LV Dust ignition proof DIP motors, Cat 2D - Variant codes

DIP motors, Category 2D - variant codes Aluminum motors Cast iron motors
71- 90- 112- 160- 200- 80- 160- 280- 355-
Code 1) Variant 80 100 132 180 280 132 250 315 400
Balancing
052 Balancing to Grade A (IEC 60034-14). S S S S S S S S S
417 Balancing to Grade B (IEC 60034-14). NA R R R R P P P P
424 Full key balancing. P P P P P P P P P
Bearings and lubrication
036 Transport lock for bearings. NA P M M M NA M P P
037 Roller bearing at D-end. NA NA NA NA NA NA M P P
039 Cold resistant grease (-55...+100°C) M NA NA NA NA M M P P
040 Heat resistant grease (-25...+150°C) M NA NA NA NA M S S S
041 Bearings regreasable via grease nipples. NA NA NA NA NA NA S S S
042 Locked drive-end. M S S S S S S S S
043 SPM-nipples. NA R M M M NA S S S
058 Angular contact ball bearing at D-end, shaft force away from NA NA NA NA NA NA P P P
bearing.
107 Bearing mounted PT100 resistance elements. NA NA NA NA NA NA P P P
194 2Z-bearings at both ends, greased for lifetime. S NA NA NA NA S M R NA
433 Grease relief. NA NA NA NA NA NA NA P P
796 Grease nipples JIS B 1575 PT 1/8 Type A. Stainless steel. NA NA NA NA NA NA P P P
Brakes
412 Built-on brake. Branch standard designs. NA NA NA NA NA NA R R R
Branch standard designs
142 Manilla winding connection. (440VD series, 220 VD parallel, NA P P P P NA P P P
60 Hz).
178 Stainless steel/acid proof bolts. M M M M M S M P P
209 Non-standard voltage or frequency (special winding). P P P P P R P P P
425 Corrosion protected stator and rotor core. P NA NA NA NA NA S P P
786 Outdoor mounting with shaft up V3, V36, V6. NA NA NA NA NA P P NA NA
Cooling system
044 Unidirectional fan, clockwise seen from D-end. NA NA NA NA NA NA NA R R
045 Unidirectional fan, counter clockwise seen from D-end. NA NA NA NA NA NA NA R R
068 Metal fan. M S S S S S S S S

6
075 Cooling method IC 418 (without fan). P P R R R R P P P
183 Separate motor cooling (fan axial, N-end). M NA NA NA NA NA P P P
422 Separate motor cooling (fan top or side, N-end). NA NA NA NA NA NA NA P P
791 Stainless steel fan cover. NA NA NA NA NA NA R R R
Coupling
035 Assembly of customer supplied coupling-half. NA NA NA NA NA M M M M
Drain holes
065 Plugged drain holes. S NA NA NA NA NA S S S
066 Modified drain hole position (for specified IM xxxx). M NA NA NA NA NA M M M
076 Draining holes with plugs. S NA NA NA NA NA NA NA NA

1)
Certain variant codes cannot be used simultaneously. S = Included as standard. P = New manufacture only.
M = On modification of a stocked motor, R = On request.
or on new manufacture, NA = Not applicable.
the number per order may be limited.

