RENR9842-02

January 2012

SLOT #2

SLOT #6
SLOT #4

SLOT #8
SLOT #9
BATTLE 133
36 72 97
OVERRIDE
35 71 96 132
SWITCH
34 70 95 131
33 69 94 130
32 68 93 129

Ethernet
31 67 92 128
30 66 91 127
29 65 90 126

125
28 64

Display
124
27 63
123
26 62
122
TERMINAL STRIP 25 61
TB1 121
24 60 89 120
23 59

Service port
88 119
22 58 87 118
21 57
86 117

C4.4 Marine Generator Set

20 56
85 116
19 55
115
18 54
114

Electrical System
17 53
113
16 52
84 112
15 51 t
i bi
i nh 83
m
ar
50 Al 82 111
14 k

MMC1-UP
o
MLPPU 49 ck
he 81 110
13 c
DISPLAY el f
80 109
EMERGENCY AUDIBLE 12 48 r
S
we
STOP ALARM 47
Po
79 108
11
SWITCH 107
10 46
9 45 106
8 44 105
78
7 43 104
42 77 103
6
5 41 76 102
4 40 101
75
3 39 100
38 74
2 99
1 37 73 98

SLOT #1

SLOT #5
SLOT #3

SLOT #7
PANEL GROUP- OPERATOR
263-3768
MLPPU CONTROL PIN OUT

© 2012 Caterpillar Printed in U.S.A.

All Rights Reserved

FUEL
PRESSURE
SENDER

GLOW PLUG
CONNECTOR GENERATOR

(Dimensions: 39 inches x 24 inches)

HIGH GENERATOR
WATER
LOW OIL TEMPERATURE
PRESSURE THERMOSTAT
ALARM CONNECTION
LOW OIL
SWITCH TO COOLANT
PRESSURE

RENR9842-02
SYSTEM
SHUTDOWN AIR SHUTOFF
SWITCH COOLANT
RELAY TEMPERATURE
SPEED SENDER
HIGH
OIL SUMP SENSOR
FUEL DIFFERENTIAL TEMPERATURE AIR SHUTOFF
PRESSURE SENDER THERMOSTAT SOLENOID

FUEL/STOP
SOLENOID

FUEL HIGH
OIL DIFFERENTIAL PUMP WATER
PRESSURE SENSOR TEMPERATURE
F-C2
SHUTDOWN SWITCH
CONNECTION
TO COOLANT
FUEL SYSTEM
PRIMING PUMP (BEHIND PIPE)

OIL PRESSURE
SWITCH/SENDER AIR SHUTOFF
EXHAUST
POSITION
TEMPERATURE
SWITCH
THERMOCOUPLE
RELAYS:
START
GLOW PLUG

20 Page,
GLOW PLUG (EARTH GROUND)
FUEL/STOP

CONNECTOR
A-C6

BOX GROUP- RELAY

262-3771

HIGH
OIL SUMP
HIGH TEMPERATURE
HIGH WATER 24VDC TO 12VDC SWITCH
PRESSURE TEMPERATURE CONVERTER CONNECTION
FUEL LEAK HIGH THERMOSTAT TO OIL PAN
SWITCH SENSOR PANEL WATER
MLPPU
TEMPERATURE CONNECTOR BREAKERS:
CONTROL
SHUTDOWN SWITCH CONNECTOR DLS2 LINE GLOW PLUG
A-C1 BREAKERS STARTER
DC CONTROL
F-C1
BOX GROUP- CONTROL
262-3769
 A) VOLTAGE SEALTIGHT
LINE BREAKER
B) CURRENT SEALTIGHT A-C1
C) COSTUMER CONNECTOR CLR-GA WIRE NAME POS TERM/PLUG
L1 L1 A 8T-8737
RD-16-NW 105-A18 B 8T-8730
P1 P2
S1 S2 L2 PU-16-NW 325-A16 C 8T-8730
L2
GN-16-NW 306-A1 D 8T-8730
P1 P2
BK-16-NW 229-A38 E 8T-8730
S1 S2 L3 L3
PU-16-NW A400-A47 F 8T-8730
P1 P2 YL-16-NW R796-A32 G 8T-8730
S1 S2 N N
GY-16-NW 995-A37 H 8T-8730
OIL PRESSURE

ST4 +

ST4 -

CLOSE BREAKER SYNC.

CLOSE BREAKER SYNC.

