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Heat Transfer Engineering


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Heat Exchanger Fouling: Mitigation and Cleaning


Strategies
a b b c
H. Müller-Steinhagen , M. R. Malayeri & A. P. Watkinson
a
Institute of Technical Thermodynamics , German Aerospace Centre (DLR) , Stuttgart ,
Germany
b
Institute of Thermodynamics and Thermal Engineering , University of Stuttgart , Stuttgart ,
Germany
c
Department of Chemical & Biological Engineering , University of British Columbia ,
Vancouver , Canada
Published online: 13 Oct 2011.

To cite this article: H. Müller-Steinhagen , M. R. Malayeri & A. P. Watkinson (2011) Heat Exchanger Fouling: Mitigation and
Cleaning Strategies, Heat Transfer Engineering, 32:3-4, 189-196, DOI: 10.1080/01457632.2010.503108

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Heat Transfer Engineering, 32(3–4):189–196, 2011
Copyright 
C Taylor and Francis Group, LLC
ISSN: 0145-7632 print / 1521-0537 online
DOI: 10.1080/01457632.2010.503108

editorial

Heat Exchanger Fouling: Mitigation


and Cleaning Strategies

H. MÜLLER-STEINHAGEN,1,2 M. R. MALAYERI,2 and A. P. WATKINSON3


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1
Institute of Technical Thermodynamics, German Aerospace Centre (DLR), Stuttgart, Germany
2
Institute of Thermodynamics and Thermal Engineering, University of Stuttgart, Stuttgart, Germany
3
Department of Chemical & Biological Engineering, University of British Columbia, Vancouver, Canada

Heat exchangers are the workhorse of most chemical, petro- • Extent of required cleanliness.
chemical, food-processing, and power-generating processes. • Mitigation and cleaning costs.
The global heat exchanger market is estimated to top a total • Time intervals between cleaning cycles.
of $12.7 billion by 2012, with an increase of 3–5% per annum
[1]. Despite this very positive market outlook, manufacturers In the following, various mitigation and cleaning techniques
are under increasing pressure to produce heat exchangers that are discussed and areas for further developments are identified.
are more efficient in terms of heat recovery and use of material,
while at the same time being faced with fluids that are increas- MITIGATION APPROACHES
ingly difficult to process. One major problem directly related
to these requirements is the deposition of unwanted materials Figure 1 lists the main methodologies for the mitigation of
on the heat transfer surfaces, which occurs in the majority of fouling in industrial heat exchangers. It is understood that mit-
heat exchangers [2]. Conservative studies estimated that heat ex- igation techniques are not limited to those given in Figure 1,
changer fouling leads to additional costs in the order of 0.25% which have been selected because they are widely used and
of the gross domestic product (GDP) of industrialized coun- known to be successful in a number of applications. The general
tries, and that it is responsible for 2.5% of the total equivalent preference is to mitigate fouling firstly through proper design
anthropogenic emissions of carbon dioxide [2, 3]. of heat exchangers, then by on-line mitigation techniques. In
Therefore, efficient mitigation and cleaning methods must reality, a combination of these methods may be necessary to
be available to safeguard the operation of heat exchangers. Two combat fouling.
basic approaches are possible to combat heat exchanger foul-
ing, namely, mitigation (including on-line cleaning) and off-line
cleaning techniques. The general criteria for the selection of any
Mitigation of Heat Exchanger Fouling by Design
of these strategies are:
• Dominant fouling mechanism. Heat exchanger fouling may effectively be mitigated at the
• Severity of fouling. design stage of the heat exchanger through the following steps:
• Type of heat exchanger.
• Selection of a suitable heat exchanger type and geometry.
• Omission of operating conditions that promote fouling.
Address correspondence to Dr. Mohammad Reza Malayeri, Institute of Ther-
• Optimum design with adequate velocities in the heat ex-
modynamics and Thermal Engineering, University of Stuttgart, Pfaffenwaldring changer and that avoids hot spots, bypass flow, or dead zones.
6, D-70550, Stuttgart, Germany. E-mail: m.malayeri@itw.uni-stuttgart.de • Design for easy cleaning.

189
190 H. MÜLLER-STEINHAGEN ET AL.

