Production Rate Net Ideal Lost

Work Center Parts Per Minute Cycle Time Cycle Time (Seconds) Scheduled Planned Unplanned Total Parts Total Scrap Net Available Operating Operating "Quality" Availability Performance Quality OEE Weighted OEE Weighted Availability Weighted Performance
(Standards) (Seconds) Look Up / Override Production Time Downtime Downtime Produced (NAT) (NOT) (IOT) (NVA) (A) (P) (Q) (A * P * Q) OEE *(NAT / Total NAT) A*(NAT / Total NAT) P%*(NOT / Total NOT)

Shear 1 10.0 480 45 20 2200 10 435 415 366.7 1.7 95.4% 88.4% 99.5% 83.91% 16.63% 18.91% 19.05%
MC 1 20.0 240 25 90 300 5 215 125 100.0 1.7 58.1% 80.0% 98.3% 45.74% 4.48% 5.69% 5.19%
MC 1 45.0 240 10 45 220 20 230 185 165.0 15.0 80.4% 89.2% 90.9% 65.22% 6.83% 8.43% 8.57%
FA 1 40.0 480 45 15 520 30 435 420 346.7 20.0 96.6% 82.5% 94.2% 75.10% 14.88% 19.13% 18.01%
MC 2 20.0 240 25 20 575 30 215 195 191.7 10.0 90.7% 98.3% 94.8% 84.50% 8.28% 8.88% 9.96%
MC 2 32.0 240 10 30 290 21 230 200 154.7 11.2 87.0% 77.3% 92.8% 62.38% 6.54% 9.11% 8.03%
FA 2 50.0 480 45 50 380 8 435 385 316.7 6.7 88.5% 82.3% 97.9% 71.26% 14.12% 17.54% 16.45%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
0.0 0 0 0.0 0.0 0.0% 0.0% 0.0% 0.00% 0.00% 0.00% 0.00%
2400 205 270 4485 124 2195 1925 1641 66 87.7% 85.3% 96.0% 71.76% 71.76% 87.7% 85.3%
 A B C D E F G H I J K
1 Engineering Standards http://www.leanexecution.wordpress.com

Work Center Standard Cycle

2 Part Number Customer Platform Department Vergence Business Associates - Manufacturing Consultants
Machine (Seconds)
3 AC001 ACME Machining Shear 1 10 Redge Semplonius - President & CEO
4 AC002 ACME Machining MC 1 20 Toronto, Ontario, Canada
5 AC003 ACME Machining MC 1 45 Lean Execution Advanced Strategy Team
6 AC004 ACME Final FA 1 40 Providing Solutions in Real Time for Real Results
7 X001 XLE Machining MC 2 20 Focus For Success
8 X002 XLE Machining MC 2 32 Lean Manufacturing, Six Sigma, Quality Systems (TS-16949, ISO9001)
9 X003 XLE Final FA 2 50
10

GP102108
 © Vergence Business Associates - Manufacturing Consultants
Toronto, Ontario, Canada - 14-Jun-09

Vergence Business Associates - Toronto, Ontario, Canada

Feedback

If you have any questions, comments, suggestions, or concerns with this template, please feel free
to send an e-mail to:
Vergence.Consultants@gmail.com
or
LeanExecution@gmail.com

Topics

Please feel free to forward any suggestions for topics that you would like to see discussed in a future post.

Your Privacy

We respect your privacy. We will not sell, share, or otherwise distribute your contact information to
any third parties. Our purpose is stricty to engage in further correspondence with you at your request.
We will not use your contact information to commence with any e-mail campaigns or other forms of
communication that could or may be otherwise discerned or rendered as SPAM.

We will be providing a subscription service to our site. Until then, please advise us by e-mail if you
would like to receive notifications of any future updates or changes.

Thank you

Thank you for visiting us at:

http://www.leanexecution.wordpress.com

Sincerely,

Vergence Business Associates

Advanced Lean Execution Team
Toronto, Ontario, Canada
a future post.