START SYNC. CONTROL

YL-16-NW 877-A10 J 8T-8730 MLPPU
SWITCH/SENDER
WH-16-NW N757-A12 K 8T-8730 CONTROL PANEL

CTL1L

CTL2L

CTL3L

CTL3K

CTL2K

CTL1K

REMOTE ALARM ACK

FUEL/STOP CONNECTOR

BREAKER CLOSED

PIN 8 L SERIES
AC ALTERNATOR L 8T-8737 A-T33
SOLENOID A-T56

VOLTAGE REG.

VOLTAGE REG.
M 8T-8737 A-T34 A-T32

GEN RUNNING

GEN RUNNING

RAISE SPEED

LOWER SPEED

INDICATION

DC + VE 105
A-C1
GN-16-NW E504-A7 N 8T-8730

MODBUS +

MODBUS -

REACTIVE
CB OPEN

CB OPEN
A B WH-16-NW E505-A9 O 8T-8730 A-T57

E-STOP

E-STOP

DELOAD

ACTIVE

COMM.

EXT.
DLS-2 OR-16-NW F400-A33 P 8T-8730

229

GND

PIN 12

PIN 13
Q 8T-8737

PIN 29

PIN 28

PIN 31

PIN 32

PIN 10

PIN 11

PIN 15

PIN 16

PIN 17

PIN 19

PIN 20

PIN 21

PIN 22

PIN 23

PIN 25
PIN 1

PIN 2

PIN 3

PIN 5

PIN 6

PIN 7

PIN 9

PIN 4
4 3 2 1 X BU-16-NW L912-A28 R 8T-8730
B BU-16-NW L913-A29 S 8T-8730
PU-16-NW C444-A8 T 8T-8730
C A-S3
BR-16-NW 375-A20 U 8T-8730
A-S4 ENGINE RELAY/
YL-16-NW 182-A25 V 8T-8730 A-S1
A-C6 BREAKER PANEL
84 N 14 15 11 12 SP 29 30 31 43 44 45 ST4 ST4 37 38 39 17 18 24 26 25 48 49 55 88 89 87 85 66 67 W 8T-8737 SPEED
6 23 52 73 75 77 78 76 74 + - CONNECTOR
YL-16-NW 181-A55 X 8T-8730 CONTROL A-C3 A-T46
ACCESSORY TABLE
79 L1 WIRE DIRECTLY TO VOLTAGE REG. IN GEN. 250 OHM FUEL
FU-1 QTY PART NAME P/N
PRESSURE
1 PLUG 213-0141
L2 MULTI-LINE PROTECTION AND PARALLELING UNIT (MLPPU)
COMMON INPUT FOR 110 - 118

81
FU-2 A-T80
COMMON INPUT FOR 22 - 20

COMMON INPUT FOR 28 - 23

COMMON INPUT FOR 56 - 43

T/C EXHAUST TEMP. COMM.

GOVERNOR FAILURE ALARM

LOW ENG OIL PSI ALARM

83 L3
FUEL

FUEL DIFF. PSI COMM.

AUDIBLE ALARM
FU-3

OIL DIFF. PSI COMM.

FUEL LEAKAGE ALARM
A-C2 BOOST AIR SHUTOFF

HIGH COOLANT TEMP

HIGH COOLANT TEMP

T/C EXHAUST TEMP.

EMERGENCY STOP

LOW OIL PRESSURE

LOW OIL PRESSURE

DC INPUT
CLR-GA WIRE NAME POS TERM/PLUG PUMP POSITION

BATTLE OVERRIDE

HIGH WATER TEMP

A-C5
DC INPUT

DC INPUT

DC INPUT

PRE-HEAT

STARTER ENABLE

FUEL DIFF. PSI

STARTER

A-C7 SWITCH

ENG. OIL SUMP

HIGH PRESSURE

OIL DIFF. PSI

BK-16-NW 375-A20 1 - A-S2

TACH SPEED +

TACH SPEED -

AIR SHUT OFF

FUEL

STATOR TEMP

TEMP. ALARM
DC +VE 105

RD-16-NW 105-A13 2 -

SHUTDOWN

SHUTDOWN

FUEL PSI
3 - A-T9

SWITCH
ACCESSORY TABLE

(VDO)

(VDO)
1 DC +VE 105 QTY PART NAME P/N
1 PLUG AS. 269-8632 A-T10
2 DC -VE 229 58 22 28 119 56 120 121 8 9 124 125 118 53 122 123 50 63 54 64 108 109 104 111 112 7 105 115 113 57 61 62 114 106 117 116 110 51 98 99 100 101 102 103

