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Abstract
For managers, innovation is vital, but paradoxical, requiring flexibility and empowerment, as well as control and efficiency.
Increasingly, studies stress organizational culture as a key to managing innovation. Yet innovation-supportive culture remains an
intricate and amorphous phenomenon. In response, we explore how organizational values – a foundational building block of culture
– impact a particular process innovation, the implementation of advanced manufacturing technology (AMT). To unpack this
scarcely studied construct, we examine three-dimensions of organizational values: value profiles, value congruence and value–
practice interactions.
# 2006 Elsevier B.V. All rights reserved.
0272-6963/$ – see front matter # 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.jom.2006.08.003
872 S. Khazanchi et al. / Journal of Operations Management 25 (2007) 871–884
exploration that fuels innovation. Control, on the other monitor and connect the production process, including
hand, provides discipline, focusing innovation initiatives, computer-aided manufacturing, flexible manufactur-
for instance, on achieving long-term goals, leveraging ing systems, and computer numerically controlled
core competencies, and meeting budgets. As such, machines’’ (Lewis and Boyer, 2002: 111). Given its
innovation paradoxes may foster mixed messages and computerization, AMT often marks a dramatic change
role ambiguity that adversely affect performance. from mechanized technologies and manual opera-
Studies increasingly tout organizational culture as a tions. Process innovation occurs throughout imple-
key to managing innovation. Jassawalla and Sashittal mentation and beyond—from initial AMT adoption,
(2002) define an innovation-supportive culture as a through system design and programming, to use and
firm’s ‘‘social and cognitive environment, the shared continuing improvement within the manufacturing
view of reality, and the collective belief and value plant.
systems reflected in a consistent pattern of behaviors This process innovation offers potential insights for
among participants’’ (2002: 43). They propose that two primary reasons. First, like many cases of
culture may provide an overarching frame of innovation, AMT holds great, but often-untapped
reference, helping align employee behavior with potential. Since the 1970s, AMT has been praised for
organizational objectives of innovation and meet its ability to enhance plant performance by improving
paradoxical demands for control and flexibility. Yet production quality, efficiency and responsiveness
researchers stress that innovation-supportive culture (Hayes et al., 1988). Yet reports find that only 25–
remains an intricate and amorphous phenomenon 50% of implementations live up to expectations
(e.g., Frohman, 1998; Higgins and McAllaster, 2002). (Cleland et al., 1995), with researchers often blaming
In their review, Detert et al. (2000) argue that the a lack of supportive culture (e.g., Bates et al., 1995;
complexity of accumulating theories of culture is Lewis, 1998). Second, AMT research stresses the
matched by a dearth of corresponding empirical flexibility-control tensions reflected in wider innovation
research. They conclude by calling for studies that literature (Adler, 1993). Successful implementation
investigate specific components of innovation-suppor- requires flexibility for operators to explore, debug and
tive culture and their impact. customize the technology in use. Yet control remains
In response, this study explores organizational critical. Clear management objectives, for instance,
values, a foundational building block of innovation- help guide implementation and continuous improve-
supportive culture that has received scant attention in ment to ensure that the AMT adds value (Kern and
empirical research. To unpack this phenomenon, we Schumann, 1992).
examine three-dimensions of organizational values. Manufacturing plants serve as the unit of analysis.
First, we examine the role of value profiles, clusters of The plant level reduces the impact of technological
interwoven values representing paradoxical orientations heterogeneity and matches the locus of innovation,
of flexibility or control (Quinn and Rohrbaugh, 1983). as implementation – from initial adoption through
Second, value congruence refers to the extent to which debugging and ongoing use – occurs within a plant or
there is an agreement or consensus about organizational final home of the AMT (Dean et al., 1992).
values amongst organizational members (Chatman, Furthermore, when studying culture, staying close to
1989; Kalliath et al., 1999). Value congruence draws the phenomena is vital (Hofstede et al., 1990). The
attention to the importance of common goals and distance between values espoused at corporate head-
consistent expectations for firm performance (Deal and quarters and those perceived on a factory floor
Kennedy, 1982; Peters and Waterman, 1982). Lastly, exacerbates the potential for value incongruence and
value–practice interactions address consistency confounding variables that reduce meaningfulness of
between organizational values and practices, drawing findings.