ABB / Cat. BU / Ex-motors / Dust ignition protection GB 03-2004 143

 DIP motors, Category 2D - variant codes Aluminum motors Cast iron motors
71- 90- 112- 160- 200- 80- 160- 280- 355-
Code 1) Variant 80 100 132 180 280 132 250 315 400
Heating elements
Motor size Element capacity
71-80 7W
90-160 25 W
180-280 50 W
315 2 x 50 W
355-400 2 x 65 W
450 Heating element, 110-120 V. M M R R R M M M M
451 Heating element, 220-240 V. M M R R R M M M M
Insulation system
014 Winding insulation class H. P P P P P NA R P P
405 Special winding insulation for frequency converter supply. S NA NA NA NA NA P P P
Mounting arrangements
008 IM 2101 foot/flange mounted, IEC flange, from IM 1001 M M M R/NA NA P NA NA NA
(B34 from B3). 160 = R, 180 = NA
009 IM 2001 foot/flange mounted, IEC flange, from IM 1001 M M M M M M M M M
(B35 from B3).
047 IM 3601 flange mounted, IEC flange, from IM 3001 M M M R/NA NA M NA NA NA
(B14 from B5), flange mounted with large flange.
Small flange with tapped holes. 160 = R, 180 = NA
Painting
114 Special paint colour, standard grade. M M M M M M M M M
111 Offshore two-pack polyamide cured epoxy paint 160 mm. R NA NA NA NA P P P P
115 Offshore, zinc primer painting. NA NA NA NA NA P P P P
179 Special paint specification. R R R R R R R R R
Protection
005 Protective roof, vertical motor, shaft down. M S S S S M M M M
072 Radial seal at D-end. M NA NA NA NA NA M M NA
Rating & instruction plates
002 Restamping voltage, frequency and output, continuous duty. R R R R R R R R R
095 Restamping output (maintained voltage, frequency), frequency), R NA NA NA NA NA NA NA NA
intermittent duty.
135 Mounting of additional identification plate, stainless. M M M M M M M M M
138 Mounting of additional identification plate, aluminum. M M M M M M M M M
139 Additional identification plate delivered loose. M M M M M M M M M
150 Instruction plates and maintenance instructions in NA NA NA NA NA R R R R

6
non-standard language.
161 Additional rating plate delivered loose. M M M M M M M M M
Shaft & rotor
069 Two shaft extensions as per basic catalogue. P NA NA NA NA P P P P
070 One or two special shaft extensions, standard shaft material. P P R R R R P P P
155 Cylindrical shaft extension, D-end, without key-way. NA NA NA NA NA P P P P
156 Cylindrical shaft extension, N-end, without key-way. NA NA NA NA NA R P P P
164 Shaft extension with closed key-way. S S S S S S S P P
165 Shaft extension with open key-way. P P P P P P P S S
410 Stainless steel shaft (standard or non-standard design). P P R R R NA P P P
Standards and regulations
152 Classified shaft material. NA NA NA NA NA P P P P

1)
Certain variant codes cannot be used simultaneously. S = Included as standard. P = New manufacture only.
M = On modification of a stocked motor, R = On request.
or on new manufacture, NA = Not applicable.
the number per order may be limited.

144 ABB / Cat. BU / Ex-motors / Dust ignition protection GB 03-2004

 DIP motors, Category 2D - variant codes Aluminum motors Cast iron motors
71- 90- 112- 160- 200- 80- 160- 280- 355-
Code 1) Variant 80 100 132 180 280 132 250 315 400
Stator winding temperature sensors
121 Bimetal detectors, break type (NCC), (3 in series), 130°C, M NA NA NA NA P P P P
in stator winding.
122 Bimetal detectors, break type (NCC), (3 in series), 150°C, M NA NA NA NA P P P P
in stator winding.
125 Bimetal detectors, break type (NCC), (2x3 in series), 150°C, M NA NA NA NA P P P P
in stator winding.
127 Bimetal detectors, break type (NCC), (3 in series, 130°C M NA NA NA NA P P P P
and 3 in series 150°C), in stator winding.
435 PTC - thermistors (3 in series), 130°C, in stator winding. M M M M M P M M M
436 PTC - thermistors (3 in series), 150°C, in stator winding. M S S S S S S S S
439 PTC - thermistors (2x3 in series), 150°C, in stator winding. M M M M M P P P P
441 PTC - thermistors (3 in series 130°C & 3 in series 150°C), M M M M M P P P P
in stator winding.
445 PT100 resistance element (1 per phase) in stator winding. R M M M M P P P P
446 PT100 resistance element (2 per phase) in stator winding. R M M M M R P P P
Terminal box
015 D connection in terminal box (reconnection from Y). M M M M M M M M M
017 Y connection in terminal box (reconnection from D). M M M M M M M M M
021 Terminal box LHS (seen from D-end). M R NA NA R NA P P P