105 105 105

HARNESS 257-7872 A-C8
(MAIN HARNESS) AIR SHUTOFF
A-C3
SOLENOID AND RELAY
p12 p17 344 p18 p14 CLR-GA WIRE NAME POS TERM/PLUG
B WH-16-NW 323-A23 1 8T-8730
TB1-7
2 8T-8737
1A DIODE BATTLE BU-16-NW L912-A28 3 8T-8730
OVERRIDE STATOR
EXHAUST
4 8T-8737
SW TEMP TEMPERATURE
EMERGENCY BK-16-NW 229-A24 5 8T-8730
A-C2 THERMOCOUPLE
TB1-6 STOP 6 8T-8737
p16 p20 7 8T-8737
YL-16-NW 181-A55 8 8T-8730
YL-16-NW 182-A25 9 8T-8730 A T45
AUDIBLE N E504
330R 10 8T-8737 CIRCUIT DATA TABLE FOR HARNESS 257-7872
NOTES: 6 WATT ALARM
BU-16-NW L913-A29 11 8T-8730 END #1 WIRE END #2
1) LETTERED PIN A-C1
TB1-1 p13 12 8T-8737 POWER CONNECTION CONNECTOR TERM CIRCUIT - WIRE WIRE TERM CONNECTOR
2) NUMBERED PINS C-C1 AIR SHUT OFF
3) DLS1 TERMINALS p p19 p11 POSITION SW. ACCESSORY TABLE AT STARTER MOTOR ID P/N POS TERM P/N ID - NAME GA COLOR P/N P/N TERM POS P/N ID
4) RELAY PANEL HARNESS WIRES ALTERNATOR
QTY PART NAME P/N A-T8 0 7H-1188 102-A14 12 RD 6A-3556 7H-1190 0 A-T10
5) TB1 TERMINALS IN OPER. INT. PANEL O E505 (D+) A-T12
229 229 229 1 PLUG AS. 155-2252 A-S4 2 SPLICE 105-A13 16 RD 3E-9473 - 2 269-8632 A-C2
1 WEDGE 155-2258 A-C1 213-0141 B 8T-8730 105-A18 16 RD 3E-9473 SPLICE 1 A-S4
229
A T8 A-C6 155-2252 4 8T-8730 105-A19 16 RD 3E-9473 SPLICE 1 A-S4
L912

L913

F400

R796

F422

N757

F423

F421

G477

C436
A-C1 213-0141 X 8T-8730 181-A55 16 YL 3E-9467 8T-8730 8 155-2252 A-C3

A400
877

325

182

105

995

229

405

413

105

375
A-C1 213-0141 V 8T-8730 182-A25 16 YL 3E-9467 8T-8730 9 155-2252 A-C3
D J C V B R S P G 3 H E 6 K F 4 2 5 10 8 1 U A-S2 1 SPLICE 229-A2 16 BK 3E-9476 130-6790 0 A-T59
T 7 9. A-C5 A-T45 0 7H-1188 229-A6 12 BK 6A-3348 2D-8759 0 A-T9
C444
306

