SK VJ mMONoBLocK ROTARY CUP BURNER INSTALLATION DRAWINGS INSTRUCTION MANUAL H-1094/71095 BURNER TYPE : SKVJ-15 SHIPYARD & MULL Ho DAEWOO SHIPBUILDING & HEAVY MACHINERY LTD. H=10777/1078 woruer wane AALBORG SUNROD K.K, sae 1994.04, 08 = T.M a TSM 2 ALO aa “* | vu2yp-0152927293-INSTRT F- TAR TT PRRSH SAACKE JAPAN TRATEC LTD. YRS) CCITT, SUBIAMK-A0, TOTO, PO 186 Powe : 92-3909-1201 Fa: 01-3909—7577TECHNICAL SPECIFICATION Shipyard and ship number: Daewoo Shipbuilding & Heavy Machinery td. N.B.No, H-1094/1095 Boiler manufacturer: ABB Gadelius Marine K.K. Apparatus: Rotary Cup Burner, Mono Block Type Rule: LR, UMS Burner type: Saacke Rotary Cup Burner SKvJ-15 Quantity: 1 set/ship, 2 ships in total BOILER SPECIFICATION Boiler type: CPDB-15 Evaporation per boiler: 1500 kg/hour Steam pressure: (Normal) 6.0 , (Design) 7.0 kg/om?G Combustion air temp.: Max. 40°C at F.O.Fan inlet °c Fuel oil: Heavy Fuel Oil, R.W.No.1 7000 sec. at 100°F Low Calorific Value 9750 keal/kg Diesel Oil Draft system: Forced draft fan Furnace back pressu: 120 mmag F.0.Consumption: Boiler max. 120 kg/hour Combustion chamber: 1300mm dia x 1620mm high BURNER SPECIFICATION Type: SKVJ-15 Mono Block type Rotary Cup Burner Burner capacity: Max. 120 kg/hour, Min. 40 kg/hour F.0.pressure at burner: 2.5 - 3.5 kg/cm? Control system: On/Off and Proportional control Ignition system: Diesel Oil ignition burner Electric source: AC440V, 60Hz, 3Phase / AC220V, 60Hz, 1Phase Capacity of electric motor: For Burner 1x 1.32 kw F.D.Fan 1x 5.9 kw F.0.Pump 2x 0.45 kw Ignition pump 1x 0.22 kw Capacity of Electric Heater : 6 kw SJT work No. AN2SJT-63585 Date: 1994.03.05. (file: FD! 094gspe) pean = 03-2098 TROL al $-YORESF RRS promt say i GT bhscee aeas eaten yo-35 XOENUI-AITA, SUGINAMI=KU- TOKYO, JAPAN S88Feuerungstechnik Energietechrik Prozebleitechnik- Umweittechnie Our ref 3800/WK PARTS Our Contract No. VY N2JP-Q15292-000 CH-ro74) LIST for Date 17.02.95 Page © Drawing: 0-0074-199138/1-32 Your onde 7293-200 (4.1095) DAEWOO H-1098 / H-1095 Item No. Description Quantity BME = LH Features SUPPLY SCOPE AND PARTS LIST Saacke H-1094 H-1095 contract No.: VN2JP-015292-000 VN2JP-015293-000Our ref 3800/WK Date 17.02.95 Fagen PARTS Drawing: LIST for 0-0074-199138/ 1-32 o Feverungstechinik- Energietechnik Prozedieittechnik Umweltiechik Our Contract No. V N2dP-018292-000 ¢H-v0%) 5294-000 (ALAS) 094 /H-1095 DAEWOO # 7 Item No. Description Quantity Features BME ir) 1-2008-281125 l Monoblock burner system of type SKVJ 15 Burner ready for connection including pipework and wires comprising: 1.01 Rotary atomizer unit Rate of flow : max. output 120 kg/h min. output 40 kg/h 7-6669-511162 1 Drive motor 440 V, 60 Hz, 1,32 kW mounted at 1. Heated oi] feeding syster Testable differential pressure monitor for primary air Carrying and air guiding casing Cambustion air fan unit 7-6623-511145 1 Drive motor 440 V, 60 Hz, 5,9 kW mounted at 1. 2.02.05 Suction hood Pressure monitor for combustion air Burner safety interlock switch Igniter for light oi] pc pe st sl oooee C3) sci tamarind les anor 0, 9:28699 Barn Bown borer Ean sano, OM SAACKE AG ProzeBleittechnk - Umweittechrik Our ref 3800/WK Our Contract No. Date 17.02.95 PARTS LIST for V N2JP-015292-000 (AveP#) Page 2 Drawing: 0-0074-199138/1-32 Your ordét*73-9°0 (H-1095) DAEWOO H-1094 /17-10 95 Item No. Description Quantity BME LH Features Ignition fluid Ignition transformer, ball plug valve Compound regulator 7-6965-503410 1 pce SI 1.01.06 Servomotor, mounted at 1. 2 electromagnetic valves for oi) Electric heating tracer with temperature controller Lagging Piping and wiring are prepared for easy and quick burner installation 2-6220-293590 1 pe 56 2.01.13 Liquid feed unit comprising: 1.01.13.1 Pressure gauge (01.13.2 Shut-off valve 01.13.3 Thermometer 1.13.4 O41 alarm thermostat £101.13.5 Oi] pressure monitor min. with 3-way-plug-valve and testable connection 2.91.13.6 Dirt trap 91-13.7 011 flow meter £131.13:8 Ball plug valve / manual rapid shut-off valve‘ Ken i Rewornx Energitechnik “lon sro meme Oe a cote Our ref 3800/WK Qur Contract No. Date 17.02.95 PARTS LIST for Ve N2JP-018292-000 ¢Hpr074) Pigg Orawing: 0-0074-199138/1-32 Your ordet 2273-208 Cirvo#s) DAENOO H-1094/H-/095 i Item No. Description Quantity BME LH a Features fH 7-4791-007223 1 pe $6 27 2.01.13.9 Cable gland PG 13,5 ait for item 2.01.13.4 7=1452-005858 1 po 86 Fine-mesh strainer 4-5716-286794 2 pes $6 Welding cone fitting 1-3851-279060 1 pe S6 Ignition of! pump 7-6617-260117 1 oe cl Motor 7-4791-006965 1 po $6 I.1 Cable gland PG 16 1-4616-208928 1 po S6 Fuel oil pressure controller HOR 14 7-0404-008787 1 pe 56 Oi] throttle EVN 3/8" 4-5716-286795 2 pes $6 2.01.43.1 Welding cone fitting = SET @Masel roman, -t92% SM. SAAGHE tan eens one SS eee pasorngnacin BEE Banani be aE ProzeBleittechnik Un Gur ref 3800/Wk Our Contract No. Date 17.02.95 PARTS LIST for V N2JP-015292-000 (410%) Page 4 Drawing; 0-0074-199138/1-32 Your ord p773-800 CH-r0¥5) DAEWOO H-1094 /H-1095 Item No. Description Quantity BME LH Features 4-4126-232252 1 pe (56 4.19 Double Screw Pung Set with mating flanges type ZASV 550 delivery at 4 bar, 6 mm2/s; 605 I/hr light ofl, 152 mm2/s: 580 1/hr heavy oil, package-type construction, LR S SURVEY consisting: 4.19.01 two Drive motors 440/255 V, 60 Hz, 0,45 KW, speed 1680’ rpm 7-4791-006965 2 pes $6 4.19.02 Cable gland PG 16 Change-over valve casing consisting of = two Check valves, two Shut-off valves, one pressure limiting switch one pressure gauge with isolating valve 2.19.15 011 tray 2.01.03 2 simplex strainersHavent: Bren 81009 SACRE cn 3800/4K 17.02.95 PARTS 5 Drawing: LIST for 0-0074-199138/ 1-32 Prozaslatiecnnik - Umweltechoik Our Contract No. ¥ N2JP-G15292-000 ¢4-1074) 43-080 C4-/09) Your ord&f?? DAEWOO H-1094 /-/095 Description Quantity BME Features LH 7-0000-4He 000972 Line heater, typ VE 6 electrically heated, 6 kW c 4.35.05 : $6 0-9162-141804 Electric control plant for shipoperation supply voltage 220/440 V supply frequency 60 Hz consisting of : pe Basic equipment, i.e. supply and mounting of pushbuttons, transfomer signal lanps, two contactors and fuse for switching on the electric control circuit Control cabinet colour: Munsel 7.5 BG 7/2 Switch gears for three-phase a-c squirrel-cage motors consisting of: contactar, overtaad relay, fuses and wiring sé QOur ref 3800/WK Our Contract No. Date 17.02.95 PARTS LIST for V N2dP-015292-000 C¥-10?#) Page 6 Drawing: 0-0074~199138/1-32 Your ordéH?293- 290 (4-7095) DAEWOO H-1094 /4-1075 Item No. Description Quantity BME LH Features Direct on-line starting 2 x 0,45 kW Fuel of] pump motor 1 x 0,22 kW Ignition of1 pump motor 1 x 1,32 kW Burner motor 1x59 kW Fan motor 1 pe 5.45 Control voltage transformer for 220 V, 920 VA 5.79 Control cabinet made of sheet 1 pe steel, type S 80/180 3.89 Final approval and performance test 5.89.02 Control cabinet $ 80/180 1 pe 5.01 Automatic sequence control system, type BAC-UV wired on chassis, without signal lamps, switches and pushbuttons; incl. in 5.79 1 pc : Flame detector FLUS 03 incl. in 5.79 Bi 2-8453-068186 1 pe SL 2.08 Flame scanner FLS 07 mounted at 1.a seein ¢ en foo Ae Siero Feverungstechnik: Energisechoik ‘sawn exam samoen, — O& Suacne Proaeblattechnik Umweltechnik Our ref 3800/WK Our Contract No. Date 17.02.95 PARTS LIST for V N2JP-015292-G00 ir10#4) Page 7 Drawing: 0-0074-199138/1-32 Your arder!3?73- 900 (H-1095) ‘ DAEWOO H-1094 /4-095 Item No. Description Quantity BME LH Features Emergency operation system NB 2-7920-132351. 1 po $6 Operation box 1 pe 6.13 Flame detector FLUS 03 incl. in 5.79 2-8453-068186 1 po $6 Flame scanner FLS 07 2-$835-281628 1 po $6 Holder for Flame scanner 7-0003-008182 2 pe S6 Warning sign plate 1 pe Electronic trouble indicator, type CMS 10 for indicating and memorizing 10 trouble indicatons (even in case of power supply failure) incl. in 8.79 1 pc 2 Electronic flame failure i indicator, type CNFS OL 3 incl. in 5.79 24 9.4ae ta, Sanat Raver Feuerungstechnik Energietechnik ProzeBleitechnik : Umwelttechrik Our Contract No. Gur ref 3800/WK Date 17.02.95 PARTS LIST for VW N2JP-015292-000 c4-r074) Page 8 Drawing: 0-0074-199138/1-32 Your ord 7293 cco (-1075) DAEWOO H-1094/4)-1095 Item No. Description Quantity BME LH Features 1 pc 7.01 Electron. combustion controller with proportional action incl. in 5.79 7-8000-260147 a pe $6 9.41.01 Control manostat, 1-10 bar 7-8000-260147 1 pc S6 9.41.03 Safety manostat, 1-10 bar 7-7950-012866 1 pcs So 9.45 Transmitter manostat, 1-10 bar 6-4900-001467 3 pes. 56 9.46 Nipple connection 6-4910-001468 3 pes. $6 9.46.10 Sealing washer+) Grid size 12 STANDARDS OFFICE SOFR subject| 13 Page 2 SH 0863 part S Identifying Leceers Grows 7 grave 2s Gaatifuation Vetter First letter Supplementary Consecutive order: £,P,0,3,%,¢ a Q,T VB. ZALS 7 Slee ea iT = TP tisit value tnaiention, sara : Visual sign, yes/no information a £ ‘Automatic contro? 7 | weary O[airrerence £ Electric variables £ Element for one measured variable F | Flow, avenue = [cate — eof owandFapuky asnval seevon = Raleaen een ania E a = T[ Tingieaeion, seasuresen 2 2 [ery = [ie = || tiyer, Sted t | tower Tate vatoe mL wostatey = Wo interseaiare value to | tree ateporal = = bers s O[ Tiree atsposat = a] Waterton / Tp gatity Gales. = = eral quality? @ | tasegrat sua] g | count, adding up except 0. M. ¥) a tcasetation w[iecardins ST elocity, #768 = 37] get eeningy Gonerel Hagienty T | tesperacure — Transeiever; Tewssaucer iy Composite variables —_— Composite function WL isconst == To] control element mL weighs, ants force — — a cether variables = = | |T free disposal — Jerwsey s+ faz = TO aergeney weTon, THETTOEE By | i Pelense ae | Sdentifying letters, designation of Tocation ESEUALEEN Sn PEELE SU Foe consecutive order SAE LEa Mane ae pcre Item no. according to quotation or parts 1ist | (sken"gerteeres oy SaaGke] ‘ar consecutive | Arrangement at the place of measurement | dent tying letters Lenpouna Regulator fry Pressure Viaie control 2 cz >ressure controlier re Teaperature Vinit conteal n Pressure gauge Pt Safety limit control URS Safety (ate contra? sessure font tor ts afety Linke con ic KACK remperature monitor t ieee tence FigDIMENS (OWING OF PIPING Pipina wo wax, LENGTH OF PuPENG vo2-onas. sis 254 gou-pn20 of ow25. asa ona-onsz. wis 324 HEATING TRACER oPt! Hectic: SveaucopeRares of come neo, weave FUEL O14 TewiTiow LINE oti | teat hte] tome our-o14 pif > ' Se ee T | MONOBLOCK BURNER —— 11 SKVI=TS oe steam 1 1120 KG/HR Cd) ——» : Five as aor.er PupiNG_NO_o08—104 ve Pein IGNITION OIL LINKAGE - CONTROL SIGNAL (Eaxexz] =~ WoT SancKe surpLy score SSURE CONTROLLER oe WEATING TRACING FOR BING WAIN HESTIOSOEPPTTYEO' OF SANE VARS ] RULE CUSTOMER SHIPYARD + NB. No Tur ge ax] ugg aa ueene evita ace.70 sr. I LRS AALBORG SUNROD KK DAEWOO H-109471095 # SF = ora Oty. [Title DRAWING Wo. = ig94. 