136 Extended cable connection, standard terminal box. P NA NA NA NA R R R R

Aluminum motors: 2 m long connection cable.
137 Extended cable connection, low terminal box. R NA NA NA NA P P P P
157 Terminal box degree of protection IP 65. R S S S S S M M M
180 Terminal box RHS (seen from D-end). NA R NA NA R NA P P P
400 4 x 90 degr turnable terminal box. NA NA NA NA NA NA S/M S S
Cast iron sizes 200-250 = S
402 Terminal box adapted for Al -cables. NA NA NA NA NA NA NA S S
413 Extended cable connection, no terminal box. NA NA NA NA NA NA NA P P
418 Separate terminal box for temperature detectors. NA NA NA NA NA NA M P P
466 Terminal box at N-end. NA NA NA NA NA NA R R R
468 Cable entry from D-end. NA NA NA NA NA P P P P
469 Cable entry from N-end. NA NA NA NA NA P P P P
731 Two standard cable glands. M M R R R NA M M M

6
736 EEx e II certified cable gland, fulfilling EN 50014 and 50019 NA NA NA NA NA S S S S
737 Standard cable gland, EEx e II with clamping device, NA NA NA NA NA M M M M
fulfilling EN 50014 and 50019.
740 Prepared for PG cable glands. NA NA NA NA NA NA P P P
743 Painted steel flange for cable glands (blind plate). NA NA NA NA NA P P P P
744 Stainless steel flange for cable glands (blind plate). NA NA NA NA NA P P P P
745 Painted steel flange equipped with brass cable glands. NA NA NA NA NA P P P P
746 Stainless steel flange equipped with standard brass cable NA NA NA NA NA P P P P
glands

1)
Certain variant codes cannot be used simultaneously. S = Included as standard. P = New manufacture only.
M = On modification of a stocked motor, R = On request.
or on new manufacture, NA = Not applicable.
the number per order may be limited.

ABB / Cat. BU / Ex-motors / Dust ignition protection GB 03-2004 145

 DIP motors, Category 2D - variant codes Aluminum motors Cast iron motors
71- 90- 112- 160- 200- 80- 160- 280- 355-
Code 1) Variant 80 100 132 180 280 132 250 315 400
Testing
140 Test confirmation. M M M M M NA NA NA NA
145 Type test report from test of identical motor. M M M M M M M M M
146 Type test with report for motor from specific delivery batch. P P M M M P M P P
147 Type test with report for motor from specific delivery batch, P P M M M P M P P
customer witnessed.
148 Routine test report. P M M M M M M P P
221 Type test and multi-point load test with report for motor from R P M M M P P P P
specific delivery batch.
222 Torque/speed curve, type test and multi-point load test with R P M M M P P P P
report from specific delivery batch.
760 Vibration level test. P R M M M P M P P
761 Vibration spectrum test. R R R R R P P P P
762 Noise level test. P R M M M P P P P
763 Noise spectrum test. R R R R R P P P P
764 Complete test with ABB frequency converter. NA R R R R P P P P
Variable speed drives
181 Adapted for frequency converter, variable speed operation. NA NA NA NA NA R R R R
405 Special winding insulation for frequency converter supply, NA NA NA NA NA NA P P P
rated supply > 500 V.
701 Insulated bearing at N-end. NA NA NA NA NA NA R P P
704 EMC cable gland. NA NA NA NA NA P P P P
183 Separate motor cooling (fan axial, N-end). M NA NA NA NA NA P P P
422 Separate motor cooling (fan top or side, N-end). NA NA NA NA NA NA NA P P
747 EEx d pulse tacho. NA NA NA NA NA NA P P P
476 Separate motor cooling (fan axial, N-end) and 1024 pulse NA NA NA NA NA NA P P P
tacho (Leine & Linde equivalent) mounted.
477 Separate motor cooling (fan axial, N-end) and 2048 pulse NA NA NA NA NA NA P P P
tacho (Leine & Linde equivalent) mounted.
Y/D-starting
117 Terminals for Y/D start at both speeds (two-speed windings). NA P P P P NA R P P
118 Terminals for Y/D start at high speed (two-speed windings). NA P P P P NA R P P
119 Terminals for Y/D start at low speed (two-speed windings). NA P P P P NA R P P

1)
Certain variant codes cannot be used simultaneously. S = Included as standard. P = New manufacture only.
M = On modification of a stocked motor, R = On request.
or on new manufacture, NA = Not applicable.
the number per order may be limited.

