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ConX Modular Pipe Rack Brochure PDF
ConX Modular Pipe Rack Brochure PDF
PIPE RACK
2 Modular Pipe Rack
FASTER
BETTER
Covered by the following: U.S. P.N. 6,837,016; 7,051,917; 7,021,020; 7,621,099; Australia Pat. No. 2001288615; Canada
Pat. No. 2,458,706; China Pat. No. ZL 01 8 23730.4; Japan Pat. No’s. 4164548; 4427080; Mexico Pat. No. 262,499; EPat.
No 1668197 (DE, ES, FR, GB, IE, IT, NL, SE, TR); India Pat. No. 219,425. Other U.S. and Foreign Patent Protection Pending.
Copyright © 2010 ConXtech, Inc. All rights reserved. www.ConXtech.com
SAFER
Covered by the following: U.S. P.N. 6,837,016; 7,051,917; 7,021,020; 7,621,099; Australia Pat. No. 2001288615; Canada
Pat. No. 2,458,706; China Pat. No. ZL 01 8 23730.4; Japan Pat. No’s. 4164548; 4427080; Mexico Pat. No. 262,499; EPat.
No 1668197 (DE, ES, FR, GB, IE, IT, NL, SE, TR); India Pat. No. 219,425. Other U.S. and Foreign Patent Protection Pending.
Copyright © 2010 ConXtech, Inc. All rights reserved. www.ConXtech.com
The ConX Chassis Based Modular Pipe Rack System is an ideal solution for the efficient design, fabrication and construction of pipe rack and processing
® ™
structures. ConXtech and its growing network of certified fabricators leverage ConXtech’s standardized connectors and employ automated manufacturing
®
technologies to deliver modular and typically brace-free structures. This technology assisted approach accelerates design through construction allowing
industrial facilities to come on-line months or years earlier vs. more conventional structural options.
Standardization around a simple common connection in a structure enables unprecedented efficiencies while significantly reducing risk, complexity
and cost. The design of a ConX structure is dramatically simplified by using a small set of ConX details instead of the hundreds or thousands of unique,
custom designed and hand crafted details used in conventionally designed structures. This system is what ConXtech calls Chassis Based Modular™.
Robust ConX connections are at the heart of the system. They are unique in the fact that no field welding is required. They are comprised of a set of four
mating steel connectors that are factory welded onto wide flange beam ends and square columns (HSS or box). Beams are lowered and locked around
the four sides of a square column resulting in a robust bi-axial moment “collar”. This modular rack comprised of ConX columns and beams is easily
transported and safely and rapidly assembled in the mod-yard (modules) or field (stick-built).
The ConX connections provide an inherently seismic, blast and progressive collapse resistant structural chassis. Standardization streamlines structural de-
sign and analysis and enables material optimization. ConX is intuitive to assemble and ideal especially where there is a shortage of qualified and skilled labor.
Since it is based around a bolted connection, the system allows for future expansion and reconfiguration. Structural members and optional accessories
can safely and easily be attached or removed as required. ConXtech has also developed foundation systems, layout tools and templates which ensure
unprecedented accuracy and predictability in the field.
ConXL System
TM
ConX ConX
Moment Connection (Fixed) Moment Connection (Fixed)
ConXR System
TM
ConX ConX
Moment Connection (Fixed) Moment Connection (Fixed)
®
ConX Gravity Connection (Pinned)
Used in in conjunction with all ConX Moment Connection Systems
ConX® Gravity Connection (Beam to Beam) ConX® Gravity Connection (Beam to Column)
Copyright © 2000-2015 ConXtech, Inc. All rights reserved.
Regarding information presented on this page, please refer to the patent notice which appears on the back cover of this document.
Modular Pipe Rack 5
ConX Columns
®
With ConXR, the mating collars are welded to the face of an 8”x8”
HSS column.
ConX Beams
®
ConXL uses a tapered upper and lower flange plate configuration which
is adaptable to different beam depths.
ConX Collars
®
During the field assembly process, ConX beams are Lowered & LockedTM
into place between ConX columns from the top down. The connectors
immediately and easily lock into place resulting in an instantly stable
connection. Mitered vertical edges of the connectors allow four identical
plates to surround a column and form a ConX collar.