03. 05 Y- TARE SF IRR RI eee HN | @RACKE) | 13 SAACKE JAPAN TRATEC LTD. | | 8787 CapaTe Haecron| ROPANG RUASRAM EGR MOWOBLOCK |. | AN2SUT-63585-PI-B “TMsevom wie AWB ag he 225 10 aOILER CENTER 550 ro HOILER cenrce ur FIBER CORD SEAL INTENDED FOR ITS NOUNT ING. THE REFRACTORY LINING MATERIAL (NOT SAACKE-SUPPLY) MUST HAVE. AN ALUMINA (Alp 03) CONTENT OF NOT LESS THAN 80% AND’ A? SPALLING RESISTANCE (DIN) OF NOT LESS THAN 15 CYCLES. SUPPLY score oF saacke,| suppLY score OF BOILER WAKER To inciueins suanee insraucine BOUTS AND PACKING BURNER MOUNTING PLATE HOT SAACKE-SUPPLY HINTS ON_DRANING PROVIDE A PEEPHOLE AT THE BOILER END INSTALL THE PIPEMORK,MOUNTINGS AND BOILER LAGGING SO AS TO ALLOW THE BURNER TO BE SWUNS OPEN THROUGH NOT LESS THAN 80 DESREES. ©) BEFORE THE DRAWING 1S APPROVED THE WINDBOK WOUNTINS DIMENSIONS UST BE CHECKED AGAINST THE BOILER ORANINS. D) FOR THE PIPE LAGGING THE DISTANCE BETWEEN THE OUTER SIDE OF THE BURNER PIPING AND THE WINDBOX SHOULD NOT BE LESS THAN 35 WM, £) LAS THE HEAVY OIL PIPEWORK WITH & HEATING TRACER, F) DESIGN OF THE OIL FIRING SECTION To TROATI AND DIN 4755, LATEST EDITION, 6) IN CASE OF SURVEY BY A CLASSIFICA TION SOCIETY. DESIGN AND coNsTRUC- TION TO ITS RULES IN THEIR LATEST EDITIONS H) PARTS LIST TO THIS DRAWING 18 CUSTONER"S ORDER. DIAMETER WIN, 100en INSIDE lt WATER COOLING JACKET. ' 4 age SPACE FOR IGNITER IN REFRACTORY LINING =I 4 f $2956 setcontldeneo! foo! rea T a qepiesky- fj an ors ws ag, ee FI Swins OUT. RADLUS=1175 | BRING OPEN THIS WAY AUENER HOUNTING PLATE NOT SuacKE-sUPPLY secrionat view C—D AZ { SCALE: CUSTOMER: SHIPYARD, S. No. | LRS. UMS | NON AALBORG SUNROD KK DAEWOO H-1094/1095 nace oo wae epee f ame = 559 PHONE: 03-3539-1211 | PRAY WEG. Ne Q'ty: | TITLE: T DRAWING No. = — MicerRsacnne © ey eee ee Ifer/iewel|MONO BLOCK TYPE ROTARY CUP BURNER! AN2SJT-63585-BNR-A TM 2-39-33. KOENJI-KITA. SUBINAM(-KU, TOKYO. JAPAN 188 _ 2 SHIPS TOTAY SKVJ-15 (0-0074-199138/1-32)Instructions for Mounting ES Qil and Gas Burners SKV / SKVG SKVJ/SKVJG SG/SEG 16, 1 General remarks The following remarks are principatinsiruetiens for maunt- ing SAACKE oil and/or gas burners. The arrangement of the burners, the valves and fittings, the pipings and the electric controt plant as well as the ma- terial to be used are shown in the plant drawing as well as in the electric diagram, both individually established for your firing plant. Pigase make yoursel thoroughly familiar with the techni- leallets delivered far your plant before starting the Trounting works. Please also observe the accident prevention rules! 2 Burner ‘or the arrangement ol the burner see the drawing of the alan The fuel piping(s). the combustion ait duct, the electricwi ing, the inkagesor tlexible controlcables mustbe installed na way that attendance and maintenance of the burner will be assured without any problem. In firing plants which are’ equipped with SAACKE rotary cup atomizers, it must be possible o swing out this atomiz- er by at least 80°. Flexible control cables have to be installed in accordance with the Instructions ter Planning and Mounting 7-1831-1152. Heavy {uel oil pipings must be lagged together with the heating tracer of these pipings. For the pipe lagging, the distance betweenthe outside edge of the heavy tueloil pip- ‘ng and the windbox has to be at least 35 mm. The temper- lure controller forthe electric healing tracer of the piping “as always to be installed where the temperature is need- 24,i,@. Nearby the burner inlet Brackets forthe pipings as well as the electric wiring have ‘9 be done according to the local conditions, = Subject to Change ~ All rights reserved to OIN 34 ~ 1! flexible intermediate elbow has to be arranged at the air inlet of the windbox. It the boiler has a retractory brickwork, this must be done according te the SAACKE proposal (regarding dimensions and material). 3. Valves and fittings and fuel pipings For their design and arrangement see the drawing of the plant The installation of the fuel pipings with their seals, valves and fittings must be done so that's assured that hey can withstand the mechanical, chemical and thermal stresses ‘occuring during operation. It possible, the fuel pipings installed at the discharge side must be arranged horizontally or upwards in orderto avoid the formation of gas bubbles. Fuel pipings which are teed bioings must be installed with a continuous downward pitch in order to assure automatic air bleeding. Operation and maintenance of the valves andiitings must be assured without any problem. Heavy {uel oil pipings must be lagged together with the heating tracer of these pipings. Brackets for the valves and fittings and pipings have to be provided according to the focal conditions. 4 Electric control plant ‘The cabling has to be effected according to the electric cir- cuit diagramof the firing plant, the VOE rules or similar reg- Ulations aswell as he local prescriptions (ground. and neu- tral connection, protective circuil). Brackets for the cabling have to be provided according to the local conditions. Suawosisyata 13 Bostach 210265 eee West-Garmany Tol 0421/6495.0 Fax 042183 98 224 SAACKE mbH & Co. KG Telex 24.4230 Telegianm. SAR KESRENNER 1-0001-4098/02. | pecme ?r b Operating Instructions Noavy Of or Similar Firing Systems | : Wg t | nS, GENERAL REMARKS In the Fotlowing only the fundamental operations and baste procedures for operating SAACKE Ol burners of the SKY and SKVS sorkes wich heavy fusl Oil, crude oft or similar fuels are deserined, Varistions thsretrom and cxtunaions whieh reault From the particular features of Your firing pant have Deon eaken care of in the piping and wiring dingeass supplied vieh the plant. Please nake yourself thoroughly fami TE in the following reference is made to heavy to crude oils and similar fuela alse The initial adjustments of the different components/units of the firing ola carried out tn accordance with the respective Liar with thoce details before starting ¢ fuel 02 only, the respective details apply Instructions far initial Operation”. The Neat generator (boiler, hot gas genera tor, ete, J chould be prepated For operacion En decordance wich he instructions supplied by the manufacturer 2. Starting the Heavy Oil Supply Systea: 2.1 Svitch on the tank heating system of the Fuel oil storage tank From which the fuel oll Ls'tabe deacn! The fuel oll in the respective 2.2 Open all valves in ehe fuel oll aipings and avitch the change-over or threenway plog Walve'in the supply syscem to the puan set, which ig to be used: 2.3 Open the circulating valves in the pump Sots dounstream of the heaters and, in the enc of multiple burser planes, in the oil Fetuen pipings: (See Piping Diagram.) 2.4 Close the manual rapid shucmoff valve Gprerean of tbe Burners 2.5 Switch on the electric heating tracer: The €uel oil in the pipework is heated until the tenperature controller aucomaticslly cuts the heseing systex out and, at 3 new demand For heat, in again 2.6 Swiceh on the electric Line heater Before “aeitehing It ony check whether che binctype nesting elements. in the heater sre Birvaunded by fel oils Hf chia Le soy fuel SIRE Cont gue af the vent. valve on the Rtacee ia opened. the fuol oii will Ghen be REELS GtefZ"Ehe’szopersture controller an the eater automatically cuca the heating ByedS*SEF Snds"ae s new demand for heats oh again 5 Maietanei1 che fuel ofl in the storage tank Bos been neaced toa degrey that will make WU pedplete’(lrei"in the ease of dunker=c Fuel Oui, about §§0 deg. Centigrade) 2.7 Switch on the fuel ofl pump set to be Used The fuel oil is circuiaeed via the Cireuiseing saive in the supply system, 28 Slowly close Firse eho circulating vatve valve downseroam of the Ling Reaver, always 2.9. Close che circulating valves tn the ce- fare pipings (burner branch pipines in the SretePobi mig elaie”puener otanc® “See"ehe Piping Dsagram), closely watching he pressure Eauge! Thechaated fuel oil is now avaiable Shstrean of the burnes. The fuel ofl pressure Contcaier is now full in action and keeps the preset fuel oil pressure constant after 2.10 Open the manual rapid shut-off valve Upstream of che burner Explarstory Remarks to 2. "Starting the Heavy 011 Supply System A. Fuel 01 Heating by Means of Steam or Not Waver If at the time of staring the plant from Gold, steaw or hot water (or any other heat~ Eng Cala) ss available, the elecerie heating Systems can be dispensed with provided that the plant has been designed for chis purpose The Start-up will then be effected in a man= her analogous to that described for elecemse fact oll heating, ie, instead of switching the electric eating system on afd off, the Shutcoff valves in the heating fluid pipe- Gork will be opened and closed. 8. Combination Type Heating Systems With combination type heating syatens pro- Widing for eleceric heating for searein the plane ‘trom cold and steam or hot water for formal operation, the eLectric heating 4 Roevsust be awitched pff when the other heating fluid is available in sufficient Quantity and the respective operations for SE2leing the steam er het weeer operaced Roating system have Deen performed. Visconity and Operating Temperature of Fuel 0:1 Depending on the burner size the fuel oil Ghoutd have a viseorsty of £63 amils Uo Gog. Easier 1. Tne, pretoat temper Seite Troquired to obeain this stoairing Beeb Ley varios with the different fuel SEOGERGS Tekan be determined by means Sh rofr Viscostey chart iI-01s83" llowever, fe etil be even better to determine che dest saeahang Che OIE feepange syuges TM4 O11" Gharetag eemnorscerg op the saat af ott Tee feet gue instead irttiem™ —SSlestg'ebg tener tae, te eerbing eae ae LerEg*EhCeonleets forthe Aestene eracers Sess omg tte tet 1 Bae emaried bes ee A eGo be fared i Se atone vom | guia SAACKE femehe | 9-0001-4107/02 yeaa GmbH &Co. KG Ho Bienen107102 Poge? 0 2. Operating Pressure: Depending on the burner sice the fuel oil peassure ugecream of the Durer (Compound Regulator) should be | to & bar. Since the the operating conditions and performance of during the inieeat adjustments of the plant Preparation of the Ourner: 3.1 Remove the blanking plate from the buce 3.2. Pull off the protective cover of the Rotary atomieing cup from che cup shroud af the Burner 3.3 Swing the burner into ite firing posi- The plan is nov ready to start 4. Start-up and Operation of the Burner: The start-up and operation of the burner will Selon controls provided for the plant. For the respective operation procedures ple, Fefer to the “Operating Instructions of the Firing Plant” furaianed with the equipment: 5. Shut-down of Plant: 5.1 Switch OFF the automatic sequence con Bio system in accordance vith che "Operating Instrageions of the Firing Plane! 