WAGNER Powder Coating Catalog PDF

IndustrialIndustrial
SolutionsSolutions
Powde r Ap p lication s
THE BIG WAGNER 2011 / 2012
Powder Applications
THE BIG WAGNER 2011 / 2012 |
J. Wagner GmbH
Industrial Solutions
D-88677 Markdorf
Tel. +49 (0) 75 44/5 05-0
Fax +49 (0) 75 44/5 05-200
www.wagner-group.com Printed in Germany - Item no. 2304523 - 01/2011 - Subject to change without notice. Not responsible for errors and
misprints. Illustrations may vary from scope of delivery. Our General Terms and Conditions apply. All rights reserved.
WAGNER Industrial Solutions
WAGNER - Perfect Surfaces for Industry Market-leading manufacturer

WAGNER Industrial Solutions is, as a part of the WAGNER
Group, the market leader in manufacturing technologically
WAGNER also excels in surface coating with liquid media,
such as with innovations like the extremely long-lived Unica
advanced systems and plants for surface coating using double diaphragm pump, the new ergonomic AirCoat guns
liquid, powder, paints and fluid media. What do delicate and the first 4K paint system in Germany. Aside from new
WAGNER is the market leading manufacturer of high tech systems and components for the application of paints and powders to
writing tools, TVs, mobile phones, laptops, refrigerators developments, the continuous improvement of well-proven
surfaces. We are one of only a few suppliers to offer the full spectrum of products and technologies needed throughout the entire and kitchens, control cabinets, wheel rims, cars, yachts and technologies is an important aspect of our research and
cranes all have in common? Of course: an innovative coa- development work. The company offers its customers
process chain – from material feeding and mixing to transporting and controlling and, finally, to application of the material on
ting technology for high quality surfaces that is integrated around the world test systems equipped with various tech-
the surface. Efficient use of resources, maximum quality and economy is what we stand for in everything we do. in the industrial production process. nologies that provide a wide range of testing opportunities.
Around 1,400 employees around the world work to An experienced team of application technicians performs
ensure the high standards of WAGNER coating technology. test runs in which various coatings are tested under produc-
The spectrum ranges from material feeding, mixing and tion conditions and the best solution is ultimately imple-
dosing equipment, and motion and control engineering mented. Thanks to its global service network and innovative
to the surface application of powder and liquid coating, products, the WAGNER group is among the top providers in
WAGNER Quality WAGNER Service paints, oils and waxes, etc. Booths and recovery equip- the coating sector.
ment for powder coating as well as adhesive and label-
We globally develop, produce and distribute innovative Always close to you - the WAGNER Service network.
products and solutions based on trendsetting technolo- WAGNER provides its customers with worldwide service.
ling equipment round out the product portfolio, which is WAGNER advantages
geared toward efficiency and process reliability, as well as  High quality products
gies that meet the highest quality standards. WAGNER At our bases you will always find the right contact for all user-friendliness and environmental compatibility.
offers maximum quality, reliability and cost effectiveness. technical queries. Regular maintenance of your equipment  Professional system consultation for optimal
will ensure for high process safety and reliability. The latest coating solutions for your workpiece
Innovative coating technologies  Innovative developments
developments and updates could be very advantageous
The appearance and function of a product‘s surface struc-  Efficient support and service
WAGNER Development Center for your processes. We are glad to pass this knowledge
ture is critical to its value. And it is what our our develop-  High performance and efficiency – worldwide
From the initial idea to series production, this highly on to you. Either during maintenance work – after all we
ment engineers focus on: we work to enhance your pro-  ISO 9001 certified
advanced development center sets new standards in the are on your premises anyway - or you can make use of our
ducts. At our development centre in Switzerland, we have
development of products and solutions for the surface fin- training offers!
a successful think tank and set the benchmark in many
ishing industry. In addition, it is here that compliance with sectors worldwide. For example, we are regarded as the
all national and international standards and regulations is WAGNER Distribution Support pioneers in electrostatic powder coating of large work-
guaranteed in the course of product development. Become a WAGNER distributor today. We offer a broad pieces and are leaders in high technology applications.
sales support by our highly qualified employees as well as Always in focus: simple handling combined with high
by offering a wide range of material, tools and documents. efficiency and the best possible environmental protection
Wagner Technology Center – according to VOC regulations.
WAGNER offer its customers an unique technology center Examples:
with floor space of 1,400 m² for liquid and powder coat-
ing, located at the company headquarters in Markdorf. In product and accessory catalogs
rooms equipped with the latest technology, our custom- price lists
ers are able to coat their products with liquid or powder
brochures, poster etc.
materials under real production conditions. On the basis
of insights gained during these trials, efficient system user manuals
concepts are developed and implemented in cooperation InfoNet - the WAGNER IS information portal
with our experts. WAGNER distributor shop
Content
Feeding/ Preparing P. 13
Feeding/Preparing
Ventury Feed P. 14
IP 5000 P. 22
Peristaltic Conveyor P. 28
PrimaCenter P. 32
Convenience Powder Center P. 36
Basic Powder Center P. 46
Integrated Supply Systems P. 50
Applying P. 54
Manual Application Systems P. 56
Applying
Automatic Application Systems P. 90
Booths P. 118
Manual Booths P. 120
Booths
Automatic stainless steel booths P. 132
P. 136
Automatic plastic booths
Recovery P. 152
Cyclone P. 156
Filter P. 158
Recovery

Moving P. 168
Linear Unit P. 170
In/Out Positioner P. 183
Z-Axes P. 185
Moving
Control P. 200
PrimaTech Control Systems P. 204
DigiTech control system P. 224
ProfiTech Sprint control systems P. 242
Control
Compelte Systems P. 270

PrimaCube complete systems P. 272
PrimaCube booth package P. 278

Complete systems
WAGNER Product Catalog Powder Coating 2011/12 3

Content | Products
Feeding/Preparing
Feeding/Preparing
Applying
Ventury Feed Manual Application Systems
Standard Injectors P. 16 Corona manual guns P. 59
HiCoat ED Feed System P. 18 Tribo manual guns P. 61
Accessories P. 20 PrimaSprint Airfluid P. 65
PrimaSprint 60 L P. 66
PrimaSprint 60L V P. 68
PrimaSprint 3 LV P. 70
Cup Manual Systems P. 72
Powder Sets/Spraypacks P. 73
Accessories P. 75
Applying
IP 5000
IP 5000 P. 23
Accessories P. 24 Automatic Application Systems
Corona Automatic Guns P. 91
Tribo Automatic Guns P. 94
Powder Sets/Spraypacks P. 97
Accessories P. 100
Peristaltic Conveyor
Peristaltic Conveyor P. 29
Booths
Accessories P. 31
Booths
Manual Booths
Suspension Booth Basic 4000 P. 121
Spray Wall BASIC 8000 P. 122
PrimaCenter Accessories BASIC Booths P. 123
ID transfer booth P. 125
PrimaCenter P. 33 ID suspension booth P. 127
Recovery
Accessories P. 35 ID spray wall P. 129

Accessories ID booths P. 131
Automatic Booths
Convenience Powder Center (CPC) ICM - Multicyclone Booth P. 133
ICF - Filter Booth P. 134
CPC 18/27 with fresh powder P. 37 PrimaCube Plastic Booth P. 137
delivery SuperCube Plastic Booth P. 138
CPC 18/27 without fresh P. 39 SuperTech Plastic Booth P. 139
Moving
powder delivery Customized Booths P. 140

CPC 2x18 without fresh P. 41 Cleaning Accessories P. 141
powder delivery Accessories ICM P. 144
Suction systems CPC P. 43 Accessories ICF P. 148
Accessories P. 44
Basic Powder Center

Basic Powder Center P. 47
Accessories P. 48
Control
Integrated Supply Systems

Integrated Supply Systems P. 51
Complete systems
4 WAGNER Product Catalog Powder Coating 2011/12

Recovery Complete Systems
Feeding/Preparing
Cyclone PrimaCube System
Multicyclon P. 156 PrimaCube complete system P. 273
Monocyclon P. 157 PrimaCube booth system P. 279
Filter
Applying
After-Filter Unit ICM P. 158
Multicyclone P. 160
After-Filter Unit Monocyclone P. 162
ICF Filter Recovery P. 164
ICF Fan Box P. 166
Filter Trolley P. 167
Moving
Booths
Linear Units
Reciprocator EBA 1 P. 171
Reciprocator EBA 6B P. 172
Short Stroke Reciprocator Roler P. 175
Base 7 P. 179
In/Out Positioner ZW P. 181
In/Out Positioner EVW P. 183
Z-Axes P. 185
Rotary axes P. 186
Recovery
Hose Guides P. 187
Accessories P. 191
Control
PrimaTech Control Systems
PrimaTech CCM P. 205
PrimaTech CCM Modules P. 207
and accessories
Moving
Gap Control and P. 218
Parts Sensing
DigiTech Steuerungen
DigiTech CCM P. 225
DigiTech CCM Components P. 227
and Accessories
Height-/Gap Control and P. 237
Parts Sensing
Control
ProfiTech Steuerungsystem
ProfiTech Sprint P. 245
ProfiTech Sprint Components P. 247
and Accessories
Height-/Gap Control and P. 254
Complete systems
Parts Sensing
ProfiTech Comfort P. 263
ProfiTech Comfort Modules P. 265

Reliable, knowledgeable and efficient!
We know what it means to keep production processes running smoothly. As an integral component in complex produc-
tion processes, our systems and products primarily need to do one thing, and that is to function; and they need to func-
tion reliably while achieving consistent quality levels. To meet this requirement, we have built up an efficient service
division that quickly und unbureaucratically responds to emergency situations.
The hotline Spare parts supply

We are here for you! Application engineers will assist you Many service problems can only be corrected by repla-
and are often able to help with important tips and solu- cing a part or component. What this means for us is clear.
tions on the telephone. If you are facing more complex We have all spare parts in stock and quickly ship them
problems, an initial fault analysis will be performed on the where they are needed – no "ifs" and "buts".
telephone so that we can then quickly take the necessary
measures. Our objective is always to restore production The WAGNER replacement concept
as fast as possible. Downtime is not acceptable. Consistent minimization of
production downtime is at the core of the WAGNER ser-
Service partner with global coverage vice concept. For example, if one of the complex system
A large network of skilled service partners ensures that control unit fails, a detailed fault analysis and the elimi-
we can respond rapidly anywhere in the world. We train nation of the faulty component would often lead to ex-
dealers and sales and service partners around the globe cessively long downtimes. This is where the replacement
to enable us to respond quickly and efficiently in coopera- concept comes in. We offer our customers a recondi-
tion with our own service crew. We are on location, skilled, tioned replacement unit in perfect technical condition –
fast and unbureaucratic – wherever you are. by replacing instead of repairing, we ensure that produc-
tion can start up again quickly and reliably in a relatively
Training courses short period of time.
We offer a comprehensive range of courses to optimize
your coating performance when working with WAGNER Maintenance agreements
technologies. Experienced trainers vividly present the es- Regular maintenance is the key to reliable production
sential features of each of the various coating tasks. The processes. To ensure a high degree of process assurance,
theoretical background is illustrated with demonstrations we offer maintenance agreements tailored to the specific
on a working system. paint system. Without a doubt a good choice!
6 WAGNER
WAGNERProduktkatalog
Product Catalog
Pulverbeschichtung
Powder Coating 2011/12
2011/12
Dear customers, colleagues and partners
Reflection is nothing else than to be engaged with different views. I like to share
with you one point of view about our common tasks. We, the WAGNER-Team, are the
specialists of suface coating and finishing. All things around us or we use frequently,
things which makes our life more comfortable have all surfaces and than we get to
learn the content itself. The sufaces are important for the first impression. Surfaces
have a strong influence about sympathy or antifathy. Surfaces can be hard or soft,
clean or gleamy, monochrome or coloured. They can be designed clinical, graphic or
artistically. The subject of the surface is to protect objects and in the most cases also
the optic is very important. The surfaces decides about success or failure or a product.
They can be considered also as packing for an object like it‘s used for a gift. You see
the great variety of sufaces. In all cases they protects and make them more beautiful.
Hubert Riek With our products we offer to our customers processes and solutions for the finishing
CEO WAGNER Industrial Solutions of products and for coating the surfaces. With this we have a substandtial share to
protect values and make our environment more beautiful and liveable. We make
our world even more colourful and multifaceted. Advisability and beauty are no
opposition. Also we inspire emotions with coatings. So we have the most beautiful
task. There are only a few industries with such diversity that make our world more
liveable. You can see it‘s only a question of perception.
Best regards,
Hubert Riek
CEO WAGNER Industrial Solutions


The Powder Cycle
1.The Powder Center

Coating powder is best conveyed to the sprayguns if it is fluidized first. This is done in the Powder Feed Center, whose
suction system (2) submerges into the container and ads fluidizing air to the powder. The container is placed on a
special shaker table. As soon as it begins to vibrate a homogenous powder-air mixture forms.
During the normal coating process powder is consumed, which leads to a lowering of the powder level inside the
container. A probe measures the level and lowers the suction system when required in order to ensure a continuous
powder flow. In the case of powder shortage, an alarm is triggered.
Depending on the type of powder feed center, the consumption of coating powder is compensated either automati-
cally or by manually adding fresh powder into the container.
2. Powder Delivery
The fluidized powder is fed by the suction system (2) from the container to the injectors and finally to the sprayguns
by means of fluidizing air. The amount of powder that flows to the guns can be increased by applying more feeding air.
The addition of dosage air speeds up the powder flow.
If the feeding air is turned off and the dosage air is opened completely, the powder supply to the guns stops, while the
powder hose will be flushed with air. As soon as the feeding air is turned on and the dosage air is set to a normal level,
the powder starts flowing again.

3. The Sprayguns
Depending on the application, Tribo or Corona sprayguns are used for industrial powder coating. The powder particles
are charged inside the gun and then applied evenly to the object to be coated.
Different shapes and objects like wire goods, gratings or aluminum cross sections require different powder clouds for
high quality coating. This is why sprayguns must be able to be equipped with a great variety of nozzles systems, such
as deflector cones, fan spray nozzles etc.
4. Powder recovery
A considerable amount of powder does not stick to the object during the coating process. The so called overspray is
sucked from the spray booth through the exhaust air conduct (4) and conveyed to the cyclone (5).
5. Separating the powder-air mixture

The cyclone sets the powder-air mixture in rotation. This creates centrifugal forces which push the powder particles
outwards onto the cyclone walls. The powder subsequently slides onto the screen surface of the screening unit, where
coarse impurities are held back. By means of a peristaltic conveyer, the recycled powder is finally supplied back to the
container in the powder feed center.
6. Filtering of the exhaust air

The cyclone sets the powder-air mixture in rotation. This creates centrifugal forces which push the powder particles
outwards onto the cyclone walls. The powder subsequently slides onto the screen surface of the screening unit, where
coarse impurities are held back. By means of a peristaltic conveyer, the recycled powder is finally supplied back to the
container in the powder feed center.
7. Control
To control the complex workflows within a powder system, several types of controls can be applied. The requirements
for customer specific systems which are completely designed for special coating requirements are rising; systems need
to be flexible and modular. Therefore WAGNER offers a wide range of modular control systems that guarantee the per-
fect control technology for each customer.

WAGNER Powder Coating Philosophy
As a global player, WAGNER has to be present in different kind of markets. This leads to different and
sometimes even opposed requirements for product development. Nevertheless we follow our prin-
ciple “perfect coatings without compromise” in all markets. This leads to uniform components which
significantly improve the coating quality regardless of market. These components are produced with
high quality and based on latest technological standards. Other components which do not hold such an
important influence on the coating quality follow local and market specific requirements.
Core components:
AFC Air flow control with closed-loop
technoly
HVM Digital High Voltage Module
Optimized feeding systems
Optimized atomizing system
Booth airflow concept with Twin
suction pipes
Perfect atomization for a smooth film thickness distribution
Powder feeding - easy and efficient
Total air (m3/h) resp.

hose diameter (mm)
Amount of powder (%)
Minimum airflow required to avoid pulsation

Too high air will reduce powder output
Too high air will increase wear

The control technology
Very high reliability and precision for optimal coating results is what WAGNER control technology stands for. It offers the
ideal basis for modern and high-performance automation solutions in powder coating. Optimal process coordination –
an essential factor for efficiency and quality.
a. PrimaTech: A modular system for all standard

WAGNER Control Technology Powder Application applications, expandable to include a gap/
depth/height control.
PrimaTech CCM DigiTech CCM-D1 ProfiTech-Sprint
ProfiTech Comfort b. DigiTech: A modular system for demanding
The ideal start for State-of-the art bus applications with Airflow (AFC) technology and
efficient automation technology to control up
to 60 guns and eight
High-end solution for
complex movement
coating recipes.
reciprocators requirements
c. ProfiTech: High-end equipment for all appli-
cations, coating recipes, program control, PLC
control with Profibus, axis control and custo-
mized applications.
HiCoat ED pump
ED (efficient delivery) stands for efficient air consumption, efficient material utilisation and a large feed rate range of
20-150 g/min. Atomisation can only be achieved by means of suspension feeding. This prevents pulsing of the powder
cloud and generates optimal transfer efficiency. In addition, suspension feeding makes it possible to quickly change
feed rates, and allows cleaning and simple operation and maintenance.
Powder supply/fresh powder feed

The WAGNER Comfort Power Center represents the forefront of powder logistics technology. Optimized suction systems,
bidirectional level control, and intelligent hose guides with a quick change system shorten colour change times and
ensure high circulation stability when supplying powder to up to 27 guns. An integrated fresh powder supply system
and ultrasound sieving are optionally available.
Booth technologies and recovery

Insights gained in extensive current simulations in different booth and recovery systems flowed into the development
of the WAGNER booth concept. All booths, whether they are PrimaCube, SuperCube or other WAGNER booths, are
configured to provide the optimal current conditions necessary for the overall system, depending on the application.
A suitable recovery technology – either via cyclone or filter, depending on the recovery concept – optimises the cost
efficiency for the powder circuit.

WAGNER powder delivery
Efficient powder supply!