Fouling mitigation
techniques

Design of heat
On-line
exchangers

Change of
Feed Chemical Mechanical Physical
operating
filtration inhibitors
conditions

Shear
Feed Thermal Projectiles Wire Scrappers Surface Ultrasound Electric,
stress Inserts
dilution shock brushes coating magnetic
increase
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Reverse flow or Gas


pulsation rumbling

Figure 1 Various fouling mitigation methodologies.

Müller-Steinhagen [4, 5] extensively discussed how these On-Line Mitigation of Heat Exchanger Fouling
various options can be implemented in the design stage of heat
exchangers to reduce fouling. The purpose of on-line mitigation is to keep the heat transfer
Compact heat exchangers, such as plate-and-frame heat surfaces in an acceptable state of cleanliness in order to main-
exchangers, spiral flow heat exchangers, and fin-tube heat tain high operating efficiency and plant availability. On-line
exchangers, have been found to experience reduced fouling in mitigation includes many different methodologies that can be
many (but certainly not all) applications due to increased level divided, in order of their applicability, into (i) changing operat-
of turbulence, reduced surface temperatures, and homogeneous ing conditions, (ii) chemical, (iii) mechanical, and (iv) physical
flow distribution [5]. While this has only been known for con- approaches. A breakdown of these techniques has already been
vective heat transfer to liquids, Esawy et al. [6] recently showed presented in Figure 1, and this subsection briefly outlines each
that the buildup of deposits during pool boiling of CaSO4 solu-
tions can be substantially reduced by the presence of fins on the
tube outside (Figure 2).
Scraped-surface heat exchangers [7] where rotating instal-
lations continuously keep the pipe internal surfaces free from
deposits have been used in industry for many years. Their invest-
ment, operation, and maintenance cost, as well as the complex
geometry and maintenance, limit this technique to applications
where very severe fouling occurs.
Fluidized-bed heat exchangers are a very effective technol-
ogy to reduce or even eliminate scale formation in many types
of applications. Particles of different materials and shapes are
transported upward through the vertical heat exchanger tubes
together with the fouling liquid [8]. They are then separated
from the liquid and returned in an external downcomer. In ad-
dition to having a slightly abrasive effect on the heat transfer
surface, the particles will also improve the tube-side heat trans-
fer coefficients. Typical applications include, e.g., desalination,
processing of aqueous solutions, and processing of hydrocar-
bons. Figure 2 Comparison of fouling resistances for smooth and finned tubes at a
heat flux of 200 kW/m2 and a CaSO4 concentration of 1.6 g/L [6].

heat transfer engineering vol. 32 nos. 3–4 2011


H. MÜLLER-STEINHAGEN ET AL. 191

individual technique and its limitations. More details are pro- Table 1 Categorization of chemical inhibitor agents for different fouling
vided in ref. [5]. mechanisms [4]
Filtration and/or washing. Removal of contaminants can Fouling
substantially reduce fouling. For example, removal of mate- mechanism Foulant Inhibitor agent
rials such as sodium, sulfur, or vanadium from fuels prior to
Crystallization, Ca2+, Mg2+ Ion exchange
combustion and contaminant removal from combustion gases precipitation
are two approaches to mitigate gas-side fouling. Water washing CaCO3 Ph control
has helped to overcome some of the fouling problems experi- CaSO4 Scale inhibitors (e.g.,
enced with crude oils and with residual oils in marine applica- ethylenediamine
tions by removing sodium and sediment. tetraacetic acid [EDTA])
Soft and hard scalants Adsorption agents (e.g.,
Feed dilution or blending. Refineries are increasingly be- polyphosphates)
coming more complex as heavier crude oils need to be pro- Soft and hard scalants Crystalline weakening agents
cessed. Accordingly, more severe fouling is expected, partic- (e.g., polycarboxylic acid)
ularly in the refinery preheat heat exchanger trains. Among Particulate Particulate matter Surfactants or dispersants
various mitigation techniques, diluting feed by blending light Chemical reaction Oxygen (polymerization) Antioxidants
Metals (reaction catalyst) Metal deactivators
and denser crude oils may be considered to ease the problem. Insoluble hydrocarbon Dispersants
However, a thorough and careful chemical analysis of the crude
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particles
is necessary, since this procedure may sometimes lead to even Biofouling Micro- and Oxidants (biocide, chlorine)
harsher fouling [9]. macroorganisms
Thermal shock. Short-time under- or overheating of the heat Corrosion fouling Passivating oxide layer Passivating oxidants and pH
control
transfer surfaces may cause brittle deposit layers to crack due to
the different thermal expansion of tubes and deposits. Figure 3
shows the impact of sudden reduction of heat flux during pool highly turbulent gas–liquid two-phase flow can provide shear
boiling of CaSO4 solutions when the thickness of deposit layer forces and pressure fluctuations that are substantially higher
had reached about 2 mm. The whole deposit layer spalled off than for single-phase flow. Gas rumbling is commonly used in
the surface instantaneously [10]. cooling water applications.
Intermittent changes in flow direction or velocity. Regular Chemical fouling mitigation methods. The most widespread
reversal of flow direction or short-time increase of the flow mitigation strategy during on-line operation of heat exchangers
velocity (flow pulsation) has been used to mitigate the formation is the use of chemical agents or inhibitors, which is particularly
of weakly adhering deposits. Generally, better performance is useful for heat exchangers with complex geometries where no
achieved by continuously operating at a higher flow velocity. other cleaning methods are possible. Commercial antifoulants
However, this technique may be effective if applied right from are usually polyfunctional and hence more versatile and effec-
the beginning of operation, before the deposit layer starts to tive, as they can be designed to combat various types of pre-
harden. cursors that may be present in any given system. For instance,
Gas rumbling. Deposits with moderate stickability to the for crude oil fouling, various precursors such as oxygen, metals,
heat transfer surfaces (e.g., particulate and some biological de- salts, and asphaltenes may lead to different forms of deposit
posits) can be dislodged and washed out by periodically in- formation. Antifoulants are designed to prevent equipment sur-
creasing the fluid shear forces for a short time by introducing faces from fouling but are usually not effective in removing
compressed air or nitrogen into the liquid system. The resulting already formed deposits. Therefore, antifoulant addition should