5.2 Close the manual rapid anut-off valve iF ie shoula seat be open 5.3. Swing the burner open and insert the blanking’ plate in'the Burner opening of the 5.4 Wipe out the rotary aconising cup of the Diirner and put the protective covsc of the rotary cup on the cup shroud 5.5 Depending on the invended duration of the shutdewa, also switeh off the fue! ofl ReSeing systems and the pump ast: Explanatory Remarks £0 5.5 "Duration of Shutdows £. If the shutdevn Will be of short duration and the Fuel oil heating system and pump ace witi"temain suitehed on, the burner Can be Festarted at any time. (Restarting procedure to'Tten 2.10 0 seas) TE for a shutdown of some longer duration the fuel oft Neasng system and pump set are switched off, the plane aust be restarted in“accordance with Items 2-1 et seq. In ene Gvent that the fuel oft has not yee cooked oun completely, the circulating procedures described can, of couras, be shercened. Mov aver, it vill then be necessary to watch theH : 2 L 2 n Pa , SAACKE eee Auslegungsblatt GPT Eine TET ait MiTit Mie l 2 NTT SLIM “TMT TS ii (TT i “TMA ofl c 3 3 F ° a x D 1 2 Te he Wie Wa lee eaaaoe Sg | tenon aun ge35. SAACKE ea p o- 1386 erste | § “0001751431von Voraussetzungen: Geblaseaufstellung, Luftzutdhrung und Luftkastenkon- siruktion mOssen nach SAACKE ~ Angaben ausgeldhrt sein. Feuerraumwarmebelastung bei Flammrohrkessel ( Ber. ‘echnung mit dem inneren Flamcohrdurchmesser und der Flammenrondange ohne Wendekammer ) < 1,5 meee Der Mindestiiammrohrdurchmesser gema3 Arbeitsblatt 1 = 0012 ~ 7567 dart nicht unterschviltan werden, 20 02 - Gehalt der Abgase 1 S nach DIN 51603 Teil 3 Zweillammrohrkassel missen in der Rauchgasithrung bis zum Kesselende gatrennt sein. Feuerraumwarmebelastung bei Wasserohrkessel < 0,85 MWir. Die Feuerraumabmessungen sind mit der Firma SAAGKE abzustimmen. Konstanz dar Heizdltemperatur s = 1,5 9 Reproduzierbarkeit des gategelten Helzdidruckes < = 4,5 % vom Nenndruck dn. annahernd hysterestrelo Dnuckregelung, I a | T 4,7 Cr ~ 1,6 . ~ -—t 2 “a5 - ~ 1,55 2 8 - ~~ 5 = 4 - 1,42 it | ~ o 3 4 : - | 13 5 | 2 i ~ Q2}-Gehalt hi 1 _ in aA 0 + 10 1 2 3 4 5 6 7 8 a7 tc Laststellung ——_ BURNER FRING RATE inl Jo umkehrflammenkessel auf Antrage 7 Ersatz fr H~ 44225 0 -0001 - 7506/01 -earungon vorboien =__Scltvermerk ach DIN 33 = 1 bancNen SAACKE Seca? Riaecailes. ANae Q—0001-7590/01 .3 Mem Sopa EERE nee ‘Av3g000 1 S7H & Co. KG.Prem: The fan arrangement, alr supply system and wind- box design must be in accordance with SAACKE ape. citteations, Heavy fuel oil with an asphaltene content of $ SSUE by weight and an aah and sediment content of f0.02k by welgne. With flue tube boilers, 2 furnace heat release Tate (mean furnace diameter without reversing Ghanber portion) from heavy fuel oil 2 1.5 HW/ma, from Tight fuel ofl ¥ 18 MW/aj and a Lengeh/ diameter ratio. of 3.0...4.5 Skuse mi with 0 so The diag: specifications Oxygen Content of the Flue Gases from Fuel Oils to DIN 51603 in Relation te the Burner Firing Rate Working Sheet Twin-lue boilers sust have separate flue gas Conduction until the betler end With yater tube boilers, furnsee heat release Pate £07 Mw/a3. The furnace dimensions must be Coordinated with Messrs, SACKE Constancy of fuel ofl tempersture £2 1.5 90 Repeatability of the controlled fuel ofl pres- sure #2 1.5% of the nominal value, ive. preem Sure control approsinately free of hysteresis. excess factor enry Aue o7| T Light fuel of 02 conte, mts Lighe fuel ofl "4 ith heavy fuel oft Light fuel off rere 6 70 880100 SD turner firing rate ins m includes C0 end ny curves for fuel oils of the following Max, C0, content wel oat Yeon =a Heavy fuel oft] 15.9% by vol. Ligne fuel oi| 15-4 by vol With fuel oil specifications which differ From the above, formulas are to be used for calculating the COz and ay, 21% Yop ae Year” Yoos: man.” ate gener Smoke umber and CO content of the Flue gases in DIN 4787 the following Yo 28-¥0, (ae) 10. for, SAACKERAENNER SAAC KE i2/ Data and ae Description Sheet SAACKE ~ Monoblock Rotary Cup Burner SKVJ 10...25 for combustion of light or heavy fuel oll ‘Swing-out radius = 1175. 050 4 179} 727 - ss I gz 4 | z was a Fueloil(Intertace pipeworks to be installed sothat they Connection of the burner {0 a heat generator cannot be damaged when the burner is swung open.) 2 b Combustion ar The ¢ Combustion air annulus \ Bins i ng Operating vottage of motor: 3~50Hz,380V/~ 60 Hz, 440V 7 7 Control vokage: 1 ~50Hz, 220V ! . Fuels: Light or heavy uel oils, \ Special design for sludge Burner capaciy ) Dive moter ang Dimensions am T Wein Type ‘snd toa outpat ima | max in ao 7 uw {inton | ins intgm [marie RSM], |g | cL inte SKVI10 113 | 100 | 034 | a0 | 11 | 22 [374 | 71 | as [250 SKVJ15 190 | 170 | a40 | 35 | 1.1 | aopsolfuar}soalfeza}s7 feszteanl 260 SKVI25 280 | 250 | 045 | 40 | tt {5.5} 4.0) (505) 427| 624) 571[@82 (820), 270 1) for heavy fuel oil with a lower heat value of 40.7 mug (9730 kealkg) Values in () are valid for higher | Le 2) depends on furnace backpressure boiler backpressures Continued on page: exsyabe 12 1. Geman Tow 244 -2007- = SAACKE = sovaiveres MOST. Batgane? |1-2007-1264/0; Pag GmbH & Co.KG 2800 Bremen 21 Fax Ge21/6436 S04 SAACKERENNER, aeData and Description Sheet SAACKE ‘Top view with swung-open burner Dimensioning for design without outer air annulus| ring (standard design) a) Swing-out radius = 1175 = Subject to change ~ Copying ofthis document, and giving ito thers and the veo oF communication ofthe contens theron! Are | Teoidion without expres autre, fencers are Sable 0 te | payment of camages. Al rights are raservedin thev avert of he Grant ofa patent the registaton ofa ily model or design Page 2 1-2007-1264/02Erzeugniszeichnung Product drawing / Plan du prodult / Plano de producto Erzeugy Monoblock-Drehzerstauberbrenner SKVJ 10 ... 25 Monoblock Rotary Cup Burner Brdleur Monobloc a Coupelle Rotative Quemador Monobloque De Copa Rotativa 1 Benennungen / BestellNmn. ( = Sach-Nmn. ) der Ge- genstande siehe Stickiste be ‘Sach-Nen. fir Gegenstande mit * - Kenazeichnung sind in der Aniagenstiicklste vermerk. |— For the descriptions /order nos. (= article nos.) theitems see pans ist r| ‘ici os. loritems marked * are speciledin he plantparts fst Pour las nomenciatures / nos, de commande(= nos. c‘aricis) TJ” = dos objets voir liste de pidcos. Les nos. d'anticle des objets marqués * se trouvent dans la liste 0 pidces de installation, . Denominaciones /nos. de padido (= nos. de articuio) de los ob- jatos nombrados en la lista de piezas. ct = Los nos. de ariculo de los objetos marcados * san enumerados en la lista do pigzas de la instalacién. Der Lieferurntang kann von der Darstellung abweichen. The scope of supply may vary from that represented herein, Vétondue des fournitures peut ditférer de la roprésentation. Es posible que a extensién del suministo se desviadelarapras- cntacién, ‘Schutzvormerk nach DIN 34-1 beachten! andgivingito others and ie use or communi= ol, ae forbidden without express authony, ‘Otlonders are igbie tothe payment ol camages Allrights are reserved in the event ol he grant of a palant or tha regisvaton of auilty model ercasign ‘Toute communication ovreproducton do cedocumnt,outeaxpeitation ‘communication do son eontonu sont iterdies, sau! autorisation ox- presse. Tout manquamont a cota regio ost lico et expose gon autour 0 versement de commages at inbréts. TOUS nos dels sont résarves pourlecas dela ddlwrance dun brevat ou coluideVenragisemont tun ‘modtle suite Sin nugstra expresa aulostacién, qulda ferminantemante prohbida!a Feproduccsn totalo parcial deesiadocumanio, as como su ureindebido ylo suaxhibicién ocomunicaciéna larcaros.Oa'osinraiores soaxigirs leorrespondionteresarcimienta 6e datos pejuicios. So reserva todos fos derocnes para ol caso do a concozin de patent da invancion al rogisvo.de Modelo industrial Forsetzung Seite 2. 11 Anderungenveeahaion NESE, senators Sumeacomn wires Continued on gage 2. 11/ Suit sur page... 1/ Contruacin on gina? SAACKE — Siewenuata 3 es. Gomary | Tele24 4220 3-2007-7080/31 Posttacn 21026) GmbH & Co.KG 200 Sromon 2? 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ITEM QUANTITY TION t =57age PANT |REMARK MSWEARING PART ARTICLE AS SEWELY | 3 OFF |CARRYING AND ATR GUIDING UNIT ROH+L-H SWING, F~1 CONTROL DISK CONSISTING OF : 1 ore |caaaYING CASING a0D¥ a3 S24BLY 1 9FF |LeveR unt DRIVE ~ OTL SETTING UNIT R~H SONS STING OF = 1 ovr |LEVER 1 OFF lever 1 OFF |SPACER 1 QFF |THREADED ROD 1 OFF |THREADED ROD 1 OFF |cCHEESE-HEAD SCREW {45x25 mM 9.3 IN 8 1 oFF [cHcESE-HEAD SCREW IM8x25.N 8.8 IN 8 2 9fF JeryoT HEAD GI 3 NORMAL AXIAL CLEARANCE 1 OFF [HEXAGON HEAD BOLT IM 8X40-8.84-IN 5 1 OFF [STRAIGHT PIN Ja 45x 20-ST 50K 2 FF |prsK 83.$-140 Hy-Zi 37 DIN 125/01 1 OFF |SPaING Lock WASHER -a3-ZN 3 4 OFF |HEXASON NUT iM S-B-M-ZN 87 DIN 934 1 OFF |HEXAGON NUT M3 LINKS@3-8-ZN 3 2-0146-203512 4-0241-283523 2-3560-293524 5-7125-282737 5-71 25-282738 5-2602-277685 5-1605-282001 5-1695-232002 j6-0110-000117 6-0110-000134 }6-5710-000749 }6-0030-000835 6-2210-501135 6-1529-000477 61710-90054 6-1080-000427 }6-1080-001806 | 5-0104-283516 1.3 1 oer [rLance 14 1 ore |Fuanss 5-4052-283515 125 1 cover 5-44.95 -24 9698 128 1 SHEET STEEL PIECE 5-4099-283522 127 3 FLANGS 59104 -235366 1.3 | 1 OFF [SHAFT 5-205 4-283517, 429 + 2FF |RouNo PIECE 5-1602 4283516) 1210 1 28F |ausLe FITTING 55612-28207) wt fe cont lend 5-1895-283520} 4112 1 oF |prsx 6-1510-000477] : 3.49140 HV-EN 37 DIM 125/01 IME Mongoresanet/ Unt of quanti / Unie de quantié/ Unidad de cantisad waeCQUTINUATLOS SHEET EXITS e* Ronres Ooeaa7 semanPATE OF [bv Cs 2s 7S0R8se Paaoer ad. PASSWORD SeCTIINT 5576 « 36. CONTRACT NOT DESCRIPTION: Peamagrans er MINOBLOCK RITARY CUP ATOMIZER SVJTSZHFOZL/AZ EL HEATED ARTICLE NOW 172008-291115 eeeCONTINUAT ION 3 SHOWN IN DRAWING 110 seed 1-2907-7990134 SHEET: 5 QUANTITY Ve [OESC2 TPTTON ARTICLE # =5Pane pant lacmaaK ARING PART 1 OFF [HEXAGON NUT S=T080-000b eT IN 3-3-4-2N 87 DIN 934 4 oF [atu gout 6-0610-000342 MMox16 4 8.8 zn 9 6 ore |3Tup aoLT 6-0810-000345 INax22 m9 3.2 ZN 9 1 SRF [NAME PLATE 7-9004-005404 23x1 05x3, 2 ore |SeLF~TAPPING scazw é-0320-00025¢ aM3x19 1.0401 IN 8 5 OFF |HEXAGON HEAD BOLT 6-0050-000062 3x16 4 3.8 2H 8 5 OFF |SPRING LOCK WASHER 6-1710-099504 -ag-2N 3 19 OFF |CHEESE-HEAD screw s-0130-a00203 Insxt6 M348 