attention to the potential for mixed messages (e.g.,
Argyris and Schön, 1974) in an innovation-supportive 2. Literature review and hypotheses
culture. In sum, this study seeks to contribute an
expanded understanding of how values may affect Although conceptualizations vary, organizational
innovation. culture is defined broadly as a collection of values,
To enable focus, we explore a particular context of beliefs and norms shared by its members and reflected
process innovation: the implementation of advanced in organizational practices and goals (Hofstede et al.,
manufacturing technology (AMT). AMT represents 1990). Applying this definition, Jassawalla and Sashittal
‘‘a range of programmable machinery that execute, (2002) further describe innovation-supportive cultures
S. Khazanchi et al. / Journal of Operations Management 25 (2007) 871–884 873
as fostering expectations and guidelines for member claim, underlie a decentralized structure and supportive
creativity, experimentation and risk taking. climate that enables operators to debug and tailor AMT
Values are a primary building-block for culture to their work. By espousing empowerment, managers
(Quinn and Rohrbaugh, 1983). Studies suggest that an help operators develop new skills, fostering trust and
innovation-supportive culture derives from values, reducing potential resistance (Lewis and Boyer, 2002).
which inform an underlying belief structure and According to Cleland et al. (1995), flexibility values
reinforce daily practice (e.g., Frohman, 1998; Higgins enable higher performance by encouraging employee
and McAllaster, 2002). According to Detert et al. commitment and problem solving necessary to adjust
(2000), values serve as the backbone of cultures that production processes to AMT.
foster process innovation, thereby enabling or hindering Yet studies also suggest that control values support
performance improvements. Zammuto and O’Connor AMT implementation. Tyre and Orlinkowski (1993)
(1992) theorize that values play a subtle, yet powerful propose that control values encourage stable routines,
role. During AMT implementation, values may affect which help operators surface and solve problems during
critical decisions and emerging norms (e.g., how should process innovation. Similarly, Lewis (1998) claims
AMT be integrated within the production process; to that discipline is vital to leveraging AMT’s potential.
what degree should operators experiment with the new By stressing explicit goals for responsiveness and
AMT). productivity, for instance, control values may enable
Research suggests that three-dimensions of values computerized coordination. Customer demands (iden-
may influence innovation: value profiles, value con- tified by sales representatives) and systems efficiencies
gruence and value–practice interactions. This following (analyzed by engineers) may be programmed within
section details each dimension, developing related AMT machinery (managed by operators).
hypotheses focused on the AMT implementation In sum, we propose that paradoxical value profiles
context. support innovation: the higher the flexibility and control
values, the greater the improvement in plant perfor-
2.1. Value profiles mance following AMT implementation. Although
related survey studies are scarce, McDermott and
Quinn and Rohrbaugh (1983) stress the impact of Stock (1999) examine the impact of the value profiles
different value profiles. They define profiles as cohesive perceived by plant managers. Managers are those most
sets of organizational values that orient its members, likely to promote the espoused (i.e., formal or overt)
guide their expectations, decisions and actions. While a values of the organization (Argyris and Schön, 1974;
flexibility value profile stresses creativity, change and Kotter and Heskett, 1992). Hence, a managerial focus is
empowerment, a control value profile encourages a useful starting point.
efficiency, productivity and stability.
Hypothesis 1a. Flexibility values (value profile per-
Given their paradoxical demands, however, success-
ceived by managers) will be positively related to plant
ful firms rarely hold a single profile, and may even
performance.
thrive with a paradoxical mix of values (Quinn and
Kimberly, 1984). Innovation research often highlights Hypothesis 1b. Control values (value profile perceived
the importance of value profiles that support both by managers) will be positively related to plant perfor-
flexibility and control (Dougherty, 1996). Lewis et al. mance.
(2002) explain that product development requires an
emphasis on employees’ applying creative problem 2.2. Value congruence
solving, and on managers’ setting clear objectives and
deadlines. Frequently, cases of successful AMT Value profiles provide a basis for organizational
implementation depict cultures built on seemingly culture, but perceptions of an organization’s values may
conflicting, yet complementary values (Lewis, 1998). vary across hierarchical levels, functional departments
Likewise, in their survey study, McDermott and Stock and geographic locations (Quinn and Rohrbaugh,
(1999) find that plants espousing high values for 1983). As mentioned earlier, value congruence refers
flexibility and control are most satisfied with AMT to the extent to which organizational members perceive
implementation. similar organizational values (O’Reilly and Chatman,
Zammuto and O’Connor (1992) theorize that 1986). Congruence enables a more cohesive culture,
flexibility values enable innovation-supportive culture setting consistent and common expectations for
by fostering experimentation. Flexibility values, they behavior. Shared values enhance goal alignment and,
874 S. Khazanchi et al. / Journal of Operations Management 25 (2007) 871–884
in turn, may positively impact performance (Denison, while employees feel closely monitored and act
1989; Gordon and DiTomaso, 1992). Moreover, it has accordingly. The result is a sense of growing distrust
been shown that organizations may benefit from between the groups.