Figure 3 Breakage and removal of a deposit layer formed during pool boiling of a CaSO4 solution with 1.6 g/L and a heat flux of 300 kW/m2: (a) during
steady-state heating and (b) immediately after switching off the heater [10].

heat transfer engineering vol. 32 nos. 3–4 2011


192 H. MÜLLER-STEINHAGEN ET AL.

Figure 4 (a) Typical spiral insert (SPIRELF system) [15] and (b) hiTRAN wire matrix insert [16].

be started immediately after equipment is cleaned. The usage remove deposits already during the early stage of formation. The
and dosage of antifoulants depend strongly on fouling mecha- frequency and duration of application depends on the severity of
nisms and anticipated deposit hardness. Thus, information about fouling and the strength of interaction between cleaning projec-
the prevailing fouling mechanism and the influence of operat- tile and deposit. Typically, projectile on-line cleaning techniques
ing conditions such as dominant precursors, temperature and are limited to aqueous systems at temperatures below about
velocity are important. Table 1 lists typical inhibitor agents for 120◦ C, due to the stability of the projectile material. There may
different fouling mechanisms and foulants. also be some limitations due to chemical incompatibility. If the
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On-line chemical fouling mitigation is effective but the chem- application of cleaning projectiles to individual tubes occurs at
ical agents may contain substances that are potentially harmful random (i.e., in sponge ball systems), this may lead to over-
to the environment, such as chlorine, hypochlorite, polyphos- and undercleaning of tubes depending on their location in the
phate, coagulants, etc. The use of many of these chemical in- tube bundle. The “CleanEx” project [14] that has recently been
hibitors has to be reduced and eventually phased out due to the funded by the European Community endeavors to address some
implementation of restrictive environmental legislations such of these drawbacks. The installation of mechanical systems for
as the Water Framework Directive 60/2000/EC of the European the continuous propulsion of cleaning devices requires modifi-
Union. Furthermore, compatibility of the chemistry of the in- cations of the flow system and is, therefore, best implemented
hibitors with the metallurgy of the equipment has to be checked, in the design stage of heat exchangers.
to avoid corrosion or cracking.
Increased efforts are dedicated to the monitoring of fouling,
development of less toxic substitute additives, and optimization Tube Inserts
of inhibitor dosage. For instance, chlorine can be replaced by Tube inserts, such as twisted tapes, coils, and wire matrix in-
other chemicals such as methylene thiocyanate or chlorophe- serts, can significantly increase the heat transfer coefficients by
noles [11]. To reduce the dosage of treatment chemicals, acting as turbulence promoters (see Figure 4 [15, 16]). As depo-
Ferreira et al. [12] reported that antimicrobials can be trans- sition rates for most fouling mechanisms are inversely dependent
ported on micro-sized particles in much lower concentrations to on fluid wall shear stress and heat transfer surface temperature,
target only microorganisms on the surface. reduction of the viscous and thermal sublayer thickness may
On-line mechanical mitigation techniques. If applicable, also considerably reduce fouling. These inserts work best for
mechanical mitigation may have some advantages over chemi- flow in the laminar or transitional flow regime. In combination
cal methods, which often involve materials that are difficult to with further reduction of flow velocity (i.e., tube passes), design
handle and control. Their applicability is usually determined by variations may be possible where significant improvements of
the type of fouled heat exchanger, deposit intensity and growth heat transfer can be achieved with no or little increase in pressure
rate, operating conditions, and cleaning costs. The utilization drop.
of on-line mechanical fouling mitigation may lead to signifi- The selection of a particular type of insert and insert geometry
cantly reduced maintenance downtime, avoidance of antifoul- depends on the type of fouling and the availability of suitable
ing chemicals, and more efficient plant operation. These need strainers or filters that may trap particulate or fibrous matters
to be balanced against investment and operating costs, e.g., for before these enter the heat exchanger.
replacement of devices due to wear or increased pressure drop
due to flow resistance.
The previous conference proceedings on heat exchanger foul- Physical Mitigation Techniques
ing and cleaning [13] provide an extensive source of information Physical fouling mitigation methods attempt to reduce/avoid
on mitigation and cleaning. Hence these techniques are only fouling without changing heat exchanger layout, operation, or
briefly addressed in this editorial. chemical additives, by modifying the interaction of deposit
forming precursors and heat transfer surface.
Cleaning Projectiles
Surface modification. Of several fouling mitigation tech-
Projectiles of different shapes, e.g., sponge balls and wire niques, surface modification is gaining increased attention due
brushes, can be propelled through the heat exchanger tubes to to its environmentally friendly features. Surface coatings with
heat transfer engineering vol. 32 nos. 3–4 2011
H. MÜLLER-STEINHAGEN ET AL. 193

