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Received 3 October 2007; received in revised form 17 December 2007; accepted 19 December 2007
Available online 15 January 2008
Abstract
Although WCO plays a crucial role for the economical production of biodiesel, free fatty acid (FFA) level in the nature of WCO cause
saponification problems during transesterification. Acidic ion-exchange resins can be used to decrease WCO free fatty acid level. In this
study, activities of resins (Amberlyst-15 (A-15), Amberlyst-35 (A-35), Amberlyst-16 (A-16) and Dowex HCR-W2) in direct FFA ester-
ification were examined in the temperature range of 50–60 °C and the effect of catalyst amount (1–2 wt%) on FFA conversion was also
analyzed. FFA conversion increased with increasing reaction temperature and catalyst amount. Order of catalytic activities was found as
A-15 > A-35 > A-16 > Dowex HCR-W2. This was related to the size of average pore diameters and magnitude of BET surface area.
Ó 2007 Elsevier Ltd. All rights reserved.
0016-2361/$ - see front matter Ó 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.fuel.2007.12.010
1790 N. Özbay et al. / Fuel 87 (2008) 1789–1798
Nomenclature
10
0
Table 1 Surface area Porosity (%) Average pore Ion exchange Particle
Characteristics of ion-exchange resins m2/g diameter (nm) capacity diameter
Property A-15 A-35 A-16 Dowex (meq/g) (nmx10)
HCR-W2
Fig. 1. Properties of ion exchange resins.
Structure MR MR MR G
Matrix Styrene– Styrene– Styrene– Styrene–
divinyl- divinyl- divinyl- divinyl-
benzene benzene benzene benzene 0.45
Form H+ H+ H+ H+
0.4 STM
Crosslinking level H H L L
Exchange capacity 5.2d 5.2c 4.8c 4.8e ITM
0.35
(meq/g)
Surface area (m2/g) 53c 50c 30c – 0.3
Acidity (wt%)
100 Table 2
Comparison of strong acid ion-exchange resins for FFA esterification at
90
A-15 50 and 60 °C
80 A-35 T (°C) Catalyst XFFA (%)
A-16
70 amount (wt%)
A-15 A-35 A-16 Dowex HCR-W2
Swelling (%)
Dowex HCR-W2
60
50 1 25.4 23.0 22.1 20.8
50 2 32.6 30.6 29.9 24.2
60 1 37.2 36.5 34.1 30.4
40
2 45.7 41.9 40.1 34.7
30
Reaction time = 3 h. XFFA: conversion of FFAs in WCO.
20
10
that A-15 has superior physical properties with respect to
0 others.
45 50 55 60 65
Temperature ( oC)
Fig. 3. Swelling (%) of different types of catalysts at 50–60 °C. 2.2. FFA esterification
were used as solid acidic catalysts. Amberlyst and Dowex Esterification reactions were performed in a three-necked
HCR-W2 resins (in wet form) were dried in an oven for batch reactor (total volume 1000 ml) equipped with a reflux
12 h after washing with methanol at 110 °C and 105 °C, condenser to avoid alcohol vaporization. The three-necked
respectively. Physical properties of ion-exchange resin cat- reactor was immersed in a constant temperature water bath
alysts are summarized in Table 1. It is clearly seen in Fig. 1 equipped with a temperature controller. A plate type
50 50
45 45
40 40
35 35
FFA Conversion, (%)
30 30
25 25
20 20
15 A-15 15 A-15
A-35 A-35
10 10
A-16 A-16
5 Dowex HCR-W2 5 Dowex HCR-W2
0 0
0 50 100 150 200 0 50 100 150 200
Reaction Time (min) Reaction Time (min)
c 50 d 50
45 45
40 40
FFA Conversion, (%)
35 35
FFA Conversion, (%)
30 30
25 25
20 20
15 A-15 15 A-15
A-35 10 A-35
10
A-16 A-16
5 5
Dowex HCR-W2 Dowex HCR-W2
0 0
0 50 100 150 200 0 50 100 150 200
Reaction Time (min) Reaction Time (min)
Fig. 4. Comparison of different types of catalysts (Initial FFA levels are 0.47 (at A-15 and A-16) and 0.41 (at A-35 and Dowex HCR-W2), 20 vol%
methanol, (a) 50 °C, 1 wt% catalyst, (b) 60 °C, 1 wt% catalyst, (c) 50 °C, 2 wt% catalyst, (d) 60 °C, 2 wt% catalyst.
