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INPO’s Approach to Human Performance

in the United States


Commercial Nuclear Power Industry

Tony Muschara, CPT


Institute of Nuclear Power Operations (INPO), Atlanta, Georgia, USA
muscharatm@inpo.org

Abstract—Strategically, INPO’s approach to human However, human error is normal—a natural part of being
performance in commercial nuclear power stations human. But it can also be provoked by conflicting management
encompasses two elements: 1) reduce the frequency of events and leadership practices and by weaknesses in a station’s
triggered by human error, and 2) minimize the severity of organization, processes, and culture. Understanding human
human performance events that still occur. The frequency of error helps one recognize that human beings are complex
events is primarily reduced by anticipating, preventing, and creatures possessing a wide range of capabilities and
catching active errors at the job site during work execution, limitations. No matter how efficiently plant equipment
which involves three phases: 1) work preparation, 2) work functions; how good the training, supervision, and procedures
performance, and 3) work feedback. During work execution, are; and how well the best worker, engineer, or manager
the human performance objective is to anticipate, prevent, or perform his or her duties, people cannot perform better than the
catch active errors, especially at critical steps, where error- organization supporting them.3 Therefore, to preserve and
free performance is absolutely necessary. The severity of improve the plant’s resistance to human error and events,
events is minimized by verifying the integrity and robustness defense-in-depth with respect to human activities is necessary.
of defenses. Lines of defense are scrutinized aggressively
through ongoing monitoring, evaluation, and correction. II. STRATEGIC HUMAN PERFORMANCE
Defenses against human error and its consequences involve In the USA, managers take a risk-based approach toward
four primary lines of defense to improve station resilience: 1) excellence in human performance. Risk is a function of
engineered controls, 2) administrative controls, 3) cultural probability and consequence. Identifying and minimizing the
controls, and 4) oversight controls. This paper describes risk of human error and its impact on plant equipment,
INPO’s risk-based approach to human performance— personnel, and property (assets) is the aim of line
reducing error during work execution and managing management.4 The principal hazard to these assets is anyone
defense-in-depth. who can touch and alter the status of the assets, primarily
workers. Regardless of how conscientious and careful people
I. INTRODUCTION are, they still err, sometimes at inopportune moments.
Success means being the best. Excellence means being your Exposure to the hazard of human error is most acute when
best—matching your practice with your potential. Excellence people touch the equipment. When assets are exposed to
also means being better tomorrow than yesterday, which human error, the risk of a plant event is present. How often
implies that the standards of excellence continually change. 1 events occur tends to follow how often people err.
The quality of excelling is an ongoing pursuit, a habit of
thought and action—a daily pursuit of high-performing Therefore, minimizing the frequency by reducing the
stations. Each station’s safety culture and organizational probability of active error and improving the robustness of
effectiveness have a direct influence on the quality of human defenses to reduce the severity of plant events triggered by
performance, for good or for bad. Human performance is human error will reduce the risk to plant, person, property, and
defined as a series of behaviors executed to accomplish a production. When the risk of human error at the job site is
specific result.2 If the value of excellence is embedded in the systematically reduced or eliminated, the frequency of active
station’s culture, the organization will find ways to better errors and related events will drop. Controls that reduce the
itself. Pursuing excellence, therefore, promotes the highest chances of error include the use of human performance (error-
levels of safety and reliability. prevention) tools as well as engineered, administrative,
3
Maurino, Reason, Johnston, and Lee. Beyond Aviation Human
Factors, 1995.
1
INPO, Long-Range Plan, 2005-2007, p.5. 4
Hillson and Murray-Webster. Understanding and Managing Risk
2
Daniels, A., Bringing out the Best in People, 1994, pp.79-82. Attitude. 2005, pp.17-37.
cultural, and oversight controls. Human performance tools errors described in the report reveals that these errors are