As the heart of the powder supply, the powder center ensures that the required quantity of powder is fed to
each application area (e.g. guns). Regardless from which powder container you convey the material,whether
from the original container, drums, etc., our experts will assist you in selecting the right solution for your
coating needs.
Content
Venturi feed 12
IP 5000 20
Peristaltic Conveyor 26
PrimaCenter 30
Convenience powder centers 36
Basic powder center 46
Integrated supply systems 52

Venturi feed
Venturi feed
Feeding/Preparing
WAGNER powder injectors use the Venturi principle to transport the coating powder out of a container to the gun.
WAGNER relies on flow feed to ensure a constant flow of powder without spitting. Flow feed also enables highlydynamic
proportioning, which is a basic requirement for certain applications.
The powder quantity is set by adjusting the feeding and dosing air. The associated WAGNER control units have the
advantage that the correct ratio between the feeding and dosing air is automatically set by precision controllers. Thus,
WAGNER injectors are very easy to operate and maintain. This leads to a high process reliability for the user.
Applying
Simple operation and maintenance

The use of fast-action coupling and
connection elements allows simple
Booths
operation and maintenance.
Economy
Thanks to the diffuser that can be used
separately and the sturdy construction,
the WAGNER Venturi transportation
Recovery
parts guarantee that few spare parts are

needed.
Moving
High level of surface quality

The use of conductible materials allows
interfering charges to be discharged,
which in turn leads to homogenous
surfaces.
Broad application range
A high output range allows a large
number of applications and therefore a
high level of flexibility.
Control
Complete Systems

Venturi feed
Powder feeding with injectors
Feeding/ Preparing
WAGNER powder supply systems for spray guns rely on the Venturi principle. In these powder injectors, air (feed air)
isblown into a collector nozzle via a so-called injector nozzle. A special geometry generates a vacuum that sucks in
powder and conveys it downstream.
Dosing air is fed into the powder current in addition to the feed air. The total quantity of air generates a homogeneous
powder/air mixture. The air quantity is dosed in such a manner that a suspension feed is generated in the powder hose
that prevents the powder from settling. This is a requirement for constant powder delivery, homogeneous atomisation
and optimal coating results without spitting.
Applying
WAGNER offers the right system for every application.
The standard injectors excel in a high delivery rate. An
alternative is provided by the HiCoat ED system with
Booths
its optimized geometry within the injector. This
patented system leads to a considerable reduction in
the required air quantity and thus an enhanced
transfer efficiency.
The feed systems are operated on a convenient

control unit that automatically uses the right mixing
Recovery
ratio between the feed and dosage air, allowing the
user to concentrate fully on the coating process.
Moving
Control
Complete Systems

Venturi feed
Standard injectors
TECHNICAL DATA
Feeding/Preparing
Max. delivery head 4,0 m, 13,1 ft

Max. feed line length 15 m, 49,2 ft
Depth 110 mm, 4.3 in
Feed line, inside Ø 10 – 12 mm, 0.4 – 0.5 in
INCLUDED ITEMS
Powder injector
Applying
Booths
PRODUCT DESCRIPTION
Feed system for supplying powder to powder guns
according to the Venturi principle
SPECIAL ADVANTAGES
High output range
Recovery
Wide range of applications

Easy to operate and maintain
No special training necessary
Collector nozzle as a separate wear part
Lower wear part costs
Conductive hose sleeve
Discharge of unwanted electric charge
Moving
PROCESSABLE MATERIALS
Corona powder
Tribo powder
Commercially available metallic powders
APPLICATION AREAS
Control
Powder output less than300 g/min

Hose lengths less than 12 m
Complete Systems

Venturi feed
Standard injectors
Feeding/ Preparing
Product variants
Applying
Booths
Model PI-P1 PI-F1
Application area Automatic and manual systems Automatic and manual systems
Pressure regulator control units Air flow valve controllers AFC
Universal applications Universal applications
Height 115 mm, 4,5 in 115 mm, 4,5 in
Width 28 mm, 1,1 in 28 mm, 1,1 in
Recovery
Depth 110 mm, 4,3 in 110 mm, 4,3 in
Item no. 241621 241622
Moving
Control
Complete Systems

Venturi feed
HiCoat-ED feed system

TECHNICAL DATA
Feeding/Preparing

Width 28 mm, 1.1 in
Height 115 mm, 4.5 in
Feed line, inside Ø 8 – 10 mm, 0.3 – 0.4 in
Applying
INCLUDED ITEMS
Booths
PRODUCT DESCRIPTION
Feed system for supplying powder to powder guns
with little air according to the Venturi principle
SPECIAL ADVANTAGES
Supplies powder using little air
Recovery
More even coating thickness

Efficient material utilization
Lower material consumption costs
Better coating coverage in depressions
Higher coating speed
No pulsing of powder cloud
Higher transfer efficiency
Collector nozzle as a separate wear part
Moving

Conductive hose sleeve
Discharge of unwanted electric charge
Corona powder
Tribo powder
Control
APPLICATION AREAS
Powder output less than150 g/min
Hose lengths less than 10 m
Complete Systems

Venturi feed
Feeding/ Preparing
Product variants
Applying
Booths
Model HiCoat-ED P HiCoat-ED F
Application area Automatic systems with pressure Automatic systems with AFC air
regulationequipment control valveequipment
Item no. 241623 241624
Recovery
Moving
Control
Complete Systems

Venturi feed
Accessories - Venturi feed
Feeding/Preparing
NIPPLE Item no. 9992200

Nipple for dosage air hose for powder injector
Applying
COUPLING Item no. 9992711

Quick coupling injector feeding air
Booths
GROUND CABLE Item no. 264245

For additional grounding of powder injectors in specific cases
TEST STICK Item no. 241929

Recovery
For checking wear of the collector nozzle of the standard powder injectors and HiCoat feed
system
COLLECTOR NOZZLE PI-XX Item no. 241225

Moving
Injector collector nozzle for PI-P1 and PI-F1, wear part
COLLECTOR NOZZLE HICOAT-ED Item no. 241229

Control
Injector collector nozzle for HiCoat-ED, wear part

Complete Systems

Venturi feed
Accessories - Venturi feed
Feeding/ Preparing
AIR NOZZLE HICOAT-ED Item no. 241930
Wear part
AIR NOZZLE PI-XX Item no. 241923
Applying
Wear part
Booths
Accessories - Injectors
HOSE ADAPTER 8-10 Item no. 390936
Recovery
Powder hose adapter for the connection of an 8, 9, or 10mm powder hose to a hand gun or
standard automatic gun
REDUCTION SLEEVE FOR INJECTOR FITTING 10MM Item no. 241580

Plastic fitting to reduce the inner diameter of the suction fitting to 10 mm
Suitable for PI-P1
Moving
PI-F1
HiCoat-ED
Control
FLAT SEAL Item no. 241581

Seal to prevent a gab between suction pipe and injector fitting
Suitable for Suction system for powder center
Suction system for container
Complete Systems

IP 5000
IP 5000
Feeding/Preparing
The new IP 5000 is suitable for almost any feeding type that arises in practice. There is no limitation on the powder
container size. Powder feed can take place directly from the box, from a 200 L drum or from a BigBag. The IP 5000 can
be readily integrated in the production process and it ideally suited to emptying refill containers or for the intermediate
feed from one powder storage area to the next.
The new inline construction principle combined with absolutely smooth and leak-tight components ensures the
low-friction flow of powder. The basis for the constant and, above all, high delivery rate is the combination of vacuum
and dense phase feed.
Applying
Fast color change

Simple operation without multiple assign-
ment of functions to the keys. The automatic
cleaning program for suction and transporta-
tion direction and the settable rinsing Excellent efficiency
function guarantee fast color changes. Four pre-set and freely programmable
Booths
recipes for flat and complex parts and also

for re-coating save the time-consuming
manual setting of the electrostatics.
The active service interval display with a
residual time display guarantees optimum
maintenance processes.
Recovery
Reliability
The pump allows high transportation
quantities to be transported without
requiring a lot of air. Long transporta-
tion paths up to 50 meters can be
mastered easily.
Flexibility
Moving
The material can be transported

directly from the carton, from 200
l-barrels or from the Big Bag. The IP
5000 is also suitable for emptying
afterfilter tanks and can be
excellently integrated into the
production process for transporta-
tion between powder stores.
Control
High performance
The basis for the constant and in particular
high transportation output is the combina-
tion of the vacuum and dense flow
transportation.
Complete Systems

IP 5000
IP 5000
ORDERING INFORMATION
Feeding/ Preparing
Item Item no.
Powder pump IP 5000 241004
Applying
Booths
PRODUCT DESCRIPTION
Feed system for the low-air feed of large quantities
SPECIAL ADVANTAGES
High delivery rate of up to 5 kg/min
Low-air feed system
Recovery
Minimal dust formation
Service interval display
No unscheduled interruptions in production
Automatic flushing and cleaning program
Safe and rapid color change
Control elements are clearly labeled with icons
Easy to operate
Extensive configuration options
Moving
Individual adaptation to the specific use
Corona powder
Tribo powder
Control
TECHNICAL DATA
Valve control voltage 24 V
Air inlet pressure 0,6 – 0,8 MPa, 6,0 – 8,0 bar,
87 – 116 PSI
Complete Systems

Powder delivery rate 5000 g/min

IP 5000
Accessories - IP 5000
Feeding/Preparing
PUMP HOSE SET IP5000 ET Item no. 2312057

Wearing part set
Applying
VALVE HOSE SET IP5000 ET Item no. 2312058

Wearing part set
Booths
HOSE FLANGE INLET VALVE Item no. 2301442

Wear part
Recovery
HOSE FLANGE OUTLET VALVE Item no. 241486

Wear part
Moving
FASTENING SET IP 5000 Item no. 241550

Universal wall mounting of an IP 5000
Special advantages Universal fixture
Tool-free suspension and removal
Control
Complete Systems

IP 5000
Feeding/ Preparing
SURGE DAMPER IP 5000 Item no. 241555
Surge damper IP 5000
Special advantages Slows the powder flow
Reduces dust formation in the powder center
Applying
SUCTION UNIT IP 5000 Item no. 265110
Suction lance SN600/14 with holder
Technical data
Length 600,0 mm, 23.6 in
Booths
Recovery
SUCTION LANCE SN 600/14 Item no. 2301550
Suction lance with fluid crown
Technical data
Diameter 30,0 mm, 1.2 in
Moving
SUCTION LANCE SN 1500/14 Item no. 2301548

Suction lance with fluid point
Control
Technical data
Length 1.500,0 mm, 59.1 in
Diameter 30,0 mm, 1.2 in
Complete Systems

IP 5000
Feeding/Preparing
DOUBLE PARK STATION Item no. 241565

Double park station with 2 XL2 couplings
BLOW-OUT BOX IP 5000, EXTERNAL Item no. 241570

Applying
Blow-out box for IP 5000 with external cleaning mode

Booths
PUMP STAND IP 5000 Item no. 3313075

Metal frame for mounting an IP 5000 on the floor
Recovery
Moving
HOSE CLAMP 18-20 WITH DETACHABLE CLAMP Item no. 3304988

Hose clamp for hoses AD 18-20 mm, with detachable clamp
Control
Complete Systems

IP 5000
Feeding/ Preparing
THREADED ADAPTER G3/4" (A) - M18X1.5 (I) Item no. 2301253
Adapter for using an XL2 coupling on a threaded connection G3/4"
Applying
HOSE HOLDER 18-20 WITH DETACHABLE CLAMP Item no. 9987135
Hose holder 18-20 with detachable clamp
Booths
POWER SUPPLY CABLE, 12-PIN Item no. 9956263
Power supply cable, 12-pin
Recovery
Moving
Control
Complete Systems

Feeding/Preparing
The peristaltic conveyor system is used for the intermediate feeding of coating powders using little air by means of
alternating pinch valves. This is a passive system that must be filled from the top. A typical application is the feeding of
powder recovered in a cyclone. The peristaltic conveyor includes a control unit that coordinates the alternating actionof
the valves in blow-out pulses. The system is characterized by its robust nature and color change reliability.
Applying
High level of efficiency

The construction of the transporters allows
large transportation capacities at low
investment costs.
Booths
Reliability
Sturdy equipment ensures a high level
of availability and security.
Recovery
Optimum maintenance
The low-wear transportation equipment
guarantees that little maintenance
is required.
Moving
Energy efficiency
The low-air transportation with very
little dust generation allows the energy
Control
costs to be reduced.
Complete Systems

Peristaltic conveyor system

INCLUDED ITEMS
Feeding/ Preparing
Peristaltic conveyor system with pinch valves
Control cabinet with control unit
Applying
PRODUCT DESCRIPTION
The peristaltic conveyor system is used for theinter-
Booths
mediate feeding of coating powders using littleair
by means of alternating pinch valves.
SPECIAL ADVANTAGES
Feed requires little air
Large delivery capacity
Recovery
Low investment costs
Low-wear feed technology
Low maintenance
Robust engineering
High availability
APPLICATION AREAS
Moving
Intermediate feeding of powder recovered in the
cyclone to the powder center
TECHNICAL DATA
Input voltage 24 V
Input power 25 W
Protection class IP 55
Control
Air inlet pressure 0,6 MPa, 6,0 bar, 87 PSI

Powder delivery rate 2000 g/min
Complete Systems

Peristaltic conveyor system

Feeding/Preparing
Product variants
Applying
Booths
Model Single peristaltic conveyor Double peristaltic conveyor

Application area For feeding into a single collection vessel For feeding into two collection vessels
Max. powder delivery 2000 g/min, 4.41 lb/min 2000 g/min, 4.41 lb/min
rate
Max. delivery head 1.5 m, 59 in 1.5 m, 59 in
Air consumption 4,5 Nm³/h 9,0 Nm³/h
Recovery
Input voltage 24 V 24 V
Item Item no.
Straight peristaltic conveyor 3145309
system, straight
Moving
Single peristaltic conveyor 3145301

system,angulated
Double peristaltic conveyor 3145534
system, straight
Double peristaltic conveyor 3158995
system, angulated
Control
Complete Systems

Accessories - Peristaltic conveyor system
Feeding/ Preparing
HOSE SLEEVE Item no. 3144058
Rubber sleeve for pinch valve
QUICK EXHAUST VALVE Item no. 3102576

Quick exhaust valve
CHECK VALVE Item no. 3136837
Applying
Check valve
COUPLING 1" Item no. 3133830

For holding the connecting nipple
Booths
Recovery
SPIRAL HOSE Item no. 3147211
Special advantages Abrasion-resistant material
High resistance to wear
Easy to clean
Technical data Moving

Unit By the meter
Air pressure 1,0 MPa, 10 bar, 145,0 PSI
Material PVC
Hose Ø outside 1 27,0 mm, 1.06 in
Inside Ø 20,0 mm, 0.8 in
Control
Complete Systems

PrimaCenter
PrimaCenter
Feeding/Preparing
The WAGNER PrimaCenter fulfills all requirements of a basic color change system. Fast color changes due to partly
automated processes significantly reduce down times.
The PrimaCenter offers a sturdy engineering and easy handling. All components are visible, which allows an easy
control of all functions. The sturdy design allows the integration of the PrimaCenter powder center into systems with
limited space. PrimaCenter is the most easiest way to fast color changes.
Applying
Easy handling
A minimum of control elements allows efficient
process control.
Compact design
Easy integration in new and
existing sysetms
Booths
Recovery
Pneumatic reciprocator
Simple and easy handling: Automatic lifting Fluid container feeding
and lowering of the powder injectors ease The implementation of a fluid container
the coating and color change process. guarantees optimal delivery rate and a good
atomization for perfect coating results.
Moving
Integrated level probe

Control
The control of the powder filling level

avoids incorrect coating.
Complete Systems

PrimaCenter
PrimaCenter
TECHNICAL DATA
Feeding/ Preparing
Min. compressed air 25,40 mm, 1 in
hose crosssection
Air inlet pressure 0,6 – 0,8 MPa, 6,0 – 8,0
bar, 87 – 116 PSI
Air consumption 25 Nm³/h
Width 800 mm, 31.5 in
Applying
INCLUDED ITEMS
PrimaCenter case with attached controller.
Pneumatic reciprocator with injector socket
12 suction systems; suction systems that are not
required can be removed and used as a spare part.
Spring-loaded weighing system for use as level
Booths
PRODUCT DESCRIPTION sensor.
The PrimaCenter can accommodate up to 12 pow- Pneumatic slide for opening/closing the exhaust air
derinjectors. It is designed for the powder supply in connection.
thecolor change system and permits a simple color Without powder container (3918797)
change through partially automated cleaning proce
dures.
Recovery
SPECIAL ADVANTAGES Order powder container separately (3918797).
Robust, compact design Use to connect to a spiral hose after filter (2312336).
Space-saving construction
Delivery from the fluid container
High-quality coating results
Pneumatic control
Easy operation
Container lid with lid suction
Moving
APPLICATION AREAS
Metal industry
Unlimited number of colors (contract coating compa
nies)
Control
5-8 color changes per shift

Complete Systems

PrimaCenter
PrimaCenter
Feeding/Preparing
Product variants
Applying
Booths
Model PrimaCenter
Application area Metal industry
Unlimited number of colors (contract coating companies)
5-8 color changes per shift
Recovery
Air consumption 25,0 Nm³/h
Moving
Item Item no.

PrimaCenter Standalone 2311500
Control
Complete Systems

PrimaCenter
Accessories - PrimaCenter
Feeding/ Preparing
STAINLESS STEEL FLUID CONTAINER Item no. 3918797
Stainless steel fluid container
Special advantages Powder capacity approx. 40 kg
Large coating range
Fluidized over air bed
Uniform mixing of powders
Included items Container with fluidized bed.
Technical data
Applying
SPIRAL HOSE LP 150 MM Item no. 23123636

Spiral hose
Booths
HOSE CLAMP Item no. 2312576
Recovery
Moving
Suitable for PI-P1
PI-F1
HiCoat-ED
Control

Complete Systems

Convenience powder centers

Feeding/Preparing
The comfort powder center is the core of the powder supply for a color-change system. It is designed for supplying upto
27 spray guns. Powder can either be fed directly from the powder box or, if coating quality requirements are veryhigh,
from a fluid container.
A range of variants and accessories make it possible to adapt the system to individual requirements. Thus, the basicsys-
tem can be equipped with a fresh IP 5000 powder supply unit. An ultrasound sieve can be integrated to meet veryhigh
quality demands. Various blow-out devices can be installed for rapid color change.
Applying
High overall transportation output

The comfort powder center allows up to 27
powder injectors to be supplied from the
carton. User friendliness
Touch Screen operating surface for
simple and self-explanatory operation
Booths
of all functions.
Recovery
Fast color change

Integrated automated pulse-rinsing
modules allow fast color changes and
therefore short downtimes.
Flexibility
Separate vibration tables for the circuit
and fresh powder supply.
Moving
High output
A constant powder output is enabled
Control
thanks to a constant submersion depth

of the suction pipes.
Complete Systems

Convenience powder feed center 18/27 with fresh powder delivery

TECHNICAL DATA
Feeding/ Preparing
Vibration motor power 190 W
hose crosssection
bar, 87 – 116 PSI
Three-phase current 220–240 / 380–420 V at
connection 50 Hz
Applying
PRODUCT DESCRIPTION ORDERING INFORMATION

The convenience powder feed center can supply Order suction systems and powder injectors
powder to up to 27 spray guns. A fresh powdersup- separately.
Booths
ply unit ensures that operation is not interrupted.Va- If more than 18 injectors are used, the fluidization
rious blow-out devices facilitate a rapid colorchange. add-on kit no. 3306758 is required.
SPECIAL ADVANTAGES
Supplies up to 27 powder injectors from the box
High overall delivery rate, even in large systems
Recovery
Integrated automatic pulse flush modules for suction
pipes, injectors, powder hoses and peristalticconvey-
or unit
Rapid color change
Touchscreen control panel for all functions
Simple, self-explanatory operation
Bidirectional level-controlled reciprocator
Constant immersion depth of suction pipe ensures
Moving
continuous powder output
Integrated fresh powder pump IP 5000
High delivery rate, automatic cleaning program
Corona powder
Tribo powder
Control
APPLICATION AREAS
Metal industry
nies)
Complete Systems

Convenience powder feed center 18/27 with fresh powder delivery

Feeding/Preparing
Product variants
Item no. 3313142
Item Convenience powder feed center 18/27x with fresh powder delivery
Feature ECO suction unit with 2 different suction capacities: coating mode approx. 2000 m³/h, clea
ning mode approx. 4000 m³/h
Advantage Low power consumption and noise level
Filter surface area 40 m²
Applying
Total power consump 2,5 kW

tion
Suction capacity,ex- 4000 m³/h at 1300 Pa
haust
Fan motor power 2,2 kW
Included items Housing open to the front
Flange-mounted recovery unit
Powder collection container
Booths
Pneumatically powered reciprocator for the powder supply unit

Powder supply unit with fluid system and powder pumps
Vibration table for powder cycle container, selection between a box or
stainless steel fluidcontainer
Electrical and pneumatic control unit in housing roof
Touch control panel for all functions in a separate housing
Integrated blow-out systems for peristaltic conveyor hose, suction systems,
powder pumps,feed hose and guns
Recovery
Fresh powder feeding unit from carton with IP5000 and separate vibration table
Moving
Control
Complete Systems

Convenience powder feed center 18/27 without fresh powder delivery
Feeding/ Preparing
TECHNICAL DATA
Min. compressed air hose cross 25,40 mm, 1 in
section
bar, 87 – 116 PSI
Three-phase current connec 220–240 / 380–420 V at
tion 50 Hz
Applying

The convenience powder feed center can supply Order suction systems and powder injectors
Booths
powder to up to 27 spray guns. Fresh powder is separately.
supplied manually. Various blow-out devices facili If more than 18 injectors are used, the fluidization
tate a rapid color change. add-on kit no. 3306758 is required.
SPECIAL ADVANTAGES
Supplies up to 27 powder injectors from the box
High overall delivery rate, suitable for large systems
Recovery
pipes, injectors, powder hoses and peristalticconvey-
or unit
Rapid color change
Bidirectional level-controlled reciprocator
Moving
Corona powder
Tribo powder
Control
APPLICATION AREAS
Metal industry
nies)
Complete Systems

Convenience powder feed center 18/27 without fresh powder delivery

Feeding/Preparing
Product variants
Item no. 3313143
Item Convenience powder feed center 18/27x, without fresh powder delivery
Applying

tion
Suction capacity,ex- 4000 m³/h at 1300 Pa
haust
Booths

Pneumatically powered reciprocator for the powder supply unit
Powder supply unit with fluid system and powder pumps
Vibration table for powder cycle container, selection between a box or
stainless steel fluidcontainer
Touch control panel for all functions in a separate housing
Recovery
Integrated blow-out systems for peristaltic conveyor hose,

suction systems, powder pumps,feed hose and guns
Moving
Control
Complete Systems

Convenience powder feed center 2x18 without fresh powder delivery system
Feeding/ Preparing
PRODUCT DESCRIPTION
The convenience powder feed center can supply
powder to up to 2x18 spray guns. Various blow-out
devices facilitate a rapid color change.
SPECIAL ADVANTAGES
Supplies up to 2x18 powder injectors from 2 boxes
High overall delivery rate, even in large systems
Applying
pipes, injectors, powder hoses and peristaltic
conveyor unit
Rapid color change
Bidirectional level-controlled reciprocators
Booths
Corona powder
Tribo powder
Recovery
APPLICATION AREAS
Metal industry
High number of colors (contract coating companies)
TECHNICAL DATA
Moving
hose crosssection
bar, 87 – 116 PSI
Three-phase current 220–240 / 380–420 V
connection at50 Hz
Control