On-line mitigation systems Magnetic, electronic, or catalytic means. When it comes to


commercial mitigation of scale formation, one of the most fre-
Chemical Mechanical quently and emotionally discussed topics is devices that claim
Environmental hazards Lack of effective control and timing to reduce scaling by magnetic, electronic, or catalytic means.
To date, no conclusive scientific proof or theory for the mecha-
Health hazards Ineffective distribution nisms that may be responsible for the beneficial effects of such
Increased costs Increased pressure drop
technologies has been found. A considerable number of inves-
tigations have been reported in the literature; many of them
Over-dosage Limited to certain chemicals claim some sort of success with the applied technology. Ger-
man Industry Standards (DIN) have been formulated for per-
Possible corrosion impacts Abrasive impacts
formance evaluation of physical water conditioners. Pilot-plant
Require modification of heat exchanger and laboratory-scale investigations have provided contradicting
results. For example, references [20], [21], and [22] report that
Figure 5 Limitations of various chemical and mechanical mitigation systems.
the installation of magnets considerably reduced cooling water
fouling, whereas [23] and [24] found no effect of the water con-
ditioner. Even the mechanisms of scale inhibition are highly dis-
organic materials such as polytetrafluoroethylene (PTFE) and puted. Systematic investigations (e.g., [22]) indicate that the ef-
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Säkaphen have been shown to reduce fouling from various fectiveness of electromagnetic fouling mitigation methods may
fluids, for example, during seawater evaporation and heat be limited to a certain window of operation.
transfer to Kraft black liquor. The main reason why such mate-
rials/coatings are not more widely used is that they are poor heat
conductors and form an additional resistance to heat transfer COMPARISON OF CHEMICAL AND MECHANICAL
that is comparable to the TEMA fouling resistance for cooling MITIGATION TECHNIQUES
water. Another drawback is the poor stickiness of coatings
to the substrate. If very thin coatings are used, the resistance In general, heat transfer engineers rely on chemical and
against erosion or other mechanical stress is greatly diminished. mechanical approaches, as the physical systems are still in
These problems may be avoided with several novel coating their early development. Figure 5 summarizes the limitations
methods, such as ion beam implantation, magnetron sputtering, of chemical and mechanical mitigation techniques. All systems
multi-arc ion plating, filtered cathodic vacuum arc plating, or work best if applied to an initially clean heat exchanger. Some
electroless Ni-P-PTFE plating, which have been investigated in of the mechanical systems are less dependent on the type of
recent years [17–19]. These thin and stable coatings have been fouling, while chemical systems are always specific to the com-
found to reduce scale formation during convective and boiling position of the process fluid.
heat transfer and to reduce the adhesion of bacteria.
Sonic technologies. High- and low-frequency sound has suc-
cessfully been used in heat exchangers for gases to dislodge and OFF-LINE CLEANING OF HEAT EXCHANGERS
weaken particulate deposits, which can subsequently be carried
away by the process gas stream. In suitable cases, this can be a Periodical cleaning of heat exchangers will be necessary,
very cost-effective option. As for the application for liquid-side even if the heat exchanger is well designed and the fluid treat-
fouling, several laboratory investigations have shown promising ment is effective. Additionally, conditions in the heat exchanger
effects. It is, however, questionable whether sound or vibration may deviate from the design conditions due to changes in flow
generators can sensibly be installed in industrial heat exchang- rates and temperatures, plant failures, ingress of air and bac-
ers, and whether their effects will extend over the typically large teria, changes in the fluid composition, or upstream corrosion,
heat transfer surfaces. which all may promote fouling. It is, therefore, advantageous

