Standard features

? SCADA with Computer & Printer

? Orbital Welded Piping with Boroscopy

? UV is of SS 316 with Sanitary construction, Intensity monitor & Hour meter

? MCF housing is of CODE 7 design & of SS 316


Installation Delays
Installation Delay

WHY

Finalization of Right
Contractors

WHY

NOT STANARADIZE
Installation Solution’s

• We have our own expertise engineering team

• We have a single contact point for effective

communications with customer.

• Special focus team for Project execution

responsible up to proper handing over.

• Biweekly update of project status to client after

receipt of order up to commissioning.


Commissioning Delays
Commissioning Delay

WHY

Not Proper Functioning of the Instruments


Equipment’s during Commissioning

WHY

Not Proper Testing Before Dispatch


Commissioning Solutions
• We are using the standardize product

• We have two quality team. i.e. is inward quality

and outward quality.

• All the outsourcing material should be checked by

inward quality to reduce the malfunctioning work.

• We are ensuring necessary FAT at our end before

dispatch with due logic checking.

• Separate Mechanical & Electrical QC team to

check products before dispatch.


Logistics
Logistics

WHY

Missing & Damaged of Product


& Accessories in Transit

WHY

Not Proper Testing Before Dispatch


Logistics Solutions
• We followed the Material audit check sheet
before dispatch.
• It avoids the transit problem and missing of
the product.
• We have fully trained person for packing system.
Services
Services

WHY
Not attending the problem at
right time

Not attending the Problem at


Right Time

Not Availability of Proper Spares

No Skilled Labour
Service Division
• We have appointed service engineers in BANGLORE,
Hyderabad, Chennai, Kolkata, Delhi, Mumbai & in HO for
providing immediate service to the customer.
• Dedicated person to registered customer complaint.
• Started taking customer feedback twice in a year for our
plant performance.
• We Educate the client to maintain the spares for 1 year to
reduce frequent shut down.
• Strong team of 150 professionals
• BOOT and O & M Contracts
• Service support during and post guarantee
• Presence in all Major Cities
• Spares and Consumables & AMC contracts.

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