Order suction systems and powder injectors
Complete Systems
separately

Convenience powder feed center 2x18 without fresh powder deli

very system
Feeding/Preparing
Product variants
Item no. 3313144
Item Convenience powder feed center 2x18
Applying

tion
Suction capacity,ex- 2.5m³/h
haust
Booths

Two pneumatically powered reciprocators for the powder supply unit
Two powder supply units with fluid system and powder pumps
Two vibration tables for powder cycle containers, selection between a
carton or stainlesssteel fluid container
Ergonomic external touch control panel for all functions
Recovery
Integrated blow-out systems for peristaltic conveyor hose,

suction systems, powder pumps,feed hose and guns
Moving
Control
Complete Systems

Suction systems - Convenience powder centers
Feeding/ Preparing
Applying
SCOPE OF DELIVERY
Booths
Powder center suction system
Pick-up tube, 10mm inside diameter short or long version
Fixture for powder pumps, short or long version
Cleaning air nozzles
Air hoses
Quick couplings and nipples for injectors
Flat sealrings and reduction sleeves for injectors
Recovery
without powder injectors
Powder center suction systems Short Long

Suction system 1x 3310411 3310420
Moving
Control
Complete Systems

Accessories - Convenience powder centers

Feeding/Preparing

Container complete with fluidized bed and fluid air connection
Large coating range
Optimum coating quality
Included items Container with fluidized bed
Container lid
Applying
Technical data
EXPANTION KIT FLUID UNIT FOR 27 INJECTORS Item no. 3306758

Kit for extending the linear unit of the powder center by a third fluid row for max. 27 injectors
Included items 2 fluid pipes
Booths
2 fixture bolts for fluid pipes

Assembly material
Recovery
CONTROL EXPANSION, PERISTALTIC CONVEYOR FOR CONVENIENCE POWDER

CENTER Item no. 3312611
Control expansion, peristaltic conveyor for convenience powder center. This is integratedinto
the housing during the construction of the convenience powder center.
Special advantages Integrated control
Central operation
Moving
Included items Component set, pneumatic

Component set, electric

Control

Complete Systems

Accessories - Convenience powder centers
Feeding/ Preparing
Suitable for PI-P1
PI-F1
HiCoat-ED
Applying
SURGE DAMPER, PERISTALTIC CONVEYOR Item no. 265436
Surge damper, peristaltic conveyor
Special advantages Slows the powder flow
Reduces dust formation in the powder center
Booths
Recovery
EXCHANGEABLE HOSE GUIDE (1X) Item no. 3313481
Kit for running dual powder hoses, e.g. for changing between light and dark colors
Included items Hose inlet 18-fold PuZe 2008
Supporting bracket
Mounting material
Moving
Control
Complete Systems

Basic powder center
Basic powder center

Feeding/Preparing
The basic powder center is primarily designed for powder supply in single-color systems. It is available as a modular
system with various stages of expansion. The basic configuration consists of a fluid container with suction pipes as
required for the number of guns to be supplied. Depending on the particular task, the system can be extended by
adding a level sensor, vibration table and sieve equipment modules.
Applying
Excellent surface quality

The optional use of ultrasound or rotation
screens leads to an improved powder
quality.
Booths
Recovery
Large transportation capacity

The basic powder center allows an
optimum supply of up to 12 powder
injectors.
High output
The fluidization of the whole tank
allows even transportation of the
powder.
Moving
Control
First-rate coating quality

The optimum powder treatment with
an optional vibration table ensure a first
rate coating quality.
Complete Systems

Basic powder center
Basic powder center

INCLUDED ITEMS
Feeding/ Preparing
Depending on the required functions:
Fluidized container
Pick-up tubes
Level sensors min. and max.
Vibration table
Rotary sieve unit or ultrasonic sieve unit
Fresh powder supply unit
Applying
Basic powder centers will be individually designed to
fit to the specific customer demands
WAGNER engineering department will provide an
appropriate quote on request
Booths
PRODUCT DESCRIPTION
The basic powder center is available as a modular
system with various stages of expansion. The basic
configuration consists of a fluid container with
suction pipes as required for the number of guns to
be supplied. Depending on the particular task, the
system can be extended by adding the level sensor,
vibration table and sieve equipment modules.
Recovery
SPECIAL ADVANTAGES
Powder container with up to 12 powder injectors
Large delivery capacity
Fluidized container
Even powder delivery
Optional vibration table
Moving
Optimal powder preparation for premium coating
quality
Optional sieving equipment (ultrasonic or rotary
sieve)
Maximization of surface quality
Control
Corona powder
Tribo powder
APPLICATION AREAS
Few colors (one container per color)
Complete Systems
High quality requirements

Basic powder center
Accessories - Basic powder center

Feeding/Preparing
Components
POWDER CONTAINER 120 L Item no. 263097

Fluidized stainless steel container for max. 12 powder injectors, level sensors and exhaust
systems.
Included items Powder container with fluid bed
Container cover with inspection opening, 12 bores for pick-
up tubes, connections for level sensors, recycled powder,
Applying
fresh powder and exhaust air

Technical data
Max. capacity 60 kg
INJECTOR SOCKET SET, 4-FOLD Item no. 263630

Booths
Mounting socket set 22 mm tall for 4 powder injectors

Included items Consists of: injector connection (1),
O-ring (2),
O-ring (3)
Washer (4),
Lock ring (5)
Recovery
INJECTOR SOCKET SET, 4-FOLD Item no. 2315713

Mounting socket set 80 mm tall for 4 powder injectors
O-ring (2),
O-ring (3)
Washer (4),
Lock ring (5)
Moving
INJECTOR SOCKET SET 1-FOLD Item no. 263629

Mounting socket 22 mm tal for one powder injector
O-ring (2),
O-ring (3),
Control
Washer (4),
Lock ring (5)
Complete Systems

Basic powder center
Accessories - Basic powder center
Feeding/ Preparing
SUCTION PIPE Item no. 263631
One per powder injector
BLIND INJECTOR Item no. 701452
Applying
Blind injector to close not used openings in the injector plate

Fluidized stainless steel container with lid, used for additional colors
Technical data
Max. capacity 60 kg
Booths
TROLLEY 120 L Item no. 263638
Recovery
For transporting powder containers 0263097 and 0263098.
LEVEL SENSOR
Moving
apacitive level sensor for measuring thepowder level (min. or max.), without evaluation
electronics.
Lengths Item nol

230 mm 3153487
330 mm 3149089
410 mm 3148409
Control
520 mm 3149086
580 mm 3148410
665 mm 3151891
1400 mm 3151907
FLANGE Item no. 3131985

Complete Systems
For holding the level sensor

Integrated supply systems

Feeding/Preparing
Powder supply systems are directly integrated into the powder recovery unit. This eliminates the need for anintermedia-
te powder feed. Color change can be performed quickly and easily by changing a container. The system canbe used with
up to 16 powder injectors. The integrated level sensor alerts the user when the available powder reachesa set minimum
level to ensure that production is not interrupted. Through an integrated viewing cover, the can userquickly check the
powder level and manually add fresh powder.
Applying
User-friendliness
The large inspection lid allows simple and
fast feeding and checking of the fresh
powder supply.
Optimum coating quality
The integrated vibration filter ensures
optimum powder quality for optimum
Booths
surfaces.
High output
The system allows a high
Recovery
transportation capacity with

Fast color change up to 16 powder injectors.
The use of simple exchange
tanks allows efficient work
processes.
Moving
Efficient production
The integrated level detector ensures an
uninterrupted production process.
Economy
Control
Due to the fact that the intermediate powder

transportation is not required, WAGNER can
supply an inexpensive and reliable system.
Complete Systems

Feeding/ Preparing
Applying
PRODUCT DESCRIPTION
Integrated supply systems are integrated into the
powder recovery system.
Booths
SPECIAL ADVANTAGES
No intermediate powder feed required
Economical system
Integrated vibration sieve
Enhancement of coating quality
Color change by means of exchangeable containers
Rapid color change
Recovery
For use with up to 16 powder injectors
High delivery capacity
Integrated level sensor for minimum level
Disruption to production avoided through prompt
alarm message
Large integrated inspection cover
Permits monitoring and the manual supply of fresh
powder without interrupting production
ORDERING INFORMATION Moving
Integrated supply systems are planned in relation to

the associated recovery system.
Control
Complete Systems


Feeding/Preparing
Product variants
Applying
Item ICF powder container ICM powder container

Product Description Fluidized container with pick-up tubes, Powder container assy. with suction systems,
levelsensor and pneumatic vibration level sensor, vibration chamber with 315
sieve 315 µm µmsieve, electric vibration drive, damping
Booths
chamber
Application area ICF powder booth systems ICM powder booth systems
Recovery
Moving
Control
Complete Systems

Notes
WAGNER Product Catalog Powder Coating 2011/12

53
Complete Systems Control Moving Recovery Booths Applying Feeding/ Preparing
WAGNER powder applications
Optimum coating quality!

WAGNER application units are in use around the world and enable optimal coating results for all types of
surfaces. The new gun generation achieves greater efficiency and perfection, both in manual and in auto
matic coating applications.
The WAGNER manual units are the result of concentrating development efforts on greater gun performance.
Thanks to their user-friendly design, the guns are easier and faster to work with.
Content
Manual application systems Page 56 Automatic application systems Page 90

Hand guns Page 59 Automatic guns Page 91
Manual systems Page 65 Powder sets Page 98
Powder sets Page 73 Accessories Page 100
Accessories Page 75

Manual application systems
Manual Application Systems

Feeding/Preparing
WAGNER HiCoat manual guns are constructed for high coating output, high efficiency and a long service life. They
offer the user optimal handling that is achieved through the use of robust materials, a weight-optimized design and
a high performance charging and atomization system.
Applying
High coating level

The optimum construction of the gun
ensures fast and efficient coating.
High level of flexibility

Booths
HiCoat manual guns can be fitted with

various nozzles. This opens up a large
number of application
possibilities.
Recovery
Little maintenance required

Exchangeable wear parts guarantee
minimum maintenance costs.
Moving
High level of surface quality

The homogenous powder cloud of the
Perfect ergonomics
guns ensures even distribution of the
The very light gun guarantees
layers and therefore perfect coating
fatigue-free working.
results.
Control
Complete Systems

Charging systems
Feeding/ Preparing
1. Corona charging
In the corona charging process, negatively charged air ions attach themselves to the powder particles during atomisati-
on. The air ions are generated in the high-voltage electrode of the powder gun. The high voltage is generated by means
of a high voltage cascade that is installed in the gun body. The high voltage can be varied in a range from 30 - 100 kV.
The voltage level is matched to the geometry of the work piece, or to the powder coating system in use. The charged
particles „move“ along the field lines to the earthed workpiece.
Applying
Because the field line density is higher at the edges of a component than at the surfaces, powder coat thicknesses are
greater in these areas. Conversely, three dimensional components have surfaces to which field lines do not extend, an
effect referred to as the Faraday cage. Powder is only deposited to a limited degree in these areas.
As the powder coat is deposited, air ions are „built into“ the layers. This can lead to backspray effects when the charge
density is excessive. The goal is therefore to minimise these air ions. This is accomplished by means of an additional
Booths
earth that is applied to the powder atomiser.
Recovery
Moving
In the advanced WAGNER HiCoat C4 spray system, these effects can be reduced, even for complex workpieces, by set-
Control
ting a wide range of parameters that affect the high voltage, the current limitation and the cascade characteristic lines.
HiCoat guns thus ensure optimal coating results.
Complete Systems

2. Tribo charging
Feeding/Preparing
The Tribo process is based on frictional charging. In this case, the fluidised powder/air mixture in a powder tube, usually
PTFE, is charged by means of friction against the inside tube wall. Due to its excellent electrical insulation properties (ne-
gative), PTFE is well-suited to charging the particles and its good anti-frictional properties prevent sintering on the walls.
Frictional charging in the powder tube generates a uniform charge and charge separation. This means that for a certain
quantity of positively charged powder particles, the same number of negatively charged particles remain in the powder
tube. This negative charge must be conveyed out of the spray device. It is conducted via a measurement sensor and, as
a Tribo current, provides information on the quality of the powder and the charge.
Applying
Booths
Recovery
Moving
Because of the frictional charging, this procedure requires special Trbo powder. In WAGNER Tribo guns, the charge can
be influenced and magnified by means of a special Tribo air supply. In this way, for example, even powder that is resistant
to charging can still be applied.
Control
Complete Systems

Corona hand guns
Feeding/ Preparing
Applying
SPECIAL ADVANTAGES
Booths
Very lightweight gun
Fatigue-free working over long periods
Homogeneous powder cloud
Even coating thickness
Reliable processing of metallic, ultra thin film and
effect powders
Greater range of applications
Recovery
Replaceable protective wedge on electrode holder
6% higher transfer efficiency (according to VDMA
24366)
More rapid coating
Moving
Corona powder
TECHNICAL DATA
Max. input voltage 22 Vpp
Output voltage 100,0 kV
Polarity Negative
Control
Complete Systems

Corona hand guns

Feeding/Preparing
Product variants
Applying
Item Corona hand gun PEM-C4 Corona cup gun PEM-CG4

Ergo HiCoat
Product Description Corona hand gun C4 for Corona hand gun C4 for
universal power coating appli universal applications in
Booths
cations in combination with powder coating with an inte

an external powder supply grated powder supply via the
screwed-on cup
Application area Manual systems Manual coating of sample
parts
Sampling of coating powders
by paint and lacquer suppliers
Recovery
Included items Connection cable 6 m Corona cup hand gun PEM-C4

One fan spray nozzle F1 and HiCoat
F2
One round spray nozzle 20, 28
and 38 mm
One electrode holder each of
type R and F
One adjustment tool for fan
spray nozzles
Moving
Feature Integrated powder container

Advantage No additional powdercontai-
ner necessary
Function keys
Max. powder output 450 g/min, 0,99 lb/min 200 g/min, 0,44 lb/min
Item no. 2305069 390003
Control
Complete Systems

Tribo hand guns
Feeding/ Preparing
Applying
SPECIAL ADVANTAGES
Booths
Very lightweight gun
Fatigue-free working over long periods
Charging body can be dismantled
Low wear part costs because high wear zones can be
replaced separately
Round spray nozzle and fan spray nozzle included
Greater flexibility to master any coating task
Recovery
Easy-to-replace wear parts
Low maintenance
Additional Tribo air inlet
Able to process poorly chargeable powders
Tribo powder
Moving
CONTROLLER
Individual control unit
TECHNICAL DATA
Polarity Positive
Control
Complete Systems

Tribo hand guns

Feeding/Preparing
Product variants
Applying
Booths
Item Hand gun PEM-T3

Product Description Tribo hand gun for coating with Tribo powder from an external powder supply
Application area Manual coating systems
Recovery
Included items Tribo hand gun PEM-T3

Deflector cone Ø 22 mm
Fan spray nozzle
Connection cable 6 m
Feature
Advantage
Function keys
Max. powder output 300 g/min, 0,66 lb/min
Moving
Item no. 351019

Control
Complete Systems

Tribo hand guns
Feeding/ Preparing
Product variants
Applying
Booths
Item Tribo cup gun PEM-TG3 Hand gun PEM-T3 Low Air
Product Description Tribo hand gun for coating with Tribo Tribo hand gun for coating with Tribo
powderdelivered by the integrated powder powderfrom an external powder supply
supply viaan attached cup
Application area Manual coating of sample parts Manual coating system with density feed
Sampling of coating powders by paint
andlacquer suppliers
Recovery
Included items Tribo powder cup gun PEM-TG3 Tribo hand gun PEM-T3 Low Air
Powder cup 500 cm³ Deflector cone Ø 22 mm
Fan spray nozzle Fan spray nozzle
Round spray nozzle 22 mm Connection cable 6 m
Feature Optional cups available in 900, 500 Reduced gap between powder tube
and 220cm³ sizes and charging body
Advantage Powder quantity is adjusted to match the Optimal charging even when used with
coating batch size LowAir feed systems
Moving
Item no. 351036 351043 Control
Complete Systems

Manual systems
Feeding/Preparing
WAGNER hand-held units offer systems that are perfectly tailored to the user. They combine attractive design and
superior functionality. Exceptional coating results on easy handling with proven C4 gun technology.
Applying
Very user-friendly
Thanks to the clearly arranged operating
elements and self-explanatory symbols the
handling is simple and intuitive. The central
dynamic control dial combines the
operation of all parameters.
First-rate efficiency
Booths
50 adequate and freely programmable

recipes save the time consuming manual
setting of parameters.
Recovery
Innovative technology
The AFC technology of the
new controller allows a precice
and reproducible dosing
in powder feeding.
High level performance

Moving
The powder is optionally transportet

directly from the original packaging,
60-L or 3-L container. The sturdy device
car with a pneumatic vibrating table
allows secure application.
Optimum coating results

The WAGNER manual systems helps to
Control
set the optimum high voltage and the

associated powder output quantity. This allows
a high penetration volume and a
high level of efficiency and surface
coating output.
Complete Systems

64 WAGNER Product Catalog Powder Applications 2010
PrimaSprint Airfluid
Feeding/ Preparing
Corona powder
Tribo powder
APPLICATION AREAS
Powder feeding directly from powder box
Manual systems
Applying
Unlimited number of colors
Perfect for job coater
TECHNICAL DATA
Input voltage 85 – 250 V
Input power 40 W
Booths
Input frequency 50 – 60 Hz
PRODUCT DESCRIPTION
The powerful electronic PrimaSprint Airfluid manual
system is designed to deliver powder directly out of
87 – 116 PSI
the original container. In combination with the fully
electronic gun control unit EPG-Sprint perfect and Air inlet connection G1/4" i
reproducable coating results can be achieved. The Exhaust air flow 0,05 – 20,0 Nm³/h
modular build up system allows to change to other
powder supply units easily. The system is set up to Operating temperature 5 – 45 °C, 41.0 – 113.0 °F
Recovery
work with Corona powder but can also work with Weight 38,0 kg, 83.8 lb
Tribo powder by adding a WAGNER Tribo mnual gun.
INCLUDED ITEMS
SPECIAL ADVANTAGES
Corona manual gun PEM-C4 Ergo
Fully electronic control unit for reproducible product Control unit EPG-Sprint
quantity settings
Pick-up tube with fluidized head ST 550/10
Storage and retrieval of all coating parameters
Powder injector PI-F1
Moving
Diagonal positioning of powder box
Optimal emptying of powder box Movable trolley with vibration tables
Simple and graphics-supported user guidance Cables and hoses
Self-explanatory and intuitive operation, short trai To work as Tribo application, please order Tribomanu-
ning periods al gun PEM-T3 Nr. 351019 in addition
Cascade characteristic line adjustment
Brilliant surface quality for a wide variety of powder
types, and powder savings through greater transfer ORDERING INFORMATION
efficiency
Control
Item Item no.

50 coating programs can be stored, of which four can
be accessed directly on dedicated keys PrimaSprint Airfluid 2306090
Reproducible coating results with different powder PrimaSprint Airfluid USA 2307069
types and colors PrimaSprint Airfluid Japan 2307070
A definable program can be called up by double-cli-
cking on the gun
Change between programs during the coatingpro-
Complete Systems
cess without being distracted and losing time

PrimaSprint 60L
Feeding/Preparing
Applying
Booths
PRODUCT DESCRIPTION PROCESSABLE MATERIALS

The PrimaSprint 60L manual system conveys mate- Corona powder
rialout of an easy-to-clean stainless steel container. Commercially available metallic powders
Excellent and reproducible coating results can be
achieved in connection with the EPG Sprint electronic Tribo powder
control unit. The modular system permits theuse of
other powder containers. While the standardmodel
is equipped for the processing of Coronapowders, it APPLICATION AREAS
Recovery
can also be used for processing Tribopowder with the Powder feeding, stainless steel fluid container
addition of Tribo hand guns.
Few colors (one per container)
SPECIAL ADVANTAGES
TECHNICAL DATA
Fully electronic control unit for reproducible product
quantity settings Input voltage 85 – 250 V
Storage and retrieval of all coating parameters Input power 40 W
Moving
Fluidized stainless steel container Input frequency 50 – 60 Hz

Improved powder preparation for higher quality stan Protection class IP 64
dards
Simple and graphics-supported user guidance
87 – 116 PSI
Self-explanatory and intuitive operation, short trai
ning periods Air inlet connection G1/4" i
Cascade characteristic line adjustment Exhaust air flow 0,05 – 20,0 Nm³/h
Brilliant surface quality for a wide variety of powder Operating temperature 5 – 45 °C, 41.0 – 113.0 °F
types, and powder savings through greater transfer
Control
Weight 38,0 kg, 83.8 lb

efficiency
be accessed directly on dedicated keys
Reproducible coating results with different powder
types and colors
cking on the gun
Complete Systems


PrimaSprint 60L
Feeding/ Preparing
INCLUDED ITEMS
Corona hand gun PEM-C4 Ergo
Control unit EPG Sprint
Powder injector PI-F1 with suction system
Equipment trolley without fluid container
Cables and hoses
Attention: order the fluid container separately, 60Lno.
Applying
264268 or 25L no. 264224
For Tribo applications, order the Tribo gun PEM-T 3
no. 351019 separately.
Item Item no.
PrimaSprint 60L 2306091
Booths
PrimaSprint 60L USA 2307071
PrimaSprint 60L Japan 2307072
Recovery
Moving
Control
Complete Systems

PrimaSprint 60L V
Feeding/Preparing
Applying
Booths

The PrimaSprint 60L V manual system conveys mate Corona powder
rial out of an easy-to-clean stainless steel container. A
vibration table optimizes powder preparation. Excel
lent and reproducible coating results can beachie- Tribo powder
vedin connection with the EPG Sprint electronic
controlunit. The modular system permits theuse of
otherpowder containers. While the standardmodel APPLICATION AREAS
Recovery
isequipped for the processing of Coronapowders, it

Powder feeding, stainless steel fluid container
can also be used for processing Tribopowder withthe
addition of Tribo hand guns. Few colors (one per container)
Higher quality requirements
SPECIAL ADVANTAGES
TECHNICAL DATA
quantity settings Input voltage 85 – 250 V
Moving
Storage and retrieval of all coating parameters Input power 40 W

Fluidized stainless steel container and vibration table
Improved powder preparation for very high quality
standards Protection class IP 64
Simple and graphics-supported user guidance Air inlet pressure 0,6 – 0,8 MPa, 6,0 – 8,0 bar,
Self-explanatory and intuitive operation, short trai 87 – 116 PSI
ning periods Air inlet connection G1/4" i
Cascade characteristic line adjustment Exhaust air flow 0,05 – 20,0 Nm³/h
Brilliant surface quality for a wide variety of powder
Control
types, and powder savings through greater transfer Operating temperature 5 – 45 °C, 41.0 – 113.0 °F
efficiency Weight 38,0 kg, 83.8 lb
be accessed directly on dedicated keys
types and colors
Complete Systems
cking on the gun


PrimaSprint 60L V
Feeding/ Preparing
INCLUDED ITEMS
Powder injector PI-F1 with suction system
Equipment trolley with vibration table, without fluid
container
Cables and hoses
Attention: order the fluid container separately, 60Lno.
Applying
264268 or 25L no. 264224
Item Item no.
PrimaSprint 60L V 2306092
Booths
PrimaSprint 60L V USA 2307073
PrimaSprint 60L V Japan 2307074
Recovery
Moving
Control
Complete Systems

PrimaSprint 3L V
Feeding/Preparing
Applying
Booths

Material for the PrimaSprint 3L manual system is Corona powder
conveyed from a fluidized plastic container that is
mounted on a vibration table. Very small quantities Commercially available metallic powders
can be applied with the HiCoat-ED injector and the Tribo powder
electronic EPG Sprint control unit. While the standard
model is equipped for the processing of Coronapow-
ders, it can also be used for processing Tribopowder APPLICATION AREAS
Recovery
with the addition of Tribo hand guns.

