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Kobelco Mark IV

KOBELO:)
Kobelco America Inc.

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 KobelcoAmericaInc.
12755 South Kirkwood
Stafford, TX. 77477U.S.A.
Phone: 281.240.48761281.240.4800/ Fax: 281.240.5026

SERVICESUPPORTSTAFF - 1999

YasuhiroMatsumoto
........... General Manager, Product Support

HowardSchilling Brook See

NATIONALSERVICEMANAGER ADMINISTRATIVE ASSISTANT
Stafford,TX.(Ext. 220) Stafford, TX. (Ext227)

Larry Stultz Donna England

ASSISTANTSERVICEMANAGER FILE I PHONE CLERK - Service
Stafford, TX. (Ext. 300) Stafford, TX.(Ext. 294)

Geritt Viljoen Ernest Alvarado

SERVICESUPPORT REPRESENTATIVE SERVICETECHNICIAN
Stafford,TX.(Ext. 261) Stafford, TX.(Ext. 291)

Manuel Garcia David Polce

SERVICETRAINEE SERVICESUPPORT REPRESENTATIVE
Stafford,TX.(Ext. 280) Stafford, TX.(Ext. 235)

Troy Hitchcock
TECHNICAL ADVISOR
Stafford,TX.(Ext. 264)

Warranty

Dan Collins
WARRANTYMANAGER
Stafford, TX.(Ext. 279)

Kim Fowler Andre Owens

WARRANTY ADMINISTRATOR WARRANTY ASSISTANT
Stafford, TX(Ext. 226) Stafford, TX. (Ext.TBA)

Todd White Richard Cotten

WARRANTYCOORDINATOR WARRANTY ANALYST
Stafford, TX. (Ext 287) Stafford,TX.(Ext. 218)

Training Department

Michael Watt Stephen Causby

TRAININGMANAGER - SERVICE ASSISTANTTRAINER- SERVICE
Stafford, TX.(Ext. 276) Calhoun,GA.706.629.5572
(Ext.#179)

Publications

Chris Lee John Kuhn

MANAGER - TECHNICALPUBLICATIONS ASST. MANAGER-TECHNICALPUBLICATIONS
Stafford, TX. (Ext.223) StaffoN, TX.(Ext211)

Joan Morris
TECHNICALILLUSTRATORI SERVICE TRAININGASSISTANT
Calhoun,GA706.629.5572(Ext.#162)

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 National Accounts
S. Warren White
NATIONAL ACCOUNTS MANAGER
Stafford, TX. (Ext. 222)

Chris Donnelly Terry Ficken

SERVICE SUPPORT- NATIONAL ACCOUNTS SERVICE SUPPORT- NATIONAL ACCOUNTS
Stafford, TX(Ext. 285) Stafford, TX. (Ext. 297)

FIELD SERVICE:

Scott Emmans John Adams Nelson Evans

SERVICE SUPPORT MANAGER SERVICE SUPPORT MANAGER SERVICE SUPPORT MANAGER
Gorham, ME. 04038 Reynoldsburg, OH. 43068 Lake City, FL. 32024
PHONE: 207.839.0437 PHONE: 614.864.5863 PHONE: 904.752.1318
FAX: 207.839.0464 FAX: 614.864.7661 FAX: 904.758.8065

Jose Longoria Clermont Couture Tayne Ivie

SERVICE SUPPORT MANAGER SERVICE SUPPORT MANAGER SERVICE SUPPORT MANAGER
Richardson, TX. (Dallas) Breakyville, Quebec, CANADA
G0S 1E1 Lehi, UT. 84043
PHONE: 972.235.2578 PHONE: 418.832.7762 PHONE: 801.766.8593
FAX: 972.680.8060 FAX: 418.832.7763 FAX: 801.766.8594

Rich Archibald Joel Escalante

SERVICE SUPPORT MANAGER SERVICE SUPPORTMANAGER- LATIN AMERICA
Spokane, WA Stafford, TX.
PHONE: 509.325.6363 PHONE:281.240.4800(Ext. 224)
FAX: 509.325.7171 FAX: 281.240.1511

8/I 2/99 L:\SERVICE\LIST618.DOC

i~ark ~ 08/99
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 Date:

KOBEL( Dealer Name

Address
Dealer Code ModelNo.
SedalNo.
CitY State Zil~ Code Hour Meter

Engine Model Engine SIN BoomCyl. (L.H) P/N BoomCyl. (R.H) PIN

Attachment Type Make PIN ArmAssy. PIN

ArmCyl. PIN Bkt. Cyl. PIN BkL Mfg. SIN

Place a "C" in the columnif the item is incorrect. Placea "1" in the columnif the item is incorrect, and explain by item number
underthe
comments section, Fill in the blanks )rovided besides the items whenrequired.