Lower & Locking™ connections provide opportunity for safe disassembly and reassembly
ConXtech begins working with owners and their design teams early in the process. Most often this is during the site evaluation and feasibility study period.
®
Conceptual Design
Once the program goals are defined, ConXtech’s integration experts collaborate with the team to understand application, loading and other project specific
requirements and then quickly identify the optimal ConX System for the particular project and propose an appropriate framing plan to generate a 3D model.
At this stage ConXtech and/or our certified fabricators can provide budgetary numbers and an estimated fabrication and field assembly schedule.
Design Development
ConXtech has developed ConXCAD digital toolkits to combine the design, fabrication and field assembly processes into an integrated software solution. A
virtual ConX Modular Pipe Rack (Digital Chassis) is quickly configured during the earliest design phase of the project. This automated and systemic approach,
with a finite number of structural elements, enables a revised structural budget to be quickly generated as plans evolve.
Construction Documentation
Creating the documentation required to design, structurally evaluate, and fabricate a steel superstructure conventionally is a time-consuming and fragmented
process. The ConX Digital Chassis provides the basis for the final structural analysis, detailing, as well as all of the data that drives the automated manufacture
of ConX assemblies.
quickly configured at the earliest design phases of the project. The ConX
steel frame can be initially modeled in plant design software like PDMS
and SmartPlant 3D or ConXtech can rapidly define the ConX frame in the
steel design and detailing software Tekla Structures. In either workflow,
the 3D model can be electronically exchanged using industry standard file
formats such as SDNF (Steel Detailing Neutral File) and CIS2 (CIM Steel).
As the piping design progresses, there may be a change in the number of pipe support and anchor load support beams required on the structure. Using Navis-
works, ConXtech and the piping designers store saved locations and redline changes directly in the 3D model. Clashes can also be automatically found and then
resolved between the piping and structural steel.
The digital ConX Modular Pipe Rack in Tekla Structures includes an “as built” level of detail all the way down to every nut and bolt that will be used in the field.
®
By having this high level of detail, ConXtech electronically extracts all of the Bill of Materials, shop, and erection drawings directly from the 3D model. This rapid
extraction of data from a single database helps compress the project schedule and increase the volume of manufacturing production that can be processed.
ConXtech also automatically extracts CNC information that drives cut and drill machines in the shop to help insure fabrication quality and field fit-up.
The 3D model contains all of the profile, weight, piece mark, as well as grid and top of steel information. This allows ConXtech’s field superintendents and project
managers to easily plan shipping truck loads and the erection sequence of steel by simply picking the pieces in the 3D model. Isometric erection drawings and
sorted erection order reports are then automatically generated from the 3D model.
M)
BM
ent (
om
mM
rt Bea
Suppo
ipe
1. P
G)
(BG
vity
m Gra
Bea
p ort
Sup
ipe
2. P
SS)
-H
n (CM - Box)
m um (CB
Bea Col
p ort 4.
Sup
hor
3. Anc
9
1
3
5. Column Extension with Moment Connection 6. Column Extension with Gravity Connection
9. Cantilever Outrigger - Moment Connection (BMC) 9. Cantilever Outrigger - Gravity Connection (BGC)
Large Diameter Pipe Shoe Large Diameter Pipe Shoe Small Diameter Pipe Shoe Small Diameter Pipe Shoe
with Universal Anchors with Universal Guides with Universal Anchors with Universal Guides
Cantilever Outrigger
Inter Module Make up Platform Truss Modular Access Platform - Gravity Connection (BGC)
Modular Walk Surface Modular Railing Modular Toe Kick Modular Ladder
ConX Modular Access System - Modular Access Platform / Cable Tray Catwalk
®
Cantilever Outrigger
Cable Tray Catwalk Modular Access Platform - Gravity Connection (BGC)
Cable Tray Support Outrigger Modular Railing Modular Toe Kick Modular Ladder
gravity, and dimensional information which are all critical to the field in planning the erection phase of the project. Each piece is then manufactured, marked
and shipped with respect to the erection sequence enabling maximum productivity.