146 ABB / Cat. BU / Ex-motors / Dust ignition protection GB 03-2004

LV Dust ignition proof DIP motors, Cat 3D - Variant codes
DIP motors, Category 3D - variant codes Aluminum motors Cast iron motors
71- 90- 112- 160- 200- 71 160- 280- 355-
Code 1) Variant 80 100 132 180 280 132 250 315 400
Balancing
052 Balancing to Grade A (IEC 60034-14). S S S S S S S S S
417 Balancing to Grade B (IEC 60034-14). NA R R R R P P P P
424 Full key balancing. P P P P P M P P P
Bearings and lubrication
036 Transport lock for bearings. NA P M M M NA M P P
037 Roller bearing at D-end. NA NA NA M M NA M P P
039 Cold resistant grease (-55...+100°C) M NA M M M M M P P
040 Heat resistant grease (-25...+150°C) M NA S S S M S S S
041 Bearings regreasable via grease nipples. NA NA M M S NA S S S
042 Locked drive-end. M S M S S NA S S S
043 SPM-nipples. NA R M M M NA S S S
058 Angular contact ball bearing at D-end, shaft force away from NA M M M M NA P P P
bearing.
107 Bearing mounted PT100 resistance elements. NA NA NA NA NA NA P P P
194 2Z-bearings at both ends, greased for lifetime. S NA S S R S M R NA
433 Grease relief. NA NA NA NA NA NA NA P P
796 Grease nipples JIS B 1575 PT 1/8 Type A. Stainless steel. NA NA M M M NA P P P
Brakes
412 Built-on brake. Branch standard designs. NA NA NA NA NA NA R R R
Branch standard designs
142 Manilla winding connection. (440VD series, 220 VD parallel, NA P P P P NA P P P
60 Hz).
178 Stainless steel/acid proof bolts. M M M M M M M P P
209 Non-standard voltage or frequency (special winding). P P P P P R P P P
425 Corrosion protected stator and rotor core. P NA P P P NA S P P
786 Outdoor mounting with shaft up V3, V36, V6. NA NA NA NA NA R P NA NA
Cooling system
044 Unidirectional fan, clockwise seen from D-end. NA NA NA NA NA NA NA R R
045 Unidirectional fan, counter clockwise seen from D-end. NA NA NA NA NA NA NA R R
068 Metal fan. M S R R R S S S S

6
075 Cooling method IC 418 (without fan). P P R R R R P P P
183 Separate motor cooling (fan axial, N-end). M NA NA NA NA NA P P P
422 Separate motor cooling (fan top or side, N-end). NA NA NA NA NA NA NA P P
791 Stainless steel fan cover. NA NA NA NA NA NA R R R
Coupling
035 Assembly of customer supplied coupling-half. NA NA R R R M M M M
Drain holes
065 Plugged drain holes. S NA S S S NA S S S
066 Modified drain hole position (for specified IM xxxx). M NA NA NA NA M M M M
076 Draining holes with plugs. S NA NA NA NA NA NA NA NA

1)
Certain variant codes cannot be used simultaneously. S = Included as standard. P = New manufacture only.
M = On modification of a stocked motor, R = On request.
or on new manufacture, NA = Not applicable.
the number per order may be limited.