CLR-GA WIRE NAME POS TERM/PLUG A-C8 155-2269 2 8T-8730 229-A11 16 BK 3E-9476 SPLICE 1 A-S2
7 1 4
GY-16-NW A309-A60 1 8T-8730 A-T59 A-C6 155-2252 2 8T-8730 229-A17 16 BK 3E-9476 SPLICE 2 A-S3
BK-16-NW 229-A53 2 8T-8730
A-T58 COOLANT A-S2 2 SPLICE 229-A24 16 BK 3E-9476 8T-8730 5 155-2252 A-C3
+VE DC CONTROL
FROM 102 BREAKER 10A
ACCESSORY TABLE TEMPERATURE A-S3 1 SPLICE 229-A34 16 BK 3E-9476 2D-8783 0 A-T32
BATTERY E 102 272-5838 105 QTY PART NAME P/N SENDER A-C1 213-0141 E 8T-8730 229-A38 16 BK 3E-9476 SPLICE 2 A-S3
1 PLUG AS 155-2269 A-S3 1 SPLICE 229-A45 16 BK 3E-9476 2D-8783 0 A-T80
BATTERY 24V TO 12V L SERIES
GLOW PLUG CONVERTER 1 WEDGE 155-2261 A-S3 1 SPLICE 229-A52 16 BK 3E-9476 130-6790 0 A-T56
ISOLATOR 86 85
SPEED
HEAVY-DUTY RELAY CONTROL
SWITCH 362-3149
- no A-C5 155-2269 2 8T-8730 229-A53 16 BK 3E-9476 SPLICE 2 A-S2
24v IN 87
8 86 85 + A-S3 1 SPLICE 229-A54 16 BK 3E-9476 SPLICE 2 A-S2
30
12 1 + LOW OIL SPLICE TABLE A-C6 155-2252 8 8T-8730 306-A1 16 GN 3E-9469 8T-8730 D 213-0141 A-C1
87 + 10 PRESSURE
PU2
30 12v OUT FUEL/STOP 11 2 SHUTDOWN A-C6 CLR-GA WIRE POS A-S1 1 SPLICE 323-A4 16 WH 3E-9474 130-6790 0 A-T57
START RELAY 323
BUTT - RELAY PU1 SWITCH CLR-GA WIRE NAMEPOS TERM/PLUG A-S1 WH-16-NW 323-A4 1 A-S1 1 SPLICE 323-A23 16 WH 3E-9474 8T-8730 1 155-2252 A-C3
362-3149 362-3149 10 3 237-2739
86 85 CONNECTOR
SP-12 no PU-16-NW 325-A16 1 8T-8730 WH-16-NW 323-A23 1 A-C6 155-2252 10 8T-8730 323-A59 16 WH 3E-9474 SPLICE 2 A-S1
9 4 BK-16-NW 229-A17 2 8T-8730 WH-16-NW 323-A59 2 A-C6 155-2252 1 8T-8730 325-A16 16 PU 3E-9475 8T-8730 C 213-0141 A-C1
WK

87
G

384A 5
GLOW PLUG HIGH OIL SUMP
M

30 X 8 5- GY-16-NW A309-A60 3 8T-8730 A-S2 BK-16-NW 229-A11 1 A-C1 213-0141 U 8T-8730 375-A20 16 BR 3E-9472 - 1 269-8632 A-C2
BREAKER 50A TEMPERATURE
272-5840 181 THERMOSTAT RD-16-NW 105-A19 4 8T-8730 BK-16-NW 229-A2 1 A-C6 155-2252 7 8T-8730 877-A10 16 YL 3E-9467 8T-8730 J 213-0141 A-C1
GLOW PLUG 7 6 COOLANT
START BREAKER 40A COMBINED OIL 237-3572 5 8T-8737 BK-16-NW 229-A53 2 A-C1 213-0141 H 8T-8730 995-A37 16 GY 3E-9470 130-6790 0 A-T58
MOMENTARY TEMPERATURE
272-5839 EARTH RELAY PRESSURE
A SWITCH AND SENDER 6 8T-8737 BK-16-NW 229-A54 2 A-C6 155-2252 3 8T-8730 A309-A60 16 GY 3E-9470 8T-8730 1 155-2269 A-C5
362-3149 AIR SHUTOFF
384 3 SENDER 7E-6831 FUEL PRESSURE YL-16-NW 877-A10 7 8T-8730 BK-16-NW 229-A24 2 A-C1 213-0141 F 8T-8730 A400-A47 16 PU 3E-9475 2D-8783 0 A-T46
RELAY
86 85
B+ 105A 196-7693 no 125-1302 SENDER GN-16-NW 306-A1 8 8T-8730 BK-16-NW 229-A53 2 A-C1 213-0141 T 8T-8730 C444-A8 16 PU 3E-9475 130-6790 0 A-T12
no 281-9231
87 PU1 PU2 LOW OIL 9 8T-8737 A-S3 BK-16-NW 229-A34 1 A-C1 213-0141 N 8T-8730 E504-A7 16 GN 3E-9469 8T-8730 2 155-2269 A-C7
CYL 1 GLOW PLUG

CYL 2 GLOW PLUG

CYL 3 GLOW PLUG

CYL 4 GLOW PLUG

D+ 30 PRESSURE
D B- ALARM no EXHAUST WH-16-NW 323-A59 10 8T-8730 BK-16-NW 229-A54 1 A-C1 213-0141 O 8T-8730 E505-A9 16 WH 3E-9474 8T-8730 1 155-2269 A-C7
5
226-8770