Powder feeding fluid container for very high quality
standards
SPECIAL ADVANTAGES Multiple colors for sample coating or very small
batches
quantity settings
Storage and retrieval of all coating parameters TECHNICAL DATA
Fluidized small container with air-optimized HiCoat
Moving
ED feed system
Sample coating or small batches with high quality Input power 40 W
standards Input frequency 50 – 60 Hz
Simple and graphics-supported user guidance Protection class IP 64
Self-explanatory and intuitive operation, short trai
ning periods Air inlet pressure 0,6 – 0,8 MPa, 6,0 – 8,0 bar,
87 – 116 PSI
Brilliant surface quality for a wide variety of powder Air inlet connection G1/4" i
types, and powder savings through greater transfer Exhaust air flow 0,08 – 20,0 Nm³/h
Control
efficiency Operating temperature 5 – 45 °C, 41.0 – 113.0 °F

be accessed directly on dedicated keys Weight 38,0 kg, 83.8 lb
types and colors
cking on the gun
Complete Systems


PrimaSprint 3L V
Feeding/ Preparing
INCLUDED ITEMS
HiCoat ED feed system with suction system
Equipment trolley with vibration table and 3L plastic
fluid container
Cables and hoses
Applying
Item Item no.
PrimaSprint 3L V 2306093
PrimaSprint 3L V USA 2307075
PrimaSprint 3L V Japan 2307076
Booths
Recovery
Moving
Control
Complete Systems

Cup, manual systems

TECHNICAL DATA
Feeding/Preparing

Valve control voltage 24 V
Input power 25 W
Polarity Negative
87 – 116 PSI
Max. powder output 200 g/min
Applying
Operating temperature 5 – 45 °C, 41.0 – 113.0 °F
INCLUDED ITEMS
Corona cup hand gun PEM-CG4 HiCoat
PRODUCT DESCRIPTION Sprint control unit
Robust transport box with foam inlets
The Prima C powder cup laboratory set is a useful,
Booths
handy, flexible and powerful device for the powder Powder cup 500 cm³
coating of individual parts and very small quantities, Fan spray nozzle F1 and F2
as well as for laboratory and development purposes. Round spray nozzle 20, 28, 38 mm
SPECIAL ADVANTAGES ORDERING INFORMATION

Compact manual device with integrated powder cup Item Item no.
Recovery
No containers or boxes required Powder cup laboratory set Sprint - C 2305141

Gun body weight only approx. 500 g (excluding cup
and powder)
Fatigue-free operation
Control unit Sprint with combination controllerfor
feed/dosage air, preselection of atomizer airdepends
on the nozzle
Simple, intuitive operation of a wide range of features
Adjustable fluidization
Moving
Optimal processing of all powder paints

Cups available as accessories in 900 and 220 cm³ sizes
Ideal for small and very small batch sizes
Large selection of different nozzle systems
Efficient coating of all workpiece types
Control
Corona powder
APPLICATION AREAS
Manual coating of sample parts
Sampling of coating powders by paint and lacquer
Complete Systems
suppliers

Powder set/Spraypack
Feeding/ Preparing
CONTROL UNIT EPG SPRINT Item no. 2305109
The EPG SPRINT control unit is used to control all WAGNER guns for manual and automatic
applications. Intuitive handling paired with AFC technology provide perfect gun control.
Special advantages Fully electronic control unit for reproducible product quan
tity settings
Storage and retrieval of programs with all coating parame
ters
AFC air flow controller (closed-loop)
Exact and reproducible settings and their precise output
Applying
Self-explanatory and intuitive operation, short training
periods
Brilliant surface quality for a wide variety of powder types,
and powder savings through greater transfer efficiency
50 coating programs can be stored, of which four can be
accessed directly on dedicated keys
Reproducible coating results with different powder types
Booths
and colors
Remote input for controlling all functions
Programs can be called up externally by double-clicking
with the manual gun or via the Primabox no. 263080 for
automatic applications
Included items EPG Sprint control unit for rack installation
Power cable not included
Suitable for PEM-C4 Ergo, PEM-C3, PEM-T3
Recovery
PEA-C4, PEA-C4-XL, PEA-C3, PEA-C3-XL, PEA-T3, PEA-T3XL
Technical data
Input power 40 W
Polarity Negative or positive
Moving
Air inlet pressure 0,6 – 0,8 MPa, 6,0 – 8,0 bar, 87,0 – 116,0 PSI
Air inlet connection G1/4" i
Exhaust air flow 15 Nm³/h
Control
Complete Systems

Powderset/Spraypack
SPRAYPACKS
Powderset Sprint manual 2305339
Control Unit EPG-Sprint 2305109
Mains cable + Stak 200 241270
Earthing cable assy. 10m 130215
Hand spray gun PEM-C4 Ergo 2305069
Powder injector PI-F1 241622
Earthing flex 3105965
Union with push in nipple 9992200
Coupling union 9992711
Powder hose set D11, 5m 265266
Hand spray gun PEM-C4 390001
Powderset Sprint manual - Japan 2305341
Control Unit EPG-Sprint 2305109
Mains cable assy. Japan 264625
Hand spray gun PEM C4 Ergo 2305069
Powder injector PI-F1 241622
Powder hose set D11, 5m 265266
2/2 manual switch operated valve 9999531
Bushing 3054763
Flow control - both ways 9999342
Reduction 4/6A - 6/8l 9998137
Tube black, D6 9982079
Hose black AD 8x1.25 9982078
Hose blue D 8x1.25 9982062
Tube red, D8 9982063

Accessories - Manual application systems
Feeding/ Preparing
Conversion set
CONVERSION SET PRIMASPRINT AIRFLUID Item no. 2309275

Conversion set of a PrimaSprint manual system from type 60L, 60L V or 3L to the Airfluid type
Included items Vibration table Airfluid assy. no. 2303269
Injector holder assy. no. 2307117
Suction pipe ST550/10 no. 265281
Applying
Various connecting parts
Suitable for PrimaSprint manual system 60L
PrimaSprint manual system 60LV
PrimaSprint manual system 3L
CONVERSION SET PRIMASPRINT 60L V Item no. 2309276

Conversion set of a PrimaSprint manual system from Airfluid type 60L or 3L V to type
Booths
60L V vibration
Included items Vibration table 60 L assy. no. 2309276
Attention: order powder container 60L no. 26468 or 25L no.
264224 separately if needed
PrimaSprint manual system Airfluid
PrimaSprint manual system 3L
Recovery
PRIMASPRINT 3L CONVERSION SET Item no. 2309277
Conversion set of a PrimaSprint manual system from Airfluid type 60L or 60L V to type 3L
Included items Vibration table 3L assy. no. 2306077
Powder container, fluidized, 3L no. 2304157
Moving
Note: For small feed quantities, additionally order HiCoat
EDfeed system no. 241624 and powder hose set d9, 5m no.
2308062
PrimaSprint manual system 60L V
PrimaSprint manual system Airfluid
Control
Complete Systems


Feeding/Preparing
Retrofit sets
RETROFIT SET, PEM-C2 TO PEM-C4 ROUND SPRAY Item no. 390929

Conversion set for the conversion of a PEM-C2 to a PEM-C4 hand gun with a round spray
nozzle
Special advantages For security reasons, the retrofit shall be done by the
WAGNER Service
Applying
RETROFIT SET, PEM-C2 TO PEA-C4 FAN SPRAY Item no. 390928

Conversion set for the conversion of a PEM-C2 to a PEM-C4 hand gun with a fan spray nozzle
WAGNER Service
Booths
RETROFIT SET, PEM-C3 TO PEM-C4 ROUND SPRAY Item no. 390920

Conversion set for the conversion of a PEM-C3 to a PEM-C4 hand gun with a round spray
nozzle
WAGNER Service
Recovery
RETROFIT SET, PEM-C3 TO PEA-C4 FAN SPRAY Item no. 390903

Conversion set for the conversion of a PEM-C3 to a PEM-C4 hand gun with a fan spray nozzle
WAGNER Service
Moving
Control
Complete Systems

Feeding/ Preparing
Accessories - Powder hoses
POWDER HOSE, CONDUCTIVE

Description Powder hoses for gun supply
Application area Supplies powder to the following hand guns: PEM-C4, PEM-T3
For PI-P1 and PI-F1 injectors
Applying
Ø Inside Item no.
9 mm 351794
10 mm 2310699
11 mm 2307502
12 mm 2310700
Booths
Recovery
Moving
Control
Complete Systems


Feeding/Preparing
Accessories - Nozzle systems for Corona guns
ELECTRODE HOLDER WITH PROTECTIVE WEDGE FOR FAN SPRAY NOZZLE Item no. 390915
Electrode holder for fan spray nozzles for C4 guns
Applying
FAN SPRAY NOZZLE F1 Item no. 390324

Standard fan spray nozzle, C4 guns, for universal applications
Booths

Recovery
Fan spray nozzle, C4 guns, for higher powder output

Moving

Fan spray nozzle, C4 guns, for Low Air feed system
Control
Complete Systems

Feeding/ Preparing
Fan spray nozzle for LowAir applications for profiles
ELECTRODE HOLDER WITH PROTECTIVE WEDGE AND DEFLECTOR CONE SLEEVE FOR
ROUND SPRAY NOZZLE Item no. 390916
Applying
Electrode holder for round spray nozzles for C4 guns
Booths
DEFLECTOR CONE D20 Item no. 390207
Deflector cone, 20 mm diameter, for C4 guns
Recovery
Moving
Control
Complete Systems


Feeding/Preparing

Applying
PROTECTIVE WEDGE C4 Item no. 390310

Wedge for electrode holder C4, wear part
Booths
WEDGE TOOL INCLUDING 20 WEDGES Item no. 390900

Tool for inserting and pulling out protective wedge C4
Recovery
EXTENSION 150 MM Item no. 2308703

Nozzle extension for hand guns: PEM-C4, PEM-C4R
Special advantages Very slim design
Moving
Submersible in tight spaces

Control
Complete Systems

Feeding/ Preparing
Applying
Booths
Recovery
CONSOLE EPG SPRINT Item no. 2305108
Console to mount one EPG-Sprint

Fits to EPG-Sprint console no. 2305109
Foot clem FK40
Moving
Control
Complete Systems


Feeding/Preparing
Accessories - Cup guns
POWDER CUP 220 CM³ Item no. 241117
Supplement for PEM-TG3, PEM-CG4 hand guns
Applying
Booths

Recovery

Moving
Control
Complete Systems

Feeding/ Preparing
Accessories - Coronastar
CORONASTAR FOR C4 GUNS Item no. 390918

Coronastar is a retrofit set for spray guns for achieving even better surface quality (reduces
the orange peel effect).
Special advantages Retrofit set for the following guns: PEM-C4, PEM-C4R,
PEA-C4, PEA-C4XL, PEA-C4 Twin
Included items Short union nut for C4 guns
Applying
Accessories - Nozzle systems for Tribo guns
DEFLECTOR CONE TRIBO Ø22 MM Item no. 259474

For Tribo hand gun: PEM-T3, PEM-T3R
Booths
Recovery
For Tribo hand gun: PEM-T3, PEM-T3R
WIDE FAN SPRAY NOZZLE Item no. 260926 Moving
For Tribo hand guns PEM-T3 and PEM-T3R and Tribo automatic guns PEA-T3, PEA-T3XL
Control
Complete Systems


Feeding/Preparing
NOZZLE EXTENSION 300 MM

Nozzle extension for Tribo hand guns: PEM-T3, PEM-T3R
Applying
Booths
Recovery
Moving
Control
Complete Systems

Feeding/ Preparing
Accessories - Exchangeable container for manual systems
POWDER CONTAINER 25 L WITHOUT INJECTOR Item no. 264224

Stainless steel fluid container for coating applications with high quality requirements
Included items Stainless steel fluidized container
Pick-up tube to fit for WAGNER powder injectors
Exhaust connection
Applying
without powder injector
Technical data
Max. capacity 12 kg
POWDER CONTAINER 60 L WITHOUT INJECTOR Item no. 264268

Included items Stainless steel fluidized container
Booths
Exhaust connection
Technical data
Max. capacity 30 kg
Recovery
Included items Stainless steel fluid container 25 l
Powder injector PI-P1
Technical data
Max. capacity 12 kg
Moving

Control
Powder injector PI-P1

Technical data
Max. capacity 30 kg
Complete Systems


Feeding/Preparing
POWDER CONTAINER 25 L-D1 Item no. 265031

Technical data
Max. capacity 12 kg
Applying
POWDER CONTAINER 60 L-D1 Item no. 265033

Technical data
Max. capacity 30 kg
Booths
POWDER CONTAINER 3L Item no. 2304157

Fluid container to be used in the WAGNER manula unit PrimaSprint 3L
Recovery
Included items Fluidized container

Exhaust connection
Technical data
Max. capacity 1 kg
Moving
POWDER CONTAINER 3L WITH BLIND COVER Item no. 2314155

Fluid container to be used in the WAGNER manula unit PrimaSprint 3L
Included items Fluidized container, plastic
blind cover
Control
Technical data
Max. capacity 1 kg
Complete Systems

Feeding/ Preparing
Accessories - Manual systems
Product DescriptionThe EPG SPRINT control unit is used to control all WAGNER guns for manual
and automatic applications. Intuitive handling paired with AFC technology
provide perfect gun control.
Item no. 2305109
Applying
CONTROL BOX CORONA/TRIBO Item no. 265911

Required to simultaneously connect one Corona gun and one Tribo gun to a manual system.
Booths
Special advantages For BRAVO manual systems, Prima manual systems and
automatic systems
ADAPTER PLATE SWITCH BOX Item no. 2308079
Recovery
Adapter plate switch box
Suitable for Switch box Corona/Tribo no. 265911
Console EPG Sprint Item no. 2305108

Console to mount one EPG-Sprint
Suitable for EPG-Sprint no. 2305109
Moving
Foot clamp FK40
SUCTION LANCE ST 550/10 Item no. 265281

Suction lance with fluid crown and nipple
Control
Technical data
Complete Systems


Feeding/Preparing
SUCTION LANCE SN-2 550/10 Item no. 265272

Suction lance with fluid crown and nipple
Technical data
FILTER PRECIPATOR PRIMA-SPRINT Item no. 2305860

Applying
Filter precipator 20 µm for condensate
HIGH VOLTAGE TESTER HV200N Item no. 259010

This device can be used to measure high voltage, e.g. of a gun.
Booths
Recovery
Moving
Control
Complete Systems

Automatic application systems
Preparing
Feeding/Preparing
Electrical cable
For connecting to the control unit or control module. For the following spray guns:
Feeding/
PEA-C4, PEA-C4XL, PEA-C4A
Item Item no.
Electrical cable 5 m 351216
Applying
For connecting to the control module unit or control module. For the following spray
guns: PEA-T3, PEA-T3XL
Item Item no.
Booths
Booths
Recovery
Recovery
Moving
Moving
Control
Control
Complete Systems


Feeding/Preparing
Two types of WAGNER HiCoat automatic guns are available. The compact variant is designed for universal application.
The XL variant was conceived specifically for color change systems and is characterized by its streamlined design. Both
guns are constructed for high coating output, high efficiency and a long service life. The high-performance HiCoatchar-
ging and atomization system can achieve perfect workpiece surfaces combined with optimal material utilization.
Applying
Maximum coating efficiency

The use of the high-performance cascade
offers maximum coating efficiency and
therefore a reduced level of powder
Booths
consumption.
User friendliness
Thanks to the use of fast-action
couplings, changing the hoses
is now child’s play.
Recovery
Fast nozzle change

The Quick Lock guarantees that the
pistols are held securely and
allows the nozzles to be
changed quickly.
Moving
Optimum geometry
The streamlined geometry allows efficient
automatic blowing during the automated
color change.
Flexible application possibilities

The use of various nozzles allows the
automatic pistols to be used diversely.
Control
Complete Systems

Corona automatic guns
Feeding/ Preparing
PRODUCT DESCRIPTION
Applying
Corona automatic guns for automatic powder
coating
SPECIAL ADVANTAGES
Classification according to ignition energy class A
(twin guns according to C)
Simple and inexpensive fire protection concept is
Booths
adequate
Safety tube technology
Labyrinth connections prevent powder deposits and
high voltage leakage
Replaceable protective wedge on electrode holder
Recovery
Corona powder
CONTROLLER
PrimaTech-CCM
Moving
DigiTech
ProfiTech
TECHNICAL DATA
Max. input voltage 22 Vpp
Output voltage 100,0 kV
Polarity Negative
Control
INCLUDED ITEMS
Gun
Nozzle set
Complete Systems


Feeding/Preparing
Product variants
Applying
Model PEA-C4 PEA-C4XL PEA-C4 Twin

Application area
Included items Automatic gun PEA-C4 HiCoat Automatic gun PEA-C4XL Automatic gun PEA-C4
One fan spray nozzle F1 0.85HiCoat TwinHiCoat
One adjustment tool for fan One fan spray nozzle F1 Two fan spray nozzles F1
spray nozzles One adjustment tool for fan One adjustment tool for fan
spray nozzles spray nozzles
Booths
Application material Corona powder Corona powder Corona powder

Commercially available Commercially available Commercially available
metallic powders metallic powders metallic powders
Feature Corona automatic gun for Aerodynamic geometry Twin gun with central flange
universal use, with integrated
mount
Advantage Simple and space-saving Rapid color change through Fits perfectly on robots
Recovery
installation automatic blow off

Feature Processes conventional Processes conventional Processes conventional
powder types and metallic, powder types and metallic, powder types and metallic,
ultra thin film and effect ultra thin film and effect ultra thin film and effect
powders powders powders
Advantage Wide range of applications Wide range of applications Wide range of applications
Feature Wide assortment of nozzles Wide assortment of nozzles Wide assortment of nozzles
available: fan spray nozzles, available: fan spray nozzles, available: fan spray nozzles,
Moving
round spray nozzles, angular round spray nozzles, angular round spray nozzles, angular
nozzle attachments nozzle attachments nozzle attachments
Advantage Optimal adaptation to Optimal adaptation to Optimal adaptation to
workpiece geometry workpiece geometry workpiece geometry
Max. powder output 450 g/min, 0,99 lb/min 450 g/min, 0,99 lb/min 800 g/min, 1,76 lb/min
Weight 555 g, 1.22 lb 1230 g, 2.71 lb 1900 g, 4.19 lb
Length 395 mm, 15,6 in 850 mm, 33,5 in 295 mm, 11,6 in
Control
Complete Systems


Feeding/ Preparing
Model Application material Item no.
PEA-C4 Corona powderCommercially 390004
available metallic powders
PEA-C4 Enamel powder 390011
Model Length Item no.

PEA-C4XL 1100 mm, 43.3 in 390006
PEA-C4XL 1400 mm, 55.1 in 390007
Applying
PEA-C4XL 1800 mm, 70.9 in 390008
Model Feature Item no.