1 Appearance 11 Proper MachineOperation , .43 AD5 ISVP(#18 of 24 item check)

Good 12 Support Packages Eng. Low(no load) mA. .
Poor Manual Missing Eng. Low(arm relief) mA. .
2 Glass Eng.High(no load) mA
Dirty Eng,High(armrelief) mA
Broken ¯ . 13 EngineOil Level . . 44 I1 pump(# 20 of 24 item check)
3 Paint Defects ¯ . 14 Engine Coolant __ F Eng,Low(no load) mA. .
Cab . . 15 EngineCoolant level Eng. Low(arm relief) mA. .
Upper Frame . . 16 Hydraulic Oil Level Eng.High(no load) m,=,. .
Lower Frame ¯ . 17 Swing Gear Bath Eng. High(armrelief) mA. .
Attachments . . 18 Swing Reduction Unit . 45 Eng. Speed Rpm
Counterweight 19 Travel Reduction Unit- L.H Lowidle (LH Target) rpm
4 Cab 20 Travel Reduction Unit- R.H LowIdle (RHActual) rprn
Dirty ¯ 21 Lubdcate Attachments High Idle (LH Target) rpm
Mounting ’ 22 CheckFuel Water Sep. ’ HighIdle (RHActual) rpm
Instrument panels Decel Mode rl0m
Seat assembly 23 Air System Connections
Caboperation levers Misassembly .46 BoomCyl - Out secs.
Switches/controls Loose Connectors , .47 BoomCyl,- In secs. .
Cab frame Hoses Leaking . .48 ArmCyl. - Out secs. .
Air Cond./ HeatingUnit 24 Exhaust Connections .50 ArmCyl. - In secs. .
GaugeNVamingLamps Misassembly .51 BucketCyl. - Out secs, ,
5 Decals Loose Connectors 52 Buc!~etCy!. -~ I n ...... secs
Adhesive Tubes Leaking
Misapplied / Damaged . 25 Fuel System Connections . 53 Swing Speed- LH secs . .
Wrong Decal Misassembly 54 Swin,~ Speed- RH secs
Missing Loose Connectors
6 Hoses,Tubes,Fittings Hoses Leaking . 55 Work and CabLights
Powertrain 26 Oil & Fuel Filters Misassembled
Upper- Loose/Routing Loose/ Leaking Misaligned
Lower- Loose/Routing . 27 Fan Belt Adjustment Inoperable
Attach.- Loose/Routing 28 Air Cleaner Elements .56 Swing Flashers
7 All Bolts & Fasteners Missing Misassembled
Powertrain components Damaged Misaligned
Upper Misassembled Inoperable

Lower ~~ 57 Horn
Attach. . 29 Pilot System Pressure psi Defective
8 Widng Harness 30 Travel Main Relief- R psi Misassembled
Routing / Misassembly 31 Travel Main Relief- L psi 58 Pilot Lever Lock Switch
Connectionsloose 32 RV1 Main Reliefw/H.L. psi Misassembled
Missing 33 RV2 Main Reliefw/H.L. psi Travel Alarm
9 ComponentFluid Leakage 34 RV1 Main Relief psi . Defective
Engine Assembly 35 RV2 Main Relief Dsi . Misassembled
Hyd. Control Valve . 36 Swing Port Relief- L Psi . 59 Battery
Hyd. Main Pump . 37 Swing Port Relief- R PSi . Electrolyte Level
Hyd. Travel Motor/Red. 38 a3 Proportional valve psi Charge

Hyd. Swing Motor/Red. Mounting/connection

10 Proper Track Adjustment ¯ . 39 P1 Main Dsi. .
. . 40 P2 Main osi . .
. . 41 P3 Main psi
. . 42 P4 Main psi

Comments:
(,Please enter line item # and Description)

CompletedBy: CompletedDate:

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 12755 South Kirkwood
KOBELO:) Stafford, TX 77477
Phone281.240.4800
KobelcoAmericaInc.
Fax: 281.240.5026

Toassist youwith finding andsolving the problemyouare having,pleasecheckandrecordthe following

items.Havingthis informationwhencalling for assistancewill helplocateyourproblem
quicker.
All HydraulicpressuresandEngineR.P.M.Settingsare takenin H Mode
if Applicable.

Machine Model Machine Serical Number Machine Hours

Hydraulic Oil Temp. MaximumEngine R.P.M. Engine Idle Speed

Pilot PressureP3 I Travel Left P2 Travel Right P1

Note:Travel PressureMustbe checkedby engagingboth Right andLeft Travel Motorsat the sametime.

PowerBoost PowerBoost MainRelief P1 MainP2 Relief

SK200& Up P1 SK200& Up P2
Main Main

Pf Pressure SK150and Up

Operator Controls Engine R.P.M. PF Pressure

H Modelow Idle
Controlsin Neutral
H ModeFull Throttle
Controlsin Neutral
H ModeLowIdle
Bothtravel MotorsStalled
H ModeFull Throttle
BothTravelMotorsStalled
H ModeLowIdle
BothTravelandArmOut Stalled
H ModeFull Throttle
BothTravelMotorsandArmin Stalled

~08/99 Page1-7
 KOBELCOMARKIV 24 ITEM CHECK

Model: Serial Number: Hours:

R.P.M. Sensor ~ Resistance: VoltageA. C.:
NO. Display Engine Running Engine Stopped Remarks
1 P/No
2 $1 Wtmp SK300Mitsubishi Only
3 S20prs
4 $3 CPU
5 $4 Smode S.D. Mode
H. FC. Mode
6 $5 Hmod H. Mode
S. FC. D. Mode
7 $6 Att
8 S 7 Des Decel SW ON
Decel SWOFF
Lever Operating
9 S 8 Bzsp
10 S 9 Jpin
11 S 10 Keys
12 S 11 Lims
13 S 12 Boom Lever Neutral
Slewing
14 Adl boom LowIdle
HighIdle
15 Ad2 Acel LowIdle
HighIdle
16 Ad3 MotA
17 Ad4 MotB
18 Ad5 isvP LowIdle (No Load)
High Idle (No Load)
LowIdle (ArmOver Relief)
HighIdle (Armover Relief)
19 Ad6 isvB LowIdle
HighIdle
20 I1 Pump LowIdle (No Load)
High Idle (No Load)
LowIdle (ArmOverRelief)
HighIdle (Armover Relief)
21 12 Boom LowIdle
HighIdle
22 POS LOWIdle
HighIdle
23 R.P.M. Tar.qet Actual
LowIdle
HighIdle
S Mode
FC Mode
24 18V

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