Off-line cleaning

Fluid cleaning Chemical Mechanical

Fluid blasting Ice pigging Steam soaking Shot blasting Projectiles Drilling

Figure 6 Categorization of various off-line cleaning systems.

heat transfer engineering vol. 32 nos. 3–4 2011


194 H. MÜLLER-STEINHAGEN ET AL.

to remove nonprotective deposits soon after the onset of their


formation. Heat exchangers may be cleaned by various off-line
methods as categorized in Figure 6.
Intense mechanical and chemical cleaning may remove not
only the deposit but also part of the protective oxide layer on
the pipe surfaces. Under certain circumstances, this may create a Figure 7 Conco tube cleaner in operation [26].
corrosion problem. On the other hand, regular cleaning removes
deposit and avoids flow conditions that promote corrosion due sponge balls. Using air pressure or hydro pressure, rubber plugs
to chemical reaction or stagnant flow. For very severe fouling or metal scrapers can be shot through the tubes. Rubber plugs
problems, a combination of chemical and mechanical cleaning may fail for hard deposits. In general, water pressure systems
may be recommended. are safer than air pressure systems, due to the compressibility
Off-line cleaning is most prevalent in petroleum, minerals, and subsequent rapid expansion of gases. Advanced systems,
and chemicals processing industries and mainly involves man- such as the one shown in Figure 7 [26], are rather fast and allow
ual or semiautomatic cleaning at predetermined maintenance cleaning of up to 15,000 tubes within 24 hours.
intervals [5]. Although generally effective, these techniques do Very dirty and plugged tubes must be cleaned with drills
not mitigate the gradual performance degradation (due to foul- equipped with drill bits, brushes, or bit–brush combinations.
ing) between physical cleaning intervals. As a result, most heat
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exchangers will operate at significantly less than peak efficiency.


Some of the most promising off-line cleaning systems are Chemical Cleaning Methods
briefly discussed next.
Chemical cleaning methods have a number of advantages,
namely:
Blasting and Jetting Techniques
• They are relatively quick.
• Surfaces do not experience mechanical damage.
High-pressure water or steam blasting up to 1,500 bar can
• Chemical solutions reach normally inaccessible areas.
be an effective way of removing unwanted deposits. Of those,
• They are less labor-intensive than mechanical cleaning.
water jetting is probably the most effective and technologically
• Cleaning can be performed in situ.
advanced. Delivery may be through multijet sprays or through
high-pressure water lances. The addition of wetting agents or Problems may arise due to the danger of handling (burns,
detergents may improve the washing process. If deposits are toxicity), due to elevated application temperatures, due to the
very tenacious, abrasive particles such as sand may be added to costs of cleaning agents, due to the chemical attack on the heat
the pressurized water to increase the cleaning efficiency. Simi- exchanger material (overcleaning, uneven cleaning, corrosion),
larly, air blasting with sand or solid CO2 particles is frequently and due to disposal problems. Acids and alkalis must be neu-
used. Air, steam, and hydro blasting are labor-intensive and keep tralized, organic materials may be burned, and fluorides must
the exchanger off-line for a considerable time, even though be reacted to inactive solid residues. Some of the organic acids,
semiautomatic cleaning devices have been developed and are such as citric acid and gluconic acid, are biodegradable.
commonly used [5]. Blasting may not completely eliminate all Research on the mechanisms of chemical cleaning of heat
deposits and some significant roughness can remain. The shell transfer surfaces is far less developed than research on fouling
side of tube bundles can only be cleaned completely if the tubes mechanisms, even though similar approaches may be used. Nev-
are arranged in-line. The particular geometry of twisted tubes ertheless, some first modeling has been attempted, assuming that
provides flow lanes for pressurized water or steam which facil- the cleaning process is a reversed fouling process. Understand-
itates cleaning. ing of the interactions of cleaning and fouling is less advanced
Ice pigging has also been reported as a successful technique to in the process industry than in the food industry, to which a
remove moderately adhering deposits, since the shear forces are series of conferences have been dedicated [27, 28].
increased by a factor of 4–5 due to the presence of the ice slurry
[25]. Such a system can be applied for complex geometries and
is reported to have a reduced cleaning downtime. SUMMARY