226-8770

226-8770

226-8770

FUEL/STOP FUEL PRIMING

SOLENOID PUMP no 237-2740 OIL TEMPERATURE 11 8T-8737 BK-16-NW 229-A52 1 A-C1 213-0141 P 8T-8730 F400-A33 16 OR 3E-9468 2D-8783 0 A-T34
301 W FUEL
176-6219 288-6609 HIGH PRESSURE DIFFERENTIAL THERMOCOUPLE 12 8T-8737 BK-16-NW 229-A17 2 A-C1 213-0141 R 8T-8730 L912-A28 16 BU 3E-9471 8T-8730 3 155-2252 A-C3
C B DIFFERENTIAL
HIGH WATER FUEL LEAK PRESSURE 269-8630
ALTERNATOR C210 229 SPEED SENSOR HIGH WATER PRESSURE ACCESSORY TABLE BK-16-NW 229-A38 2 A-C1 213-0141 S 8T-8730 L913-A29 16 BU 3E-9471 8T-8730 11 155-2252 A-C3
203-6797 TEMPERATURE TEMPERATURE SWITCH SENSOR
206-3752 SENSOR QTY PART NAME P/N A-S4 RD-16-NW 105-A18 1 A-C1 213-0141 K 8T-8730 N757-A12 16 WH 3E-9474 8T-8730 1 155-2269 A-C8
-VE SENSOR ADAPTER SHUTDOWN THERMOSTAT (PART OF 279-4618
TANK GROUP 275-8075
FROM STARTER 203-6798 SWITCH 237-2727 1 PLUG AS 155-2252 RD-16-NW 105-A19 1 A-C1 213-0141 G 8T-8730 R796-A32 16 YL 3E-9467 2D-8783 0 A-T33
BATTERY 195-4638 237-2731 169-0122)
1 WEDGE 155-2258 RD-16-NW 105-A13 2

2
229

A-C7 A-C8
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
WH-16-NW E505-A9 1 8T-8730 WH-16-NW N757-A12 1 8T-8730
GN-16-NW E504-A7 2 8T-8730 BK-16-NW 229-A11 2 8T-8730
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 PLUG AS 155-2269 1 PLUG AS 155-2269
1 WEDGE 155-2261 1 WEDGE 155-2261

CIRCUIT DATA TABLE FOR HARNESS 257-7873

END #1 WIRE END #2
CONNECTOR TERM CIRCUIT - WIRE WIRE TERM CONNECTOR
ID P/N POS TERM P/N ID - NAME GA COLOR P/N P/N TERM POS P/N ID
C-C2 271-5590 1 171-2402 105-C1 20 RD 178-7928 SPLICE 1 C-S4
C-C3 271-5600 1 197-6419 105-C11 20 RD 178-7928 SPLICE 1 C-S4
C-C1 155-2253 10 8T-8730 105-C30 16 RD 3E-9473 SPLICE 2 C-S4

MLPPU
HARNESS 263-3772 MLPPU
C-T11
C-T13
0
0
7H-1189
7H-1189
229-C2
229-C3
16
16
BK
BK
3E-9476
3E-9476
SPLICE
SPLICE
2
1
C-S3
C-S2
DISPLAY PANEL CONTROL PANEL C-T15 0 7H-1189 229-C4 16 BK 3E-9476 SPLICE 1 C-S2
CONNECTOR CONNECTOR C-T1 0 7H-1189 229-C6 16 BK 3E-9476 SPLICE 1 C-S3
C-T5 0 7H-1189 229-C8 16 BK 3E-9476 SPLICE 2 C-S2
C-T2 0 7H-1189 229-C9 16 BK 3E-9476 SPLICE 1 C-S3
F-C2 F-C1
C-C1 155-2253 9 8T-8730 229-C13 16 BK 3E-9476 SPLICE 2 C-S1 GLOW PLUG
C-S1 1 SPLICE 229-C18 16 BK 3E-9476 SPLICE 2 C-S2 CONNECTOR
H-C1
C-S1 1 SPLICE 229-C19 16 BK 3E-9476 SPLICE 2 C-S3
F-C2 F-C1 C-C1 155-2253 6 8T-8730 405-C7 16 OR 3E-9468 7H-1189 0 C-T4
CLR-GA WIRE NAME POS TERM/PLUG CIRCUIT DATA TABLE FOR HARNESS 263-3772 CLR-GA WIRE NAME POS TERM/PLUG C-C1 155-2253 5 8T-8730 413-C5 16 YL 3E-9467 7H-1189 0 C-T6
BLACK BLACK-F1 1 9X-3402 END #1 WIRE END #2 BLACK BLACK-F1 1 9X-3402 C-C1 155-2253 1 8T-8730 C436-C14 20 BU 178-7931 171-2402 2 271-5590 C-C2
(Dimensions: 39 inches x 24 inches)