include administrative controls such as self-checking, peer- essentially missing or flawed defenses.
checking, three-way communication, and pre-job briefings.
INPO published two documents describing tried and true A coherent human performance management strategy will
methods individuals can use to reduce their chances of error: reduce the frequency and severity of events by addressing two
INPO 06-002, Human Performance Tools for Workers, and primary challenges:
INPO 05-002 (Revision 1), Human Performance Tools for
Engineers and Other Knowledge Workers. Rigorous and 1) Reduce the frequency of events by anticipating,
thoughtful application of human performance tools primarily preventing, and catching active errors at the job site.
influences the frequency of events, not so much the severity of
2) Minimize the severity of events by identifying and
events. Defenses fulfill this function.
eliminating latent weaknesses that weaken defenses
against active errors and their consequences.
In any U.S. station, defenses comprise the human, technical,
or organizational features—controls and barriers—used to
protect the plant, property, the environment, and personnel Re + Md  0E (1)
against hazards in the plant.5 The primary hazard is human
error. Controls are measures that guide, coordinate, or regulate This strategy is simply illustrated in the above relationship;
performance, such as human performance tools, automation, reducing active errors (Re) and managing defenses (Md) leads
signs, change management, training, coaching, and procedures. to zero significant events (0E). As one nuclear plant manager
Barriers protect against harm by limiting or impeding the free said, “Zero is not a number; it’s a vision.”
movement or flow of information, objects, substances, or
energy; for example personal protective equipment, rate A. Reducing Error, Re
limiters, hand rails, passwords, interlocks, and machine guards
Reducing the error rate tends to minimize the frequency by
are barriers. However, my personal experience reveals that
anticipating and preventing active errors during work on plant
people use great flexibility on the interchangeability of these
equipment. When task performance is imminent, the most
terms. The presence and robustness of defenses determine how
efficient defenses that promote positive control include the use
bad an event will be when error happens.
of human performance tools at the risk-important phases or
steps of an activity, such as critical steps. During work
A 2002 study sponsored by the U.S. Nuclear Regulatory
preparation, supervisors and workers choose appropriate
Commission (U.S. NRC) supports this conclusion. 6 Personnel
human performance tools to apply at critical steps to establish
at the Department of Energy’s Idaho National Laboratory
positive control. Positive control denotes those measures taken
(INL) explored the contributions of human performance to risk
to make sure that what is intended to happen is what happens,
in operating events in the U.S. commercial nuclear power
and that is all that happens. INPO defines critical step as a
industry. Risk was measured by changes in the conditional
procedure step, series of steps, or action that, if performed
core damage frequency, using probabilistic risk analysis
improperly, will cause [immediate], irreversible harm to plant
calculations. The INL analyzed 37 events, selected from
equipment or people, or significantly impact plant operation.
licensee event reports (LERs) and augmented inspection team
The term immediate may or may not be included in a station’s
reports that had occurred over a six-year period. The results
definition, depending on its application. For example, errors
showed that human performance contributed significantly to
by operators and instrumentation technicians typically have
these events. Analysts identified 270 human errors in the
immediate repercussions, while errors by mechanics are
LERs reviewed. Of those errors identified, 81 percent were
delayed, since equipment they are working on is usually out of
latent and 19 percent were active. Latent errors include those
service, isolated by a clearance order (lockout/tagout).
errors, acts, or decisions—disguised to the individual—that
result in a hidden vulnerability until revealed later either by an
An effective error-reduction strategy focuses on work
event, an active error, testing, operating experience, or self-
execution because such occasions present workers with
assessment/audit. Active errors include all errors that
opportunities to harm themselves or key assets or reduce
inadvertently change equipment, system, or plant state
productivity because of human error. Work execution involves
triggering immediate, undesired consequences. The influence
jobs or tasks where workers physically touch plant equipment.