7N 8 190 ooFF [orsx 6-1519-000676 964-140 HY-ZN $7 DIN 125/01 s 5 OFF [FLANGED BEARING UNIT 6-7540-001167 Fo 162 04 2 oF |HEXASON NUT 6-1030-009627 IH S-3-M-ZN 97 DIN 934 9 OFF |SPRING LOCK WASHER 6-1710-000504 J-a3-zn 3 9 oFF jorsk 6-1510-000677 8@.4-160 Hv-ZN 37 DIN 125/01 $ OFF |HEXAGON HEAD BOLT é-0030-900908 IM 8X45~8.8m-2N 3 2 oorr [FEATHER KeY 6-2810-001818 A BX 7X18 4.0503.07 2 OFF |EXAGON Hea BOLT j6-0050-000064 X19 4% 8.8 2N 8 2 OFF |SPRING LOCK WASHER 6-1710-000504 -33-2N 8. MOUNTING GROUP 1 oF [BLANKING PLUG H/O-RING 3-8682-260911 CONSISTING OF 1 oF |orarua Sea J6-3210-914965 16X1,6-PERSUNAN : 1 off |stoppea 74718-03750 N-PG1 1-5-4. PERAUNAN-O-RING + oaer fut 7-4791-c06503 MPG 11-ms | ME —Mungenemnait/ Uni of quanay Unité de quantie Un374 PRGSWORO CONTRACT HO, TO a aT S a ARTICLE NO. SCRIPTION: MONOBLOCK 2OTARY CUP ATOMIZER 1-2003-251715 SKVIVS7HFOTL/RZ EL HEATED N DRAYING NO. 1-2007-7030/31 sueeT: & QUANTITY RIPTION ARTICLE ARK Ts 04 [CHANNEL SECTION, 25 WH ROLL=IOFF [8-3200-230005 | DEF |PATTEX CONTACT ADHESIVE -5520-092433 | ruse 125 GRanN- 3 OFF |HEXAGON HEAD BOLT }s-9959-00907 3X65 N 3.3 2H 3 F |cOLLAR suswins 6-7371-503318 lb 12120 ov 2. oDFF |CHEESE-HEAD SCREW lmex35 8” 8.3 ZN 8 OFF [SPRING LOCK WASHER 6-1729-00 1168 oq24 3 1 OFF [STRAIGHT PIN 6-2210-G01075 5 M6X 26 ST 50 « 6-9110-000125 MOUNTING GROUP 2. OFF [BLANKING PLUG W/O-RING SEAL — |3-8682-276238 7 Pc 7 2. CONSISTING OF = 2 - 4.5404 1 aFe |o-RING SEAL 6-3210-501596 2 - 0.5 X 1.5 - PERSUNAN 2 15162 1 off |STOPPER 7-471 8-501078 7 Ni-P 7-M3 DIN 46320/06 ze PRODUCT 4 ore AIR REGISTER GMI 10...25 1-0726-286717 7 ANNULUS 137 OIL IGNITION a CONSISTING OF = 2. ASSEMBLY 1 oF jouT=R REGISTER RING 2-0601-276950; CONSTSTING OF = Al 1 ofr |outze RESISTER RING BODY 40501 -274500 Is. es 15,4090" [FILAMENT coRD PACKING 1§-5100-002593; 3509, ASSESTOS-FREE+1 0X10 3 ofs |HEXAGON HEAD DOLT 6-9050-000077 12X20 9 6.8 ZN 3 5 4 ore |sperNg Lock WASHER s-1719-090504) jma12-2N 3 2. SemMoL I>: 1 OFF RATR ANNULUS RING 2-0700-284795 43 ANNULUS 13 ESTING OF 3 1 OFF R ALR ANNULUS ALG 4O9y Dz |4-9593-29679) . ANNULUS idad de caniiad SAAGKE GmbH & Cal (0.28237 Bremen \ SE =Mengensinet nt ot quant / Uni do auanite/PASSWORD 29. 70- CONTRACT TO TTT ; ARTICLE NO. DESCRIPTION: MONOBLOCK ROTARY CUP ATOMIZER 1-2008-289715 SRVJIS2HFIZL/83 20 HEATED [axon TN DIAWING NQ.asae 3 1-2007-7030/31 eee ITEM AANTITY IE [DESCRIPTION ARTICLE pant lasnaax 7 —S¥F HEXAGON HEAD BOLT S=OOSO-OT TET M1de12 m 2.8 INS 7 OFF |SPRING LOCK WASHER 6-1749-990505 leato-z20 8 Assemaouy 4 OFF \AXTAL VANE 2 ING UNIT. 2-0350-276959 CONS rstzNG OF : 1-28 [AXIAL VANE RING Ody 6-0700-276526 3 ofr |countensunx screw Jé-9210-000215 MGX10 4 5.39 IN 3 Assemary 1 OFF INNER ATR AnnULUS AING 2-0764-276533 cousiSTING OF 7 + 4 ake [tnNer AIR ANNULUS RIS 30D — [4-0550-276534 3 9eF |PLECE OF preING 5=1644-27 4953 3 OFF |THREADED ROD 5-1605-277519 4 OFF |HEXAG: NUT 6-1080-000428 M10-B-N-2N 8 é ‘OFF DISK 6-1510-000478 310.5-140 HV-ZN Ss DIN 125/01 Assemauy 1 OFF |[IGNITER 2-3301-276622 JOIL IGNITION CONSISTING OF = 1 OFF |NOZZLE STOCK a0DY 4-3279-276496 MOUNT ING GROUP 4 off |IGMITION ELECTRODE UNIT 3-3320-27 6538 CONSISTING OF = 1 OFF [IGNITION ELECTRODE ROD 5-8329-27 5493 4 aer |Prece OF PIPING 5-1772-275492 2 OFF |DISK 46-1579-014999 n3-2-sT-¥ 1 ore |sparNG Lock WASHER s=1710-000699 ma3-211 5 1 OFF |CASLE CONNECTION 7=5608-2$0020 Typs CNS 94$-5235-030 4 MOUNTING GROUP 4 qef |IGNITION ELECTRODE UNIT 3-3320-276539 CONSISTING OF : 1 ofr IGNITION ELECTRODE RIO 5- 3329-27 6494 | ye Menger ot quaniey ioe so swan Unda de cama : | GaaeKE). leeeconTruuation SHTET T4rSTaee | cuasbemertcaia 1 SartJoaTe oF T33uc SN OS23/S09na- [ORDEA 9~ PASSWORD CONTRACT HO. 45.03.96 | |szeTtan:5570/2¢« | PRAT crs? “|. \. mpuagi ne . ARTICLE NOw DESCRIPTION: "OHOSLOCK RITARY CUP ATOMIZER 1=2003-221115 SKVITS7HFOZL/ 27 EL HEA SHOWN IN DRAWING NOseeseeeeet 1-2007-7080/31 SHEET: s TT QUANTITY HE [DESCRIPTION ARTICLE | 1 y zspaae part |remarx 3 MARK a NG PART Be 2-5.3-2 Oke S=177 2-27 5597) a 2.5.3.5 2 OFF 6-1570-91 4999; fs 1 OFF @ LOCK WASHER 6-1710-000499} 3 NG iS 1 oF |caaLe connectron 75508-25902 315 Tyee ¢ M3 946=5233-930 4 | 3|3 Asse many 3 2.566 2 off [oouste cur 2-3323-075661 is CONSISTING OF = 7 2652402 1 OFF |STRAP 5~4020-075563: 5 215.626 1 off |pree CLIP 6-4970-91 3626 419-25 9.020/9-5T,GALV. 3. 2652625 1 ore fpree cure 6-4970-013623 7 419-25 0.013/9-ST-SALV. 5. 2 off |cHEESE-HEAD SCREW 6-0150-000177 AMGK124 4.8 ZN 3 3. 2.5.6 1 orF |cutP 5-4502-124978) 5 2.5.3 1 oF |aexason nut 6-1980-000425 4 S-8-A-ZN 8 S. 2.5.7 1 off |SPRENG LOCK waSHEA 6-1710-009593 : H36-2N 8 3. 2.5.10 1 ofr |cHeeSe-neaD screw é-0110-000121 ie MSX12 M823 2N 3. 265.11 1 off [SPRING LOCK WASHER s-1710-290503 -36-2N 8 5. 2.5212 2 oF |Gruo screw é-0560-000399 I#6X3-124 9-M-ZNB- 5 - 2.5.13 + orf [STRAIGHT UNTON 6-4610-014752 WALTERSCHEID P-GV 6 L 3 225616 1 ore ort auRHER NozzL 7-0350-005229 . 3089065 00-2 8.9 KG/H 4SDEGR~ 5. ASSEMBLY 3. 2.6 4 oF [RLANK FLANGE UNIT 275736727565 7 CONSISTING OF ¢ Bi 2.601 1 fF |FLANGE 300¥ 4-988 7-27761 21823 + ger {gasket 6~3040-50092 216.5 5 28F [HEXAGON HEAD BOLT 40050-00006; MSx16 M848 Zi 8 5 arf |sPRtNG Lock WASHER $-1710-0059 aa3=tN 8 6 | oat | Lengeneehel/ Unto! quantly unt de quanié/Unéad de corte seeCONTINUATION 2HEE a SAACKE Gmbt Ca aa (28237 Beernen Garnany[SN Gs23750ae52 [oROER A PASSWORD ] conTaact Noe DATE OF I3SUE 15.63.94 | |SSCTION:537G/3C% y RATS Crt AATICL? WO. DESCRIPTION: MONODLOCK ROTARY CUP ATOMIZER 1-2908-2211 . SKVJTSZHFOZL/ 27 ELeHEATEO SHOWN IN DRAWING NOssseeceeet 172997-7989/31 SHEET: 7 QUANTITY DESCATPTION ARTICLE | |e =spare pant |renaax SWEARING PART ASS ENSLY 3 1 oFF jlocxrNs bevrce 2-$423-276512 CONSISTING OF + 361 1 OFF |BEARTHG BoDY 475273-276523 3-2 1 oFF |SEARING BLocK 476335-274522 323 1 ofr |staap 5~4022-276514 324 1 OFF [SEARING aLocK 4-63355-278270 3.5 1 oFF fausutnc 5-0852-277524 328 1 oFF ANGLE FITTING 5~5632-276524 3.7 1 OFF |TRESTLE 5~5134-232430 5.15 $ OFF {HEXAGON HEAD BOLT 6-9950-090074 N10X25 4 8.3 ZN B 3.16 3 OFF SPRING LocK WAS $-1710-G00505 m319-2N 8 3. oFF |STRATGHT PIN $-2229-G00553 6x 20 ST/HARDENED 2 OFF |STRAIGHT PIN $-2220-000555 6x 32 ST, HARDENED 3.19 1 OFF |HEXASON HEAD BOLT 5-9932-001151 IM12x50-5.64 ZN $ 3.20 1 oF |SPRING LOCK WASHER 6-1710-000506 -s12-2N 3 3.21 1 OFF |svEDOLT }6-0410-25 3084 L-941 2X130-4.6 9IN $44 3.22 3 OFF [HEXAGON NUT 6-1930-909429 M12~B=A-ZN_ 8 3.28 2 OFF |HEXAGON HEAD BOLT 6-9059-990847 N10X35 M 3.8 IN 3 3.25 2 oFF |cHeese-weao screw 5-9119-000112 Mgx30 mM 3.8 2N 3 3426 4 oFF |ptsK 6-1510-090676 36.37 140 WY=2N 37 OTN 125701 3.27 1 OFF |HEXASON-HEAD SOLT §-0950-252963 IM SX35-3.8M-ZN 3 OIN 733 3.28 1 oFF HEXAGON NUT }6-1980-000425 NM 5-8-4-Zn 3 3.29 2 ofr |cHesse-Head screw 6-01 29-252813 iM GX25-3.9-ZN 3, 9tn 5.30 4 1 ore |urcragwrTcw W/R9LLE 7-5$95-259741 TYPE: TI-U1HsIPS5/ 320 o ASSenaoty ile 1 off |HINSs system 2-9950-275511 cous tsTiNG OF : eet 1 off THING BRACKET 493565-249325 te canting seacontinuaTtonSH_Os237503%52 [ORD W9. ONTRACT Ow DATE OF 1334 ee 3 15.03.95 crLots5$707 > eaata cist L A ARTICLE NO. DESCRIPTION: MONODLOCK RITARY CUP ATOMEZER 1-2003-231115 SKVJISZHFOZL/AZ ELH EATED fy SHOW] IN DRAWING NOsseceseee2 1-2907-7980/31 SHEET: 9 5 _|ETEN QUANTITY EstaieTi on ARTICLE i | 7 4 =SPhaE PART |aeMaRK EARING PART) 7 OFF Pin B= 2005-27 7352 1 OFF |HINGE aRACKET 4-6345-275592 2 oFF [prsk 6-1510-009479 B13~149 HV-ZN %2 OIN 125/01 2 OFF |caP not 6-1130-000449 a12~6-4-2N 9 2 ofr |BACKING WASHER 6-7372-001362 Wc 16 bu 2 OFF feouLaa ausurnc 6-7371-501957 5. 3 13170 ou 3 OFF |HEXAGON HEAD BOLT 6-0059-000974 6 10x25 M 8.3 ZN 3 3 ORF {SPRING LOCK WASHER £-1719-909595 Se j-319-2N 8 4 | OFF [STRAIGHT PIN 6-2229-009553 6. 6X 20 ST/HARDENED 2 OFF [sRUa scRE $-0540-090395 IMSx1$ 4 5.8 ZN 3 2 OFF |cHEESE-HEAD ScREW 6-011 0-000132 MSx16 4 8.3 ZN 8 2 OFF [SPRING LOCK WASHER 471719-000504 I-a8-2N o PRODUCT t DPF [ROTARY CUP ATOMIZER 1-0014-277782 SKVCJ)152CW-ROT.2a-H SH. ZHEAT. CONSISTING OF = ASS EMBL 1 ofr |Lrquto aTourze 35243 D253 cons rsTING OF = ts 1 DEF ROTARY CUP ¥e 470193-242729 ix 1 OFF |CHESSE-HEAD SeR 6-011 4-593943 IM 6X 59-1.4341 Si0 912 te 1 OFF |SPHERTCAL WASHER 6718607593963 le 5.6 Woolas 4 OFF |CONTCAL SOCKET 6-1659-503946 D6 ASSEMALY 1 Orr |pRIMARY ALe GUIDING AoSENaLY -0171 22473704 CONSISTING OF = * 1 QFF JAXIAL VANE RING 5O0Y $-7121 -06236: ¥ 1 ore [cup SHROUD 5-6691-106301 | ME —Mengenesnnait? Unit ot quantiy / Unto do quanie/ Ustad de caniad HaSCONTINUATION OM SXESTS ee 2837 Bremen3N 04237503052 [ORDER NOW PASSWORD TONTRACT ds az DATE OF ISSUE 15.93.94 | |SecTon:357¢/ PARTS trat ARTICLE 10. DESCRIPTION: MONOALOCK 2DTARY CUP ATOMITER 1-2903-231115 SKVIVSZHFOFL/ A ELM ATED. SHOWN IN DRAWING NOwsseeeeee: 1-2007-7080/31 SHEET: 9 Ten QUANTITY EscareTION ARTICLE 4 =5PARE panT [aemark EARING PART OFF [ANGLE FITTINGS 5=5500-105292 ore lara ® 5-1501-243330 ore [RING 15-7401 -243324 ort |HEXaSoN HEAD a9LT 8-0950-G90956 nsx20 M348 20 2 ofr |SPAINS Lock WASHER 61710-00053 -36-2N 8 OFF |MEXASON HEAD BOLT 6-0050-909953 MOX16 MBS IH 8 are |orsk 6-1510-099676 3674-140 HV-ZN 8 QPF |SPRING LOCK WASHER 6-1719-000593 =36-IN 3 oFF |cHEESE-HEAD Scaew -0110-252591 ASSEMBLY OFF |PRIMARY AIR FAI 2-0051-247866 CONSISTING OF = ofr RADIAL FLOW I"PELLEA 5-7075-242730 COUNTERCLOCKWISE ROTATION ort |FAN cover 5-5634-242735 COUNTERCLOCKWISE ROTATION OFF |PISCE OF PIPING 5-3119-07 9436 OFF |oRooveo prin 6-2310-252936 Off |HEXASON HEAD BOLT 6-0059-090068 MSK35 4% 3.3 ZN OB 1 ore [ors }6-1519-900677 BS.4-140 HY-ZN 2 DIN 125/01 OFF [Lock “ASHER 5-1749-090516 l-a8-zN 3 arr |HEXAGON NUT 6-1030-900627 IN 8-84-28 57 OLN 934 ore |cure 5-6420-249710 ofr \cHSess-HEAo screw 6-0139-090359 NSxS mM 3.8 ZN 3 OFF |SPRING LOCK WASHER 6-1710-090592 -IN 3 Ros Good be off [SHAFT ASSEMSLY 2-005 2-295262 MITHOUT ATR DAMDER coustsTing aF : ° ore |FAN COVER 5-6634-267951 OFF |ANTIFAECTION AZARTNG NUT 5-0397-242737 ofr |suarr 5-7005-235261 ME=Menganeinnot/ Unt ol quant’ Ute do anor noe | saacae cmon sca. sc | 28237 Sree rtSN C4I37503*52 [ORDER NOW PASSAORD CONTRACT HO. DESCRIPTION: MONOBLOCK FOTARY CUP ATOMIZER 1-2003-239995 SHOWN IN DRAWING NOs.ee . 1-2607-7080/31 sMezet: 19 pss ances: ganvees 1 QFF |ScREw PLUG }6-0320-G90307; +1 ore feeatane axes 65030-00073 1 OfrF |saUG SCREW 6-0539-001311: 7 OFF |HEXASON HEAD BOLT 16 -0059-00904. 1 SX10-S.8M-2N 3 1 OFF [SPRING LOCK WASHER 6-1710-09050; I-35-2N 3 Z OFF |HEXASON HEAD BOLT €-0030-861861 IM 3X30-3.8M-ZN & OFF DISK 6-1510-000477{ I98.4-140 HV-ZN 35 DIN 125/01 3 OFF |SPRING LOCK WASNER 16-1719 -900506 Sey 3 OFF |HEXAGON NUT }6-1989-00062) WeSeo-EN Bs otn 934 1 OFF jorRIVES 2-6155-2433 564 q 1 OFF |POLY-V SELT PULLEY $-7941-24 785: = 9 DISK $-0959-05 5372) fe acral lovasenecce Bares teeeieg 1 OFF /3uSHING 5-9383-249419. 