RED RED-F2 2 9X-3402 CONNECTOR TERM CIRCUIT - WIRE WIRE TERM CONNECTOR RED RED-F2 2 9X-3402 C-C1 155-2253 2 8T-8730 F421-C15 16 YL 3E-9467 7H-1189 0 C-T12 H-C1
BLUE BLUE-F3 3 9X-3402 1D P/N POS TERM P/N ID - NAME GA COLOR P/N P/N TERM POS P/N 1D BLUE BLUE-F3 3 9X-3402 C-C1 155-2253 3 8T-8730 F422-C16 16 WH 3E-9474 7H-1189 0 C-T14 CLR-GA WIRE NAME POS TERM/PLUG
GREEN GREEN-F4 4 9X-3402 F-C1 7X-6222 1 9X-3402 BLACK-F1 BLACK 272-5849 9X-3402 1 7X-6222 F-C2 GREEN GREEN-F4 4 9X-3402 C-C1 155-2253 4 8T-8730 F423-C17 16 BU 3E-9471 7H-1189 0 C-T16 WH-8 384-H1 1 8N-1545
BROWN BROWN-F5 5 9X-3402 F-C1 7X-6222 2 9X-3402 RED-F2 RED 272-5849 9X-3402 2 7X-6222 F-C2 BROWN BROWN-F5 5 9X-3402 C-C1 155-2253 8 8T-8730 G477-C12 20 GY 178-7932 197-6419 2 271-5600 C-C3 ACCESSORY TABLE
WHITE WHITE-F6 6 9X-3402 F-C1 7X-6222 3 9X-3402 BLUE-F3 BLUE 272-5849 9X-3402 3 7X-6222 F-C2 WHITE WHITE-F6 6 9X-3402 C-C1 155-2253 7 8T-8730 R796-C10 16 OR 3E-9468 7H-1189 0 C-T3 QTY PART NAME P/N
CIRCUIT DATA TABLE FOR HARNESS 257-7874
YELLOW YELLOW-F7 7 9X-3402 F-C1 7X-6222 4 9X-3402 GREEN-F4 GREEN 272-5849 9X-3402 4 7X-6222 F-C2 YELLOW YELLOW-F7 7 9X-3402 1 PLUG AS 127-5485
END #1 WIRE END #2
ORANGE ORANGE-F8 8 9X-3402 F-C1 7X-6222 5 9X-3402 BROWN-F5 BROWN 272-5849 9X-3402 5 7X-6222 F-C2 ORANGE ORANGE-F8 8 9X-3402 CONNECTOR TERM CIRCUIT - WIRE WIRE TERM CONNECTOR
C-C1 C-C2 SPLICE TABLE
RENR9842-02

GRAY GRAY-F9 9 9X-3402 F-C1 7X-6222 6 9X-3402 WHITE-F6 WHITE 272-5849 9X-3402 6 7X-6222 F-C2 GRAY GRAY-F9 9 9X-3402 ID P/N POS TERM P/N ID - NAME GA COLOR P/N P/N TERM POS P/N ID
SHIELD SHIELD-F10 10 9X-3402 F-C1 7X-6222 7 9X-3402 YELLOW-F7 YELLOW 272-5849 9X-3402 7 7X-6222 F-C2 SHIELD SHIELD-F10 10 9X-3402 CLR-GA POSWIRE NAME TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE POS
H-T7 0 - 102-H4 6 RD 5P-2761 7H-1181 0 H-T4
BK-18 229-F11 11 9X-3402 F-C1 7X-6222 8 9X-3402 ORANGE-F8 ORANGE 272-5849 9X-3402 8 7X-6222 F-C2 BK-18 229-F11 11 9X-3402 BU-20 1C436-C14 8T-8730 RD-20 105-C1 1 171-2402 C-S1 BK-16-NW 229-C18 1 H-T11 0 - 229-H5 6 BK 5P-2759 7H-1181 0 H-T5
BK-18 DEIF-9-F12 12 9X-3402 F-C1 7X-6222 9 9X-3402 GRAY-F9 GRAY 272-5849 9X-3402 9 7X-6222 F-C2 BK-18 DEIF-9-F12 12 9X-3402 YL-16-NW 2F421-C15 8T-8730 BU-20 C436-C14 2 171-2402 BK-16-NW 229-C19 1 H-C2 H-T9 0 - 301-H3 10 OR 5P-3385 3E-7999 3E-7999 1 033-8719 H-C2
BK-18 229-F13 13 9X-3402 F-C1 7X-6222 10 9X-3402 SHIELD-F10 NONE 272-5849 9X-3402 10 7X-6222 F-C2 BK-18 229-F13 13 9X-3402 WH-16-NW 3F422-C16 8T-8730 ACCESSORY TABLE BK-16-NW 229-C13 2 CLR-GA WIRE NAME POS TERM/PLUG H-T8 0 - 384-H1 8 WH 5P-5165 8N-1545 8N-1545 1 127-5485 H-C1
BK-18 DEIF-114-F14 14 9X-3402 F-C1 7X-6222 11 9X-3402 229-F11 18 BK 5P-3075 9X-3402 11 7X-6222 F-C2 BK-18 DEIF-114-F14 14 9X-3402 BU-16-NW 4F423-C17 8T-8730 QTY PART NAME P/N C-S2 BK-16-NW 229-C3 1 OR-10 301-H3 1 3E-7999 H-T10 0 - C210-H2 8 GN 8C-3237 7H-1181 0 H-T6