of active errors on the severity of the events was shown to be
Examples of such tasks include control room operations,
negligible, while latent errors had a significant impact on the
preventive and corrective maintenance, and the calculation and
conditional core damage frequency. My review of the latent
addition of chemicals to the feedwater system. As described
above, the objective during work execution is to anticipate,
5
prevent, or catch active errors, especially at critical steps,
Maurino, Reason, Johnston, Lee. Beyond Aviation Human Factors.
1995, p.10.
where error-free performance is absolutely necessary. There
are three phases to work execution, as follows:
6
U.S. Nuclear Regulatory Commission. “Review of Findings for Human
Performance Contribution to Risk in Operating Events” (NUREG/CR-
6753), March 2002.
 Work Preparation – planning – identifying what is to The word systemic characterizes those factors that are
be accomplished and what is to be avoided, including system-induced, typically related to organizational weaknesses
critical steps; walkdowns – identifying potential job-site that hinder human performance in the field. There will always
challenges to error-free performance; task assignment – be some level of error that is unpredictable because of human
putting the right people on the job in light of the job’s fallibility. This residual is referred to as random error. Above
task demands; and pre-job briefings – anticipating the residual level of random error there is a level of systemic
possible active errors and their consequences, and error that is controllable if pursued aggressively.
incorporating appropriate defenses at critical steps
B. Managing Defenses, Md
 Work Performance – performing work with a sense of
uneasiness and wariness, especially at critical steps; Defense-in-depth applied to human performance is the
maintaining situation awareness; rigorously using overlapping capacity of various defenses to protect plant
human performance tools for important human actions; personnel, plant equipment, and productivity from human error.
avoiding unsafe or at-risk work practices; supported If a failure occurs with one defense, another should compensate
with quality supervision and teamwork for that failure, thereby preventing harm. Events always
involve breaches in defenses;8 controls, which are preventive in
 Work Feedback – reporting – conveying information nature, and barriers, which are protective in nature. Defense-
on the quality of work preparation, related resources, in-depth against human error involves four primary lines of
and workplace conditions to supervision and defense—controls and barriers—all oriented to improve
management; behavior observations – workers resilience to human error and related events:
receiving coaching and reinforcement on their
performance in the field by managers and supervisors  Engineered Controls – These provide the plant with
the physical ability—typically barriers—to protect itself
Anticipating, preventing, and catching active errors during from people’s errors. To optimize this set of defenses,
work execution is primarily the responsibility of first-line equipment is reliable and is kept in a configuration that
supervision and front-line workers. is resistant to simple human error and that allows plant
systems and components to perform their intended
Traditionally, managers have simply reinforced the use of functions when required. Plants with high equipment
human performance tools—to pay attention and to focus on the reliability, effective configuration control, and
task at hand. This is a viable short-term strategy, but an Re minimum human-machine vulnerabilities tend to
strategy alone has a noteworthy shortcoming. Even if experience fewer and less severe plant events than those
opportunities to err are systematically identified and prevented, that struggle with these issues. The integrity of this line
people still err, although at a lower rate. This phenomenon is of defense depends on how carefully plant equipment is
illustrated below in Figure 1. Consequently, additional means designed, operated, and maintained (using human-
to protect assets from residual active errors have to be centered approaches).
introduced. Defense-in-depth—defenses, barriers, controls,
and safeguards arranged in a layered, overlapping fashion—  Administrative Controls – Procedures, training, work
strengthens the assurance such that if one fails, the remaining processes, signs and symbols, and various policies and
defenses will reduce the impact on plant assets. expectations direct people’s activities so that they are
predictable and safe, especially for work performed in
and on the plant. Together, such controls help people
anticipate and prepare for problems. Written
Error Rate