employees who are dedicated to common goals (e.g., AMT studies suggest countless work, human
Deal and Kennedy, 1982; Peters and Waterman, 1982). resource, coordination and strategic practices that
In the context of AMT, congruence between may interact with flexibility or control value profiles
managers and operators is particularly vital. Managers (e.g., Cleland et al., 1995; Dean et al., 1992; Lewis,
are the decision makers, determining AMT goals, 1998; Zammuto and O’Connor, 1992; Zhao and Co,
guiding its initial design, and monitoring its effective- 1997). As a comprehensive review and test is beyond
ness (Lewis, 1998). Operators, on the other hand, are this paper’s scope, we pair each value profile with a
AMT users. Operators may adjust the machinery to single practice. Our goal here is to aid future research
improve its speed and accuracy (Kelley, 1990). In on innovation-supportive culture by offering theore-
addition, AMT’s informational capabilities enable tical rationale for value–practice interactions and
greater problem solving on the factory floor, rendering examples. The specific practices also were chosen to
process innovation an ongoing, operator activity illustrate that flexibility and control are not simple
(Zammuto and O’Connor, 1992). opposites—e.g., control is not the absence of flexibility
Given managers and operators’ interdependent roles, or visa versa. Rather they denote a more intricate
value congruence may be critical to support a common paradox.
vision of AMT and its potential to improve plant Applying insights from Poole and Van de Ven
performance. Building from the previous hypotheses, (1989), we chose practices that illustrate how the
we propose that values should not only be shared, but flexibility-control tension may operate on multiple
also should reflect the paradoxical nature of innovation. levels. Flexibility may emerge from the bottom-up, as
In sum, the positive effects of congruence may be creativity and change are driven often by those on the
greater when managers and operators share higher front line—or in the case of AMT, by those on the
levels of flexibility and control values. factory floor. In contrast, control typically descends
from the top, as managerial direction provides formal
Hypothesis 2. Plant performance (a) will be positively
goals, guidelines and constraints. In this light, we pair
related to the congruence between flexibility values as
flexibility values with operator discretion and control
perceived by managers and operators; and (b) will be
values with formalized AMT objectives.
positively related to the level of flexibility values as
Operator discretion reinforces flexibility values and
perceived by managers and operators.
their emphasis on empowerment. AMT literature takes
Hypothesis 3. Plant performance (a) will be positively a very focused view of discretion, examining operators’
related to the congruence between control values per- ability to decide how they use AMT—e.g., by setting
ceived by managers and operators; and (b) will be the pace of their work, choosing the order in which they
positively related to the level of control values as complete tasks, and varying their work methods (e.g.,
perceived by managers and operators. Jackson et al., 1993; Kelley, 1990). The interaction of
flexibility values and operator discretion may facilitate
2.3. Value–practice interactions the ongoing AMT adjustments and factory floor
problem solving needed to enhance performance.
In an innovation-supportive culture, organizational Similarly, AMT objectives may complement control
practices complement values (Frohman, 1998; Higgins values. Successful implementation requires that man-
and McAllaster, 2002). Practices moderate the impact agers – AMT decision makers and planners – clearly
of values by reinforcing or contradicting their message. communicate the purpose of this process innovation
As Detert et al. (2000) explain, practices interact with and its strategic role (Zhao and Co, 1997). In addition,
values, ideally forging a consistent understanding of Small and Yasin (1997) claim that well-defined, long-
‘‘what matters most’’ in daily life. In contrast, when term objectives signal management’s commitment to
practices contradict values, mixed messages arise. AMT and their expectations for improved plant
According to Argyris and Schön (1974), mixed performance.