ABB / Cat. BU / Ex-motors / Dust ignition protection GB 03-2004 147

 DIP motors, Category 3D - variant codes Aluminum motors Cast iron motors
71- 90- 112- 160- 200- 71 160- 280- 355-
Code 1) Variant 80 100 132 180 280 132 250 315 400
Heating elements
Motor size Element capacity
71-80 7W
90-160 25 W
180-280 50 W
315 2 x 50 W
355-400 2 x 65 W
450 Heating element, 110-120 V. M M M M M M M M M
451 Heating element, 220-240 V. M M M M M M M M M
Insulation system
014 Winding insulation class H. P P P P P NA R P P
405 Special winding insulation for frequency converter supply. S NA P P P NA P P P
Mounting arrangements
008 IM 2101 foot/flange mounted, IEC flange, from IM 1001 (B34 M M M R/NA NA M NA NA NA
from B3). 160 = R, 180 = NA
009 IM 2001 foot/flange mounted, IEC flange, from IM 1001 (B35 M M M M M M M M M
from B3).
047 IM 3601 flange mounted, IEC flange, from IM 3001 M M M R/NA NA M NA NA NA
(B14 from B5), flange mounted with large flange.
Small flange with tapped holes. 160 = R, 180 = NA
Painting
114 Special paint colour, standard grade. M M M M M M M M M
111 Offshore two-pack polyamide cured epoxy paint 160 mm. R NA NA NA NA NA P P P
115 Offshore, zinc primer painting. NA NA NA NA NA NA P P P
179 Special paint specification. R R R R R R R R R
Protection
005 Protective roof, vertical motor, shaft down. M S S S S M M M M
072 Radial seal at D-end. M NA R R R S M M NA
Rating & instruction plates
002 Restamping voltage, frequency and output, continuous duty. R R R R R R R R R
095 Restamping output (maintained voltage, frequency), frequency), R R M M M NA NA NA NA
intermittent duty.
135 Mounting of additional identification plate, stainless. M M R R R M M M
138 Mounting of additional identification plate, aluminum. M M M M M M M M M
139 Additional identification plate delivered loose. M M M M M M M M M
150 Instruction plates and maintenance instructions in NA NA NA NA NA R R R R

6
non-standard language.
161 Additional rating plate delivered loose. M M M M M M M M M
Shaft & rotor
069 Two shaft extensions as per basic catalogue. P NA P P P NA P P P
070 One or two special shaft extensions, standard shaft material. P P R R R NA P P P
155 Cylindrical shaft extension, D-end, without key-way. NA NA NA NA NA NA P P P
156 Cylindrical shaft extension, N-end, without key-way. NA NA NA NA NA NA P P P
164 Shaft extension with closed key-way. S S S S S P S P P
165 Shaft extension with open key-way. P P P P P S P S S
410 Stainless steel shaft (standard or non-standard design). P P R R R NA P P P

1)
Certain variant codes cannot be used simultaneously. S = Included as standard. P = New manufacture only.
M = On modification of a stocked motor, R = On request.
or on new manufacture, NA = Not applicable.
the number per order may be limited.

148 ABB / Cat. BU / Ex-motors / Dust ignition protection GB 03-2004

 DIP motors, Category 3D - variant codes Aluminum motors Cast iron motors
71- 90- 112- 160- 200- 71 160- 280- 355-
Code 1) Variant 80 100 132 180 280 132 250 315 400
Standards and regulations
152 Classified shaft material. NA NA NA NA NA NA P P P
Stator winding temperature sensors
121 Bimetal detectors, break type (NCC), (3 in series), 130°C, M NA M M M NA P P P
in stator winding.
122 Bimetal detectors, break type (NCC), (3 in series), 150°C, M NA M M M NA P P P
in stator winding.
125 Bimetal detectors, break type (NCC), (2x3 in series), 150°C, M NA M M M NA P P P
in stator winding.
127 Bimetal detectors, break type (NCC), (3 in series, 130°C M NA M M M NA P P P
and 3 in series 150°C), in stator winding.
435 PTC - thermistors (3 in series), 130°C, in stator winding. M M M M M M M M M
436 PTC - thermistors (3 in series), 150°C, in stator winding. M S M M S S S S S
439 PTC - thermistors (2x3 in series), 150°C, in stator winding. M M M M M P P P P
441 PTC - thermistors (3 in series 130°C & 3 in series 150°C), M M M M M P P P P
in stator winding.
445 PT100 resistance element (1 per phase) in stator winding. R M M M M NA P P P
446 PT100 resistance element (2 per phase) in stator winding. R M M M M NA P P P
Terminal box
015 D connection in terminal box (reconnection from Y). M M M M M M M M M
017 Y connection in terminal box (reconnection from D). M M M M M M M M M
021 Terminal box LHS (seen from D-end). M P NA NA P NA P P P
136 Extended cable connection, standard terminal box. P NA R R R NA R R R
Aluminum motors: 2 m long connection cable.
137 Extended cable connection, low terminal box. R NA NA NA NA NA P P P
157 Terminal box degree of protection IP 65. R S R R R M M M M
180 Terminal box RHS (seen from D-end). NA R NA NA P P P P P
400 4 x 90 degr turnable terminal box. NA NA NA NA NA NA S/M S S
Cast iron sizes 200-250 = S
402 Terminal box adapted for Al -cables. NA NA NA NA NA NA NA S S
413 Extended cable connection, no terminal box. NA NA NA NA NA NA NA P P
418 Separate terminal box for temperature detectors. NA NA NA NA NA NA M P P
466 Terminal box at N-end. NA NA NA NA NA NA R R R
468 Cable entry from D-end. NA NA R R R M P P P
469 Cable entry from N-end. NA NA R R R M P P P
731
736
737
Two standard cable glands.
EEx e II certified cable gland, fulfilling EN 50014 and 50019
Standard cable gland, EEx e II with clamping device,
M
NA
NA
M
NA
NA
R
NA
NA
R
NA
NA
R
NA
NA
R
R
R
M
S
M
M
S
M
M
S
M
6
fulfilling EN 50014 and 50019.
740 Prepared for PG cable glands. NA NA R R R P P P P
743 Painted steel flange for cable glands (blind plate). NA NA NA NA NA NA P P P
744 Stainless steel flange for cable glands (blind plate). NA NA NA NA NA NA P P P
745 Painted steel flange equipped with brass cable glands. NA NA NA NA NA NA P P P
746 Stainless steel flange equipped with standard brass cable glands NA NA NA NA NA NA P P P