1 OFF BUSHING 5700437249499 1 OFF |MEXAGGN HEAD 3OLT 6-0050-239056 MSX20 4 3.3.21 3(En 06237598663 [ORDER ND PASSWORD CONTRACT 1D. 4 DATE OF ISSUE 15.03.94 |sectronss57C/EcK / PARTS erase ARTICLE NO. DESCRIPTION: MONOSLOCK ROTARY CUP ATOMIZER 4-2003-231115 SKVJ157HFOZL/R7EL.HEATED SHOWN IN DRAWING NI. =: 1-2007-7080/31 "1 TTEW QUANTITY SERIPTION ARTICLE Y SPARE PART [REMARK SWEARING SART | 6.5271 T OFF [SPRING LOCK WASHER 6-171 9-000503 Ha6-2N 3 6.5.16 ae 1 OFF Jpoty-v Bett $75446-252589 240 (S10MM) 36 625415 4 ofr |stup soLT 6-0610-009344 Imaxi6 M 8.8 ZN e 565618 4 OFF |HEXAGON NUT 6-1039-000427 IM 3-3-4-ZN 37 DIN 934 6.5617, 4 GFF 4SPRING LOCK WASHER 6-1719-900504 -33-2N 3 525.19 3 oorF forsK $-1519-000878 | 910.5-149 Hy-ZN $7 DIN 125/91 6.5420 4 OFF HEXAGON NUT 6-1080-000423 M10-S-M-ZN 8 5.5.21 1 gFF jeveaoLT 6-0411-252881 BH1OX185~4.6 DIN 444 6.5.22 1 ofr |evesoLT 679410252220 L-aM1 0x 60-4.6 645423 1 OFF |HEXAGON HEAD gOLT 6-0050-900846 IM10X30 M 3.8 ZN 3 DIN 733 525-24 1 OFF |HEXAGON HEAD 9OLT }§-0031-01 4233 M15x30~3.8M $5425 1 OFF |prsx 6-1510-09 1362 317-149 Hv-ZH 37 DIN 125/01 ASSEMBLY 5.6 ’ 1 ofr |SINGLE Lraurp orsTArauTOR 2-9104-279628 CONSISTING OF : 6.6.1 1 OFF SINGLE OISTRIBUTOR B20Y 4-0135-281219 604 2 OFF |CHEESE-HEAD SCREW }6-0110-000125 M6x25 "8.3 IN 3 6.665 1 OFF [HOSE cLIP 5-4950-013990 SGL 12-20/TyPE LA 5.6.5 4 2 ofr |CA3Le sTRAP 7-4715-501932 TYS25N7SIZE 457136 LONG? 4.3 4M THEUS #CLUEVER 666.10 is 1 afr |TRACER TAPE 76635508190 SEFE/E 75W-229V-15904N FA. SCHWARZ ASSEMBLY 1 OFF [AIR APPORTIONING sysTsM 2-$331-276772 SONSTSTING OF = 1 OFF CASING S90y ~6615-277356 4 2 OFF |FLANGED BEARING -7540-013899 ASOFL 201-D=1244 | { | ME =Mengenenheil/ Uni of quantity / Unite des quanto Uriel le ceria t | [a ee conTINUAT TO} SAACKE GmbH Co.KG O.28297 Beemen - Gerramv[53 GeE37508052 [ORDER NO. BASSWORD | conrmacT 0. DATE OF I38U2 35.03.94 |sectronsssreveck | FRET TCTs DESCRIPTION: MONOBLOCK ROTARY Cup ATOMTZER SKVJ1SZHFOZL/RZ ELH ATED SHOWN IN DRAWING NO... 1>2007-7080/31 ARTICLE NO. 172008-231115 SHEET: 12 IT TER QUANTITY te CRIPTION Id SSPARE PaaT REMARK ARTICLE IM S-B-4-78 8 OFF (SPRING LOCK WASHEa S-2N 8. B 17.7, 4 OFF |HEXAGON HEAD SOLT ~ | MM 6X12-3.8N-2N 3 7.8 & OFF [SPRING LOCK WASHER J-a6-z4 3 i PRooUCT 3 1 OFF |RADIAL FAN AND MOTOR SET | 34507 60HZ7BASES.SKWz 515X106 | CONSISTING OF = Bu 1 off |CASING a00r a2 1 OFF |INTAKE NOZZLE 3.3 1 OFF |SASKeT TYPE 5A 335X244X2 KLINGERSIL C 4490 B64 6 OFF |HEXAGON NUT IM S-a-H-ZN 87 DIN 934 6 OFF |SPRING LOCK WASHER -B6-ZN 3 2 oF |GRoOVED NAIL ax 6-1.9203-2N 8 1 OFF |INOICATING LABEL tree 4 4 OFF |WEXASON HEAD SOLT Ma2x25 m 8.8 IN 3 4 off [SPRING Lock WASHER jm312-20 3 4 orF |attNo arvet AVEX 443-0014. .5-5 ’ 1 OFF |FAN INPELLER 120-1315-169-"SL9 TS37 5X104-R-E~1 2/91 3E-WELDED 4 OFF [FLANGE 12 OFF HEXAGON HEAD 2oLT M6X20.M 8.8 IN 12 oFF |SPRING Lock WASHER Has-2n 3 1 or }sazo 1 oorF RING ME-=Mengenanine/tni ol quanbly / Unié de quantile / Und de 1 OFF [SCREW PLUG 6-0220-000307 R174 MS 5.8 INS ’ 1 aFF |SEALINS RING 6-3039-200679 A 14x18 CU 4 OFF |HEXAGON NUT J6-1030-990425 6-1719-900593 6-9050-909052 6-1710-900593 47-6615-277350 5-8402-276750 6~3040-253095, J6-1980-000427 6-1710-000506 6-2361-909590 7-0901-006185 6-9050-c00078 4-17 10-000506 6-2660-013952 7-2904-259097 5-0366-279707 $-0950-909054 "1710-00053 5-001 2-291205 $7011 3-291202 canted heeCOMTINUATION SHEST EXISTS #8 SAACKE GmbH &Co 0.2827 Bremen Germany 10.6 senceSN DS237/S034b2 ]IAD=e ND. PASSWORD CONTRACT Oe ay jare oF tsauc | 15.03.96 ARTICLE NO. DESCRYPTION: MONOBLOCK ROTARY CUP ATOMIZER 1-2008-231115 SKVI1SZHFOZL/A7 SL SHEATED. SHOMN IN DRAWING NOW. 1-2097-7939/31 3 Tew QUANTITY ME [OESCRIPTION ARTICLE J =57ARE PART |REMARK AEWEARING PART ASS enNaLY 1 oFF [SOUND AdSORBING HOOD UNIT 2-0003-276172 CONSISTING OF = 901 1 oFF |suarD 3007 46653-27818 4 3 OFF |CHEESE-HEAD SCRE 6-0110-090120 M6x10 M348 ZN 3 365 3 ofr |orsK 6-1510-000676 3526-150 HV-IN 37 DIN 125404 PROoUCT 10 1 OFF |cAM STRIP-TYPE POSITIONER 173390-276255 OTL: a-H SWING cousr3tING OF = ASS EMOLY 10.4 1 FF [CAM STAIP-TYPE SETTING UNIT |2-3469-249446 2 CAM STRIPS CONSISTING OF = 0.4.1 1 OFS [CONTROL OISK 5774507275822 O42 24 OFF |CHEESE“HEAD scREW 6-0115-091133 MSX30X80~8.3-N-24 8 0.143 4 of |CAM STRIP 5-442 6-27 7564 0.1.6 4 OFF |CAM STRIP BLOCK 5-7252-249503 Ot. 3 oFF |cam STRIP 3LOCK 5-7252-249502 061-6 12 OFF |caM STRIP BLOCK 6-7900-001629 IYPe 1 1.1191 Ho.1-7 2 oFF |cam stare 5-4424-282628 10.1410 24 = OFF |HEXAGON NUT 6-1989-000426 IM 6-S-M-2N 3 1.1212 4 off [STRAIGHT PIN 6-2220-000549 ISX 16 ST/WARDENED 1041213 24 OFF |CLAMPING PIN J6-2510-09059% 2x19-1.0904-2h 3 10.1614 43 oorF forsK 6-1531-000639 S.6—CUZN DIN 433/01 10-1015 2 OFF |THREADED INSERT -2539-901354 MM 6-392 060.16 ifto.s 1 OFF |GaapUATED SCALE TYPE 4 7 -0933-500927 Maes VO7S.205 1-5 20.217 22957 116 } Acseuatuy 10-6 1 OFF |SEaRtNG UNIT 2-6027-233525 FOR R-H OIL 3 CONSISTING OF tints we auanite/ Unkad de canta ME-=Monganemnei/ Unt ot eeCONTINUAT ION 3HSi_O6237503"G2 [ORDEA O- PASSWORD CONTRACT 10 oaTe OF T35uE joa 15.03.94 — |sectrons357crecK i i emer cee craT io cr ARTICLE NO, | i DESCRIPTION: NONODLOCK ROTARY CUP ATOMIZER 1-2903-281415 SKVI157HFOFL/ 87 ZL HEATED SHOWN IN DRAWING NOsseeesseez 1-2007-7039/31 SHEET: 16 ater QUANTITY 4 [DESCRIPTION ARTICLE 4 =Sparz Paar |ReMaRx EARING PART 7 OFF [SHAFT 5- 1502-23352 1 ORF |SHEET sTeEL Prece 5-5641-27770 # 1 off |PreLow atocx 6-7550-501531 AsPP 2037 D=17 an hed & ofr |HExasow Heap oct Jusxz0 43.2 zn 3 hee 4 OFF |3PATNG Lock WASHER -33-2N 3 tee 2. ore |orsk 6-1510-900477) 3-4-1460 HV-ZN 82 DIN 125/91 2 OFF HEXAGON NUT 6-1989-900%27 IN 8-B-N-ZN 8 DIN 934 1 OFF |UNIVERSAL JOINT 5-5765-501977, E16X25X74-STEEL DIN 308 1 OFF |STRATGHT PIN 6-2220-009551 5X 24 ST/HARDENED ASSEMBLY —}0.7 1 OFF |LeVER UNIT 2-3560-249445; Cons STING OF : 10.741 1 OFF Lever 5-7139-269512 0.722 1 OFF [COLLAR BUSHING 5-1021-242751 10.7.3 2 Orr |prN 5-1825-242753| 10-8 0-7-6 1 OFF Jorsk 5-0021-236303 10.7.5 4 OFF |Lever 5-71.24 -249515, 10.8 HO.728 1 9F@ [THREADED ROD 5~1605-243581 10.7.7 1 OFF |SHAFT 5-1602-277726| 19.8 + o.7e45 1 oFF |coLLAa auSHING 6-7371-01.4353 ~ 8 30260 DU 10.8 3 10.7216 1 OFF [BUSHING 433010 bu 5-7370-01.4990 z <435925 0U SHORTENED TO 10) 0.8 E [10.7217 2 oFF |cam FoLLo 6-7361-914856 H KRE 16 PP 0.8 fo l1o.7.18 2 ore |Hexason nuT §-1061-001062 Hi -M3X1~22H-M-ZN 10-8 25 /10.7.19 4 ofr Istaarcxt PrN 6-2220-000556) af sx 36 ST-NARDENED no.8 32 )/10.7.20 1 OFF |CHEESE-HEAD ScAcY 6-0119-00914 2 5X20 M 8.8 ZN 3 oee 0.7.22 2 oFF |ptvoT 4eap J6-5710-09075 i GI 2 NORMAL AKLAL CLEARANCE 10.8. 28 |1 067425 1 OFF [HEXAGON HEAD BOLT ¢-0030+000335, BS 4 SX40-3.8N-2N 3 1068, 88 |10.7.24 4 OFF |prsK 6-1519-0094771 nf B8.4-140 HV-ZN 87 O14 125/01 10-8. S ME —Mongensinnon/ Unit of quantiy/ Unie do vanste Unwind Ze santa seeCONTINUATION 5 EXDTS ee 7Si UCESTSOTASE [SUSE FREAD CHART Ts a DATE OF ISSUE 5.03.94 © |SeCTIIN:S57C/2CK ARTICLE NO. DESCRIPTION: MONOBLOCK ROTARY CUP ATOMITER 172993-231115 SKVJISFHFOZL/27 SL -HEATED SHOWN IN DRAWING NOseeeeseeet 17-2097-7080/31 SHEET: 15 TTEM QUANTITY NE [DESCAIPTION ARTICLE SOPARE PART |REMARK ASWEARTG PART 70.725 2 9FF [SPRING LOCK WASHER $= 1710000505 -aa-2N 3 10.7426 | 4 OFF HEXAGON NUT $-1980-000427 IH 3-8-2 37 DIN 934 10.7227 orf |HEXAGON HEAD SOLT 6-0930-900908 4 3X45-3.84-2N 9 310-7.28 ET COLLAR 6-1450-000357 A B-ST-ZN 8 ASSEM|LY LEVER UNIT 2-3560-277700 CONSISTING OF + LEVER 5-7139-269512 OLLAR BUSHING 5-1021-242751 PLN 5-1325-242753 DISK 5-0021-234303 Lever 5-7124-249515 THREADED ROD 5-1605-05 7301 SHAFT 5-1402-277726 COLLAR BUSHING 6-7371-014353 Is 30260 9U BUSHING MB3010 9U 67370914990 (M33025 DU SHORTENED TO 10) CAN FOLLOWER 6-7341-014854 KRE 16 PP HEXAGON NUT 6-106 1-091062 ]-M3x1-22H=M-zn STRATGHT PIN $-2220-000556 6x 36 ST/HARDE 10-8.20 CHEESE-HEAD SCR 6-0119-900118 MSx20 A 3.3 ZN S 10.8422 PIVOT HEAD 6-5710-090769 GI 8 NORMAL AXTAL CLEARANCE 10-8.23 HEXAGON HEAD BOLT 6-0930-090335 IM 8X60-3.8M-ZN 3 DrsK 6-1519-000677 B8.4-140 H¥-2N 37 9EN 125/91 1068.25 2 SPRING LOCK HASHER 6-1710-000506 I-33-zN 8 10+8-26 Ff |HEXAGON NUT $71939-909627 IM B-S-4-2N 37 DIN 734 fi 1068227 MEXASQN HEAD BOLT -09397990903 IM BXG5-3.8N-2N 5 10.8.28 §-1450-099567 nati ue canta’ ME = Meligeneinnent/ Uru of avanti Ure gua eHecon THIN SHEET ENTSTIe CONTINUATION SH NIST SAACKE GiDESCRIPTION: MONOSLOCK ROTARY CUP ATIMIZER 1-2003-231115. SHOWN IN DRAW eeeeeet 1°2697-7030/31 eo 16 10.9.1 . 1 OFF |LEVER [575148-285251) 10.9.3 1 OFF |THREADED ROD 5-1605-0547331 _ iM SX45-8.SM-IN 3 i SXS0-3.8M-ZN 3 10.909 2 OFF |DISK 6-1510-009477) 133-471460 HV-ZN 37 DIN 125/97 10.9210 2 OFF |SPRING LOCK WASHER $-1719-G00506) 10.9411 rs OFF |HEXAGON NUT }6-1080-000627) ——]10.9.12 1 OFF JHEXAGON HEAD 3OLT 60030-09901 10.9615 1 OFF |HEXAGON HEAD SOLT 16-0930-00001 9 IM10XS0-3.8M-2N 3 10.9216 4 ‘OFF |DISK 6-1510-000478; 10.9217 1 OFF |SPRING LOCK WASHER 16-1719-090505; . I-319-ZN 3 10.13 1 OFF |STRAIGHT PIN }6-2220-000551: 10.14 * 1 OFF {GAS }4-3040-509029. T36X113K2 KLINGERSIL C 4490 10.15 4 OFF |HEXAGON HEAD 30LT ]6-0050-9000S4' 10.16 4 OFF |SPRING LOCK WASHER 6-1719-000503 10.17, 3 OFF |SELF-TAPPING SCREW }6-0320-000257% 3M3X8 1.9691 IN 3 . Dest sHot TT 4.4 4.15 11.14 [11.17 14.12 41.19 11.29 42 sao:4237508052 [ORDET D~ PASSWORD CONTRACT NO- $0 3 trsT ARTICLE ‘19. DESCRIPTION: MONOSLOCK ROTARY CUP ATOMIZER 1-2093-291115 SKVJ15ZHFOZL/ RZ EL.HE ATED SHOWN IN DRAYING NO... 2007-7080/31 sHeeT: 17 | [TTex QUANTITY NE [DESCRIPTION JARTICLE 4 sSPARE PART [REMARK #SWEARING PART ASSEN SLY 4 1 oFF |conTROL ELEMENT UNIT 2-3597-231817 EL.WEATEDFM=259KG/H CONSISTING OF = 1 arr jerurnoer 5-1514-277724 1 OFF [FLANGE 5-0161-231813 4 ofF |TURCON STEPSEAL AING W/O-RTNG |6-3220-501820 s_ 55.915-0300-1--125-19457 1164 + ore |pxn 5-2003-231616 445 14 OFF [MOUNT 5$-5134-277723 11.6 1 aFF [sap 574410277556 14.7 2 1 oFF |peEP-GROOVE DALL BEARING 6-7115-016241 6006 ZR.C3 DIN 625 14.9 1 oF |comNecTION PrEce 5-2748-278166 14.10 4 OFF |CHEESE-HEAD SCRE 6-0110-000125 Sx25 4 3.8 2N 8 ett 1 oFF |cHEESE-HEAD SCREW 6-0110-000116 m5x20 M@ 8.8 IN 3 11eA2 1 oFF |HEXASON-HEAD 9OLT 6-0059-252963 3 5X35-9.8N-IN § DIN 933 14.13 1 oer |HEXASON NUT $-1039-009625 A S-8-A-2N S. 14616 1 ofr |CLAMPING PIN 6-2510-900890 Isx20-1.0904~2" 3 14095 1 FF |HEXAGON HEAD BOLT 6-0059-000053 Mexi6 M 8.8 ZN 11.15 1 OFF |SPRING LOCK WASHER 6~1719-C90503 -3s-1N 8 11.17 1 oFF |cHEESe-NeaD sc 60150-00176 AMAX10 M4529 5 14.13 i" 1 OFF |HEATING Baa TYPE 2.3 