messages denote conflicts between espoused values
(i.e., as perceived by managers) and values in practice Hypothesis 4a. Operator discretion (as perceived by
(i.e., as applied by employees). They offer the common operators) will moderate the relationship between flex-
example of managers claiming to value empowerment, ibility values (as perceived by managers) and plant
S. Khazanchi et al. / Journal of Operations Management 25 (2007) 871–884 875
performance. Specifically, the positive impact of higher The initial pool was well targeted toward our
flexibility values on plant performance will be greater objectives, but limited in size. To increase our response
when operator discretion is high. rate, we paid close attention to data collection
techniques. First, we sent the survey packet to the
Hypothesis 4b. AMT objectives (as perceived by
primary contact at each customer plant, typically the
operators) will moderate the relationship between con-
plant manager. The packet included a cover letter from
trol values (as perceived by managers) and plant per-
the distributor, introducing the survey and requesting
formance. Specifically, the positive impact of higher
responses; a survey and return envelope for the manager
control values on plant performance will be greater
overseeing the implementation (usually completed by
when AMT objectives are more explicit.
the primary contact); and a separate survey and return
envelope for an AMT operator. The cover letter asked
3. Methods the manager to provide the operator survey to the
operator working most closely with the new AMT [the
Studies of AMT implementation, as well as of other distributor’s engineers stressed that a new AMT rarely
process innovations, pose challenging research trade- had more than one to three primary operators, offering
offs (Dean et al., 1992; Lewis, 1998). Rare, large sample limited choice for managers in choosing an operator].
studies enable comparisons, but introduce numerous One week later, all contacts received a follow-up letter.
confounding variables (e.g., variations in type of new A second follow-up letter and survey packet were sent 1
technology, degree of innovation, timing of implemen- month later to plants that had not yet responded. The
tation, etc.). In contrast, case studies are prevalent, final sample consisted of 110 plants (each with
particularly when examining innovation-supportive completed, usable surveys from both a manager and
culture. Yet cases enable depth at the expense of an operator, for a response rate of 40.6%). Table 1 offers
generalizability. Responding to these tradeoffs, we a profile of the resulting sample, illustrating its
sought a relatively large, yet focused sample of diversity.
manufacturing plants that had recently implemented
the same AMT. 3.1. Value profiles
To identify potential respondents, we worked with
one of the world’s largest AMT manufacturers. Their Following McDermott and Stock (1999), we
North American distributor sells computerized die/ measured value profiles using Likert-scale items
mold machinery (e.g., machining centers, graphite consistent with the competing values framework (Quinn
milling machines) to nearly 100 plants per year, and and Rohrbaugh, 1983). Variables were calculated
provided us access to their entire customer network. separately for managers and operators. Flexibility
Engineers from the distributor served as a pilot for the values were measured by averaging responses to five
survey, helping ensure that items (all adapted from items, which gauge the degree to which the manager or
previous studies and shown to be valid and reliable) operator perceived organizational values of empower-
were appropriate and clearly worded for this particular ment, growth, change, creativity and flexibility (e.g., To
sample. what extent does your plant value empowerment? 1: low
Focusing on computerized die/mold machinery emphasis to 7: high emphasis). Control values were
served two purposes. First, this is an excellent measured by averaging responses to four similar items
example of AMT. Successful implementation can that assess to what extent the manager or operator
dramatically enhance production quality and produc- perceived organizational values of stability, efficiency,
tivity, while enabling greater customization. The predictability and control (e.g., to what extent does your
second reason for examining this AMT is the diversity plant value stability? 1: low emphasis to 7: high
of its users. Die/mold manufacturers vary widely in emphasis).
terms of their size and sales, their primary industries,
and their investments in AMT. The initial sampling 3.2. Value congruence
pool included all 271 plants that had purchased
computerized die/mold machinery from the distribu- Traditional measures of congruence, such as score
tor within the past 3 years. The distributor provided differences, have been criticized for conceptual
considerable a priori data, such as customer name and ambiguity and discarded information (Edwards,
address, primary contact, and AMT purchased (six 1993). For this study, polynomial regression analyses
closely related machines). provided a more sophisticated means of examining
876 S. Khazanchi et al. / Journal of Operations Management 25 (2007) 871–884
the total number of full-time employees. AMT investment When entered separately, flexibility and control values
was measured by asking survey respondents how much were significantly and positively correlated to perfor-
their plant had invested in implementing the new mance. Yet when both variables were entered into the
machinery, including training, related software pur- full model only flexibility values remained significant,
chases and development, test runs, etc., but not including offering partial support for Hypotheses 1a and 1b.