PEA-C4 Twin Twin gun with central flange 390010
Booths
Recovery
Moving
Control
Complete Systems

Tribo automatic guns

Feeding/Preparing
PRODUCT DESCRIPTION
Applying
Tribo automatic guns for automatic powder coating
SPECIAL ADVANTAGES
Processes conventional powder types and metallic
powders (if suitable for Tribo)
Wide range of applications
Charging body with multiple swirl stars
Booths
Optimization of frictional charge over a broad range

Tribo air for adjusting the charge
Individual tuning of each gun to the particular appli
cation and powder
Charging body can be dismantled into its individual
components
Low wear part costs through the selective repla
cement of worn parts
Recovery
Tribo powder
CONTROLLER
Individual control unit
Moving
Control cabinet module
ATEX CLASSIFICATION
ATEX directive 94/9/EG
TECHNICAL DATA
Control
Polarity Positive
INCLUDED ITEMS
Gun body assy.
Complete Systems
Nozzle system not included

Feeding/ Preparing
Product variants
Applying
Model PEA-T3 PEA-T3 XL
Feature Tribo automatic gun for universal use, Aerodynamic geometry
withintegrated holder
Advantage Simple and space-saving installation Rapid color change through automatic
blowoff possible (accessory)
Weight 900 g, 1.98 lb
Booths
Model Item no.
PEA-T3 351018

PEA-T3 XL 1100 mm, 43.3 in 351030
Recovery
PEA-T3 XL 1400 mm, 55.1 in 351029
PEA-T3 XL 1800 mm, 70.9 in 351032
Moving
Control
Complete Systems


Feeding/Preparing
Product variants
Applying
Model PEA-T3 Low Air PEA-T3 XL Low Air

Feature Tribo automatic gun for universal use, Aerodynamic geometry
withintegrated holder
Feature Reduced gap between powder tube Reduced gap between powder tube
and charging body and charging body
Advantage Simple and space-saving installation Rapid color change through
automatic blowoff
Advantage Optimal charging even when used Optimal charging even when used
Booths
with LowAir feed systems with LowAir feed systems

Weight 900 g, 1.98 lb
Model Item no.
Recovery
PEA-T3 Low Air 351044

PEA-T3 XL Low Air 1100 mm, 43.3 in 351046
Moving
Control
Complete Systems

Feeding/ Preparing
CONTROL UNIT EPG-D1 Item no. 360015
Control unit EPG-D1 is a universal control unit for manual and automatic systems.
Special advantages Three controlled air flow rates: for feed, dosing and
supplementary air flow
Constant, uniform powder output ensures high coating
quality
Task-oriented display
Simple and intuitive operation
All control elements can be electronically controlled
Applying
Remote control functions for special tasks
Multiplier characteristic adjustment
Software update via flash card
Easy to update with the latest software
Technical data
Booths
Input power 40 W
Recovery
Moving
Control
Complete Systems

Feeding/Preparing

tity settings
ters
Applying

periods
Booths
and colors
Recovery

Technical data
Input power 40 W
Moving
Control
Complete Systems

SPRAYPACKS
Feeding/ Preparing
Powderset Sprint automatic 2305139
Controler EPG Sprint 2305109
Earthing cable assy. 264332
Airmatic-spray-gun PEA-C4 390004
Connecting cable PEA-C2 10m 351217
Powder injektor pi-f1 241622
Applying
Cable stas200-stak200 241269
Powderset EPG-D1 automatic 360023
Electrostatic Power Generator EPG-D1 con 360015
Mains cable + Stak 200 241270
Earthing cable assy. 264332
Booths
Airmatic-spray-gun PEA-C4 390004
Recovery
Powderset Sprint Tribo Automatic 2305140
Controler EPG Sprint 2305109
Tribo automatic gun PEA-T3 351018
Moving
Control
Complete Systems

Accessories - Automatic application systems

Feeding/Preparing
Retrofit sets
RETROFIT SET, PEA-C2/C3 TO PEA-C4 ROUND SPRAY Item no. 390922

Conversion set for the conversion of a PEA-C2/-C2M and PEA-C3 to a PEA-C4 gun with a
round spray nozzle
Applying
RETROFIT SET, PEA-C2/C3 TO PEA-C4 FAN SPRAY Item no. 390905

Conversion set for the conversion of a PEA-C2/-C2M and PEA-C3 to a PEA-C4 gun with a fan
spray nozzle
Booths
RETROFIT SET, PEA-C2A/C3A TO PEA-C4A ROUND SPRAY Item no. 390924

Conversion set for the conversion of a PEA-C2A/C3A to a PEA-C4A gun with a round spray
nozzle
Recovery
RETROFIT SET, PEA-C2A/C3A TO PEA-C4A FAN SPRAY Item no. 390907

Conversion set for the conversion of a PEA-C2A/C3A to a PEA-C4A gun with a fan spraynozzle
Moving
RETROFIT SET, PEA-C2XL/C3XL TO PEA-C4XL ROUND SPRAY Item no. 390923

Conversion set for the conversion of a PEA-C2XL/C3XL to a PEA-C4XL gun with a round spray
Control
nozzle
Complete Systems

Feeding/ Preparing
RETROFIT SET, PEA-C2XL/C3XL TO PEA-C4XL FAN SPRAY Item no. 390906
Conversion set for the conversion of a PEA-C2XL/-C3XL to a PEA-C4XL gun with a fan spray
nozzle
RETROFIT SET, PEA-C2 TWIN TO PEA-C4 TWIN ROUND SPRAY Item no. 390925
Applying
Conversion set for the conversion of a PEA-C2 Twin to a PEA-C4 Twin gun with a round spray
nozzle
Special advantages Due to security reasons, the retrofit shall be done by
WAGNER Service
RETROFIT SET, PEA-C2 TWIN TO PEA-C4 TWIN FAN SPRAY Item no. 390908
Booths
Conversion set for the conversion of a PEA-C2 Twin to a PEA-C4 Twin gun with a fan spray
nozzle
Special advantages Due to security reasons, the retrofit shall be done by
WAGNER Service
Recovery
Moving
Control
Complete Systems


Feeding/Preparing
Accessories - Coronastar
CORONASTAR FOR C4 GUNS Item no. 390918

Coronastar is a retrofit set for spray guns for achieving even better surface quality (reduces
the orange peel effect).
Special advantages Retrofit set for the following guns: PEM-C4, PEM-C4R,
PEA-C4, PEA-C4XL, PEA-C4 Twin
Included items Short union nut for C4 guns
Applying
MINI CORONA STAR Item no. 390957

Mini Corona Star attachment for XL guns
Special advantages Reduces free charge
Improves the external cleaning of the gun
Suitable for PEA-C4 XL
Booths
PEA-C3 XL
PEA-C2 XL
Recovery
CORONASTAR WA C4 Item no. 2306335

Coronastar attachment for angular nozzles, C4 guns
Suitable for Corona automatic guns PEA-C4 and PEA-C4XL
Moving
Control
Complete Systems

Feeding/ Preparing
Electrical cable
For connecting to the control unit or control module. For the following spray guns:
PEA-C4, PEA-C4XL, PEA-C4A, PER-C1
Item Item no.
Applying
For connecting to the control module unit or control module. For the following spray
guns: PEA-T3, PEA-T3XL
Item Item no.
Booths
Accessories - Powder hoses
POWDER HOSE, CONDUCTIVE
Recovery
Description Powder hoses for gun supply
Application area Supplies powder to the following automatic guns: PEA-C4, PEA-C4XL,
PEA-C4A, PEA-T3, PEA-T3XL
For HiCoat-ED-P and HiCoat-ED-F injectors
Inside Ø Item no.
Moving
8 351798
9 351794
10 2310699
11 2307502
12 2310700
Control
Complete Systems


Feeding/Preparing
Accessories - Air hoses
HOSE 6X1, BLACK Item no. 9982079

Air hose PU
Applying
HOSE 6X1, BLUE Item no. 9982061

Technical data
Material Polyurethane
Booths
HOSE 8X1.25, BLUE Item no. 9982062

Air hose PU
Recovery

Air hose PU
Moving
HOSE 10X1 CLEAR Item no. 9981985

Technical data
Control
Material Polyamide
Complete Systems

Feeding/ Preparing
Accessories - Gun holders
BRACKET Item no. 351347

For mounting the following automatic guns: PEA-C4, PEA-T3
Applying
GUN EXTENSION Item no. 260215
Aluminum tube 40x40 with fixing screw for mounting the following gun brackets: 0351347,
0260328, 0351438
Booths
POWDER HOSE PARKING STATION Item no. 351558
Plastic block with fixation hole and 2 slots for nipples of the XL gun coupling
Recovery
KINK PROTECTOR XL GUNS Item no. 351922
Kink protector for XL gun coupling with protective hose PG 21, L = 300 mm
Moving
PROTECTIVE HOSE PG 21 Item no. 9998832

Protective hose for use as kink protection for powder and air hoses
Control
Complete Systems


Feeding/Preparing
KINK PROTECTOR HOLDER XL 1-FOLD Item no. 351923

For holding one kink protector 0351922
KINK PROTECTOR HOLDER XL 2-FOLD

Applying
Item no. 373219

For holding two kink protectors 0351922 and electrical line plus air hoses (Tribo, atomizer air)
HOSE COUPLING XL2

Booths
Item no. 390954

Quick release for powder hose 8-12mm
Special advantages Screw cap with clamp
Quick release and secure clamping
Integrated seal
No powder deposits
Straight through-hole without transitions
No deposits, easy to clean
Recovery
Suitable for Automatic gun PEA-C4 XL

Technical data
Connection thread M 18x1.5
Ordering information Please order hose holder seperately

Please note: Seperate grounding of the connected hoses
necessary
Moving
HOSE HOLDER D10-D12 Item no. 390955

Hose holder D10-D12, for coupling XL2
Special advantages Variable hose connector
Fits several hose diameters
Secure fixation of the powder hose
No slipping off during pulse flushing
Control
Suitable for Kink protector 351922

Coupling XL2 0390954
Powder hose 10 mm, no. 2310699
Powder hose 11 mm no. 2307502
Technical data
Complete Systems


Ordering information Please order adequate coupling 0390954 separately
Feeding/ Preparing
Please order adequate kink protector 0351922 separately
Separate grounding for connected hoses
HOSE HOLDER D8-D10 Item no. 390956

Hose holder D8-D10, for coupling XL2
Applying
Technical data
Booths
HOSE HOLDER D10-D12, ROTATABLE Item no. 390965
Recovery
Hose holder D10-D12, for coupling XL2, rotatable for use in rotation axes
Rotatable bearing in the coupling
Hose is not twisted
Moving
Technical data
Control

Complete Systems


Feeding/Preparing
ADAPTER NIPPLE D10-12 Item no. 362316

Adapter nipple for powder hose d10-12
Suitable for Coupling XL1 and coupling XL2
NUT M18X1.5
Applying
Item no. 362317

Nut M18x1.5
Suitable for Coupling XL1 and coupling XL2
Adapter nipple 10-12 no. 0362316
Technical data
Booths
POWDER HOSE COUPLING, ELECTRIC CONDUCTIVE Item no. 2305865

Powder hose coupling, electric conductive
Special advantages Rotation lock with clamp
Quick release and secure clamping
Integrated seal
Recovery
No powder deposits
Straight through-hole without transitions
No deposits, easy to clean
Electric conductive housing
Grounding of powder hoses with integrated ground wire
Suitable for Surge damper IP5000 and powder center
Suction lance IP5000
Technical data
Moving
HOSE HOLDER D10-D12 ELECTRIC CONDUCTIVE Item no. 2305866

Hose holder D10-D12, for coupling 2305865
Control

Coupling 2305865
Complete Systems
Technical data

Feeding/ Preparing
HOSE HOLDER D8-D10 ELECTRIC CONDUCTIVE Item no. 2305867
Hose holder D8-D10, for coupling 2305865
Coupling 2305865
Applying
Technical data
Booths
Recovery
Moving
Control
Complete Systems


Feeding/Preparing
Accessories - Nozzle systems for Corona guns
ELECTRODE HOLDER WITH PROTECTIVE WEDGE FOR FAN SPRAY NOZZLE Item no. 390915
Electrode holder for fan spray nozzles for C4 guns
Applying
ELECTRODE HOLDER WITH PROTECTIVE WEDGE AND DEFLECTOR CONE SLEEVE FOR
ROUND SPRAY NOZZLE Item no. 390916
Electrode holder for round spray nozzles for C4 guns
Booths

Recovery
Standard fan spray nozzle, C4 guns, for universal applications

Moving

Fan spray nozzle, C4 guns, for higher powder output
Control
Complete Systems

Feeding/ Preparing
Fan spray nozzle, C4 guns, for Low Air feed system
Applying
Fan spray nozzle for LowAir applications for profiles
Booths
Recovery
Moving
Control
Complete Systems


Feeding/Preparing

Applying
PROTECTIVE WEDGE C4 Item no. 390310

Wedge for electrode holder C4, wear part
Booths
WEDGE TOOL INCLUDING 20 WEDGES Item no. 390900

Tool for inserting and pulling out protective wedge C4
Recovery
POWDER MEASUREMENT BAG C4 Item no. 390940

Simple measurement method for determining the actual powder output
Special advantages Simple system
Rapid
Moving
Accurate
No wear
Clean
Included items Powder output measuring bag made of nylon tissue
Fixing bow
Gun adapter for C4 guns
Control
Complete Systems

Feeding/ Preparing
POWDER MEASUREMENT BAG C3 Item no. 935517
Simple measurement method for determining the actual powder output
Special advantages Simple system
Rapid
Accurate
No wear
Clean
Included items Powder output measuring bag made of nylon tissue
Fixing bow
Applying
Gun adapter for C3 guns
HIGH VOLTAGE TESTER HV200N Item no. 259010

This device can be used to measure high voltage, e.g. of a gun.
Booths
ANGLE ADAPTER WA90 C4 Item no. 390931
For automatic guns: PEA-C4, PEA-C4XL, PEA-C4 Twin
Recovery
Moving

Control

Complete Systems


Feeding/Preparing
MOUNTING TOOL Item no. 390939

For assembly and disassembly of the spare parts for C4 angle adapter
Applying
Booths
Recovery
Moving
Control
Complete Systems

Feeding/ Preparing
Accessories - Nozzle systems for Tribo guns

For Tribo automatic guns: PEA-T3, PEA-T3XL
Applying
Booths
Recovery
FAN SPRAY NOZZLE TRIBO Item no. 260928
Moving
For automatic guns: PEA-T3, PEA-T3XL
Control
WIDE FAN SPRAY NOZZLE Item no. 260926

For Tribo hand guns PEM-T3 and PEM-T3R and Tribo automatic guns PEA-T3, PEA-T3XL
Complete Systems


Feeding/Preparing
ANGULAR NOZZLE 90° Item no. 260106

For automatic guns: PEA-T3, PEA-T3XL
Applying
TRIBO LANCE 1700 MM Item no. 259272

Nozzle extension for Tribo automatic guns: PEA-T3, PEA-T3 XL
Booths
FINGER NOZZLE, 10 FINGERS Item no. 260638

Suitable for uniform layer thicknesses on even surfaces.
Special advantages For automatic guns: PEA-T3, PEA-T3XL
Recovery
FINGER NOZZLE, 10 FINGERS, CROSSED Item no. 260641

Suitable for even layer thicknesses on complex surfaces.
Moving
Control
FINGER NOZZLE, 16 FINGERS Item no. 260637

Suitable for uniform layer thicknesses on even surfaces.
Complete Systems

Feeding/ Preparing
FINGER NOZZLE, 16 FINGERS, CROSSED Item no. 260642
Suitable for uniform layer thicknesses on complex surfaces.
Applying
ADAPTER, 10-FINGER Item no. 260639
For connecting and stabilizing multiple 10-finger nozzles.
Booths
ADAPTER, 16-FINGER Item no. 260648
For connecting and stabilizing multiple 10-finger nozzles.
NOZZLE Ø10 MM Item no. 260518
Recovery
Standard nozzle included with all 10-finger nozzles.
Moving
NOZZLE Ø8 MM Item no. 260519
Standard nozzle included with all 16-finger nozzles.
ROUND NOZZLE Ø2.3 MM Item no. 260505

For generating a concentrated spray jet for corners, bores, depressions, etc.
Special advantages For automatic guns: PEA-T3, PEA-T3XL with finger nozzles
Control
POWDER SHOWER Item no. 260504

For generating a very fine spray jet for even surfaces.
Special advantages For automatic guns: PEA-T3, PEA-T3XL with finger nozzles
Complete Systems

WAGNER Cabin Technology
Rapid color changes!

Smaller space requirements coupled with greater performance and flexibility. These are features that distin
guish WAGNER powder booth systems. Ranging from low cost booth systems for entry-level applicationsand
small operations to fully automatic powder coating units combined with pre- and post-coating,WAGNER has
the right solution for a rapid color change and the efficient use of powder. In combinationwith our recovery
systems, we offer optimal energy and material efficiency to lower costs over the long term and protect the
environment.
Content
Manual booths Page 118 Automatic booths Page 132

BASIC booths Page 121 Stainless steel booths Page 132
ID transfer booths Page 125 Plastic booths Page 136

Manual booths
Manual booths
Feeding/Preparing
WAGNER manual booths offer an entry level solution to powder coating but can also be integrated in automaticsys-
tems. With the BASIC line, two economical booth variants are available that can be equipped by the customer tomeet
individual needs. The ID booth line, which includes a number of different variants, can be used for single piececoating
as well as for coating small series.
Applying
Flexibility
Depending on the coating requirements, you
will find the right model here - from the Modern cabin concept
coating of small parts through to bulky Thanks to the compact construction of the
Booths
objects. cabin, you only need a small amount of

floor space. The cabins have sturdy and
scratch-resistant floor plates made of
stainless steel.
Recovery
Fast color change

The easy handling of the work pieces
in the easily accessible cabin ensures
rational work steps.
Energy efficiency
The cabins have energy-saving air
Moving
circulation systems; the waste air is

returned to the work room. The integrated
extraction system ensures no dust whilst
working.
Simple and secure operation

From the installation through to the commis-
Control
sioning stage, the WAGNER manual cabins allow

easy operation of all functions, such as e.g. the
ventilation and cleaning functions.
Complete Systems

Manual booths
BASIC 4000 suspension booth

TECHNICAL DATA
Feeding/ Preparing
Rated power, drive motor 3,00 kW
Input frequency 50 Hz
Filter surface area 40 m², 430,6 ft²
Number of filter cartridges 2
Air volume 4000 m³/h
Applying
INCLUDED ITEMS
Booth housing assy.
Fan motor, not installed
Silencer hood, not installed
Two filter cartridges, not installed
Booths
The BASIC 4000 suspension booth is suitable for
Ordering information Item no.
thecoating of individual parts or small series and
isequipped with the basic functions required for a Control cabinet on left 3305080
cost-effective system. It meets the technicalrequire- Control cabinet on right 3306210
ments specified by CE and ATEX.
Recovery
SPECIAL ADVANTAGES
Coating opening (W x H) 1420 mm x 1420 mm
Small footprint
Optimal even for medium-sized to small parts
Integrated rotatable workpiece suspension hook
Integrated suction unit with 4000 m³/h
Ergonomic and fatigue-free working conditions
through direct accessibility to workpiece
Moving
Connection for overspray collection bag below
housing
APPLICATION AREAS
Manual coating, workpieces up to L=800 mm x
H=1200 mm
Control
Complete Systems

Manual booths
BASIC 8000 spray wall

TECHNICAL DATA
Feeding/Preparing

Applying
INCLUDED ITEMS
Back wall in 2 segments
Fan motor, not installed
Three baffles, not installed
Silencer hood, not installed
Three filter cartridges, not installed
Booths
PRODUCT DESCRIPTION Mounting material

The BASIC 8000 spray wall is suitable for the coating
of large parts and is equipped with the basic func
tions required for a cost-effective system. It meetsthe
technical requirements specified by CE and ATEX. Ordering information Item no.
Control cabinet on left 3301920
SPECIAL ADVANTAGES Control cabinet on right 3306211
Recovery
Suitable for integration in manual conveyor system

Small space requirements
Slanted air baffles for directing the air current
Parts are directly accessible
Compact size
Low workpiece height
Wide range of accessories
Moving
Mounting of components as described in the installa

tion instructions
Installable by the customer, only requiring a certified
electrician to connect the power
APPLICATION AREAS
Manual coating, work pieces up to L=1000 mm x
H=2000 mm
Control
No parts with large surface areas (exhaust air must be

able to flow towards the back for recovery
Complete Systems

Manual booths
Accessories - BASIC booths
Feeding/ Preparing
WHEEL SET Item no. 3306110
Wheel set for mounting on the BASIC 4000 booth
Special advantages Enables the booth to be transported
Flexible use
Included items Two fixed casters
Two swivel casters with lock
Mounting screws
Suitable for BASIC 4000
Applying
TRANSPORT FRAME WITH STAINLESS STEEL FRAME AND CASTERS Item no. 3306133
Transport frame assy. for BASIC 8000 spray wall
Special advantages Enables the spray wall to be transported
Flexible use
Included items Steel frame with stainless steel floor plate, large
Four swivel casters
Two fixed casters
Booths
Mounting screws
STAINLESS STEEL FLOOR PLATE (SMALL) Item no. 3305528