6. Add Variab
for Sloped Li le Height “T” Post
nes if requir
ed
5. Deliver
&
Pipes & Ca Install Upper Level
ble Tray
4. Install U
Transverse pper Level
Beams
3. Deliv
Lower L er & Install
evel Pip
es
2. Ass
Upper emble Rack
Level T w
ransve ithout
rse Be
ams
1. Fo
in adv otings com
ance p
of Ere leted
ction
1 2
3 4
5 6
1 2
3 4
5 6
7 8
1 2
3 4
5 6
7 8
Example ConXR Modular Pipe Rack 2 Level-Fixed Base (20’ X 20’ Grid)
TM
15’
FIXED
20’
MOMENT CONNECTION
MOMENT CONNECTION
HSS 8X8X5/8
20’
Example ConXR Modular Pipe Rack 3 Level-Fixed Base (20’ X 20’ Grid)
TM
6’
6’
15’
FIXED
20’
MOMENT CONNECTION
GRAVITY CONNECTION
MOMENT CONNECTION
HSS 8X8X5/8
20’
Example ConXR Modular Pipe Rack 4 Level-Fixed Base (20’ X 20’ Grid)
TM
6’
6’
6’
15’
FIXED
20’
GRAVITY CONNECTION
MOMENT CONNECTION
GRAVITY CONNECTION
MOMENT CONNECTION
HSS 8X8X5/8
20’
Sample Plans
AREA 02
43
R
S
20'-0
42
40.7
41
9'-7
28'-0 23'-5
40
39
38
37
36
35
AREA 08
34
AA
AREA 03
Z
33
32
31
471'-5
30
21@20'-0=420'-0
29
28
27
14@20'-0=280'-0
26
25
AREA 10
AREA 06
24
23
AREA 04
791'-5
WW
22
MM
QQ
OO
GG
UU
RR
NN
HH
DD
CC
XX
VV
SS
PP
KK
EE
BB
YY
TT
ZZ
FF
LL
JJ
U
Y
T
II
AREA 01
21
B.5
20
G
N
C
K
A
F
L
I
7@20'-0=140'-0
30'-0 20'-0 20'-0
19
18
20'-0
17
16
25@20'-0=500'-0 11@20'-0=220'-0
15
Q
O
P
8@20'-0=160'-0
14
O.8
10@20'-0=200'-0
13
12
11
15@20'-0=300'-0
10
9
8
20'-0
7
6
20'-0
AREA 07
5
AREA 05
4
3
2
1
20'-0
990'-0
Area: 10
MARK QTY. NAME PROFILE LEAVOUT
AB2 192 ANCHOR ROD ROD1"
AB3 48 ANCHOR ROD ROD1"
B-1 15 BEAM-BMM W12X40
B-6 W12X30 B-3 19 BEAM-BGG W12X30
B-4 B-4 37 BEAM-BMM W12X30
W12 CFA1027 HSS8X8X5/8 B-5 1 BEAM-BMG W12X30
X30 B-6 6 BEAM-BME W12X30
B-3
SEE E4002 FOR MATCH LINE W12 B-4 B-6 W12X30
B-7 4 BEAM-BMM W12X30
X30 C-1 12 COLUMN-CG-20 HSS8X8X5/8
AREA 4 STEEL W12
X30
C-2 4 COLUMN-CM-20 HSS8X8X5/8
C-3 10 COLUMN-CM-24 HSS8X8X5/8
B-4 C-4 2 COLUMN-CMI-24 HSS8X8X5/8
W12 B-6 W12X30
X30 B-4 CX01 87 OUTER COLLAR CONXR
CX02 6 BW-B FL3/16"X7 3/4"
B-4 W12
W12 X30
B-4 B-3
W12 X30 B-6 W12X30
X30 W12 B-4
X30
B-3 W12
CFA1027
W12 X30
B-4 X30 B-3
W12 W12 B-6 W12X30
CFA1028
B-4
X3 W12 X30
12 X30
4 W B-5
B- 0
W12
X30 BFA B-6 W12X30
CFA1027
0 X3 100
X3 12 B-4
B-4 4 W12
12
CFA1019
W12
0 4 W W12 X30 X30
X3 4 W B- X30 B-3
I 12 30 B- W12
4 W
2X X 30 X30
NORTH H B- 1 12 BFA
B-7
3 W 0 W12
CFA1018
CFA1013
B- X3 4 W 100
1 X30
12 B- W12
CFA1017
30 X30
X 0 - 4 W 30
12 3 B X 0
2X 12 X4
4 W W1 3 W 12
B- 3 CFA1014 0 B-
B-7 W
CFA1026
B- X3
CFA1016
W12 1
CFA1014
0 12 X30 B-
X3 W
30 12 30 -4
X 4 W X B
12 30 B- 12 0
4 W 12X 3 W X3
B- B- 0 12
CFA1015
CFA1013
3 W X3 4 W
0 B- 12 B-
CFA1011
X3 30 4 W
12 X B -
4 W 12 18
B- 3 W
CFA1012
B-
0
X3
0 12 0
X3
CFA1012
X3 4 W
12 0 B- 12 17
4 W 2X3 3 W 0
B- 1 B- X3
12
3 W
CFA1011
B- 4 W
CFA1011
0 0 -
X3 X3 B
12 0 12
X3 3 W 16
4 W 30 12 B-