1792 N. Özbay et al. / Fuel 87 (2008) 1789–1798
magnetic stirrer was used to control the stirring rate of the 99.9% (Merck)). Phenolphthalein indicator was used to
reaction mixture. In order to eliminate external mass trans- determine pH change during esterification reaction. Aque-
fer effects, the stirring speed was adjusted to 1500 rpm ous solution of 0.01 N NaOH were used as a titrant. Acid-
which was much higher than values indicated in the litera- ity (A) was determined according to the equation given
ture [36]. Esterification reactions were carried out in the below:
temperature range of 50–60 °C. Resin catalysts (1 and C NaOH V NaOH MWOA
2 wt%) and 20 vol.% methanol were used in the reaction A¼ 100ðwt%Þ ð1Þ
msample 1000
mixture [37]. Sampling were done manually at reaction
times of 3, 5, 10 min and every 20 min after that. In Eq. (1) the subscript ‘‘OA” refers to oleic acid which is a
In our esterification experiments, after each sampling of type of FFA.
the reaction mixture (10 g) the new FFA concentration The conversion of FFA can be determined from the
value was evaluated based on the remaining part of the equation given below:
reaction mixture. A i At
FFA conversion ð%Þ ¼ 100 ð2Þ
Ai
2.3. Titration analysis In Eq. (2) the subscript ‘‘i” refers to initial acidity level
and ‘‘t” refers to the acidity at certain reaction time.
Reactant (WCO) and reaction mixture were analyzed by In addition to the standard analysis method, indirect
standard titration method for the evaluation of free fatty titration method in aqueous-alcohol media (described else-
acid level [1]. Before titration, a certain amount of sample where [38]) was also used (with Dowex HCR-W2 (60 °C,
(10 g) was dissolved in diethyl ether (with a purity of 2 wt%)) in order to double check the validity of acidity lev-
99.9% (Merck)) and ethanol mixture (with a purity of els during reaction.
35 35
30 30
25
FFA Conversion, (%)
25
20 20
15 15
1 wt% catalyst 1 wt% catalyst
non-catalyzed non-catalyzed
5 5
0 0
0 50 100 150 200 0 50 100 150 200
Reaction Time (min) Reaction Time (min)
c 35
d 35
30 30
FFA Conversion, (%)
25 25
20 20
15 15
1 wt% catalyst 1 wt% catalyst
10 10
2 wt% catalyst 2 wt% catalyst
5 non-catalyzed 5 non-catalyzed
0 0
0 50 100 150 200 0 50 100 150 200
Reaction Time (min) Reaction Time (min)
Fig. 5. Effect of amount of catalyst at 50 °C (A-15 (a), A-35 (b), A-16 (c), Dowex HCR-W2 (d)). Initial FFA levels are 0.47 (at A-15 and A-16), 0.41 (at A-
35, Dowex HCR-W2 and non-catalyzed), 20 vol% methanol.
N. Özbay et al. / Fuel 87 (2008) 1789–1798 1793
2.4. Swelling experiments ined and to see the reproducibility of the results FFA acid-
ity during reaction was confirmed by two different test
Before analyzing the effect of swelling on activities of methods. And also the relation between some physical
catalysts, the swelling capacities were determined as properties like crosslinking level and swelling capacity
described below: was confirmed.
Amberlysts (A-15, A-35, A-16) and Dowex HCR-W2
catalysts were dried in an oven at 110 °C and 105 °C,
respectively. Then 0.5 cm3 of treated resin was placed into 3.1. Validation of two different WCO acidity test methods
a measured tube. Methanol was added into the tube and
tempered at 50–60 °C in temperature controlled water bath The FFA acidity of WCO (during esterification with
for 2 h. The change of the ion-exchange resin volume was Dowex HCR-W2 (60 °C, 2 wt%) acidic resin) was con-
recorded. Percentage of swelling at room temperature firmed by indirect titration method in aqueous-alcohol
was calculated according to the following equation: media [38] and standard titration method [1]. The agree-
ment between these two test methods can be seen in Fig. 2.
