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Sugar is a collective term to a large number of carbohydrates present in many plants. Sugar
occurs as a mixture not readily separable in plants. Juices of sugarcane (Saccharum officinarum) and
sugar beet (Beta vulgaris) are rich in pure sucrose, and to which are the main sources of commercial
There are various stages involved in the production of sugar which are as follows: 1)
syrup processing and crystallization, 6) sugar crystal separation, and lastly 7) bagasse utilization.
The sugar industry is seasonal in nature and operates only about 120-200 days a year. In the
Philippines, the sugar industry uses sugar cane as the raw material for production along with various
chemicals to increase the value of the final product. The industry generates a large amount of
wastewater since it uses a huge amount of water during its processes. The sugar industry is one of
the larger water consuming industries. It requires water as a feed in a boiler, as a cooling agent for
condenser, and as a process water for maceration, lime preparation, dilution for control of brix,
dilution in evaporators and massecuite dilution, filter mud, fly ash handling, and cane wastewater. Oil
and grease is the usual contaminant in the wastewater from the mill house. Spillages of oil and
grease on the floor of the mill house during floor washing are washed away. The process and mill
house wastewater is highly contaminated with process chemicals, which are being used at different
processing stages. Sugar cane entering the industry is usually 70-80 % moisture, thus, even with
water reuse the industry needs to dispose of the excess water. For each ton of cane crushed 0.73 m 3
of water which is completely separated from the sugar is produced. Mostly water is required in the
house floor, various division of boiling house like evaporators, clarifiers, vacuum pans, centrifugation,
etc. generates huge volume of wastewater. Also, wash water used for filter cloth of rotary vacuum
filter and periodical cleaning of lime water and SO 2 producing house becomes a part of wastewater.
Periodical cleaning of heat exchangers and evaporators with NaOH and HCl to remove the scales on
the tube surface contributes organic and inorganic pollutant loadings to wastewater. Leakages from
detergents, bagasse particles, oil and grease used for lubrication, and lost sugar solids in process.
The sugar industry waste water is characterized by its color, temperature of water, low pH, ash, and
dissolved organic and inorganic matter of which 50% may present as reducing sugar6. In addition to
sugar mill waste water carry the constituents such as Biochemical Oxygen demand, Chemical
Oxygen demand and oil and grease. The effluents amounts can be seen in the table below.
http://www.madehow.com/Volume-1/Sugar.html
http://www.environmentalpollution.in/waste-management/sugar-industry-process-description-and-wastewater-
treatment/2846?fbclid=IwAR2G1rqP01GEeyR50dcXcavm_kyBKSmHaYvnULAl303-hZWNolhjzsUqV1A