While significant progress has been made in the mitigation


Mechanical Cleaning Techniques of heat exchanger fouling, the challenge to reduce its impact on
heat exchanger performance is still enormous. Many mitigation
Several cleaning methods can be used for the inside of and cleaning techniques that have found their way into regular
straight tubes. For example, the on-line fouling mitigation plant operation have been developed by an empirical trial-and-
sponge ball system can also be used as a transportable, off- error approach. These antifouling strategies have few or even no
line cleaning system, particularly if used with corundum-coated links to academic research findings, since industry and academic
heat transfer engineering vol. 32 nos. 3–4 2011
H. MÜLLER-STEINHAGEN ET AL. 195

research institutions have traditionally approached the problem Verfahrenstechnik und Chemieingenieurwesen, Springer-
of fouling from different aspects. To optimize the effectiveness Verlag Berlin Heidelberg, 2010.
of mitigation methods, which highly depends on the dominant [5] Müller-Steinhagen, H., Heat Exchanger Fouling—
fouling mechanisms and influential operating conditions, and to Mitigation and Cleaning Technologies, Publico Publica-
develop new approaches for fouling mitigation, closer collabo- tions Essen, Germany, 2000.
ration between the two communities is essential. [6] Esawy, M., Malayeri, M. R., and Müller-Steinhagen, H.,
For the past 15 years, conferences on heat exchanger foul- Crystallization Fouling of Finned Tubes During Pool Boil-
ing have been held at bi-yearly intervals to facilitate innova- ing: Effect of Fin Density, J. Heat and Mass Transfer, vol.
tive thinking and to explore new theoretical and practical ap- 46, pp. 1167–1176, 2010.
proaches. These conferences have successfully provided a forum [7] Solano, J. P., Garcı́a, A., Vicente, P. G., and Viedma, A.,
for experts from industry, academia, and government research Performance Evaluation of a Zero-Fouling Reciprocating
centers from around the world to present their latest research and Scraped-Surface Heat Exchanger, Heat Transfer Engineer-
technological developments in the areas of fouling mitigation ing, vol. 32, no. 3–4, pp. 2009.
and cleaning technologies. The meetings in San Luis Obispo [8] Klaren, D. G., and de Boer, E. F., Achievements and Po-
(1995), Lucca (1997), Banff (1999), Davos (2001), Santa Fe tential of Self-Cleaning Heat Exchangers Using Untreated
(2003), Kloster Irsee (2005), Portugal and Tomar (2007) were Natural Seawater as a Coolant, Proceedings of the ECI
organized by Engineering Conferences International. The 8th Conference on Heat Exchanger Fouling and Cleaning–VII,
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conference in this series was organized by the present authors eds. H. Müller-Steinhagen, M. R. Malayeri, and A. P.
under the auspices of EUROTHERM in Schladming, Austria, Watkinson, ECI Symposium Series, vol. RP5, Tomar,
in June 2009. In total, 100 participants attended this meeting, Portugal, pp. 262–274, 2007.
presenting 81 papers/posters, which were the highest numbers [9] Wiehe, I. A, The Oil Compatibility Model and Crude
in any meeting of this series to date. Oil Compatibility, Energy & Fuels, vol. 14, pp. 56–59,
The following papers in this special issue of Heat Transfer 2000.
Engineering have been selected from the contributions to the [10] Evangelidou, M., Crystallization Fouling of Structured
2009 Fouling Conference in Schladming after a careful ref- Tubes During Pool Boiling Heat Transfer, Diploma the-
ereeing and revision process. The full e-proceedings of the sis, University of Stuttgart, Stuttgart, Germany, 2010.
2009 conference as well as those from the previous confer- [11] Waite, T. D., and Fagan, J. R., Summary of Biofouling