B-
CFA1012
12
X 3 W
B- 0
- 3 W 30 X3
CFA1012
B
12
X 12
0
4 W X3
0 4 W
X3 30 B- B- 15
12 2X 12
4 W W1 3 W 30
B- 3 B -
0 12
X
CFA1011
B- X3 4 W
12 B-
4 W
CFA1010
0 B- 14
X3
12
W
CFA1010
3
B-
CFA1009
13
CFA1008
12
G D
10
F C
0 For Field Use 01/16/2012
11
B.5 REV DESCRIPTION DATE
9 ConXtech
E 24493 Clawiter Rd.
Hayward, CA
Safety Design
1. Robust Structure 1. Robust & Brace Free Structure
▪▪ Premium ▪▪ Allows ultimate pipe routing options
▪▪ Pre-fabricated off site ▪▪ Simplifies equipment placement
▪▪ No field welding ▪▪ Design flexibility - same frame for various loads
2. Reduced Risk ▪▪ Reduces dependency on information flow between trades
▪▪ Fewer personnel required 2. Components Accelerate Design
▪▪ Lower & LockingTM connection ▪▪ Pre-designed, standardized connections
▪▪ Gravity stabilized without bolts ▪▪ Fewer variations in beam sizes
▪▪ No “spud” required to align ▪▪ More standardization of beams with same erection marks
3. Standardized Construction Site Advantages ▪▪ Modular, adjustable “pipe guides” and supports
▪▪ Efficient, consistent work planning & flow ▪▪ Modular equipment
▪▪ Clean / uncluttered site ▪▪ Modular platforms
▪▪ Modular scaffolding
4. Easy to “top load” pipe
5. Standard repeatable work 3. Standardized
▪▪ Simplified safety training
Modularization Operational
1. No added braces for transport loads 1. No diagonals to interfere with maintenance
access
2. Built in stability without base connection
2. No diagonals to interfere with equipment
3. No diagonals to interfere with pipe or removal or replacement
equipment
3. No diagonals to interfere with piping
4. Precise dimensions modifications
5. Top load pipe in partially complete structure 4. Expandable horizontally
6. Expandable horizontally 5. Expandable vertically
7. Expandable vertically 6. Safer work environment
8. Innovative ConX SLLUGTM
▪▪ A multi-function Stacking Lifting Lug
▪▪ The ConX Way for safe lifting, aligning, stacking and
transporting industrial modules
Fabrication
1. Shorter lead times
Life Cycle and Sustainability 2. Robotics and specialized fixturing in ConX
Factory easily scale to meet demanding
1. Interchangeability of “standard” modular schedules for multiple projects with minimal
components extends life cycle labor
3. Standardized work
2. Easily expandable ▪▪ Higher throughput with existing facility
▪▪ Higher throughput with existing workforce
3. Relocatable ▪▪ Reduced layout and fit up
▪▪ Process oriented workflow
4. Potential for disassembly, reconfiguration ▪▪ Specialized jigs and fixturing delivers precision
and re-use ▪▪ Reduces RFI’s
▪▪ Lower & LockingTM bolted assemblies can be easily ▪▪ Reduces errors and re-work
unbolted and disassembled for future use ▪▪ Simplifies entire fabrication process