Before instructions specify what, when, where, and how work


is to be done. The integrity of this line of defense
Systemic
Causes
depends on how rigorously people at all levels follow
and perform work activities according to procedures,
After expectations, and standards.
Random
Causes  Cultural Controls – These are the assumptions, values,
beliefs, and attitudes and related leadership practices
Time that encourage either high standards of performance or
Figure 1. Systemic and random causes of observed mediocrity, open or closed communication, and high or
human error rate before and after interventions to low standards of performance. Personnel at excellent
reduce error rate7 plants practice error prevention rigorously, regardless of
their perception of a task’s risk and simplicity, how
routine it is, and how competent the performer. The
integrity of this line of defense depends on people’s

7 8
Whittingham, R. The Blame Machine. 2004, pp.9-10. Hollnagel, E. Barriers and Accident Prevention. 2004, p.68.
appreciation of the human hazard to safety, the respect human performance, as well as providing guidance for the
they have for each other, and their pride in the planning and conduct of work in the plant.
organization and plant.
1) People are fallible, and even the best people make
 Oversight Controls – Accountability helps verify mistakes. Human fallibility is a permanent feature of
margins, the integrity of defenses and processes, as well human nature. We recognize that human beings
as the quality of performance. Performance possess a wide range of capabilities as well as
improvement activities facilitate the accountability of corresponding limitations. One shortcoming is our
line managers through structured and ongoing tendency to be imprecise—to err. Error happens. No
assessments of human performance, trending, field amount of counseling, training, or motivation can alter
observations, and use of the corrective action program, a person's fallibility. Human performance should not
among others. The integrity of this line of defense be the only defense during activities critical to safety.
depends on management’s commitment to high levels Other, more reliable, defenses should be in place to
of human performance and consistent follow-through to back up the individual.
correct problems and vulnerabilities.
2) Error-likely situations are predictable,
As stated earlier, some residual errors still occur even if the manageable, and preventable. Despite the certainty
opportunities to err are systematically identified and of human error in the long term, specific errors for
eliminated. That is why an aggressive approach is needed to particular tasks are preventable.11 Just as we can
find and correct vulnerabilities with defenses. The most predict that a person writing a personal check at the
important aspect of this dual strategy (Re+Md) is an aggressive beginning of a new year stands a good chance of
and ongoing verification and validation of the health of incorrectly recording the previous year on the check, a
defenses. Missing and vulnerable defenses are identified similar prediction can be made in the context of work
through aggressive use of continuous improvement processes; at the job site. Recognizing error traps and actively
such as, self-assessments, maintenance, audits, operating communicating these hazards to others permits us to
experience, benchmarking, trend analyses, and causal analyses. manage situations proactively and prevent errors and
Once identified, the vulnerabilities are repaired using the events. By changing the work situation to prevent,
corrective action program. remove, or accommodate the presence of conditions
that provoke error, job-site conditions can be managed
Managing defenses is primarily the responsibility of line to prevent, or at least minimize, the chance for error.
management. The integrity of defenses-in-depth depends
primarily on the management team’s organizational
3) Individual behavior is influenced by organizational
effectiveness. Managing defenses involves three fundamental processes and values. Organizations are
management tasks:9 characterized by goal-directed behavior, and
producing electricity is the central business goal of
 monitoring – identifying missing or vulnerable any nuclear power plant. Consequently, managers
controls and barriers develop processes and promote values that direct
 evaluation – determining the causes of these desired behavior of employees and contractors. The
vulnerabilities and their extent of condition organization is simply the sum of the ways work is
divided into distinct jobs and then coordinated to
 correcting – eliminating the vulnerabilities produce electricity safely and reliably. Essentially,
management is in the business of directing people's
behavior. Traditionally, management of human
III. PRINCIPLES OF HUMAN PERFORMANCE
performance has focused on the “individual error-
Several authorities in human error believe that excellence in prone or apathetic worker.”12 However, work is done
human performance is more likely if front-line workers, within the context of the organization and the
support staff, and managers embrace the following underlying management planning and control systems, which
truths, or principles.10 Integrating these principles into contribute most of the causes of human performance
management and leadership practices, worker practices, and problems and resulting plant events.13.
the organization’s processes and values will help guide the
development of a philosophy and strategy for improving