Stainless steel plate for mounting on the factory floor; covers the area below the filter module
and side panels
Recovery
Special advantages Clean surface for powder recovery
Included items Stainless steel floor plate, small
Drilling pattern for installation
STAINLESS STEEL FLOOR PLATE (LARGE) Moving

Item no. 3305529
Stainless steel plate for mounting on the factory floor; covers the area below the filtermodu-
le, the side panels and 1,5 m coating depth
Special advantages Clean surface for powder recovery
Included items Stainless steel floor plate
Control
Complete Systems

Manual booths
Accessories - BASIC booths
Feeding/Preparing
FILTER CARTRIDGE Item no. 3159587

Filter cartridge for powder recovery systems
Special advantages Cartridges of polyester webbing
Long product life
Included items One filter cartridge
BASIC 8000
After-filters 12000, 16000, 20000, 24000
Applying
Booths
Recovery
Moving
Control
Complete Systems

Manual booths
ID transfer booth
TECHNICAL DATA
Feeding/ Preparing
Applying
INCLUDED ITEMS
Booth housing assy.
Three filter cartridges
Deflector grid
Booths
PRODUCT DESCRIPTION
The ID transfer booth is specially designed for the
coating of small and large series in flow line
operation.
SPECIAL ADVANTAGES
Recovery
Flow opening H=1530 mm x W=500 mm
For workpieces up to H=1000 mm x B=300 mm
Ceiling slots and inlet/outlet vestibules
Integratable in automatic coating systems with
flowline operation
With stainless steel floor plate
Robust, scratch resistant floor
Booth on casters
Mobile
Moving
Lighting next to the manual coater opening
Helps ensure that the workpiece is fully coated
APPLICATION AREAS
Manual coating, workpiece sizes up to H=1200 mm x
W= 400 mm (flow opening H=1530 mm x
W=500mm)
Control
Complete Systems

Manual booths
ID transfer booth
Feeding/Preparing
Item Max. air Feature Advantage Itemno.

consumption
ID flow line booth, length 20 Nm³/h Two diagonally opposite High coating rate through 3063837
3500mm, for circulation manual coater openings simultaneous coating of
mode frontand rear
ID transfer booth, length 30 Nm³/h Fluidized powder container Circulation mode without 3056730
2500mm, for spray-to-waste with sieve and powderinjector powder loss
mode
ID flow line booth, length 20 Nm³/h Powder collection container Spray-to-waste mode for 3056770
Applying
2500mm, for circulation rapid color change

mode
Booths
Recovery
Moving
Control
Complete Systems

Manual booths
ID suspension booth
INCLUDED ITEMS
Feeding/ Preparing
Booth housing assy.
Deflector grid
Applying
PRODUCT DESCRIPTION
Booths
The ID suspension booth is designed specifically for
small series with multiple colors.
SPECIAL ADVANTAGES
Spray opening (W x H): 1440 mm x 1530 mm
For workpieces up to W=800 mm x H=8000 mm
Recovery
Suspension hooks integrated in roof
Reliable grounding of parts
Base frame with stainless steel floor plate
Booth on casters
Mobile
APPLICATION AREAS
Moving
Manual coating, workpiece sizes up to L=800 mm x
H=1200 mm
TECHNICAL DATA
Control

Complete Systems

Manual booths
ID suspension booth
Feeding/Preparing
Item
ID suspension booth for Fluidized powder container Circulation mode without 3057190
circulation mode with sieve and powder injector powder loss
ID suspension booth for Additional running rail with Convenient handling of work 3082406
circulation mode suspension lug for workpieces pieces
on the roof
ID suspension booth for Powder collection container Spray-to-waste mode for rapid 3056720
spray-to-waste mode color change
Applying
Booths
Recovery
Moving
Control
Complete Systems

Manual booths
ID spray wall
INCLUDED ITEMS
Feeding/ Preparing
Spray wall assy.
Deflector grid
Applying
PRODUCT DESCRIPTION
The ID spray wall is especially suited for the coating
Booths
of large parts in one-color operation or for frequent
color changes.
SPECIAL ADVANTAGES
Slanted air baffles for directing the air current
Integratable in automatic coating systems with flow
line operation
Recovery
Base frame with stainless steel floor plate
Booth on casters
Mobile
APPLICATION AREAS
Manual coating, workpiece sizes up to L=1000 mm x
Moving
H=1600 mm
No parts with large surface areas (exhaust air must be
able to flow toward the back for recovery)
TECHNICAL DATA
Control

Complete Systems

Manual booths
ID spray wall
Feeding/Preparing
Item
ID spray wall for Fluidized powder container Circulation mode without 3057870
circulation mode with sieve and powder injector powder loss
ID spray wall for Powder collection container Spray-to-waste mode for rapid 3057905
spray-to-waste mode color change
Applying
Booths
Recovery
Moving
Control
Complete Systems

Manual booths
Accessories - ID booths
Feeding/ Preparing
ID POWDER COLLECTION CONTAINER Item no. 3055950
Powder collection container for spray-to-waste mode
Included items Collection container
4 ball casters
Suitable for ID booths
ID POWDER CONTAINER Item no. 3104860
Applying
Fluidized powder trolley for max. 2 powder injectors for circulation mode
Special advantages With one powder injector PI-P1
Circulation mode without powder loss
Included items Fluidized powder container with ball casters
Vibration sieve 315 µm
Turbine vibrator
Connectors for max. 2 powder injectors
Booths
ID POWDER CONTAINER Item no. 3105976

Fluidized powder trolley for max. 2 powder injectors for circulation mode
Special advantages With two powder injectors PI-P1
Circulation mode without powder loss
Included items Fluidized powder container with ball casters
Recovery
Turbine vibrator
Connectors for max. 2 powder injectors
Moving
Filter cartridge for powder recovery modules
Special advantages Cartridge of polyester webbing
Long product life
Control
SILENCER HOOD Item no. 3058017

Silencer hood for ID booths
Special advantages Reduction of noise level
Complete Systems
Pleasant and fatigue-free operation

Automatic stainless steel booths

Feeding/Preparing
Stainless steel booths are used where an automatic coating system needs to be built on a small budget and in a rough
environment. This indestructible and easy-to-maintain booth type ensures professional use over many years. With the
ICF (filter) and ICM (multicyclone) recovery variants, units can be built for single color or multi-color systems.
Applying
Economy and efficiency

Variable suction outputs thanks to
the modular combination of the
recovery modules.
Booths
Simple cleaning
A passable cabin base made of stainless
steel and smooth-walled surfaces ensure
efficient cleaning.
Recovery
Process security
No sintering when the multi-cyclone
is connected directly.
Optimum processes
Moving
The cabins have integrated

manual coating workplaces
with optimized positioning of
the lights.
Modular construction
Thanks to the modular and compact construction,
the cabin can be adapted to the various require-
ments of the user.
Control
Complete Systems

ICM multicyclone booths

APPLICATION AREAS
Feeding/ Preparing
Manual systems
Automatic system with manual coating
Processing of more than 3 colors
Workpieces up to W=1000 mm x H=2000 mm
(othersizes on request)
Color change time is of low priority
Applying
ICM multicyclone booths are configured to meet
individual customer requirements.
The WAGNER project division will make an offer on
request within a very short period of time.
PRODUCT DESCRIPTION
Booths
ICM Integral Compact Multicyclone stainless steel
booths are designed for automatic powder coating
and manual coating in multipaint operation.
SPECIAL ADVANTAGES
Booth housing and treadable booth floor of
Recovery
stainlesssteel
Easy-to-clean surfaces
Robust steel frame support structure
Sturdy, indestructible construction
Variable suction capacity through modular
combination of recovery modules at 8000 m³/h and higher
Small footprint and low equipment height
Fluid container with integrated sieve, directly
Moving
equipped with injectors for optimum coating quality
Attractive price
Multicyclone is flange-mounted directly onto the
booth
Easy-to-clean booth thanks to smooth walls
Wide range of accessories and model variants such as
floor wiper, powder extraction belt, drive for mobile
booths
Cyclone efficiency 95–98 %, depending on powder
Control
Complete Systems

ICF filter booths

Feeding/Preparing
ICF filter booths are configured to meet individual

customer requirements.
The WAGNER project division will make an offer on
request within a very short period of time.
Applying
Booths
PRODUCT DESCRIPTION
ICF Integral Compact Filter stainless steel filter
booths are designed for automatic powder coating
and manual coating for up to 3 colors.
SPECIAL ADVANTAGES
Booth housing and treadable booth floor of
Recovery
stainlesssteel
Easy-to-clean surfaces
Robust steel frame support structure
Sturdy, indestructible construction
Variable suction capacity through modular
combination of recovery modules at 8000 m³/h and higher
Small footprint and low equipment height
Fluid container with integrated sieve, directly
Moving
equipped with injectors for optimum coating quality

Attractive price
Filter module is flange-mounted directly onto the
booth
Easy-to-clean booth thanks to smooth walls
Wide range of accessories and model variants such as
floor wiper, powder extraction belt, traction drive for
mobile booths
Control
Recovery efficiency almost 100%
APPLICATION AREAS
Manual systems
Automatic system with manual coating
Processing of up to 3 colors
Complete Systems

(othersizes on request)

Feeding/ Preparing
Applying
Booths
Recovery
Moving
Control
Complete Systems

Automatic plastic booths

Feeding/Preparing
Automatic plastic booths are primarily used in advanced powder coating systems. Due to it physical characteristics
(robust, repairable) and its electrostatic properties, PVC is particularly well suited for the construction of a complete
HiCoat system. Depending on the recovery system required, single color systems with filter recovery or multi-color
systems with monocyclone recovery can be built. It has been shown that a color change can be accomplished in a
matter of minutes. These multi-color systems are employed by contract paint companies, for example.
Applying
Fast color change

The compact construction of the cabin
casing and the powder repulsion
guarantee efficient color changes.
Excellent coating results
Due to the optimized pipe geometry, no
Booths
paint is carried over. This allows the secure

exchange of critical powders.
Maximum pressure electrode effect

This achieves a higher coating
efficiency.
Recovery
Optimum cabin cleaning

Moving
The cabin casing is a PVC sandwich

High coating efficiency
construction and is also powder repellent
The even extraction across the whole
(no sintering-on). The cleaning times are
length of the cabin ensures an optimum
reduced to a minimum.
surface quality.
Constant powder quality

Control
The avoidance of segregation in the powder

circuit allows a constantly high
powder quality in the coating process.
Complete Systems

PrimaCube plastic booths

Feeding/ Preparing
PRODUCT DESCRIPTION Item no. 2312606
PrimaCube standard construction

Accessory see side 277
Applying
PRODUCT DESCRIPTION
The WAGNER PrimaCube plastic booth opens theway
Booths
to achieving quick color changes. It features avery
simple design of PVC sandwich elements.
Externally arranged manual coater stations for direct
access to the workpiece, a walk-in booth with left or
right access as selected and simple color change.Guns
can be arranged within 3 guns slots per side.This allows
a horizontal and as well a vertical gun setup
Recovery
SPECIAL ADVANTAGES
Booth housing with PVC sandwich construction
Rapid and simple color change, partially automated
(depends on configuration)
Short booth, only 2,5 m long
Very low powder quantities in the cycle for
consistently high quality coating results
Moving
Manual coater located at the front
Direct access to workpiece ensures very high
coatingquality
Walk-in booth
Access to all locations
Standard accessories for color change and
maintenance
Straightforward color change, efficient maintenance
Control
Suction capacity adapted to booth opening

Favorable booth air flows
APPLICATION AREAS
Job coaters working with many colors
High quality coating
Complete Systems
Short color changes

SuperCube plastic booths

Feeding/Preparing
SuperCube plastic booths are configured to meet

individual customer requirements
The WAGNER engineering department will make an
offer on request within a very short period of time
Applying
PRODUCT DESCRIPTION
SuperCube stands for the fastest possible color
change in automatic powder coating in
combinationwith a compact design. Because of
SuperCube's shortsize and partially automated
Booths
processes, a colorchange can be performed without

having to enterthe booth. SuperCube features a
special air ductsystem involving suction pipes
arranged on bothsides along the entire length of the
booth. Also,powder that has settled on the booth
floor is automatically blown out of the system to
achieve a highertransfer efficiency and better surface
quality of thecoating.
Recovery
SPECIAL ADVANTAGES
Very rapid and simple color change, partially
automated (depends on configuration)
Short booth, only 2,5 m long
Very low powder quantities in the cycle for
consistently high quality coating results
Moving
Manual coater located at the front

Direct access to workpiece ensures very high
coatingquality
Walk-in booth
maintenance
Control

APPLICATION AREAS
Contract coating companies that use many colors
Complete Systems
Very short color change times


SuperTech plastic booths

APPLICATION AREAS
Feeding/ Preparing
Contract coating companies working with many
colors, high quality requirements, very short color
change times, workpiece sizes up to W=1000 mm x
H=2200 mm (special sizes on request)
Coating companies that use many colors
Very short color change times
Workpieces up to W=1000 mm x H=2200 mm (special
Applying
sizes on request)
PRODUCT DESCRIPTION
SuperTech plastic booths are configured to meet
The SuperTech booth program is the universalvariant individual customer requirements
of the SuperCube booth. Manual coaters canbe
arranged at the front or on the sides, depending The WAGNER engineering department will make an
onthe requirements. The number of gun slots can offer on request within a very short period of time
Booths
befreely selected, meaning that both vertical and
horizontal gun arrangement are possible in a single
system. The booth design, which consists of PVC
sandwich elements, ensures rapid color change even
in long booths.
SPECIAL ADVANTAGES
Recovery
Very rapid and simple color change, partially
automated (depends on configuration)
Booth length is variable to 7.5 m, 1-6 gun slots per
side, universal arrangement options for manual
coater stations
Short design
Manual coater at the front or on the sides
Optimal arrangement ensures excellent
Moving
coatingresults
Walk-in booth
maintenance
Control
Complete Systems

Customized booths
Feeding/Preparing
Applying
Booths
PRODUCT DESCRIPTION
Wagner has extensive know-how in building boothes
for any workpiece size. ranging from door handles to
semitrailers. The particular requirements in each case
call for specific gun arrangements, motion systems
and process flows
Recovery
SPECIAL ADVANTAGES
Customized booths designed to meet individual
customer requirements
Fulfillment of customer specifications
APPLICATION AREAS
Customers with special coating tasks
Moving
Customers with special workpiece sizes
Customized powder booths are tailored to individual
needs
The WAGNER engineering department will make an
offer on request within a short period of time
Control
Complete Systems

Cleaning accessories, automatic booths
Feeding/ Preparing
LINK NOZZLE Item no. 3303641
Fan nozzle with ball joint for gun blow off device
Included items Threaded nipple
Swivel fan nozzle, 40 mm jet width
CLEANING SPONGE Item no. 3134544
Applying
Cellulose sponge, rectangular
Included items Sponge L=1220 mm, W=90 mm, H=40 mm
Suitable for Cleaning torpedo SuperCube and SuperTech
CLEANING SPONGE Item no. 3107449

Cellulose sponge, rectangular
Booths
Included items Sponge L=1700 mm, W=80 mm, H=80 mm
Suitable for Powder extraction belt ICF and ICM
MANUAL COMPRESSED AIR BLOW GUN Item no. 3920048

Compressed air blow guns with manual trigger and plug-in coupling
Included items Blow gun
Recovery
Connecting nipple
Suitable for Plastic booths
BLOW GUN EXTENSION

Product Description Item no.
Gun extension of fiber glass tube with coupling andnippleL=460 mm 3921960
Moving

Control

Complete Systems


Feeding/Preparing
BLOW OFF NOZZLE FOR CONVEYOR GUARD Item no. 3923043

Plug head with coupling and 2 rear-facing, V-shaped fan nozzles
Included items Plastic block with quick release coupling
Two fan nozzles with threaded nipple
Suitable for Manual compressed air blow gun, item no. 3920048
Blow gun extensions, e.g. item no. 3923043
NOZZLE ATTACHMENT, STRAIGHT Item no. 3920053

Applying
Plastic round spray nozzle with quick release coupling

Blow gun extension, e.g. item no. 3923043
SLOT CLEANING BRUSH

Booths
Item no. 3307849

Blow-out system for slotted suction pipes with carbon fiber brushes
Included items Cleaning brush assy. with handle and plug-in coupling
SuperCube and SuperTech booths
Recovery
HOSE REEL SYSTEM Item no. 3923136

Hose reel with 10 m compressed air hose
Included items Hose reel with reverse mechanism
10 m compressed air hose with coupling
Wall mount
Moving
COVER SHOE Item no. 3301015

Suitable for Booths with plastic floor
Control
BLOWER LANCE ASSY. Item no. 3107643

Compressed air blow guns with manual trigger and hose connector
Included items Lance L=1375 mm
Fan nozzle
Complete Systems
Handle with trigger and hose connection

Suitable for ICF, ICM, stainless steel booths

Feeding/ Preparing
RUBBER SCRAPER Item no. 3107454
Suitable for Booths
SCRAPER
Applying
Item no. 3107456
Suitable for Booths
Booths
CLEANING PELLETS Item no. 3310593
Cleaning pellets are a special large-grained plastic granulate. Sintering deposits can be
removed readily by introducing the pellets into the powder cycle.
Included items 50 kg pellets
Suitable for Monocyclone
Recovery
SUPERCLEAN CLEANING CLOTH Item no. 3311137
Universal cleaning cloth for taking up moisture
Included items Dispenser box for 300 cloths
Moving
Control
Complete Systems

Accessories - ICM multicyclone booths

Feeding/Preparing
VENT SILENCER Item no. 3140958

Baffle silencer for screwing onto outlet opening of ICM after-filter
Technical data
SILENCER HOOD
Applying
Item no. 3103049

Silencer hood for ICM ventilator motor
Technical data
Booths

Long product life
Recovery

Suitable for ICM after-filter
Moving
FILTER PAD Item no. 3100027

Filter pad for outlet openings
Included items One filter pad
Suitable for ICM fan box
Technical data
Length 1.190,0 mm, 46.9 in
Control
Complete Systems

Feeding/ Preparing
ICM POWDER TROLLEY WITHOUT LID Item no. 3150742
The powder trolley is used for processing the powder recovered in the booth. Additional
container lids can be used to supply a maximum of 16 guns.
Special advantages Double chamber system with recovery chamber and supply
chamber, with a non-return ball valve
No powder loss when opening the supply chamber
Flange-mounted directly under the multicyclone
Short suction and hose lengths for good coating results
Minimum level sensor installed
Applying
Advance warning of powder shortage ensures continuous
operation
Included items Fluidized stainless steel container
Minimum level sensor
SIEVE CHAMBER WITH VIBRATING SIEVE Item no. 3106026

Sieve chamber for attaching below damping chamber
Booths
Included items Sieve chamber with clamping lever
Sieve frame with sieve 310 µm
Vibration drive not included, item no. 3101339
VIBRATION DRIVE ASSY. Item no. 3101339
Recovery
Vibration motor with mounting flange for ICM sieve chamber
Included items External electric vibration motor
Mounting flange
Pre-assembled connection cable with Harting connector
Suitable for ICM sieve chamber
Moving
DAMPING CHAMBER ICM Item no. 3134640
The damping chamber is situated below the multicyclone. It reduces the high powder speed
caused by the cyclones to protect the sieve located beneath it.
Included items Damping chamber
Control
Complete Systems


Feeding/Preparing
ICM CONTAINER LID FOR 1-4 INJECTORS Item no. 3310770

The ICM container lid closes the ICM powder trolley. It comes configured for holding 4suction
systems, but can be expanded to a max. of 16 suction systems.
Included items Container cover with inspection opening
Rubber cover for closing the inspection cover
Base plate for holding up to 4 suction systems 3310754
Applying

The ICM container lid closes the ICM powder trolley. It comes configured for holding 8suction
systems, but can be expanded to a max. of 16 suction systems.
Two base plates for holding 8 suction systems 3310754
Booths

The ICM container lid closes the ICM powder trolley. It comes configured for holding 12
suction systems, but can be expanded to a max. of 16 suction systems.
Three base plates for holding 12 suction systems 3310754
Recovery

The ICM container lid closes the ICM powder trolley. It comes configured for holding 16
suction systems.
Moving

Four base plates for holding 16 suction systems 3310754
SUCTION SYSTEM ICF, ICM Item no. 3310754

Suction system for ICF and ICM powder trolleys
Included items Suction tube L=416, D=16, d=10
Control
Suction fitting for injector socket

Complete Systems

Feeding/ Preparing
SEALING PLUG D=31 MM Item no. 3306622
GROUND WIRE Item no. 3105965

Ground wire 2.5 mm², 0.25 m in length with connector and ring lug
POWDER COLLECTION CONTAINER ICM Item no. 3067000

The recovered powder is gathered in the collection container. The container is used when the
Applying
powder is not being circulated.
Included items Collection container, not fluidized
Container lid
SIEVE CHAMBER WITHOUT SIEVE Item no. 3069260

Sieve chamber without sieve for when a closed cycle is not being used.
Included items Sieve chamber with clamping lever
Booths
MOBILE GUN BLOW-OUT DEVICE ASSY., 4 GUNS Item no. 3138802
Item no. 3138802