ences from 2003 until 2007 can be obtained free of charge from Control Alternatives, in Condenser Biofouling Control, ed.
http://heatexchanger-fouling.com. J. Garey, Ann Arbor Science, Ann Arbor, MI, pp. 441–462,
They cover various aspects of heat exchanger fouling, along 1980.
with updated state-of-the-art fouling mitigation and cleaning [12] Ferreira, C., Simões, M., Pereira, M. C., Bastos, M. M.
strategies. Their content is of significant value for researchers, S. M., Nunes, O. C., Coelho, M., and Melo, L. F., Con-
plant operators, equipment manufacturers, chemical suppliers, trol of Biofouling of Industrial Surfaces Using Micropar-
and heat exchanger cleaning companies. ticles Carrying a Biocide, Proceedings of EUROTHERM
This website also contains the actual information about the International Conference on Heat Exchanger Fouling and
next conference in this series (Heat Exchanger Fouling and Cleaning VIII–2009, eds. H. Müller-Steinhagen, M. R.
Cleaning IX), which is scheduled for June 5–10, 2011 on the Malayeri, and A. P. Watkinson, Schladming, Austria, June
beautiful island of Crete, Greece. 14–19, pp. 378–383, 2009.
[13] E-proceedings of conferences on heat exchanger
fouling and cleaning, http://heatexchanger-fouling.com/
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New Zealand Industries, Heat Transfer Engineering, vol. Shooting Aspects in Crude Units, Residue Service, Re-
14, no. 1, pp. 19–30, 1992. boilers, U-Tubes. “SPIRELF, TURBOTAL, and FIXOTAL
[3] Müller-Steinhagen, H., Malayeri, M. R., and Watkinson, A. Systems” Application Examples in Chemical Plants and
P., Heat Exchanger Fouling: Environmental Impacts, Heat Refineries, Proceedings of 6th International Conference on
Transfer Engineering, vol. 30. no. 10–11, pp. 773–776, Heat Exchanger Fouling and Cleaning—Challenges and
2009. Opportunities, eds. H. Müller-Steinhagen, M. R. Malayeri
[4] Müller-Steinhagen, H., Fouling of Heat Exchanger Sur- and A. P. Watkinson, ECI Symposium Series, vol. RP2,
faces, VDI Heat Atlas, Section C4, VDI Gesellschaft pp. 221–230, 2005.
heat transfer engineering vol. 32 nos. 3–4 2011
196 H. MÜLLER-STEINHAGEN ET AL.

[16] Ritchie, J. M., Droegemueller, P., and Simmons, M. J. on Heat Exchanger Fouling and Cleaning—Fundamentals
H., hiTRAN Wire Matrix Inserts in Fouling Applica- and Applications, eds. A. P. Watkinson, H. Müller-
tions, Heat Transfer Engineering, vol. 30, no. 10–11, pp. Steinhagen, and M. R. Malayeri, ECI Symposium Series,
876–884, 2009. vol. RP1, pp. 294–301, 2003.
[17] Bornhorst, A., Zhao, Q., and Müller-Steinhagen, H., Re- [27] Fryer, P., ed., Fouling and Cleaning in Food Processing,
duction of Scale Formation by Ion Implantation and Mag- Special Topic Issue, Food and Bioproducts Processing, vol.
netron Sputtering on Heat Transfer Surfaces, Heat Transfer 77, issue 2, p. 71, 1999.
Engineering, vol. 20, no. 2, pp. 6–14, 1999. [28] Wilson, D. I., and Chew, Y. M. J., eds., Fouling and Clean-
[18] Müller-Steinhagen, H., Zhao, Q., Helalizadeh, A., and ing in Food Processing, Proceedings of Conference at Jesus
Ren, X. G., The Effect of Surface Properties on CaSO4 College, University of Cambridge, 22–24 March 2010.
Scale Formation During Convective Heat Transfer and
Subcooled Flow Boiling, Canadian Journal of Chemical
Enginneering, vol. 78, pp. 12–20, 2000.
H. Müller-Steinhagen is the director of the Insti-
[19] Förster, M., Augustin, W., and Bohnet, M., Influence of the tute of Technical Thermodynamics of the German
Adhesion Force Crystal/Heat Exchanger Surface on Foul- Aerospace Centre and the director of the Institute
ing Mitigation, Chemical Engineering and Processing, vol. for Thermodynamics and Thermal Engineering of
38, pp. 449–461, 1999. the University of Stuttgart. His research work cov-
Downloaded by [University of Waikato] at 02:42 14 June 2014