7-$630-501002 220 V/30 W/L=70 14.19 a 2 oFF jo-rRING SEAL 6-3219-914074 Hax2,2-NOR 11.20 1 oFF |SPRING CLIP -1939-001126 2axt.2 Pa oouctT 12 1 off |PLANT accessories 1-6419-281233 SHIPZ ROH SW. FE-HEATEOSOTL TNs conssTING OF : . ME=Meageneinna/ Unt ol quanti Ute de wuantte/ Unidad de ean T see CONTINUAT TON INESTS a8DATE OF 133us 15.03.96 SN 04237500852 [DR SECTION:557¢ WO PASSWORD TINTRACT HO xy PAaTS Cerecnt} DESCRIPTION: MONOSLOCK AOTARY CUP ATOMIZER SKVIJTS7HFOFL/ RZ EL HEATED ARTICLE NO. 1-2003-231115 SHOWN TN OAAWING . = 1-2907-7080/31 13 Tew ] auanrrty 42 [escatPTion ARTICLE =SPARE PART aaK BARING PART z A 1 ooFe jou 279085-249¢67 Fa co 12-161 1 OFF |PTE! 1644-229929 120142 1 OFF Jpret OF PIPING 5-1644-220928 12.165 i 1 OFF |SEALING RING 6-3939-001248 JA 17X21 CU 2.408 + are |srraraur serew-rN UNTON 6-4590-014398 2.127 1 OFF |ADJUSTABLE ANGLE UNION $7 4845-001922 eALTERSCHETD K-EWY 15 _L 12.145 3 OFF |STRAIGHT SCREW-IN CONNECTION }6-4589-001920 MALTERSCHEID EGES 15 La-uD 12.1.9 2 OFF JANGL= UNTON 674849-014897 : 42.17.10 1 OFF |STRALGHT SCREW-IN COHNECTION }5-4580-614303 IWALTERSCHEID EGES 12 S/A1/2-4d 12.1211 2 OFF JANGLE UNION $-4340-014541 i WALFERSCHETDT K-W¥ 12 L 1201.12 1 OFF {STRAIGHT BULKHEAD UNION €74615-016743 i ALTERSCHETD P~GSV 12 L 12.1013 # 1 OFF |SEALING RING }$-3039-501249 A 18X22. CU 2.1.16 1 or |stRAIGHT Screw-zN CONNECTION |4-4580-013712 WALTERSCHEID EGES 12 L/SR-WO 12.1615 1 OFF JADJUSTABLE ANGLE UNION 6-4345-914731 WALTERSCHEID —X-EWV 12_L 12.7218 # 2 OFF |ELECTROMAGNETIC VALVE 2/2 WAY |7-9300-251393: ‘ 221g 2529 s Rasa" ASSEMBLY * 1 OFF [PRESSURE MONITOR 2-5374-249450! CONSISTING OF = + 1 FF leLexraLe TusING 5-1641-27 7688 ; 2 OFF jaureK-AacTION L-UNION 167 4313-01 4947 LCK=1/4=PK=6 ALU 1 OFF |ADJUST«PRESS. GAUGE CONNECTION |€=4630-014755. 2 MWALTERSCHEID EMAS 5 LR +DKR 2 1 off |sTRATGHT ScReW-IN UNrON é-4590-001319) MALTEASCHETD P=GEV 4 L/R 1/5 d + 4 OFF |SEALING RING '$=3031-991234, JA 14X13 ST 2 ¥ 1 QFF JPRESSURE TEST PLUG VALVE R 1/4 |7-0656-251524; KROMS CHROEDER ’ 1 OFF |TWO-POINT PRESSURE MONITOR 7-3099-508964! 2 0G SANs 225 = 59 AAR KROMS CHROEDER 2 | ME—Mengeneinst? Unico! quanity/ Unie te guantte/Unitad d seeCONTINUATION SH wrsToesGH Ose3/503842 [ORDER OW PASSWORD CONTRACT HO. JDESCRIPTION: MONOBLOCK AOTARY CUP ATOMIZER SRVJTSZHFOZL/R7ELHEATED SHOWN IN DRAWING NO. 1-2007-7080/31 jPATE OF Tssuz ie 13.03.96 |szctzonz5376 FUATa ttt ARTICLE HO. Ten UANTITY DESCRIPTION ARTTOLE 4 =sparz part remark wSWEARING PAST RSS ERO LY * 1 ore |orereReNTIAL PRESSURE MonrToR |2-4386-260451 CONSISTING OF = 4 1 ort |rvextate tusiNs 571641-277587 f 2 ofr |evextace TusiNs $-1641-240140, 2 oer fautek-actron L-uyzo% 6~$313-914947 LCX=1/4-PK-6 ALU + of laurex-acTron U-utir0N 674313252535 Lck-1/3-PK-6 ALU 1 ort |iose cure 674959252955 1 aFF laDJusT.paess. GAUSE CONNECTION |6-4630-044755 WALTERSCHEID EMAS 6 LA +9KR 1 oFF |STRATGHT ScREW-IN_UNION 6-4590-001819 WALTERSCHEID P-GEV SL/R 1/6 7 4 oFF |SeALING RING 6-3031-001234 A 14x18 ST “ 4 aFF |autKHeao aurex-actron unzon — |[6-4313-252908, lp422. scK-PK~6 4 1 off |PRESSURE TEST PLUG VALVE P 1/4 |7-0656-251525 KROMS CHROEDER ” 1 oF |THo-POINT PRESSURE MONITOR 7=3000-259452 OWS 150u 30...159m9AR == DIN OVGY REG.WR. 33.20 ¢ 030 ASSEMBLY + 1 ofr |FLextoLe Tue unzT 2-6503-249452 CONSISTING OF ele |e 1 oFF |erece oF FLExIaLe TUSING 5-1682-277829 2 oF |utre TYPE Hose CLAMP 6-4951-01 4423 RANGE 87/96 ASSEMOLY 1 1 oFF |ruextove Tuse untT 2-0503-249653, coNSTSTING OF = 4 1 oF |prece oF FLexrets tuatnc % — |5-7088-277690 2 aFF |Mose cure 6-4959-901676 SGL 20-32-TYPE LA ASSEMBLY ’ 1 off [ranxTsoN TRANsFoRMES 2-3325-294232 lore A CONSISTING OF = s OFF |DISTANCE ROLLER 6-1590-01 4905 EXT. DIAM. =Sm11/ INT.DTAM. 2 off |cHeese-HeaD screw 5-0159-014484 AMSX45-4=4.3 ZN 3 ME —Menganeinnei/ Uni of quant Unie se quant / Unt canta werCONTIHUATION 3 SAACKE GMBH § ca NS S28" Been | ‘Gerry53. 3H O4237593e50 [IRDER NO~ PRISHORD 0 7 38 423750308 CONTRACT "0~ 15.93.94 CTION: SSTCVECK PART s Cerasme SeREPTIO MONODLOCK ROTARY CUP ATOMTZER SKVJTS7HFOFL/Rz EL-HEATED ARTICLE NO. 1-2008-281115 EARING PART SHOWN IN DRAWING NO. : 1-2007-7080/31 SHEET: 20 EM T auaNTtTy DESCRIPTION RRTICLE yossparc part [nemarx 12.8.5 T 2 OFF |LOCK WASHER e=1740-0005T3 -as-2N 8 12.6.8 4 1 OFF |IGHETION TRANSFORMER 7-5615-509270 ° Ityez £81 NO. 052F0030 q ASSEMaLY 4 1 OFF |HEATING System 2=6468-279713 CONSISTING OF = ‘ 12.7.3 3 ort |nose cure Jo-4950-001483 SGL 16-25, TYPE LA ; 2.7.4 2 oFF [HOSE CLIP 6-4959-014372 | SGL_25-SOTYPE LA 12.7.5 1 1 ofr {TRACER TAPE 7 -4435-508190 SIFE/E 75¥-220V-1590HN FA. SCHWARZ | 12.7.6 a 1 ofr |2-POINT TEMPERATURE CONTROLLER |7-8001-501245 oe ATHE-1/G #20...+150 DEG.C71.5% - 12.748 15 om [Pres BowL 1M 9-3221-501246 [4.2 DIAM.27, 20 THICK 1602 ASSEMBLY 13 1 OFF |TERMTNAL BOX 2-5784-27 9648 14-2 CONSISTING OF = 1 ore |SOX-TYPE CASING 5-364.6-279667 14.2 1 OFF |PLASTIC-COVERED CABLE 5-9913-079559 1 OFF |ASSENOLY RAIL 5-5760-057320 gam |? 4~2 + DEF |COMPONENT CONNECTION DIAGRAM [5-9995-279643 1 OFF [COMPONENT CONNECTION DIAGRAM |5-9995~281268 H 4.2 4 oF |CHESSE-NEAD SCREW 6-0110-000132 lsax16 M828 IN 8 F like 4 OFF |SPRING LOCK WASHER 6-1710-900504 H38-2N 8 14.2 1 oer forse 6-1510-000675 | 95.3-140 HV-ZN 37 DEN 125/01 teers 3 OFF |SPATNG Lock WASHER 6-1710-000502 HB5-2N 3 Ho. 3 off |cHEESE-HEAD Screw 6-9150-000185 | AMSX10 4 4.8 2N 3 fae 1 off |YARNING SIGN PLATE 5-9102-279716 2 off |END CLAMP E/UK 72-4775 -260864 43 OFF lpROTECTIVE CONDUCTOR TERMINAL |7-47557259231 JUSLKGS? NO. 0% 41 50 $ a 52 er [aUSSAR TERMINAL UK 3 7-4755-252206 3 OFF [RAST BRIDGES FGR19-5 17-4777 -250595 ORDER VO.22303137 Ho: t ME ~Mengeneinnet/ Unt ot quantity /Unté de avanti Unidad de cantcad (SAACKE) a weCOUTINUAT EON SAACKE GmbH &.Co. I 0.28237 Bremen nee: ‘GermanySh. GN Obas/30" PASSaORD CONTRACT 10~ DATE OF 15.03.94 PRAT? CrsT ARTICLE NO. DESCRIPTION: MONODLOCK 29TARY CUP ATOMITER 4=2003-231115 SKVIVSZHFOELI RZ SL eHEATED SHOWN IN DIAWING NO. 007-7080/31 SHEET: 21 THEN QUANTITY TE DESCRIPTION ARTICLE 4 s3panc pat [Remar EARNING PART TY 1 OFF 2-3684-279649 HEATEDFGASOIL IGN. ING OF : 90 on spec. FLexrele PLastre TuarNG |3-7200-002720 JOEZ—J 3X1.0MM2- LENGTH=100 M 39 OM SPEC. FLEXIBLE PLASTIC TUBING /8-7200-002721 JOEZ=1 4X1.0 MM2, LENGTH=100 yo os |spec. FLexrate PLasTic TUaINS |s-7200-c03099 JOEZ~J 7X2.5 MM2, LENGTH =50 M 19 om |spec. FLEXIBLE PLASTIC TuBINS |8-7200-002719 JOEZ~J 8X0.75MM2- LENSTH=100M 20-04 [DATA TRANSMISSTON LINE 8-7200-230144 100 H, DUE 4504 14.10 2 OFF |IGNITION LEAD 4 8480-28 2644 FeIGNITION TRANSF. £31952F0030 14.20 e OFF jauSsH 7 =4784=501585 F.IGNITION TRANS F.£81052FOO3O 14021 1 OFF |PRIMARY CABLE WITH PLUG 7-377 4-502165 F. IGNITION TRANSF.E3I05 2FO030 2 1 orF [nur 74791501972 Mm PG7 - MS DIN 46320/03 14.23 33 OFF |UNION C4 PG 9X7-7X13.5 17-4791 -006445 2.9401 DIN 46320/01 14424 19ooFF uur 7-4791-006455 mM PS9 = MS 14.25 1 OFF |CASLE UNION PG 16 7-4791-5 02727 REQU. NO. 207274 14425 1 OFF |wUT 17-4791 -096725 IN PG 16-MS 7 4 OFF |REDUCTION 17-4791 -006656 HPS 11-PG 97 DIN 46320/02 14.69 20 OFF |CABLE STRAP 7747157006535 It 502 heb 49 off |FaSTENTNS ELEMENT 7-471 6-006519 Ire 326 42 10 ofF |SLIND RIVET §-2660-000815 AVEX 4= Ort ee nbeh MOUNT ING GROUP . 14.43 2 OFF |3LANKING PLUG W/O-RING SEAL -8$82-276238 pc 7 CONSISTING OF = 1444367 OFF jo- § SEAL $-35210-501596 i 10.5 x 145 ~ PERBUNAN sv = Mengenewhe/ Unt of auanity /Unde de quanits/ Unidad de canidad TeeaConTiuuarr oy 3MgE SAACKE GmbH & Co.KG D.28237 8SN O623/502"52 [ORDER NO- PASSWORD CONTRACT Oe a pare oF TS3u 3. 13.03.96 |szctrou:55707ECK i EEL ts? c ARTICLE HOw : DESCRIPTION: MONOBLOCK ROTARY CUP ATOMIZER 172003-233115 p SKVJISZHFOZL/ RG EL.HEATEO SHOWN IN DRAWING NOwoe 4-2007-7080/31 SHEET: 22 3 [TER QUANTITY ME [DESCRIPTION ARTICLE my : Remar TC OS.E ] 1 OFF [STOPPER 7=47TE=50107 17 NPS 7-MS DEN 44320/04 MOUNTING GaOUP ers 2 OFF [BLANKING PLUG W/O-RING scat |3-8632-24097 CONSISTING OF = 16.6464 1 ofr fo-RING SEAL 3219-01 4954, 7 3X1. 5-PERBUNAN 1424402 1 ofr |stopper 7-4713-098779 17 a N-PG 9-MS7M. PERQUNAN-O-2 ING 7 ASSEMBLY 17 Hs 1 ofr |LaseLs 25700249456) CONSISTING OF : 47, 15.4 1 ofF |RATING PLATE, TYPE 2 5-3109-999012 15.2 5 9FF |sagoveD NAIL 6-2359-000592 17. Sx 571.0203 15.3 1 oFF IINOTCATING LABEL 7-0901~006185 —| TYPE 1 5.4 2 oF |srooven NATL }-2361-090590 13 . 2x 6-1.0203-2n 8 ASSEMBLY 18. a7 ae Ont 2-3323-299984 18. CONSISTING OF = 17.2 1 OFF [BALL PLUG VALVE 7-2606-25064 13. DN S-R1/9~PNS47 PTFE-SEAL + 17.3 + 1 OFF JELECTROMAGNETIC VALVE 7-0800-505965) 18. a 9152411.02013229 Vs 60 H2 HERION 1 1 OFF ELECTROMAGNETIC VALVE 7-0300-595863 20 9152411.62017229 Vr 60 HZ HERON 1 OFF ANGLE FITTING 5765397281223 2 OFF [STRAIGHT ScREW-IN CONNECTION [6-4589-013656 WALTERSCHETD EGES 6 LR-WO 3 afr |STRATGHT ScReW-TN UNION 5-4599-001756 WALTERSCHRID O-GEV 6 LR 4 4 FF |SEALING RING $-3030-901246 A 10xTs cu : 2 oF [SPRING LOCK WASHER 6-171.0.-000504' Ha3-24 3 2 FF |orsx 4-1519-000877] 83.4-169 NV-2N 37 OLN 125/91 2 OFF |HEXASON HAO BOLT 6-0950-000086) fNax20 4 3.9 24 9 | ME Mangere Unt a uni Unis ds nt Una cana eeeCONTINUSTION SHEET SXTSTS ee ed SEA) See ee 28237 Bremen[SN O4237505*5= [IRDE® NO. PASSWORD CONTRACT NO. DATE OF TSSU | 15.03.96 |sectrom:ss7evzcx PRAT Crs t | ARTICLE 110. |pescazprron: MONOBLOCK ROTARY CUP ATOMIZER 1-2003-291115 | SKVJIS7HFOZL/A3 ELAHEATED [SHOWN IN DRAWING NOseeseeeeet 1-2007-7080/31 SHEET: 23 TTEM QUANTITY HE [DESCRIPTION ARTICLE # =spare PART |aenaax SWEARING PART 17.53 HEXAGON WUT $-1080-000%2 IM 3-B-N-ZN 37 DIN 934 17.56 2 ofr |cHeese-HEAD Scasa s-0150-900178 AMGX16 1 4.3 79 3 47.55 2 OFF |3ERRATED LOCK WASHER 6-1850-000522 mag, 3-28 17.56 2 ofr Jorsratice ROLLER 5-1590-014895 | EXT. OIAM.=3MM/INT.DIAM.