BK-18 SP-15-F15 15 9X-3402 F-C1 7X-6222 12 9X-3402 DEIF-9-F12 18 BK 5P-3075 9X-3402 12 7X-6222 F-C2 BK-18 SP-15-F15 15 9X-3402 YL-16-NW 5 413-C5 8T-8730 1 PLUG AS. 271-5590 BK-16-NW 229-C4 1 ACCESSORY TABLE
BK-18 E504-F16 16 9X-3402 F-C1 7X-6222 13 9X-3402 229-F13 18 BK 5P-3075 9X-3402 13 7X-6222 F-C2 BK-18 E504-F16 16 9X-3402 OR-16-NW 6 405-C7 8T-8730 1 WEDGE 271-5599 BK-16-NW 229-C8 2 QTY PART NAME P/N
BK-18 DEIF-50-F17 17 9X-3402 F-C1 7X-6222 14 9X-3402 DEIF-114-F14 18 BK 5P-3075 9X-3402 14 7X-6222 F-C2 BK-18 DEIF-50-F17 17 9X-3402 OR-16-NW 7R796-C10 8T-8730 BK-16-NW 229-C18 2 1 PLUG AS 033-8719
BK-18 DEIF-123-F18 18 9X-3402 F-C1 7X-6222 15 9X-3402 SP-15-F15 18 BK 5P-3075 9X-3402 15 7X-6222 F-C2 BK-18 DEIF-123-F18 18 9X-3402 GY-20 8G477-C12 8T-8730 C-C3 C-S3 BK-16-NW 229-C6 1
BK-18 C444-F19 19 9X-3402 F-C1 7X-6222 16 9X-3402 E504-F16 18 BK 5P-3075 9X-3402 16 7X-6222 F-C2 BK-18 C444-F19 19 9X-3402 BK-16-NW 9 229-C13 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG BK-16-NW 229-C9 1
BK-18 325-F20 20 9X-3402 F-C1 7X-6222 17 9X-3402 DEIF-50-F17 18 BK 5P-3075 9X-3402 17 7X-6222 F-C2 BK-18 325-F20 20 9X-3402 RD-16-NW 10 105-C30 8T-8730 RD-20 105-C11 1 197-6419 BK-16-NW 229-C2 2
BK-18 SP-21-F21 21 9X-3402 F-C1 7X-6222 18 9X-3402 DEIF-123-F18 18 BK 5P-3075 9X-3402 18 7X-6222 F-C2 BK-18 SP-21-F21 21 9X-3402 11 8T-8737 GY-20 G477-C12 2 197-6419 BK-16-NW 229-C19 2 STARTER
BK-18 SP-22-F22 22 9X-3402 12 8T-8737 ACCESSORY TABLE C-S4 RD-20 105-C1 1 SOLENOID MOMENTARY
F-C1 7X-6222 19 9X-3402 C444-F19 18 BK 5P-3075 9X-3402 19 7X-6222 F-C2 BK-18 SP-22-F22 22 9X-3402
ACCESSORY TABLE QTY PART NAME P/N RD-20 105-C11 1 H-C2
BK-18 SP-23-F23 23 9X-3402 F-C1 7X-6222 20 9X-3402 325-F20 18 BK 5P-3075 9X-3402 20 7X-6222 F-C2 BK-18 SP-23-F23 23 9X-3402 EARTH GROUND
BK-18 SP-24-F24 24 9X-3402 F-C1 7X-6222 21 9X-3402 SP-21-F21 18 BK 5P-3075 9X-3402 21 7X-6222 F-C2 BK-18 SP-24-F24 24 9X-3402 QTY PART NAME P/N 1 PLUG AS. 271-5600 RD-16-NW 105-C30 2 RELAY
ACCESSORY TABLE F-C1 7X-6222 22 9X-3402 SP-22-F22 18 BK 5P-3075 9X-3402 22 7X-6222 F-C2 ACCESSORY TABLE 1 PLUG AS 155-2253 1 WEDGE 271-5602 (EARTH GROUND)
1 WEDGE 155-2258 H-T10
QTY PART NAME P/N F-C1 7X-6222 23 9X-3402 SP-23-F23 18 BK 5P-3075 9X-3402 23 7X-6222 F-C2 QTY PART NAME P/N
1 PLUG AS. 7X-6222 F-C1 7X-6222 24 9X-3402 SP-24-F24 18 BK 5P-3075 9X-3402 24 7X-6222 F-C2 1 PLUG AS. 7X-6222 EARTH H-T6 HARNESS 257-7874 (-BATTERY)
H-T11
GROUND (RELAY POWER)
START
H-T9 RELAY
HIGH OIL SUMP (TO STARTER SOLENOID)
TEMPERATURE
THERMOSTAT LOW OIL +BATTERY H-T8
C-T11 C-T12 PRESSURE
LOW OIL ENGINE H-T4 H-T7 GLOW PLUG
SHUTDOWN
PRESSURE ALARM RELAY RELAY
SWITCH (TO GLOW PLUGS)
C-T2 SWITCH POWER
C-T4 H-T5
C-T3 STARTER MOTOR -BATTERY
C-T1 CONNECTIONS