1)
Certain variant codes cannot be used simultaneously. S = Included as standard. P = New manufacture only.
M = On modification of a stocked motor, R = On request.
or on new manufacture, NA = Not applicable.
the number per order may be limited.

ABB / Cat. BU / Ex-motors / Dust ignition protection GB 03-2004 149

 DIP motors, Category 3D - variant codes Aluminum motors Cast iron motors
71- 90- 112- 160- 200- 71 160- 280- 355-
Code 1) Variant 80 100 132 180 280 132 250 315 400
Testing
140 Test confirmation. M M M M M NA NA NA NA
145 Type test report from test of identical motor. M M M M M M M M M
146 Type test with report for motor from specific delivery batch. P P M M M M M P P
147 Type test with report for motor from specific delivery batch, custo- P P M M M M M P P
mer witnessed.
148 Routine test report. P M M M M M M P P
221 Type test and multi-point load test with report for motor from R P M M M NA P P P
specific delivery batch.
222 Torque/speed curve, type test and multi-point load test with R P M M M NA P P P
report from specific delivery batch.
760 Vibration level test. P R M M M M M P P
761 Vibration spectrum test. R R R R R P P P P
762 Noise level test. P R M M M P P P P
763 Noise spectrum test. R R R R R P P P P
764 Complete test with ABB frequency converter. NA R R R R P P P P
Variable speed drives
181 Adapted for frequency converter, variable speed operation. NA NA NA NA NA R R R R
183 Separate motor cooling (fan axial, N-end). M NA NA R R NA P P P
405 Special winding insulation for frequency converter supply, rated NA NA R R R NA P P P
supply > 500 V.
422 Separate motor cooling (fan top or side, N-end). NA NA NA NA NA NA P P P
476 Separate motor cooling (fan axial, N-end) and 1024 pulse tacho NA NA R R R NA P P P
(Leine & Linde equivalent) mounted.
477 Separate motor cooling (fan axial, N-end) and 2048 pulse tacho NA NA R R R NA P P P
(Leine & Linde equivalent) mounted.
701 Insulated bearing at N-end. NA NA NA NA M NA R P P
704 EMC cable gland. NA NA M M M P P P P
Y/D-starting
117 Terminals for Y/D start at both speeds (two-speed windings). NA P NA P P NA R P P
118 Terminals for Y/D start at high speed (two-speed windings). NA P P NA NA NA R P P
119 Terminals for Y/D start at low speed (two-speed windings). NA P NA NA NA NA R P P

1)
Certain variant codes cannot be used simultaneously. S = Included as standard. P = New manufacture only.
M = On modification of a stocked motor, R = On request.
or on new manufacture, NA = Not applicable.
the number per order may be limited.

150 ABB / Cat. BU / Ex-motors / Dust ignition protection GB 03-2004