the actual cost of the machinery. Finally, AMT training Post hoc analysis suggests that flexibility values
was measured using a single item, indicating the degree completely mediated the control values–plant perfor-
of training received on the new AMT prior to the mance relationship. The mediation path was as follows:
implementation (plant employees received extensive control values to flexibility values, flexibility values to
training on the new machine prior to implementation. 1: plant performance. Following Baron and Kenny (1986),
strongly disagree to 7: strongly agree). we estimated three equations: (1) regress flexibility
values on control values ( p < .01; see Table 2), (2)
4. Results regress plant performance on control values ( p < .01;
see Table 3), and (3) regress plant performance on
Correlations and descriptive statistics variables are flexibility and control values (only flexibility values
reported in Table 2. Cronbach’s alphas, shown along significant, p < .01; see Table 3). Hence, all conditions
diagonal, indicate that the measures are reliable (alphas for complete mediation were satisfied.
from .68 to .81). Next, we tested value congruence. Edwards and
Using regression analyses, we first tested the impact Parry (1993) and Kalliath et al. (1999) detail serious
of flexibility and control value profiles on plant flaws of the traditional congruence methods: score
performance (see Table 3). Plant size, AMT investment, difference and square of score difference. Both methods
and AMT training acted as controls in the base model. discard vital information by reducing two data points
Table 2
Descriptive statistics and correlations
Variable Mean S.D. 1 2 3 4 5 6 7 8 9 10
1. Plant size 1.34 .68
2. AMT investment 2.58 1.03 .12
3. AMT training 3.68 1.86 .03 .14 n.a
4. Flexibility values mgrs 5.34 .92 .02 .02 .17y .68
5. Flexibility values oprs 5.02 1.09 .07 .16 .14 .25 * .78
6. Control values mgrs 5.52 .92 .06 .20* .13 .50 ** .22* .77
7. Control values oprs 5.30 1.02 .20y .01 .13 .20 .74** .31 ** .78
8. AMT objectives 6.01 1.00 .04 .13 .06 .06 .31** .10 33** .72
9. Operators discretion 5.21 1.22 .08 .19y .02 .17 .04 .05 .04 .12 .81
10. Plant performance 5.13 0.73 .02 .06 .21 * 37 ** .12 .26 ** .09 .20y .09 .76
Cronbach’s alpha provided along the diagonal, shown in bold (n.a. signifies that alpha is not appropriate for scale comprised of less than three items).
**
p < .01.
*
p < .05.
y
p < .10.
Table 3
Regression analyses: flexibility and control value profiles (Hypotheses 1a and 1b)
Variable Base model Flexibility model Control model Full model
2
R .07 .19 .15 .20
Adj. R 2 .04 .16 .12 .17
F 2.42y 6.17** 4.57** 5.34**
Plant size .12 .17y .15 .17
AMT investment .10 .10 .09 .10
AMT training .19 * .13 .22 ** .15y
Flexibility values mgrs .37 ** .29 **
Control values mgrs .29 ** .14
Dependent variable is plant performance yp < .10; *p < .05; **
p < .01.
878 S. Khazanchi et al. / Journal of Operations Management 25 (2007) 871–884
5. Discussion
Table 7
Summary findings
Value profile
H1a Flexibility values (value profile perceived by managers) Partial supporta
will be positively related to plant performance
H1b Control values (value profile perceived by managers) Partial supporta
will be positively related to plant performance
Value congruence
H2a Plant performance will be positively related to the Supported
congruence between flexibility values as perceived
by manager and by operators
H2b Plant performance will be positively related to the Not-supported
level of flexibility values perceived by managers
and operators
H3a Plant performance will be positively related to the Not-supported
congruence between control values perceived by
managers and by operators
H3b Plant performance will be positively related to the Not-supported
level of control values as perceived by managers
and operators
Value–practice interactions
H4a Operator discretion (as perceived by operators) Supported
will moderate the relationship between flexibility
values (as perceived by managers) and plant performance.
Specifically, the positive impact of higher flexibility
values on plant performance will be greater when
operator discretion is high
H4b AMT objectives (as perceived by operators) Not-supported
will moderate the relationship between control
values (as perceived by managers) and plant performance.