swollen volume ðcm3 Þ
Swelling ð%Þ ¼ 3
100 ð3Þ
initial volume ðcmÞ
3.2. Swelling capacity of ion-exchange resins
3. Results and discussion The degree of crosslinking determines the rigidity of the
resin and the extent of swelling in the presence of a polar
In this part of the study, the effect of reaction parame- component. Resins with lower crosslinking have higher
ters (the amount and type of acidic ion exchange resin swelling capacity [30]. Fig. 3 indicates the swelling capacity
and reaction temperatures) on FFA conversion were exam- of resins at 50 and 60 °C in pure methanol. The literature
50 50
45 45
40 40
FFA Conversion, (%)
35 35
30 30
25 25
0 0
0 50 100 150 200 0 50 100 150 200
Reaction Time (min) Reaction Time (min)
c 50 d 50
45 45
40 40
FFA Conversion, (%)
35 35
30 30
25 25
20 20
1 wt% catalyst 1 wt% catalyst
15 15
2 wt% catalyst 2 wt% catalyst
10 10
non-catalyzed non-catalyzed
5 5
0 0
0 50 100 150 200 0 50 100 150 200
Reaction Time (min) Reaction Time (min)
Fig. 6. Effect of amount of catalyst at 60 °C. (A-15 (a), A-35 (b), A-16 (c), Dowex HCR-W2 (d)) Initial FFA levels are 0.47 (at A-15 and A-16), 0.41 (at A-
35, Dowex HCR-W2 and non-catalyzed reaction), 20 vol% methanol.
1794 N. Özbay et al. / Fuel 87 (2008) 1789–1798
data for crosslinking level in Table 1 and the order of swell- HCR-W2. As described above, this order of catalytic activ-
ing capacities in Fig. 3 confirms the relation given above. ities is related with the size of average pore diameters and
magnitude of BET surface area (Table 1).
3.3. Comparison of different ion-exchange resins
3.4. The effect of catalyst amount
It is generally known that lower crosslinking levels will
cause higher swelling of ion-exchange resins [39]. Besides At constant reaction temperature, acidity (increase in
in spite of lower swelling capacity, if the ion-exchange resin FFA conversion) decreased with increasing catalyst
has high pore diameter it will let FFA molecules enter into amount. In the case of non-catalyzed reaction, almost no
the inner surface of the catalyst and will increase esterifica- esterification was observed (Figs. 5 and 6). In the previous
tion rate [39]. In Table 1, the structural characteristics of A- studies [5,6,13,40,41] similar behaviour was also reported.
15, A-35, A-16, Dowex HCR-W2 are given. Although A-15
has the highest crosslinking level and the lowest swelling 3.5. The effect of temperature
capacity as expected (Fig. 3.) since it has a high pore diam-
eter and superior physical properties (surface area) than When esterification reactions were carried out at tem-
others, it would exhibit highest FFA conversions as seen peratures less than the boiling point of methanol (50–
in Table 2. Finally it can be said that, high average pore 60 °C) and at atmospheric pressure, the FFA conversions
diameters (with high BET surface area) has more dominant were 46% maximum. The advantage of this process may
effect than low crosslinking level in esterification reaction. be that lower operating temperatures and pressures are
FFA conversion for different catalysts are shown in required unlike previous works [42,43].
Fig. 4. It is seen from this figure the catalytic activities of The effect of temperature on the FFA conversion at dif-
resins can be arranged as A-15 > A-35 > A-16 > Dowex ferent catalyst amounts (1 and 2 wt%) is presented in Figs.
40 40
35 35
30 30
FFA Conversion, (%)
FFA Conversion, (%)
25 25
20 20
15 15
10 10
50 °C 60 °C 50 °C 60 °C
5 5
0 0
0 50 100 150 200 0 50 100 150 200
Reaction Time (min) Reaction Time (min)
c 40
d 40
35 35
30 30
FFA Conversion, (%)
FFA Conversion, (%)
25 25
20 20
15 15
10 50 °C 60 °C 10 50 °C 60 °C
5 5
0 0
0 50 100 150 200 0 50 100 150 200
Reaction Time (min) Reaction Time (min)
Fig. 7. Effect of reaction temperature on conversion of FFA (1 wt% of A-15 (a), A-35 (b), A-16 (c), Dowex HCR-W2 (d)). Initial FFA levels are 0.47 (at
A-15 and A-16), 0.41 (at A-35, Dowex HCR-W2), 20 vol% methanol.
N. Özbay et al. / Fuel 87 (2008) 1789–1798 1795
7 and 8. Because of the increase in reaction rate and equi- 60 °C for 2 wt% A-15 catalyst. In the literature, Sendziki-
librium constant for an endothermic reaction, it was seen ene et al. [44] have achieved nearly 50% conversion for
that FFA levels decreased with increasing reaction temper- 1% homogenous acidic catalyst (H2SO4) at 50 °C, so it is
ature. This behaviour was independent of the type and clearly seen that A-15 heterogenous catalyst can take place
amount of catalyst [5,40]. of conventional homogenous catalyst. Since the perfor-
mance levels of the two types of catalysts mentioned above
3.6. Effect of catalyst type on reaction rate are comparable, it is believed that they will show resem-
blance at higher FFA levels.