Product Description Blow-out device for 4 guns, including injectors and powder hoses on
atrolley
Included items Injector blow-out block, 4 units, with clamp and safety sensor
Floor plate on 4 casters with mounting stand for the blow-out block
Recovery
Mechanical and electrical control unit
Ordering information Injector holding plate, 4 units, no. 3103200, order separately
Blind injector, no. 0701452, order separately
SPACER RING, INJECTOR CONNECTION, ICF/ICM Item no. 3310753
Moving
INJECTOR HOLDING PLATE FOR 4 UNITS Item no. 3103200
Injector holding plate for mounting max. 4 injectors
BLIND INJECTOR Item no. 701452

Blind injector to close not used openings in the injector plate
Control
Complete Systems

Accessories - ICF filter booths

Feeding/Preparing

Long product life
Suitable for ICF 8000 recovery filter
Applying

Long product life
Booths
Large filter area 16 m²

Suitable for ICF 12000 recovery filter
Recovery
ICF VIBRATION SIEVE ASSY. 310 µM Item no. 3059011

Vibration sieve for use on ICF powder container
Included items Sieve frame with sieve 310 µm
Pneumatic turbine vibrator
Moving
POWDER TROLLEY FOR ICF STEEL BOOTHS. FOR 1 - 4 INJECTORS Item no. 3310775
The powder trolley is used for processing the powder recovered in the booth. It comes confi
gured for holding 4 suction systems, but can be expanded to a max. of 16 suction systems.
Special advantages Integrated rubber cover
Simple inspection of interior and addition of powder
Four ball casters
Easy to use
Control
Intrinsically safe level sensors installed

Timely warning of powder shortage ensures continuous
operation
Included items Powder container with fluidized bed
Intrinsically safe level sensor
Base plate for holding up to 4 suction systems 3310754
Complete Systems

Feeding/ Preparing
Simple inspection of interior and refilling of powder
Four ball casters
Easy to use
Applying
operation
Two base plates for holding 8 suction systems 3310754
Booths
Simple inspection of interior and refilling of powder
Four ball casters
Easy to use
operation
Recovery
Three base plates for holding 12 suction systems 3310754
POWDER TROLLEY FOR ICF STEEL BOOTHS. FOR 1 - 16 INJECTORS. Item no. 3310778
The powder trolley is used for processing the powder recovered in the booth. It comes
configured for holding 16 suction systems.
Moving
Simple inspection of interior and addition of powder
Four ball casters
Easy to use
Intrinsically safe minimum level sensors are installed
operation
Control

Four base plates for holding 16 suction systems 3310754
Complete Systems


Feeding/Preparing
POWDER COLLECTION CONTAINER ICF Item no. 3054065

The recovered powder is gathered in the collection container. The container is used when the
powder is not being circulated.
Included items Collection container, not fluidized
Container lid
SUCTION SYSTEM ICF, ICM Item no. 3310754

Suction system for ICF and ICM powder trolleys
Applying
Included items Suction tube L=416, D=16, d=10

Suction fitting for injector socket
Booths
GROUND WIRE Item no. 3105965

Ground wire 2.5 mm², 0.25 m in length with connector and ring lug
SEALING PLUG D=31 MM Item no. 3306622

Recovery
COUNTER NUT GMP-GL-M 20X1.5 SKINTOP Item no. 3156833

Moving
Control
Complete Systems

Feeding/ Preparing
ICF 8000 FILTER TROLLEY Item no. 3059060
The powder/air mixture sucked in from the booth is separated in the filter trolley. Thepowder
is captured in the filter fins and is cleaned off by pulses of compressed air. Thepowder
reclaimed in this way falls into the flange-mounted powder container below and canbe
returned to the powder cycle.
Special advantages Filter cartridges, application categories U, S, G, C
Meet the legal requirements for powder removal
Large filter opening
Minimal pressure loss
Applying
Flange-mounted directly onto the booth
Considered to be an open recovery system
Does not require a flame arrestor for fire protection
Included items Filter box with insertion opening for powder container
Ten filter cartridges
Technical data
Filter surface area 100 m², 1.076,4 ft²
Booths
Total pressure difference 0,0 MPa, 1300 Pa, 0,2 PSI
Number of filter cartridges 10 pieces
ICF 12000 FILTER TROLLEY Item no. 3060002
Recovery
The powder/air mixture sucked in from the booth is separated in the filter trolley. Thepowder
is captured in the filter fins and is cleaned off by pulses of compressed air. Thepowder
reclaimed in this way falls into the flange-mounted powder container below and canbe
returned to the powder cycle.
Special advantages Filter cartridges, application categories U, S, G, C
Moving
Included items Filter box with insertion opening for powder container
Technical data
Control

Total pressure difference 0,0 MPa, 1540 Pa, 0,2 PSI
Number of filter cartridges 10 pieces
Complete Systems

WAGNER Powder Recovery
Environmental protection and

material savings!
WAGNER recovery systems separate the powder/air mixture that emerges out of a booth and returns the
powder to the powder circuit. WAGNER offers two different systems: filter recovery and cyclone recovery.
Content
Cyclone 156
Filter units 158

Powder recovery systems

Feeding/Preparing
WAGNER recovery systems separate the powder/air mixture that emerges out of a booth and returns the powder to
the powder circuit. WAGNER offers two different systems: filter recovery and cyclone recovery.
Applying
Recovery systems
Filters Cyclones
ICF Filter Multi-cyclon Mono-cyclon

Booths
Color change No No suitable / suitable /

standard standard
Filter level > 99,9 % > 99,9 % 97 - 98 % 95 - 96 %
(depending on powder
quality and grain size
range)
Suction output 8.000 8.000 8.000 8.000

[m3/h] 12.000 10.000 10.000 12.000
12.000 12.000 16.000
16.000 20.000
20.000 24.000
24.000
Powder suply - collection tank - intermediate
dized tank dized tank transportation to
Recovery
an external system
is neccessary (e.g.
comfort powder
center)
Screening integrated without integrated integrated
Cylone efficiency – Application efficiency

Precipitation -level
System efficiency – Powder wastage
99,0% 98,0% 97,0% 96,0% 95,0% 94,0% 93,0% 92,0%
Before
90,0%starting0,11%
the discussion,
0,22% it0,33%
is necessary
0,44% to define
0,55% some general
0,66% definitions
0,77% 0,88% for a common understan-
ding.
80,0% 0,25% 0,50% 0,74% 0,99% 1,23% 1,48% 1,72% 1,96%
Moving
70,0% 0,43% 0,85% 1,27% 1,69%

2,91% 2,10%
3,31% 2,51%
Cylone
60,0% efficiency rate =1,32%
0,66% Degree of separation
1,96% 2,60% rate,3,23%
e.g. 95 %.3,85% 4,46% 5,06%
50,0% 0,99% 1,96% 2,91% 3,85% 4,76% 5,66% 6,54% 7,41%
45,0% 1,21% 2,39% 3,54% 4,66% 5,76% 6,83%
This can be measured, by spraying a defined portion of powder through all guns 7,88% 8,91% into the powder booth to
40,0% 1,48% 2,91% 4,31% 5,66% 6,98% 8,26% 9,50% 10,71%
be fully recovered, e.g. 20 kg. The recycled powder shall be collected by taking the peristaltic pump hose off
35,0% 1,82% 3,58% 5,28% 6,91% 8,50% 10,03% 11,50% 12,94%
from the feeding container in the powder centre and feed the powder directly into a bag. By balancing the
30,0% 2,28% 4,46% 6,54% 8,54% 10,45% 12,28% 14,04% 15,73%
weight difference, we will receive8,26%
the cyclone separation efficiency. It is important to assure, that no powder
Control
25,0% 2,91% 5,66% 10,71% 13,04% 15,25% 17,36% 19,35%

remains
20,0% in the powder
3,85% booth
7,41% and the
10,71% cyclone
13,79% funnel
16,67% and pump
19,35% hose
21,88% is completely
24,24% emptied, to receive a
correct
15,0% result. 5,36% 10,18% 14,53% 18,48% 22,08% 25,37% 28,40% 31,19%
10,0% 8,26% 15,25% 21,26% 26,47% 31,03% 35,06% 38,65% 41,86%
System
5,0% efficiency rate =27,54%
15,97% Ratio of36,31%
collected43,18%
powder48,72%
to total powder
53,27% consumption
57,08% 60,32%
The precipitation level depends on the size of the powder particles. Especially for sizes smaller than 10 µm, the preci-
From practical
pitation level goes tests we know,
down above average. that when coating large flat panels under real production condition, you can
Complete Systems
reach an application efficiency of about 70%. This means that at 100 g/min powder output of each gun, 70g/
min will be deposited as surface film on the work pieces. 30 g/min is overspray, will be recycled in the cyclone
(at certain cyclone efficiency).

Coating small work pieces place a common hanger, the application efficiency however will drop considerab-
ly, as there is less surface to be coating with huge empty space around. Here values of 20% are absolutely
realistic. The smaller the surface area of the work pieces, the higher the overspray portion. This portion is
recycled in the cyclone and in each loop 5 % of the overspray powder may get lost. In an extreme situation,
Feeding/ Preparing
for instance spraying powder without having a work piece, 100% of the powder will be found as waste in the
final filter.
The interaction of cyclone efficiency and application efficiency will define the system efficiency or the amount
of waste powder. This relation can be shown in a mathematical formular whereby it is possible to calculate
the expected powder waste in % and with real data in kg. Beside application and cyclone efficiency, there are
other factors which further influence the amount of waste powder. Each color change naturally creates a pro-
cess related powder waste which will be exaggerated in case of unskilled operations of untrained personnel.
Applying
How can powder waste be reduced? With various measures it it possible to optimize a system:
Gap control, height control: Switching off the guns in zones where no work piece or surface area is pre-
sent will reduce waste.
Optimization of the allocation of the work pieces in the hanger: A close arrangement of work pieces will
reduce spacing and increase application efficiency.
Booths
Automatic fresh powder supply: Especially in single color systems, the constant mixing of recycled pow-
der with fresh powder will not only increase coating quality but also the application efficiency. In ex-
treme cases, a complete content of a powder container is disposed every week because the powder
cannot be used anymore.
Less powder in the circulation: powder in the circulation: booths where the powder accumulates on the
floor and on the walls, create a higher loss of powder as the powder has to be disposed. This powder
has a different particle size and will lead to a total different surface quality if it will be put back into the
Recovery
loop after manual cleaning. Modern plastic powder booths with blow-off systems on the floor ensure,
that almost no powder is sticking an walls. The powder falls just down on the floor from where it will be
automatically feed back into the powder circulation.
Training of the plant operator: The operator should learn in which process cycles powder waste can
occur and how it can be kept down to a normal level or even be eliminated entirely. Especially in color
change systems high powder losses can happen by inappropriate operation.
Moving
Control
Complete Systems
Attachment: Diagram for the calculation ot the relative potential powder loss and absolute figures in 4 exa-
mples (also available as Excel file in product management department).

Multicyclone
INCLUDED ITEMS
Feeding/Preparing
Multicyclone box with 9 minicyclones

Pipe not included
After-filter not included
Powder container not included
Item Item no.
Applying
Multicyclone unit 3100315

Booths
PRODUCT DESCRIPTION
Multicyclone units are used as a powder recovery
system in Wagner IC stainless steel booths. They are
characterized by their compact design and high
removal efficiency.
SPECIAL ADVANTAGES
Recovery
Compact size
High removal efficiency
Low waste volume in after-filter
Usable with suction capacities from 8000–12000 m³/h
High specific suction capacity
Moving
Corona powder
Tribo powder
APPLICATION AREAS
Control
Manual and automatic booths for multipaint opera

tion
Color change time of low priority
ICM booths
TECHNICAL DATA
Complete Systems


Monocyclone
INCLUDED ITEMS
Feeding/ Preparing
Monocyclone with frame
Powder extraction with two-hand control
Peristaltic conveyor not included
Pipe not included
After-filter not included
Applying
Direction of rotation Inlet Rated air flow Item no.
Clockwise Left 8000 m³/h 2303371
Booths
PRODUCT DESCRIPTION Counterclockwise Right 8000 m³/h 3313189
Counterclockwise Right 12000 m³/h 3301417
The monocyclone is used in conjunction with
automatic booths in color change systems. It Counterclockwise Right 16000 m³/h 3301176
separatesthe powder/air mixture sucked out of Counterclockwise Right 20000 m³/h 3301178
the booth. Theexhaust passes to the after-filter via Counterclockwise Right 24000 m³/h 3301969
a flange-mounted pipe. The powder is sieved below
thecyclone and is collected in a hopper. From there it
can be pumped back to the powder supply unit by a
Recovery
peristaltic conveyor system, for example.
SPECIAL ADVANTAGES
High removal efficiency at approx. 95% depending on
powder and powder load
Minimal powder waste
Cyclone hopper with two-hand control
Meets safety requirements
Moving
Corona powder
Tribo powder
Control
APPLICATION AREAS
Automatic booths for multipaint operation
TECHNICAL DATA
Complete Systems
87 – 116 PSI

After-filter unit, ICM multicyclone
TECHNICAL DATA
Feeding/Preparing

87 – 116 PSI
Blow direction Upward
connection
Applying

Max. sound level 82 dB(A)
INCLUDED ITEMS
Filter unit with powder collecting container
Fan unit
Booths
PRODUCT DESCRIPTION Vent silencer not included
After-filters are required to operate a cyclone system.

They provide the necessary suction capacity and
must be matched to the pressure loss in the overall
system.
SPECIAL ADVANTAGES
Recovery
Filter cartridges, application categories U, S, G, C

Filter cleaning with compressed air pulses
Low air consumption
Differential pressure monitor
Maintain the minimum suction capacity
Moving
APPLICATION AREAS
Downstream from cyclone systems
Color change systems
SUITABLE FOR PRODUCT

ICM multicyclone
Control
Complete Systems

After-filter unit, ICM multicyclone
Feeding/ Preparing
Product variants
Volumetric Fan motor Total pressure Item Item no.
flow rate power difference
8000 m³/h, 4709 cfm 11,0 kW 3000 Pa After-filter ICM 8000 m³/h 3140956
Applying
Booths
Recovery
Moving
Control
Complete Systems

After-filter unit , monocyclones
TECHNICAL DATA
Feeding/Preparing

87 – 116 PSI
connection
INCLUDED ITEMS
Applying
Filter unit with powder collecting trolley

Fan unit
Vent silencer
Filter control unit FCU
Booths
PRODUCT DESCRIPTION
After-filters are required to operate a cyclone system.
They provide the necessary suction capacity and
must be matched to the pressure loss in the overall
system.
SPECIAL ADVANTAGES
Recovery

Filter cleaning with compressed air pulses
Low air consumption
Differential pressure monitor
Maintain the minimum suction capacity
Horizontal filter cartridges
Easy to maintain and replace
Moving
APPLICATION AREAS
Downstream from cyclone systems

Control
Monocyclone
Complete Systems

After-filter unit , monocyclones
Feeding/ Preparing
Product variants
Applying
Booths
Blow direction Upward Lateral
Rated Blow Fan motor Total pressure Item Item no.
air flow direction power difference
Recovery
12000 m³/h Upward 22 kW 4780 Pa Type NF 12-160-22 3159563
12000 m³/h Upward 30 kW 5200 Pa Type NF 12-160-30-S 3305182
12000 m³/h Lateral 22 kW 4780 Pa Type NF 12-160-22 3301151
12000 m³/h Lateral 30 kW 5200 Pa Type NF 12-160-30-S 3307511

Moving

Control


Complete Systems


ICF filter recovery
Feeding/Preparing
Applying
Booths
PRODUCT DESCRIPTION
Recovery filters are used to recover coating powders
directly. They are characterized by a very high
efficiency of over 99.9%. The ICF system can be
flange-mounted directly onto the booth. The mobile
filtertrolley can be readily exchanged during a color
change.
Recovery
SPECIAL ADVANTAGES
Compact set up withsieving unit and fluidized
container
Less spae requirements, good cost/performance ratio
APPLICATION AREAS
Moving
ICF booths
Customized booths
Control
Complete Systems

ICF filter recovery – air outlet box
Feeding/ Preparing
Applying
PRODUCT DESCRIPTION
Booths
The sound-insulated air outlet box collects the air
that is sucked in and blown out by the fans and
returns it to the environment
SPECIAL ADVANTAGES
Flange-mounted directly onto the booth hull
Recovery
APPLICATION AREAS
ICF booths
Customized booths
TECHNICAL DATA
Moving
Blow direction Upward
INCLUDED ITEMS
Air outlet box
Sound insulation elements
Control
Item Item no.
ICF 8000 air outlet box 3059080
ICF 12000 air outlet box 3059990
Complete Systems

ICF filter recovery – fan box
Feeding/Preparing
Applying
PRODUCT DESCRIPTION
The fan box sucks in air by means of fan motors with
Booths
fan wheels. The air power depends on the fan power

and the upstream air system. The greater the
resistance of the air system, the less air power. If the
pressure loss in the air system is known, the expected
airpower can be calculated on the basis of the fan
characteristic curves.
SPECIAL ADVANTAGES
Recovery
Flange-mounted directly onto the booth hull

APPLICATION AREAS
ICF booths
Customized booths
Moving
TECHNICAL DATA
87 – 116 PSI
connection
Control
INCLUDED ITEMS
Fan box
Two air motors
Two radial fan wheels
Ten pulse cleaning valves
Complete Systems

ICF filter recovery – fan box
Feeding/ Preparing
Volumetric Fan motor Item Item no.
flow rate power
8000 m³/h, 4709 cfm 4,4 kW ICF 8000 fan box 3059100
12000 m³/h, 7063 cfm 8,0 kW ICF 12000 fan box 3059980
Applying
Booths
Recovery
Moving
Control
Complete Systems

Filter trolley
INCLUDED ITEMS
Feeding/Preparing
Filter box with insertion opening for powder

container
Filter surface Max. air Total pressure Itemno.
area consumption difference
Applying
100 m² 14 Nm³/h 1300 Pa 3059060
160 m² 20 Nm³/h 1540 Pa 3060002

Booths
PRODUCT DESCRIPTION
The powder/air mixture sucked in from the booth is
separated in the filter trolley. The powder is captured
in the filter fins and is cleaned off by pulses of
compressed air. The powder reclaimed in this way
falls intothe flange-mounted powder container
below andcan be returned to the powder cycle.
Recovery
SPECIAL ADVANTAGES
Moving

APPLICATION AREAS
ICF booths
Customized booths
Control
TECHNICAL DATA
87 – 116 PSI
Complete Systems

Filter control unit
Feeding/ Preparing
Applying
PRODUCT DESCRIPTION
The filter control unit monitors the pressure
Booths
conditions in the after-filter and controls the
cleaningprocess for the filter cartridges.
SPECIAL ADVANTAGES
Simple operation
Differential pressure measurement
Recovery
Meaningful control variable
Cartridge cleaning is controlled on the
basis of differential pressure or time
Individual setting
Automatic and manual control
Flexible use even for system startup and service
Moving
After-filter, monocyclone
Item Item no.
Filter control unit 2301771
Control
Complete Systems

WAGNER motion systems
Dynamic coating!
The coating of complex parts such as the inside of enclosures require guns to move independently fromeach
other. WAGNER offers various systems ranging from simple linear units to dynamic 3D coating with Z-axes.
Thus, efficient coating can be achieved without investing in expensive robots.
Content
Linear unit Page 170

In/Out positioner EVW Page 183
Z-axes Page 185

Linear unit
Linear unit
Feeding/Preparing
The WAGNER product portfolio for linear units covers all axes that are important for achieving excellent coatingresults.
The product palette ranges from short stroke units to rotary axes for complex enclosure coatings. A fitting solution is
available for any coating application. In addition, our engineers develop customized solution for complex tasks.
Applying
Movement technology
Booths
Lifting devices Transfer car Axle equipment
Long stroke Short stroke

Recovery
EBA 1 EBA6 KHG 350-F KHG 350-6R Set of ZW EVW Z-axes Y-axes Rotation
casters axes
Direction of
movement
Movement 1,000mm- 400mm- 100mm- 225mm- 0mm- 0mm- 0mm- indivi- indivi- 0° - 300°
range 2,900mm 3,400mm 350mm 350mm 1,376mm 2,200mm 2,000mm dual dual
Speed 40 m/min 33 m/min 33 m/min 33 m/min manual 3 m/min. 15 m/min. 30 m/ 30 m/ 180°/sec
Moving
(max.) min min

No. of pistols* 4 12 8 16 ___ ___ ___ 1 indivi- 1
(max.) dual
Pistol horizontal horizontal vertical vertical ___ ___ ___ indivi- ___ indivi-
arrangement vertical dual dual
Control
Complete Systems