Specifically, the positive impact of higher control values
on plant performance will be greater when AMT objectives
are more explicit
a
Post hoc analysis revealed complete mediation effect (see Table 3).
S. Khazanchi et al. / Journal of Operations Management 25 (2007) 871–884 881
completely mediated the control values–performance implementing AMT (e.g., Cleland et al., 1995; Kelley,
relationship. 1990).
One explanation is that control values enable Collectively, our findings suggest that the role of
flexibility values and their benefits. Flexibility values control values, however, is complex. For instance,
encourage employee empowerment and creative free- findings suggest that when perceived by managers,
dom. Yet, as Mills and Ungson (2003) explain, control values work through flexibility values to impact
managers may avoid flexibility for fear of losing plant performance. In contrast, when operators’
control. A foundation of control values and supporting perceptions of control values and practices are taken
practices may alleviate such concerns, as stable routines into account, as revealed through the insignificant roles
and explicit goals, for example, facilitate trust in of control value congruence and control value–practices
operators to innovate within appropriate boundaries. interaction (see Table 7), control does not seem to affect
The enabling potential of control values is consistent performance. A possible explanation is that control
with improvisation approaches to innovation. For perceptions reflect distinct managerial and operator
instance, Lewis et al. (2002) stress that control aids sub-cultures, whereas, perceptions of flexibility may be
improvisation during product development. They find more reflective of overarching organizational culture
that a planned style of project management (e.g., formal (e.g., Cameron and Quinn, 1999; Von Meier, 1999).
reviews, milestones) provides a vital framework for Finally, the most counterintuitive finding involves
brainstorming and experimentation. Moreover, control the interaction between flexibility values and operator
can aid managers in monitoring and evaluating the discretion. Results indicate that performance is highest
impact of innovation (Dougherty, 1996). For example, when flexibility values are high and operator discretion
Spear and Bowen (1999) state that the Toyota is low. This combination suggests a strong mixed
Production Process – a system that enables continuous message: ‘‘the organization values empowerment, but
process innovation – requires a culture of discipline operators cannot determine the timing, methods and
(e.g., a mindset and routines that stress the monitoring pace of their own work.’’ Historically, researchers have
of quality to identify problems and spur creative stressed that a key issue when implementing AMT is
problem solving). operator discretion—determining whether operators
Second, although we find that flexibility values most manage the AMT (making day-to-day decisions
directly affect innovation, results regarding value regarding its use) or whether engineers program the
congruence elaborate this understanding. Specifically, machinery and operators simply monitor operations.
the more managers and operators shared perceptions of The former task design signals a culture of flexibility,
flexibility values (high or low), the more plant while the latter indicates a deskilling approach (Cleland
performance improved after AMT implementation. In et al., 1995; Kelley, 1990).
comparison, congruence around control values was not Our study, however, supports an alternative view of
found to significantly affect plant performance. One operator discretion. As Dean et al. (1992) explain in
explanation is that the ambiguity of flexibility-related AMT contexts the most critical discretion entails
norms (e.g., empowerment and creativity) increases the autonomous problem solving away from the machin-
importance of shared values, whereas, norms influenced ery. Minimizing operators’ machine responsibilities
by control values (e.g., efficient routines) may be allows focus on higher impact issues—those that
promoted via explicit policies and procedures. For foster continuous process innovation. For instance,
example, imagine a case where managers perceive high operator teams may put their knowledge of the factory
flexibility values, while operators perceive low flex- floor to greater use by informing the design of the
ibility values. Managers may presume that operators are production system (Adler, 1993; Kern and Schumann,
creatively debugging the AMT as needed, making 1992). Indeed, Garud and Kotha (1994) propose that
continuous adjustments that improve performance. flexible manufacturing demands such adaptive cap-
Meanwhile, operators assume that creative problem abilities. A related explanation, however, is that there
solving is a low priority. In response, operators view may be a time lag in the need for operator discretion.
themselves – then act – as ‘‘button-pushers’’ and The potential of AMT requires the capacity to learn.
‘‘screen watchers’’ for the new automation. Managers Over time, operators, engineers and managers may
become frustrated by this lack of initiative, while become increasingly capable of revising the flow and
operators feel increasingly alienated from their work. layout of production activities (e.g., inventory,
The resulting vicious spiral impedes performance. loading/unloading of machinery, etc.) for ongoing
While extreme, studies depict such scenarios in plants improvement.
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