= 6.344 17.74 + 4 ore JeLextaLe TuszuG sews $-4390-01 3442 ON 4 -2277 04 290 290-720 17.80 1 ofr [ANGLE FITTING 5-5643-281191 17281 1 orf |aeDUcTION FITTING 6-4681-913928 RI. 1/ 8X3 /-ST-A2K \17.82 4 1 OFF |SEALING RING $-3030-001243 lA 17x21 cu 17.83 1 off |WELDING CONE FITTING 4-5716-235795 JTS 16K 15 - 010 7 G3/3 ASSEMBLY 18 1 OFF \coVERING FOR ATR METERING UNIT |2-6552-282626 skvs_ 10-15 CONSISTING OF = 10.1 1 aFF |covertNs 5-5735-282621 18.2 4 OFF |HEXAGON HEAD BOLT /6-0050-090953" mex16 43.3 24 3 18.3 6 OFF |SPRING Lock WASHER s-1719-000503 I-a6-24 8 19.4 4 OFF |HEXASON NUT 6-1080-000626 ld 6-8-m-ZN 8 20 ors |carTaIose SILICON 8-3425-502269 S10ML = TRANSPAR ME =Mengeneinneit/ Unit of quanity Uote do quarite/ Uniaa J DOF THC LIST see | ‘SeemanAante 3390-275255 DIN 34 Schutrvermark nach baRU ro Seze geo STALPHTY PS STRIP BLOCK STREP BLOCK CAM STATP SLOCK tyes 1 1.1191 HEXAGON UT hy s2 ate nth 2 STRAIGHT PIN 5X 15 3T/HARD CLAMPING PIN 2X19~1.0994— cant SETTING vatt ME =Mengenenneit/ Unit of quanti /Unte de quantte Unidad de eee ONTINUAT ION 3HZET SMO Groh Sl BrDESCATPTISN SHOWN TH DRAY qaaNtsTY DESCRIPTION ARTICLS pang paat |astaax we yEgard PART 1 1 : 1 1 49515 1 49531 1 $-1502-277726 1 5-7371-914355 1 $-7379~946929 To 19) 1 1 5-9119-900118 2 $75719-390769 AXTAL CLEARANCE 1 9 30UT $-939-999335 3-3.2H—-2n 3 4 -1510-090877 Q Wve24 27 DTN 125/01 : iA3a -1719-009505 3 é-1030-900827 234 1 |eeecoutrnuat cou 3we fogscarerzoy SHOWN In 32Ad i 7 TF 4 1 FF SE 1 ee if fe one Ri 1D He 1 3 8 AWantaty Aat Ne = Mande hei Unit of quantity /Unte de quanta Unita deDESCRIPTION sdow th ETEN PSEAL 2ING N/I-RING 309-1-- 125-19 s-1939-c0t ME =Mennenernnet/ Unt of quantity / Unie de quanta? Unidad de candelaHE / $a = fi [ [ilDATE Sn 2423/595"5 45.03.96 DESCRIPTION: OF T3suz passa IGNITION VALVES AND FITTINGS 60 HZCOILIZ2 ELecTa. valves SHOW IN DRAUING NO-~ 2-3323-290983/1 4. ARTICLE NO» 2-3323-270036 SHEET: 2 QUANTITY EARLNG 4 =5PARE PART PAat ARTICLE 7 END OF THE LIST OFF OFF oFF OFF of OFF OFF BALL PLUG VALVE ON G-R1/3~PN6GzPTFE- ECTAOMAGNETIC VALVE 152411.02017220 Vs 60 HZ MERTON ELECTROMAGNETIC VALVE 9152411.02017220 Vs 60 HZ WERTON ANGLE FITTING STRAIGHT SCREW-IN CONNECTION WALTEASCHEIO EGES 4 LA-WD STRAIGHT SCREW-EN UNION UALTERSCHETD P=GEV 6 LR SEALING RING A 19X14 CU SPRING LOCK YASH -387IN 8 orsk 3364-140 HV-ZN Bz DIN 125/01 HEXAGON HEAD SOLT MBX20 4 B43 2N 3 HEXAGON NUT B-B-N-IN 87 9IN 7346 SE-HSAD SCREs ANOXTE MN 6.3 20 8 SERRATED LOCK WASHER TAS, 3~2N 8 ESTANCE ROLLER EXT. DIAM. #34, INT. DIAN. 84.549 FLEXTALE TUBING GCNA Du 4 2277 04 290 290-799 NGLE FITTING REDUCTION FITTING RI 1/3X3/ 8-ST~A2K SEALING RING A 17x21 cu i cone FITTING JES TSK 154 = D107 a3/3 ME ~Mangereianeit/ Unit of quanity ‘Unie de quantié /Uniaad de T= 0605-25047 7-0300-505853 7-0800-505353 5~6539-281228 $74580-013656 74590-00175 $-3030-091245 6-1710-009594 4-1510-900477 é-0050-009064 6-1039-000427 $-9150-a00178 $-1850-090522 6-1590-314805, 6-4300-013642 5-5643-231191 47-4531 -013923 6-3030-001248 475715-285795 cantaag SAACKE GOH SSa.KC 'S28337 Bremerfy Instructions for (@ | Initial Operation Monoblock Rotary Cup Burner of Type SKVJ 10...25 In operation with heavy fuel oll or extra-light fuet oll, 1 Introduction Itisimperative that the intial start-up is carriedout by com- petent and skilled personnel having read and understood ‘the corresponding instructions. Iv anything in the instructions for intial operation is not un- derstood, the burner should on no accaunt be put into op- eration “by trial and error. Please do not hesitate to con- tact our Service Department for advice ‘The bumner's application must be according to the contrac- tual stipulations. SAACKE may not be held responsible for damages due to failure to comply with the instructions for intial operation or with the application conditions. The personnel carrying out the intial operation must be fa- mmillar and comply with the local ruies on personal safety, and environmental protection. Replacing SAACKE parts and accessories by othermakes or subsequently installing or attaching units is admissible only prior to our written consent. The plant will be handed over to the user ready for opera- tion and together with an acceptance protocol comprising the test report. Should, at a later cate, the operational circumstances change (e.g. using another fuel), the settings have to be checked and, when required, be newly adjusted. the ue gas management make it necessary locally tos the following, in accordance wih the required emissior values: © fuel olf low at the oil contro! element *) © fuel pressure at the fuel oil pressure controler a © {uel oil viscosity of heavy fuel ol atthe fuel of! temperature controller *) protrusion of jhe rotary cup © volume flows of combustion alr, primaty air and tertiary air, *) Separate operating instructions exist for these unit. ‘The present instructions describe the fundamental opera tions and basic technical procedures for he commission- ing of he SAACKE Monoblock Rotary Cup Burners in op- eration with fuel oi Divergencies due to specilic characteristics of your fring plant or adaitions you may wish to carryout are treated in the technical documentation pertaining to the plant. Prior to the commissioning of the plant please make your- self thoroughly tamiliar with the related documentation. 2.2 Prior to the start-up of fuel oll operation, check that the following has been observed: 1. Correct insaltaion of oi supply pipes in accontance: b Con Winthe approprate technical Information on he ust : oil supply system 2.1 For your particular attention! ie ‘The manufacturer's instructions for the heat generator 2. Electrical connections according to the relevant wie i have to be observed when raising the fring plant rom low ring diagram or terminal connection plan of the bur- “~y to high fre forthe frst time. ner, Th When starting and stopping the burner on fuel oll EL..L 3. Plant is ceady lor operation, ie ts (max. kinem. viscosity = 17 mm2%sec.) make sure that all heating systems appearing on the terminal connection eee ueck ” plan or the electric circul diagrams are defintely switched ‘© normal water level in heat generator; ‘ot. Aller the fuel oil supply system has been changed to fh ° heavy fuel oil, he burner is only to be operated when the i eens admissable pressure and ihe necessary temperature of ‘¢ shut-off and control valves in operating posi- the fuel oil are available upstream of the burner. tions: ‘The interdependence of parameters and the influences ot ‘© contro! and salety elements of the plant set at the turmace geometry, the heat generator design aswell as correct control or shut-down point; Conf? 8 SAACKE — sodweusvate13—Wast-Gemary Taye 244230 Page Bortacntioast wi gest Teg 1-2007-4148/ GmbH a Co.KG LI Semens Fa SERVEIES, Bawa ey | tssue) 7Instructions {9¢ initial Operation = 4. All shut-off valves in the fuel oil suppiy system are open, except the salely shut-off valves upsiream of the burner, 5. Correct setting of the contactors’ overload relays lor the electric drive motorot the rotary cup atomizer and ot the fan. 24 Preparation of the Fuel Oil Supply System Fora satistactary bumer operation, proceed caretully with the following sequential measures: 1, Start the tank heating system *). 2. Switch on the heating tracers*) of the {uel oil supply, lines. 3. Start the fuel oll heater’) upstream of tne burner. 4, Wail until the fue! olin the storage tank has reached the required temperature’) 5, Switch on the fuel oil supply system. 6. Vent thoroughly the entire fuel oil supply system, 7. Set the pressure controller of the ring main (where provided) to keep the pressure upstream of the oil control elémentt constant at a value within the admis- sible range’. 8. Set the heating systems of the tank, the fuel oil hea- ter, and ofthe fuel oil supply systert so that the fue! olltemperature upstream of the burner is maintained constant at a value within the admissible range’ *)As a rule, provided or necessary only for heavy {uel coll operation. After the initial operation of the bur- ner took place and priorto the final temperature ad- justment at ihe heater and the tank heater, the hea- tracers which ars not set (e.g. steam- or hot -operated heating tracers) have to be shut- Depending on the burner size, the fuel oll pressure should range between 2 - 3.5 bar upstream of the control. Because of the considerable Influence of the tustall pressure on the control behaviour of the plant, It Is necessary to determine the fuel oll ope- rating pressure when inlially adjusting the plant. Viscosity / Operating Temperature of tne Fuel Oll The fuel oil viscosity is to be 45 mm?/sec. The prehea- ting temperature necessary is to be determined in ac- oo SAACKE cordance with our viscosity and temperature diagram 0-0001-7514/31. Once astablished, the operating temperature is (0 be set at the {ueloiltemperature con- troller (fitted at the fuel oil heale?). 3. Initial Operation SKWJ 10...25 3.1 Setting the Pressure Monitor for Combustion alr ‘The pressure monitor supervises the existing combustion air pressure. Atthe factory, the pressure morilor is preset at a monitor- ing pressure of 15 mbar. Any correction necessary can be carried out at the control disk after removing the transparent cover. The printed fig ures give the pressure in mbar. ‘Kromschroder’ Pressure Monitor ‘Sting isk for contol prossur, Increasing presaure NO2-COMS swlten-otf (nstrument connection (erprossuro 3.2. Selting the Two-Polnt Temperature Monitor: The two-point monitor supervises the fuel oil temperature (provided for heavy fuel bil oniy) prior to its entry into the liquid atomizer. itis preset at the factory at a temperature 180°C. Any correction necessary canbe mace via the ad- justing knob of the thermostat. The temperature selected should not be too high, 3.3 Selting the Differential Pressure Monitor for Primary Air The differential pressure monitor supervises the existing primary air pressure. Al the factory, tne differential pressure monitor is preset at ‘a monitoring pressure of 30 mbar, For correction, # neces. Sary, proceed as outlined above for the pressure monitor. Page 2 1-2007-4148/02SAACKE m, Instructions tor intial Operation Igniter position Gas igniter Allen screw . cone disk ee _, _ht Light oil igniter Allen screw 3. 8 va of to of tt 3.4 Gas igniter is! The ignition gas flow cannot be set at the igniter. | Setting the Rotary Cup Protrusion = ‘The space between the ignition electrode and the stabitiz~ Se ing disk is preset at the factory and is, generally, 1 mm. It itis to be changed, dismantie the igniter and loosen the Al- Jen screw. The ignition electrode should not be shoved through the drilhole of the stabilizing disk because of the risk of ground connection 3.5 Light Ol Igniter The ignition oil low is set via the oil pump. The setting is to be carried out according to the instructions of the man: ulacturer, “The ignition electrodes are preset atthe lactory. Theirposi- tion should be approx. 5 mm upstream of the nozzle. The ignition electrodes must not touch each other. 