The rate of change of FFA conversion can be seen in
Figs. 9 and 10, it was seen that the reaction rate drops to 3.8. The role of internal diffusion on reaction rate
zero after 40 min for all type of catalysts. In the literature,
the FFA esterification reaction is completed in 15 min for In order to understand the effect of internal diffusion, an
homogenous catalyst (H2SO4) [44] and 100 min for Relite additional run was performed on finely powdered (<6 lm)
CFS (acidic ion exchange polymeric resin) [41]. A-15, A-16, A-35, Dowex HCR-W2 catalysts (2 wt%) at
60 °C reaction temperature. In Fig. 11 it can be seen that
3.7. Maximum performance level comparison with there is no significant difference (<10%) in FFA conver-
conventional catalyst sions between powdered and particle catalysts. In addition,
as we have mentioned before (in Fig. 1) A-15 has better
All the experiments were conducted with an initial FFA physical properties (particle diameter, surface area etc.)
concentration of 2.54 mol/L. After the esterification reac- than the other type of resins which may decrease the inter-
tion FFA conversions were observed as 45% maximum at nal mass transfer resistance.
50 50
45 45
40 40
FFA Conversion, (%)
FFA Conversion, (%)
35 35
30 30
25 25
20 20
15 15
10 50 °C 60 °C 10 50 °C 60 °C
5 5
0 0
0 50 100 150 200 0 50 100 150 200
Reaction Time (min) Reaction Time (min)
c 50
d 50
45 45
40 40
35 35
FFA Conversion, (%)
30 30
25 25
20 20
15 15
10 50 °C 60 °C 10 50 °C 60 °C
5 5
0 0
0 50 100 150 200 0 50 100 150 200
Reaction Time (min) Reaction Time (min)
Fig. 8. Effect of reaction temperature on conversion of FFA (2 wt% of A-15 (a), A-35 (b), A-16 (c), Dowex HCR-W2 (d)). Initial FFA levels are 0.47 (at
A-15 and A-16), 0.41 (at A-35, Dowex HCR-W2 and non-catalyzed reaction), 20 vol% methanol.
1796 N. Özbay et al. / Fuel 87 (2008) 1789–1798
0,035 0,035
0,03 0,03
0,025 0,025
50 °C 60 °C 50 °C 60 °C
(wt%/min)
(wt%/min)
Δ(FFA)/Δ t
Δ(FFA)/Δ t
0,02 0,02
0,015 0,015
0,01 0,01
0,005 0,005
0 0
0 50 100 150 200 0 50 100 150 200
t (min) t (min)
c 0,035
d 0,035
0,03 0,03
0,025 0,025
50 °C 60 °C 50 °C 60 °C
(wt%/min)
(wt%/min)
Δ(FFA)/Δ t
Δ(FFA)/Δ t
0,02 0,02
0,015 0,015
0,01 0,01
0,005 0,005
0 0
0 50 100 150 200 0 50 100 150 200
t (min) t (min)
Fig. 9. The rate of change of FFA conversion (1 wt% catalyst; A-15 (a), A-35 (b), A-16 (c), Dowex HCR-W2 (d)).
0,045 0,035
0,04
0,03
0,035
0,025
0,03 50 °C 60°C 50 °C 60°C
(wt%/min)
(wt%/min)
Δ(FFA)/Δt
Δ(FFA)/Δt
0,025 0,02
0,02 0,015
0,015
0,01
0,01
0,005
0,005
0 0
0 50 100 150 200 0 50 100 150 200
t (min) t (min)
0,035 d 0,035
0,03 0,03
50 °C 60°C 50 °C 60°C
0,025 0,025
(wt%/min)
(wt%/min)
0,02
Δ(FFA)/Δt
Δ(FFA)/Δt
0,02
0,015 0,015
0,01 0,01
0,005 0,005
0 0
0 50 100 150 200 0 50 100 150 200
t (min) t (min)
Fig. 10. The rate of change of FFA conversion (2 wt% catalyst; A-15 (a), A-35 (b), A-16 (c), Dowex HCR-W2 (d)).
N. Özbay et al. / Fuel 87 (2008) 1789–1798 1797
80 80
70 70
60 60
40 40
30 30
Powder Particle Powder Particle
20 20
10 10
0 0
0 50 100 150 200 0 50 100 150 200
Reaction Time (min) Reaction Time (min)
c 80
70
60
FFA Conversion, (%)
50
40
30
20
Powder Particle
10
0
0 50 100 150 200
Fig. 11. Evolution of FFA conversion as a function of time for different runs ( powder, j particle).
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