FUEL
AL-T5 DIFFERENTIAL
PRESSURE SENSOR
20 Page,

C-S1
C-C2
C-S4

MULTI-LINE PROTECTION
AND PARALLELING UNIT C-C1

(MLPPU)
AL-T3
HARNESS 257-7873 C-S3 C-C3
HARNESS CHANGE DESCRIPTION
(SENSOR PANEL) OIL DIFFERENTIAL
AL-T1 C-S2 PRESSURE SENDER COLOR ABBREVIATIONS 257-7862 02 ALTERNATOR TO STARTER
257-7872 04 MAIN HARNESS
HARNESS 257-7862 ABBREV COLOR
AL-S1
(ALTERNATOR TO STARTER) 257-7873 03 SENSOR PANEL
RD RED (+) BATTERY
257-7874 02 RELAY POWER
WH WHITE (+) BATTERY SWITCHED 263-3772 02 MLPPU CONTROL TO MLPPU DISPLAY PANEL
C-T6 C-T5
ALTERNATOR HIGH OR ORANGE
STARTER MOTOR PRESSURE STARTING CIRCUIT
FUEL LEAK YL YELLOW
SWITCH (-) BATTERY / SENSOR RETURN
PK PINK
CIRCUIT DATA TABLE FOR HARNESS 257-7862 BK BLACK SIGNAL TO ECM
END #1 WIRE END #2
THIS SCHEMATIC IS FOR THE C4.4 MARINE GENEREATOR SET
C-T14 GY GRAY
CONNECTOR TERM CIRCUIT - WIRE WIRE TERM CONNECTOR HIGH C-T16 CONTROL (POSITIVE) FROM ECM
1D P/N POS TERM P/N ID - NAME GA COLOR P/N P/N TERM POS P/N 1D WATER HIGH CONTROL (RETURN) FROM ECM
PU PURPLE
AL-T1 0 7H-1181 102-AL1 6 RD 5P-2761 7H-1179 0 AL-T2 TEMPERATURE WATER (S/N: MMC1-UP)
AL-S1 1 SPLICE 200-AL2 6 BK 5P-2759 7H-1178 0 AL-T3 SHUTDOWN C-T15 C-T13 TEMPERATURE BR BROWN RUN/SHUTDOWN
AL-T2
AL-T4 AL-T4 0 7H-1181 200-AL3 6 RD 5P-2759 SPLICE 2 AL-S1 SWITCH THERMOSTAT
GN GREEN
PART NUMBER: 263-3790, CHANGE: 03, VERSION: -
AL-S1 2 SPLICE 200-AL4 10 BK 6A-3353 5P-5618 0 AL-T5
BU BLUE Components are shown installed on a fully operable generator set with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.