11
Center for Chemical Process Safety. Guidelines for Preventing
9
Jop Groeneweg, Controlling the Controllable, Preventing Business Human Error in Process Safety. American Institute of Chemical
Upsets. 2002, p.247. Engineers, 1994, pp.12-17, 103-107.
12
10
Drs. James Reason, Aubrey Daniels, and Terrence Lee all subscribed Reason. Managing the Risks of Organizational Accidents. 1998,
to these principles when Excellence in Human Performance was p.127.
13
published by INPO in 1997. Demming. Out of the Crisis. 1986, p.315.
4) People achieve high levels of performance largely elements form a practical foundation for reliable human
because of the encouragement and reinforcement performance with respect to individual behaviors, job-site
received from leaders, peers, and subordinates. conditions, related organizational factors and leadership
The organization is perfectly tuned to get the practices that influence human performance in the field. INPO
performance it achieves. The level of safety and encourages managers to focus on the performance objective,
reliability of a plant is directly dependent on the rather than on the supporting criteria, because approaches or
behavior of people. All behavior, good and bad, is methods different than those described in the criteria may be
reinforced, whether by immediate consequences or by used to accomplish the objective.
past experience. Most behavior is reinforced by the
consequences the individual experiences when the
behavior occurs.14 Because behavior is influenced by 2. 3.
its consequences, what happens to workers when they JOB-SITE INDIVIDUAL
CONDITIONS BEHAVIOR
exhibit certain behaviors is an important factor in
improving human performance.
Leadership
5) Events can be avoided through an understanding
of the reasons mistakes occur and the application
of the lessons learned from past events (or errors). 4.
In the past, improvement in human performance has 1.
ORGANIZATIONAL PLANT
been the outcome of corrective actions derived from FACTORS RESULTS
an analysis of plant events and problem reports—
reactive methods. Today, because there are fewer
events to learn from, proactive approaches to Figure 2. INPO’s Human Performance Model
organizational learning are needed as well. Events
can be avoided reactively and proactively. Learning Culture, leadership, and management are addressed
from our mistakes and the mistakes of others is separately in other performance objectives in INPO’s
reactive—it’s after the fact, but important for Performance Objectives and Criteria. Performance objective
continuous improvement. Anticipating how an event OR.1, Foundation for Nuclear Safety, and OR.2, Leadership
or error can be prevented is proactive, and proactive and Management, address the criteria associated with these
methods provide a more cost-effective means of important aspects of human performance.
preventing events and problems.
A. Performance Objective, OR.3 – Human Performance
IV. INPO PERFORMANCE OBJECTIVES AND CRITERIA
“Station personnel select and apply appropriate human error-
In a practical sense, certain elements important for reliable prevention techniques commensurate with the importance of
human performance become evident when the principles are assigned tasks to minimize the frequency and consequences
put into practice. These elements, included below, were [severity] of events.”16
incorporated into INPO 05-003, Performance Objectives and
Criteria, published in May 2005, which are used to evaluate B. Criteria – Organizational Factors
commercial nuclear power stations against standards of
excellence. The performance objective on human performance 1. Expectations for the use and reinforcement of error-
focuses on elements that cross organizational boundaries. prevention tools in all work and instructional settings are
Performance objective OR.3 describes the expected result of an clearly established and communicated to workers and
effective human performance program and its related activities managers, including supplemental station personnel.
from a systems perspective. Supporting criteria provide
breadth and depth to the objective (see following sections). 2. Managers establish expectations for procedure use that
The criteria were developed from previous work, including the take into account the complexity of the task, the skill and
documents Excellence in Human Performance (1997), “Human training of the worker, the extent of supervisory
Performance Leadership Framework” (2000), and involvement, and the potential consequences of improper
NEI/INPO/EPRI Human Performance Process Benchmarking performance.
Report (2001), as well as industry human performance
experience and best practices. 3. Procedures and other work documents are usable,
technically accurate, and controlled and are maintained up
The structure of OR.3 is based on the Performance Model to date.
illustrated below.15 To promote event-free operation, these
4. Changes in outage and on-line work plans and schedules
14
Daniels. Bringing Out the Best in People, 1994, pp.8-9. are critically reviewed for conditions that could lead to
15
INPO 06-003, Human Performance Reference Manual, 2006, 16
pp.89-91. INPO 05-003, Performance Objectives and Criteria, May 2005.
human error or result in an undesirable impact on the
plant. 18. Individuals adhere to safety standards, follow procedures,
and correct procedure deficiencies before continuing with
5. Feedback processes, including postjob reviews and tasks.
management observations, are used to improve human
performance. 19. Individuals recommend improvements and willingly report
problems, near misses, error-likely situations, and safety
6. Human performance events and trends are closely hazards.
monitored, thoroughly evaluated for causes and
contributors, and communicated to station personnel to 20. Individuals communicate freely, openly, and accurately to
increase their understanding and awareness. support each other to accomplish assigned work.