3.6 Setting the Rotary Cup Protrusion ‘The cup protrusion over the cup shrouds preset atthe fac tory and is, as a rule, 2 mm. However, for necessary cor- rection ot tne atomization grade the protrusion may be mo: ified, By loosening 3 hexagon bolts, the protrusion is altered by turning the cup shroud as explained below: turning clockwise = larger space turning counter-clockwise = smaller space Hexagon head bolts ~~ Attention! ‘The rotary cup Is NOT to recede Inside the cup shroud = 2007 — 4148/02Instructions for initial Operation SAACKE Allen screws Axial vane] Vp ring body Ring body Selting the Tertiary Air Loosening of ine ring body: Unscrew both Allen screws, Setting the ring anculus: In the direction of the axial vane ring body = smaller ring annulus Attention! ‘The ring annulus opening must not be completely closed to Insure a minimum supply of tertiary alf. 3.7. Setting the Tertiary Air 8 introducing tertiary air, carbon deposit setting on the vanes of the axial vane ring body and on the outer surface of the cup shroud is prevented. The necessary tertiary air tlowistobe set locally in accordance wth he requirements of your firing plant. The inlet cross section Can be changed when the burner is hinged open by axially shitting the ring body: Loosening of the ring body: Unscrew both Allen screws. Setting of the annulus: Move In the direction of the axial vane ing body = smaller annulus, 3.8 Setting the Primary Air Volume Flow The tuly modulating adjustment of he buttertly camper tor, primary airranges trom firing rate positions 1 thru 10.Inpo- ‘tion I (see sketch) the dampers closed. The position of the buttertly damper can be seen from the outside by the marking on the buttery damper shat. At the factory, the butterfly damper is preset to be wide ‘open. inorder to seta smaller opening angle the lever arm ofthe laver nas to be extended (not he contrary'). Howe! er, we recommend not to change the lever arm position as normally itis not necessary. The precise setting is carried out by means of the upper cam strip: ‘+ turning the cheese-nead screws clockwise: = Increased primary alr voiume flow; ‘© when turning the cheese-head screws In {ring rate position 1 or 10, the cheese-nead screws of the cam strip blocks must be turned as well, The setting of the buttertly damper, especially win the lower load range, is subject to various tactors so that only al site the buttery damper can be precisely set eF Buwerty dam [RS pari poston OLR Shalt of buttery Ditferential pressure monitor tor heavy fue! ol atomizing air 12.7 | - Heating tracer, incl. 2:point monitors Quarery | 25 | tgniter Adjust to Giean igniter tube and ignition electrode 1-2007-4148/02 Check ignition electrade space and. itnecessary, adjust 10 Cam-strip type positioner Use lubricants to | Please note | Clean and grease cam stips 1-0005-5042/02| page 3 6s | Drive Agjustto Please nol Gheck condition and tension of belts 1-0014-5022/02| page + = | Flame scanner ; Clean sight glass. Yearly 6.4 | Burner shaft assemb Use lubricants to iy Glean and redubricate the bal bearings ** of | 1-0005-S042/02 the rotary cup shat 6.6 | Single liquid distributor Giean the ol outlet openings (proceed by dismanting the cup shroud and the rotary atomizing cup) 10 Cam-strip type positioner Use lubricants to Lubricate the pivot heads of the linkages again, | 1-0005-S042/02 ifahibricator is provided 2.4 | Inner sir annulus ring | Provides only for lean the fuel gas outlet openings | SKVIG 10... 25 - Clean the combustion air tlow passages in the | respective assemblies trom deposits Atter 10.000 | 8/6.5| Fan and motor set/ Drive | Use lubricants to operating Clean and re-lubricate the bearings ** of the 1 -0005-5042/02 19 hours or 3 ve motors years ‘The oil supplying or oil containing items are to be checked on their tightness at reasonable intervals. *) tem No. of parts list greasing). “") Aseording fo our experience the bearings should be replaced alter the Ihird lubrication (cleaning and re Page 2 1-2007*8071/021 n Instructions for Maintenance SAACKE Ins 43 Ran che ope Tigh Rele 4 Comments on the Execution 441. Cleaning the Rotary Atomizing Cup In case of slight fouling, wiping with a cleaning rag willbe sutficient, The time at which cleaning sto be carriedout, is frequen- cy and the intensity depend on the Wvel ol quality and Solid deposits in the rotary atomizing cup are to be re- 9'ade, the mode of operation and ine plant type (boiler, moved withthe aluminum scraper supplied by us Combustion chamber) 42. Cleaning and Lubricating the Cam Sirips Provided are the follwing, according to the burner type: Hence, the time betwesn two cleaning jobs isto be individ- de Sr aeemeie ually Getermined considering ne diferent infuencing fac. 2.Cam strips for ol burner SKVy tors of each plant ¢3.Cam strips for oil and gas burner SkVIG ea : {is I nance : vices a . ance, 1-2007-8071/02 Pages ae Page «Instructions for Maintenance 4.3 Adjusting the Belt Tension Remove the casing cover I. Proceed by loosening the 10 cheese-head screws It with an Allen wrench (SWawrench opening 5) Tightening the Poly-V belt ‘# Loosen the hexagon head bolt lil (SW 17). ‘® Turn the hexagon head bolt IV (SW 17) counter. clockwise until the correct belt tension is establis- hed, Fasten the hexagon head bolt (SW 17) II again Releasing the Poly-V belt: ¢ Loosen the hexagon head bolt IIt (SW 17) ‘® Turn the hexagon head bolt IV (SW 17) clockwise until the correct belt tention is established. Fasten the hexagon head bolt IIt (SW 17) again warning! Its Imperative that on completion of the mainte- nance work all safety elements and protective de- vices are checked again on thelr functional perform- ance. SAACKE = Subject @ Grange ~ eaoet)[Echutivermark nach DIN S4-1 Bench! 12/ 40 39 1 Uasidase 8. peruen ease: SN O423/503*90 CONTRACT Oe st DATE OF ISSUE 2 pat : 15.03.96 PARTS oe ARTICLE "0. DESCRIPTION: FLUID FEED UNIT 2-6229~236793) ors ROH SWINGEN/FLOW MeTER SHOWN IN DRAWING NOe ot 2-6220-294795/2 2 SHO [ere QGANTETY NE [DESCRIPTION _[iTe 7 t ageste cart frenaae H z ZARING PART A ian 7 FLurD ZED SICY ne fae 1 MELDING END FITTING las B22 [3 1 clr? aooy 2] ‘Fee 2)10 2 GASKET 246 Eay 5x1 6x2 KLINGERSIL ¢ 4490 5 #83h1 3 OFF RING 3147 33238 lA 27x32 cu 3 12 5 OFF {SEALING RING $73030-001142 68 7 A 21X26 CU js 2 OFF 1G WASHER 6-4910-004558 49 16 2 aFF [SEALING WASHER 6-4910-0014679) on 1 ofr |aepuctzon FrTTING $-4621-901927 AI 37 4x1/2-ST-A2K 1 MEXAGON MEAD SOLT $-0059-099074 tox25 4 8.2 74 3 1 3K }6-1519-000473 3657140 HVWZN 37 DIN 125/01 1 RING LOCK WASHER 6-1710-990505 j-319-2y 3 1 OFF |H2XAGQN NUT }6-1080-9904628 ms 1 OFF POINT >. CONTROL 7-8015-005539 2x2-9,..139 Cel IPSS 1 ose |sdur-oFF vaLve 7-0574-011539 RI/4-CULNZ9-RING SZAL_PERSUNAN 1 OFF [PRESSURE GAUSS O - 6 BAR 7370-05123 FORM A D= $3 R1/4 CLASS 175 1 oF |rusamonerar wrwete 2-737 1-907433 RV/25L1=407 O-F2OCELFSTRALGHT 1 ore |tuo-Sorar aaessure AQNITIA 7~3000-05210 DeMV $79.5..5 2a2- 1 ‘OFF /VOLU, 7-7452-005055 1. oFF 54631015929 MS 1 OFF $-4590-013818 i 1 OFF 4545-01302) HR 1 ose [starsat screw o-4560-015925 (Re WALT EascctD 1 OFF |DIaT TRA® 71452013223 SSF 33172 3/5 G94 1S544 = 9.5 j= ME ~Mengeneinnet/ Unto! quanity/ Unie de quantte/Undad de cantaaa Jesscourtuuatzoy SHEET EXTSTSee | Fes SMSISET BienenCONTACT HB. a Pa 7 crs T ARTICLE 10. FEED UNIT 2-5229-235793 H/ELOY METER 2-5229-238793/2 SHI 3 rTM qua: Te ppeacazetzon SaTICLe 2 =5P4RE PAIT [REMARK #EWEARING SAAT ae 7 OFF |¥ELOING CONE FitTine Gas?io-a Tala 45 1 are |SHUT~9FF VALVE W/TEST CONNECT. |7-0574-C13103 21/2, DIN 1627 48 fl nef [CLAMPING SLEZVE 6-4339-013890 2 1/2-5-3 47 1 OFF |CLaMPIYG SLEEV -4380-59535 IS 174 - STs DIN 15283 o3 1 OFF |BALL PLUG VALVE 7-9606-910783 9499. ¢2001)-DN15~RIS2- ONES a9 1 OFF |¥ELDINS CONE FITTING 4-5714-235794 16K ISA ~ 014 / GI1/2 ME ~Mengeneinhent/ Unt ol quanity Unite de quantte/ Unidad de cantiad SAACKE GBH 8. Co.KG D823) see END OF THE LIGT teeTEM 2. OL 13. 4 Type: ata and Description Sheet Double Two-Point Temperature Monitor AMV -2-2 ‘Application ' Control range B.ut60 °C. Liquid and vaporous fluids. Ambient Temperature: max. + 80°C Enclosure type IP 54 Design Consisting of two separately arranged measuring and switching systems installed in a casing of impact proof plastic material The profiled probes made of copper and arranged in the inflexible shaft are protected by a screw-in-type well which is fastened to the shatt spigot Dimensions in mm and inch Operation At changes of temperature (principle of liquid Ee A 102. expansion) in the liquid-filed probe system consisting a of probe, capillary tubing, and diaphragm, the volume also changes. ‘The resultant lifting of the diaphragm actuates a snap The tt points canbe sot at the contol point singe LG by means of a screwdriver after removal of the casing top. ue os 72 IS) m4 poia.s sin Mounting is possible at any desired position’ provided that good circulation of the fluid around the probe is warrantes. ‘The minimum immersion depth should be 100 mm. The screw-in-type well should be mounted separately and sealed with heat-resistant material. ' Mounting | | al 1 Technical Data Operating capacity max. 16 A at380 Vac max. 16(3) A at 250 Va-c cose = 1 (0.6) Wiring Diagram max. 0.25 Aat 250 V d-e Operating differential 25 % Limit point tolerance: #1% Copying of tis acumen, anc ging it othars and he tote payment aragon, AN har resnrved inne Anquan vraates = _Senameerat 00034 each Sujerio ange SAACKE — Seiten fewonrounyeens. Faruson zee 7 - 8015 - 1231/02 GmbH & Co. KG 700 Bremen 2 ‘SeacKEBRENNER anSy Sarees leer syaten lo Litem 2,013.5 Bata and Dimension Sheet | Pressure Monitor Seay eee eset Te Diayicamenond Sean | | sate cteranetton eee os proaeure crtine wren the daeheaoe Sh Uicreronctat docs mx chonee the lar Hie point; oly the || SASS SESS ej Sgr ILS ss ih rrr i || RES SS SSS | Er eies wise Seo eeire BEE Boca ma +e nat wah ey View X (Fig. 1), 9) 4 Set screw ee RE, re 6 Angle plug to DIN 43650 Shs $ Seige or eden of evtching 3 Higle comection (is sad) Stttenac ia Chek ye ob oss detect feeeCehalay Lanse wirrvenst $ Cintrel pelte anteg Rt SITAICASTEST SGC Fereniat $eTL lala tev Ease. point 7 Rim Sotnorchecholae/Righ Lan poi a ine, OTD. | inver ier a | sare man ra rn Pom “e * ep alec oa Pieper 16 - as 10 20,8 1») the maxinum safe operating pressure in the upper Linit at which the operation, che reliability and the Clghenose of the prosaure mieches MALL in no way be impaired Electrical With Falting pressure: Technical Data: ' Nwning position Optional. Fluld Temperature: Nout Birt piping or The mucin fluid temperature oh nant irae at caren te xe: ‘stfe anbient ntact oquiment. + Singlenpole cha Temperature at the contral Sith annpeace ion contact kerom Short temperature rises up to 35 0 sre permissible. Nigher fluid tonperstures are possible i€ proper arrange Renta, e.g. water seal, are ‘Rade to ensure the above Tinie values. Aabient tempernture aU natuchine nie D8 € mex. ‘Ausgabe Ersatz fiir Ausgabe ln (ot 64957 ‘anesaiane 3 vexesaennes H. SAACKE KG 7-8000 -1011/02 v. 18.4.80