▪▪ Scalable process
5. Safe to disassemble
Procurement Qualifications
1. Fewer variables in member sizes and SKU’s 1. Extensively tested in full scale
▪▪ Volume purchasing power & cost control
▪▪ Availability 2. Proven with 7+M sf deployed to date
▪▪ Predictability in quality and sourcing
▪▪ Simplified inventory 3. Only connection tested 100% on both
2. Common components axes
▪▪ Mass-customization
▪▪ Production off-site ensures quality 4. Meets all special high seismic detailing
▪▪ Interchangeability of parts requirements
▪▪ Opportunity to stock common items
3. Early release
4. Shorter lead times Assembly
5. Robotics and specialized fixturing in ConX
Factory easily scale to meet demanding 1. Faster
schedules for multiple projects with minimal ▪▪ 2x to 5x faster
labor 2. Safer
▪▪ Lower and LockingTM connection
▪▪ Simplified process driven erection
Logistics ▪▪ Smaller workforce in field
Structures, methodologies, concepts, descriptions thereof, trademarks, logos of ConXtech® shown, illustrated and described in this document are covered by various
forms of intellectual property protections considered by ConXtech to be of great value. These protections include, but are not limited to, copyrights, and the following
U.S. and Foreign Patents which variously cover ConXtech’s ConX® structures and methodologies:
US and Foreign Patents: U.S. P.N. 6,837,016; U.S. P.N. 7,021,020; U.S. P.N. 7,837,084; Australia P.N. 2001288615; Canada P.N. 2,458,706; China P.N. ZL 01 8 23730.4; Japan P.N. 4165648; Mexico P.N. 262,499;
U.S. P.N. 6,802,169 B2; U.S. P.N. 8,161,707; Australia P.N. 2002244318; Brazil P.N. PIO209851-20; Canada P.N. 2479217; China P.N. ZL 2008 1 0110625.8; Mexico P.N. 282571; U.S. P.N. 7,051,917; Australia P.N.
2004319371; Canada P.N. 2,564,195; China P.N. ZL 2004 8 0042862.5; Hong Kong P.N. 1102268 Japan; P.N. 4427080; Mexico P.N. 275284; U.S. P.N. 7,127,863; U.S. P.N. 7,530,205; U.S. P.N. 7,146,770; U.S.
P.N. 7,131,240; U.S. P.N. 7,503,151; U.S. P.N. 7,621,099; U.S. P.N. 7,716,820; U.S. P.N. 8,205,312; China P.N. ZL2004 8 0026485.6; EPO P.N. 1668197 (FR); EPO P.N. 1668197 (DE); EPO P.N. 1668197 (IE); EPO P.N.
1668197 (IT); EPO P.N. 1668197 (NL); EPO P.N. 1668197 (ES); EPO P.N. 1668197 (SE); EPO P.N. 1668197 (GB); Turkey P.N. TR 2009 0820 T4; India P.N. 219,425; U.S. P.N. 7,527,466; U.S. P.N. 7,040,069; U.S. P.N.
7,621,088; U.S. P.N. 7,441,692; Australia P.N. 2005283131; Canada P.N. 2,578,959; China P.N. ZL 2005 8 0030159.7; Japan P.N. 4,482,586; Mexico P.N. 270,862; U.S. P.N. 7,051,918; U.S. P.N. 7,802,406; Canada
P.N. 2,153,038; US P.N. 8,011,150; U.S. P.N. 7,837,084; U.S. P.N. 7,941,985; Australia P.N. 2008260527; Canada P.N. 2,685,181. Other U.S. and Foreign Patent Protection Pending.