7. Station processes are used effectively to reduce error- 21. Individuals identify and eliminate conditions that might
likely conditions at the job site. lead to human error. They reinforce the use of defenses
that mitigate the consequences of errors.
C. Criteria – Job-Site Conditions
8. Goals, roles, and responsibilities for the assigned task are 22. Individuals are receptive to feedback and continuously
discussed and understood before work begins. strive to improve their knowledge, skills, and performance.
They coach and provide feedback to others.
9. Assigned personnel are technically qualified for the task
and are physically and mentally ready to perform the Line managers are in the best position to determine how to
work. incorporate these elements into plant operations, in light of the
principles of human performance. Because of differences in
10. Job-site conditions are properly established to enable culture, customs, leadership, technology, and resources,
qualified personnel to accomplish work assignments managers are cautioned that what works well at one station
successfully. may or may not work as well at their station or even within
departments of the same station.
11. Job-site conditions and potential consequences are
ACKNOWLEDGMENT
carefully evaluated to reinforce desired work behaviors, to
reduce the potential for human error. The time and effort devoted by Ms. Karen Hutchings,
Mr. Tom Kriesel, and Mr. Brian Baskette to prepare this paper
12. Work preparation and prejob briefings are conducted are deeply appreciated.
commensurate with the risk of the work activity.
REFERENCES
13. A variety of defense-in-depth measures are used at the job [1] Center for Chemical Process Safety. Guidelines for Preventing Human
site, commensurate with the risk of the work activity, to Error in Process Safety. New York: American Institute of Chemical
reduce the probability of error, as well as to mitigate the Engineers (1994).
effects of and provide for recovery from error. [2] A. Daniels, Bringing Out the Best in People, McGraw-Hill, 1994.
[3] W. Demming, Out of the Crisis, Cambridge: Massachusetts Institute of
D. Criteria – Individual Technology, 1986.
[4] J. Groeneweg, Controlling the Controllable, Preventing Business Upsets,
14. Individuals demonstrate a great respect for the reactor Global Safety Group, 2002.
corefor reactor safetyin their decisions and actions [5] D. Hillson and R. Murray-Webster, Understanding and Managing Risk
and seek additional support when faced with uncertain Attitude, Aldershot: Gower Publishing, Ltd, 2005.
conditions or situations not addressed by approved [6] E. Hollnagel, Barriers and Accident Prevention, Aldershot: Ashgate
procedures and policies. Publishing, Ltd., 2004.
[7] INPO, Long-Range Plan 2005-2007, Atlanta, 2005.
15. Individuals demonstrate personal integrity, have a [8] INPO, Performance Objectives and Criteria (INPO 05-003), Atlanta,
questioning attitude, challenge assumptions, and consider 2005.
potential consequences prior to taking actions. [9] D. Maurino, J. Reason, N. Johnston, and R. Lee, Beyond Aviation Human
Factors, Aldershot: Ashgate Publishing, Ltd., 1995.
16. Individuals accept responsibility for their shortfalls and [10] J. Reason, Managing the Risks of Organizational Accidents, Aldershot:
Ashgate Publishing, Ltd., 1998.
hold themselves and others accountable to high standards
of performance. [11] U.S. Nuclear Regulatory Commission. “Review of Findings for Human
Performance Contribution to Risk in Operating Events” (NUREG/CR-
6753), March 2002.
17. Individuals understand the error-prevention techniques, as [12] R. Whittingham, The Blame Machine, Why Human Error Causes
well as the management expectations and bases for Accidents. Oxford: Elsevier, 2004.
applying each technique to avoid plant events.

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