[20] Parkinson, G., and Price, W., Getting the Most Out of ers a wide range of topics related to heat and mass
transfer, multiphase flow, fuel cells, solar technol-
Cooling Water, Chemical Engineering, vol. 91, no. 1, pp. ogy, and process thermodynamics. He is the author
22–25, 1984. of more than 550 articles, and was awarded the 1992
[21] Donaldson, J., and Grimes, S., Lifting the Scale From Our and 1993 TMS Bauxite Processing Awards, the 1994
Pipes, New Scientist, vol. 18, pp. 43–46, 1988. Light Metals Award, the Beilby Medal and Prize, the UK Heat Transfer Society
Mike Akrill Trophy, the Best Paper 2000 in the Canadian Journal of Chemical
[22] Cho, Y. I., Lee, S. H., Kim, W., and Suh, S., Physi-
Engineering, and the 2008 AIChE D. Q. Kern Award. He is a fellow of the
cal Water Treatment for the Mitigation of Mineral Foul- Royal Academy of Engineering, president of EUROTHERM, member of the
ing in Cooling-Tower Water Applications, Proceedings of Executive Boards of EUREC and ICHMT, member of the Innovation Council
5th International Conference on Heat Exchanger Fouling of the Prime Minister of Baden-Württemberg, chairman of the Advisory Board
and Cleaning—Fundamentals and Applications, eds. A. of the DESERTEC Industrial Initiative, and associate editor of Heat Transfer
Engineering.
P. Watkinson, H. Müller-Steinhagen, and M. R. Malayeri,
ECI Symposium Series, vol. RP1, pp. 107–114, 2003.
M. R. Malayeri is the head of the heat exchanger
[23] Hasson, D., and Bramson, D., Effectiveness of Magnetic fouling and mitigation research group at the Insti-
Water Treatment in Suppressing CaCO3 Scale Deposition, tute of Thermodynamics and Thermal Engineering
Industrial & Engineering Chemistry Process Design and (ITW), University of Stuttgart, Germany. He grad-
Development, vol. 24, pp. 588–592, 1985. uated from the Department of Chemical Engineer-
ing, Amirkabir University of Technology, Iran. He
[24] Söhnel, O., and Mullin, J., Some Comments on the Influ-
received his Ph.D. from the University of Surrey, UK.
ence of a Magnetic Field on Crystalline Scale Formation, His research interests include enhanced heat transfer,
Chemistry and Industry, vol. 6, pp. 356–358, 1988. heat exchanger fouling and mitigation, multiphase
[25] Ainslie, E. A., Quarini, G. L., Ash, D. G., Deans, T. flows, and numerical modeling.
J., Herbert, M., and Rhys, T. D. L., Heat Exchanger
A. P. Watkinson is a professor of chemical engineer-
Cleaning Using Ice Pigging, Proceedings of 6th Inter-
ing in the Department of Chemical and Biological En-
national Conference on Heat Exchanger Fouling and gineering at the University of British Columbia, Van-
Cleaning—Challenges and Opportunities, eds. H. Müller- couver, Canada. He is involved in research on foul-
Steinhagen, M. R. Malayeri and A. P. Watkinson, Schlad- ing of organic fluids, asphaltene precipitation, coke
ming, Austria, June 14–19, pp. 433–438, 2009. formation, scaling in aqueous systems, and on the
pyrolysis, gasification, and combustion of biomass
[26] Saxon, G. E., Jr., and Putman, R. E., The Practical Ap-
fuels.
plication and Innovation of Cleaning Technology for Heat
Exchangers, Proceedings of 5th International Conference

heat transfer engineering vol. 32 nos. 3–4 2011

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