Linear unit
Reciprocator EBA 1
TECHNICAL DATA
Feeding/ Preparing
Ambient temperature 0 – 40 °C, 32 – 104 °F
Max. load capacity of 15 kg
devicesupport
Ascent and descent speed 12 – 40 m/min
Applying
Effective stroke Item Item no.
1700 mm, 66,9 in Reciprocator EBA 1-17-1 238100
Booths
PRODUCT DESCRIPTION
1700 mm, 66,9 in Reciprocator EBA 1-I-17-1 2306003
As a long stroke reciprocator, EBA 1 is designed for 2100 mm, 82,7 in Reciprocator EBA 1-l-21-1 2306004
automatic powder systems for up to 4 guns. 2500 mm, 98,4 in Reciprocator EBA 1-l-25-1 2306005
2900 mm, 114,2 in Reciprocator EBA 1-I-29-1 2306006
SPECIAL ADVANTAGES
Lifting profile of steel tube
Recovery
Robust design
Available with four different stroke heights
Minimized device height for mobile booths
Max. stroke speed 40 m/min
Optimal sine setting
Robust 12-roller guide for lifting carriage
Low in maintenance and runs smoothly
Power transmission via gear motor and roller chain
Moving
Low maintenance and service-friendly overall setup
Distance measurement with potentiometer or
incremental encoder
Exact and reproducible lifting motion
CONTROLLER
PrimaTech-CCM
Control
DigiTech
ProfiTech
ATEX CLASSIFICATION
Ex zone 22 (ExII3D)
Complete Systems

Linear unit
ReciprocatorEBA 6B
ATEX CLASSIFICATION
Feeding/Preparing
Ex zone 22 (ExII3D)
TECHNICAL DATA
Applying

Max. load capacity of 70 kg
devicesupport
Ascent and descent speed 8 – 33 m/min
Booths
PRODUCT DESCRIPTION When selecting a suitable reciprocator, please note

As a long stroke or short stroke reciprocator, EBA 6 the load diagram.
can be used with automatic powder systems for up
to 12 guns.
SPECIAL ADVANTAGES
Recovery
Lifting profile of steel tube with a diamond cross

section
Robust design, self-centering of lifting carriage
Three basic variants for different gun arrangements
with 5 stroke ranges each
Optimal equipment design with regard to load
capacity and space requirements
Max. stroke speed 33 m/min
Optimal sine setting
Moving
Synchronous belt drive with robust 16-roller guide

forlifting carriage
Low in maintenance and runs smoothly
Slender design for optimum gun distance of 300 mm
Distance measurement with potentiometer (EBA 6 B)
or incremental encoder (EBA 6 B-I)
Exact and reproducible lifting motion
Control
CONTROLLER
PrimaTech-CCM
DigiTech
ProfiTech
Complete Systems

Linear unit
ReciprocatorEBA 6B
Feeding/ Preparing
Product variants
Item Reciprocator EBA 6 B-15-S Reciprocator EBA 6 B-12-L Reciprocator EBA 6 B-10-2W
Product Description As a long stroke or short As a long stroke or short As a long stroke or short
stroke reciprocator, EBA 6 stroke reciprocator, EBA 6 stroke reciprocator, EBA 6
canbe used with automatic canbe used with automatic canbe used with automatic
powder systems for up to 12 powder systems for up to powder systems for up to
guns. 12guns. 12guns.
Application area Horizontal gun arrangement Horizontal gun arrangement Horizontal gun arrangement
Applying
for up to 6 guns for up to 8 guns in 2 levels for up to 2 x 6 guns
Vertical gun arrangement in Horizontal gun arrangement over a height of 1.5 m
1or 2 slots for up to 4 guns in 2 levels for up to 2 x 4 guns Vertical gun arrangement in
overa height of 1 m over a height of 1 m 2slots with up to 12 guns over
Smallest allowable stroke Vertical gun arrangement in aheight of 2.4 m
400mm 2slots for up to 8 guns over a Smallest allowable stroke
height of 1 m 400mm
Smallest allowable stroke
400mm
Booths
1500 mm, 59,1 in Reciprocator EBA 6 B-15-S 2302180
Recovery

1500 mm, 59,1 in Reciprocator EBA 6 B-I-15-S 2305784
Moving

1200 mm, 47,2 in Reciprocator EBA 6 B-12-L 2302186
Control

Complete Systems

Linear unit
ReciprocatorEBA 6B
Feeding/Preparing

1200 mm, 47,2 in Reciprocator EBA 6 B-I-12-L 2305789

1000 mm, 39,4 in Reciprocator EBA 6 B-10-2W 2302191
Applying


1000 mm, 39,4 in. Reciprocator EBA 6 B-I-10-2W 2305794
Booths

Recovery
Moving
Control
Complete Systems

Linear unit
Short stroke reciprocator KHG 350

Feeding/ Preparing
When selecting a suitable reciprocator, please note
the load diagram.
Applying
Booths
PRODUCT DESCRIPTION
Short stroke reciprocator for vertical gun arran
gement in 1 or 2 slots with up to 16 guns
SPECIAL ADVANTAGES
Crank drive
Recovery
Soft reversal points
Adjustable stroke and stroke speed
Optimum layer thickness distribution
Narrow reciprocator tower
Minimum horizontal gun distance 300 mm
Smooth running
Adjustable roller play
Long product life
Moving
Sensors for blow-out position
Automatic color change possible
ATEX CLASSIFICATION
EX zone 22 (ExII3D)
TECHNICAL DATA
Control

Stroke 350 mm, 13,8 in
Complete Systems
Stroke increments 25 mm, 1,0 in

Linear unit

Feeding/Preparing
Product variants
Item Short stroke reciprocator Short stroke reciprocator Short stroke reciprocator
KHG350-F KHG350-SH2000 KHG350-F-I
Product Description Short stroke reciprocator for Short stroke reciprocator for Short stroke reciprocator for
vertical gun arrangement in 1 vertical gun arrangement in 1 vertical gun arrangement in 1
or 2 slots with up to 12 guns or 2 slots with up to 12 guns or 2 slots with up to 12 guns
Controller PrimaTech-Touch PrimaTech-Touch PrimaTech-CCM
DigiTech-Touch ProfiTech
Applying
ProfiTech
Included items Reciprocator with floor plate Reciprocator with floor plate Reciprocator with floor plate
Reciprocator control module
mounted on reciprocator
tower
Feature Four guide rollers Four guide rollers Four guide rollers
Maximum load capacity 60.0 kg, 132 lb 50.0 kg, 110 lb 60.0 kg, 132 lb
Min. stroke 100 mm, 4 in 100 mm, 4 in 100 mm, 4 in
Booths
Rated power, drive 0.75 kW 0.75 kW 0.75 kW

motor
Item Ordering information Item no.
Short stroke reciprocator Lifting profile with standard lengthfor workpiece 365102
Recovery
KHG350-F heights up to 2 m
Short stroke reciprocator Lifting profile extended by 500 mmfor workpiece 365103
KHG350-F-SL500 heights up to 2.5 m
Short stroke reciprocator When selecting a suitable reciprocator, please note 331801
KHG350-SH2000 the loaddiagram.
Short stroke reciprocator Lifting profile with standard lengthfor workpiece 365005
KHG350-F-I heights up to 2 m
Short stroke reciprocator Lifting profile extended by 500 mmfor workpiece 365006
Moving
KHG350-F-SL500-I heights up to 2.5 m

Control
Complete Systems

Linear unit
Feeding/ Preparing
Product variants
Item Short stroke Short stroke Short stroke Short stroke
reciprocator reciprocator KHG 350- reciprocator reciprocator
KHG 350-F Top-Down F-SL500Top-Down KHG 350-6R KHG 350-6R-SH3100
Product Description Short stroke Short stroke Short stroke Short stroke
reciprocator for reciprocator for v reciprocator for reciprocator for
vertical gunarrange- ertical gunarrange- vertical gunarrange- vertical gun
ment in 1 or 2slots, ment in 1 or 2slots, ment in 1 or 2slots arrangement in 1 or
Applying
for up to 12guns, for for up to 12guns, for with 2slots with up to 16
ceiling installation ceiling installation up to 16guns guns
Controller PrimaTech-Touch PrimaTech-Touch ProfiTech ProfiTech
DigiTech-Touch DigiTech-Touch
ProfiTech ProfiTech
Included items Reciprocator Reciprocator Reciprocator Reciprocator
with floorplate with floorplate with floorplate with floorplate
Feature Four guide rollers Four guide rollers Six guide rollers Six guide rollers
Booths
Maximum load capacity 60.0 kg, 132 lb 60.0 kg, 132 lb 90.0 kg, 198 lb 90.0 kg, 198 lb
Min. stroke 100 mm, 4 in 100 mm, 4 in 225 mm, 9 in 225 mm, 9 in
Rated power, drive 0.75 kW 0.75 kW 1.5 kW 1.5 kW
motor
Recovery
Item Ordering information Item no.
Short stroke reciprocator Lifting profile with standard lengthfor workpiece heights up to 2303002
KHG350-F Top-Down 2m. Suitable for suspended installation
Short stroke reciprocator Lifting profile extended by 500 mmfor workpiece heights up to 2303018
KHG350-F-SL500 Top-Down 2.5m. Suitable for suspended installation
Short stroke reciprocator For workpiece heights up to 4 m 331089
KHG350-6R
Short stroke reciprocator For workpiece heights up to 3 m 331808
Moving
KHG350-6R-SH3100
Control
Complete Systems

Linear unit

Feeding/Preparing
Applying
Booths
Recovery
Moving
Control
Complete Systems

Linear unit
Roller base 7
Feeding/ Preparing
Applying
Booths
PRODUCT DESCRIPTION
Manual in/out positioner to horizontally position
reciprocators and set the distance of the gun from
the workpiece.
SPECIAL ADVANTAGES
Recovery
Sturdy U-profile frame
Simple, solid engineering
Floor plate with 4 flange wheels
High load bearing capacity
TECHNICAL DATA
Max. in/out positioner load 700 kg, 24.691,8 oz
Moving
Height 142 mm, 5.6 in Control
Complete Systems

Linear unit
Roller base 7
Feeding/Preparing
Product variants
Max. displacement 776 mm, 30.6 in 1076 mm, 42.4 in 1376 mm, 54.2 in
Length 1420 mm, 55,9 in 1720 mm, 67,7 in 2020 mm, 79,5 in
Weight 61,2 kg, 135 lb 66,9 kg, 148 lb 73,0 kg, 161 lb
Item Roller base 7-600 Roller base 7-900 Roller base 7-1200
Item no. 238231 238232 238234
Applying
Booths
Recovery
Moving
Control
Complete Systems

Linear unit
In/out positioner ZW
Feeding/ Preparing
Applying
PRODUCT DESCRIPTION
Electric in/out positioner for reciprocators to horizon
tally position the reciprocator and set the distance of
the gun from the workpiece.
SPECIAL ADVANTAGES
Booths
Sturdy U-profile frame
Simple, solid engineering
Floor plate with 4 flange wheels
High load bearing capacity
Displacement speed 3 m/min
Good response time for automatic depth control
Position measurement with potentiometer
Recovery
Exact positioning and repeatability
TECHNICAL DATA
Moving
Control
Complete Systems

Linear unit
Feeding/Preparing
Product variants
Model ZW xxx-1
Distance measurement With distance measurement
Advantage Exact positioning and repeatability
Applying
Displacement Length Weight Item Item no.

600 mm, 23,6 in 1424 mm, 56,1 in 92 kg, 203 lb Electric in/out positioner ZW 600-1 224123
Booths
Recovery
Moving
Control
Complete Systems

Linear unit
In/out positioner EVW
Feeding/ Preparing
Applying
PRODUCT DESCRIPTION
Electric in/out positioner for reciprocators to horizon
tally position the reciprocator and set the distance of
the gun from the workpiece.
Booths
SPECIAL ADVANTAGES
Play-free precision guidance using roller guides
Very smooth and jerk-free running even under high
loads
Two heavy duty equipment holders with ball bearing
Secure fixation of reciprocators and structures
Recovery
Short response time for depth control and synchro
nous tasks
TECHNICAL DATA
Moving
Control

Complete Systems

Linear unit
In/out positioner EVW

Feeding/Preparing
Product variants
Model Distance Advantage Feature Advantage Displacement
measurement speed
EVWxxx-1 With distance Exact positioning and 6 m/min
measurement repeatability
EVWxxx-1S With distance Exact positioning and Higher Higher positioning 12 m/min
measurement repeatability gearratio speed for synchronous
systems
Applying
Item Weight Max. displacement Item no.

Electric in/out positioner 180,00 kg, 397 lb 530 mm, 20,9 in 221120
EVW600-1

Booths

EVW900-1

EVW1200-1
EVW1200-1S
Recovery

EVW2000-1
Moving
Control
Complete Systems

Linear unit
Z-axes
TECHNICAL DATA
Feeding/ Preparing
Speed 30 m/min
Z and positioning axes are individually sized to meet
customer requirements.
Applying
The WAGNER project division will make an individual
offer on request.
PRODUCT DESCRIPTION
Z-axes are used for moving individual guns in a
Booths
straight line. Generally, one Z-axis is used per gun. In
addition, Z-axes are used as positioning axes for gun
groups or other axes.
SPECIAL ADVANTAGES
Modular system with varying travel distances and
loads
Recovery
Individual configuration depending on application
High positioning accuracy
Reproducible settings
Compact size
Combination of several axes possible
Simple assembly of a coating robot
Integrated distance measuring system withincre-
Moving
mental encoder
Automated motion sequences for fully automatic
coating
APPLICATION AREAS
Positioning and movement of individual guns
Height positioning axes
Control
CONTROLLER
ProfiTech
Complete Systems

Linear unit
Rotary axes
Feeding/Preparing
PRODUCT DESCRIPTION
Applying
Rotary axes are used to rotate the gun around its

longitudinal axis.
SPECIAL ADVANTAGES
Compact size
Low weight
Booths
Low loads
Holder for XL guns
No special gun holders necessary
Integrated distance measuring system
Precise control of angle of rotation
Max. angle of rotation approx. 300°
Large working range
Recovery
Rotary axes are planned individually in accordance
with customer requirements
The WAGNER project division will make an individual
offer in request
Moving
Item Item no.

Electrical rotary axes RA 225259
Control
Complete Systems

Linear unit
Hose guides
PRODUCT DESCRIPTION
Feeding/ Preparing
The Easy cable guide is a simple system that prevents
kinking of powder and air hoses. In this way, it helps
ensure trouble-free operation of the system.
SPECIAL ADVANTAGES
Hoses remain freely movable
No risk of kinking
Secure fixation
Applying
Short hose lengths
Simple, robust design
Low-priced, long-lasting
INCLUDED ITEMS
As per configuration table
Booths
Please order the individual parts as specified in the
configuration table.
Recovery
Moving
Control
Complete Systems

Linear unit
Hose guides
Feeding/Preparing
Product variants
Applying
Booths
Item Easy V1 Easy V2 Easy H

Application area Vertical gun arrangement Vertical gun arrangement Horizontal gun arrangement
EASY V1
Configuration, hose guide Easy V1 Variable Example
Recovery
Vertical gun arrangement

Maximum number of guns: 12 N1 6
Maximum workpiece height: 2,400 mm H 1,800 mm
Max. number of hoses per gun: 2 N2 1
Item No. Number Configuration Result
Support H=2,300 mm A 3304975 = 2 (H<1900) 2
Support H=2,800 mm B 3304976 = 2 (H>1800)
Moving
Angle support bracket C 3304954 = N1*N2/2 (round up result) 3

Kink protector assy. L=600 mm D 3304989 = N1+(N1*N2) 12
Kink protector holder E 3107501 =D 12
Cylinder head screw M8x55 F 9900337 = C*2 6
Contact washer M8 G 3155404 = 2*C +2 14
Hexagon nut M8 H 9910107 =F 6
Cylinder head screw M6x16 I 9900325 =E 12
Control
Washer A6.4 J 9920103 =E 12

Lock washer 6 K 9921502 =E 12
Hexagon nut M6 L 9910102 =E 12
Ring terminal M8/4-6 mm², yellow M 3054811 =4 4
Plastic insulated wire 6.0 mm², green/yellow N 3052344 =4 4
Ground label, self-adhesive, round O 3050348 =4 4
Lock washer B8 P 3050187 =4 4
Complete Systems
Screw anchor Q 3145555 =4 4

Building plan R 3305078 =1 1

Linear unit
Hose guides
EASY V2
Feeding/ Preparing
Configuration, hose guide Easy V2 Variable Example
Vertical gun arrangement

Maximum workpiece height: 2,400 mm H 1,800mm
Support H=2,300 mm A 3304975 = 2 (H<1900) 2
Applying
Support H=2,800 mm B 3304976 = 2 (H>1800)
Angle support bracket C 3304954 = N1*N2/2 (round upresult) 3
Cylinder head screw M8x55 E 9900337 = C*2 6
Contact washer M8 F 3155404 = 2*C +2 14
Hexagon nut M8 G 9910107 =E 6
Ring terminal M8/4-6 mm², yellow H 3054811 =4 4
Plastic insulated wire 6.0 mm², green/yellow I 3052344 =4 4
Booths
Ground label, self-adhesive, round J 3050348 =4 4
Lock washer B8 K 3050187 =4 4
Screw anchor L 3145555 =4 4
Wire cable trough M 3140525 =3 3
Edge connector GSV 34 N 3140526 =8 8
Corner connector O 3140692 =8 8
Recovery
Moving
Control
Complete Systems

Linear unit
Hose guides
EASY H
Feeding/Preparing
Configuration, hose guide Easy H Variable Example

Horizontal gun arrangement
Maximum workpiece height: 2,400 mm H 1,800 mm
Support H=2,300 mm A 3304975 = 2 (H<2200) 2
Support H=2,800 mm B 3304976 = 2 (H<2200)
Applying
Support tube C 3304990 = 1 (D<19) otherwise 2 1

Kink protector holder E 3107501 =D 12
Cylinder head screw M8x100 F 9900337 = C*2 2
Contact washer M8 G 3155404 = 2*C +2 6
Hexagon nut M8 H 9910107 =F 2
Cylinder head screw M6x55 I 9906036 =E 12
Booths
Washer A6.4 J 9920103 =E 12

Lock washer 6 K 9921502 =E 12
Hexagon nut M6 L 9910102 =E 12
Ring terminal M8/4-6 mm², yellow M 3054811 =4 4
Plastic insulated wire 6.0 mm², green/yellow N 3052344 =4 4
Ground label, self-adhesive, round O 3050348 =4 4
Lock washer B8 P 3050187 =4 4
Sealing plug Q 0701316 = 2*C 2
Recovery
Screw anchor R 3145555 =4 4

Building plan S 3305079 =1 1
Moving
Control
Complete Systems

Linear unit
General motion equipment accessories
Feeding/ Preparing
CROSS CLAMP 40/40 Item no. 373235
Connection of square tube with round tube at 90° angle
Suitable for PEA-C4 XL
Applying
CROSS CLAMP 40/40 Item no. 373236
Connects two square tubes at a right angle.
Connection of two square tubes at a 90° angle
Suitable for PEA-C4
Booths
Pipe SQ 40x40x2
Pipe SQ 40x40x5
Recovery
CLOSURE CAP, BLACK Item no. 9998577
Protective cap or closing cap for square tube
Closure cap for tube 40/40/3
Suitable for Pipe SQ 40x40x3
Moving
CLOSURE CAP, BLACK Item no. 9990548
Closure cap for tube 40/40/2
Suitable for Pipe SQ 40x40x2
Control
Complete Systems

Linear unit
General motion equipment accessories

Feeding/Preparing
ALUMINUM TUBE 40/40/3 Item no. 8034003

Available by the meter
Special advantages By the meter
STEEL TUBE 40/40/2 Item no. 8073997

Applying
Available by the meter

Special advantages By the meter, not zinc-plated
CHAIN LUBRICANT WITH TEFLON Item no. 9999012

Booths
500 ml can
Recovery
Moving
Control
Complete Systems

Linear unit
EBA 1 accessories
Feeding/ Preparing
GUN BASE MOUNTING BAR EBA 1 Item no. 3145465
Horizontal mounting bar to fit to the lifting trolley EBA 1
Included items Steel pipe 40x40, L=1000 mm
GUN HOLDER WITH CROSS CLAMP AND GUN MOUNTING BRACKET Item no. 3137292
Gun holder with cross clamp and gun mounting bracket L=1000 mm
Included items Aluminum profile 40x40, L=1000 mm
Cross clamp SQ 40/40
Applying
Two hose clamps
Gun mounting bracket
Booths
Recovery
Moving
Control
Complete Systems

Linear unit
EBA 6 accessories
Feeding/Preparing
GUN SUPPORT, HORIZONTAL, UP TO 4 GUNS Item no. 373209

Suport for mounting 4 guns side by side, max. spacing 300 mm
Included items 1 x gun holder, horizontal, no. 0373214
1 x square tube, aluminum, L=1000 mm, no. 0373619
2 x protective cap, black, no. 9998577
Suitable for EBA 6N-xxx-S
EBA 6N-xxx-L
EBA 6E
Applying
GUN SUPPORT, HORIZONTAL, UP TO 6 GUNS Item no. 373210

Support for mounting 6 guns side by side, max. spacing 300 mm
Included items 1 x gun holder, horizontal, no. 0373214
1 x square tube, steel, L=1800 mm, no. 0373484
Booths
EBA 6N-xxx-L
EBA 6E
GUN SUPPORT, VERTICAL, 2-ROW Item no. 373211

Holder for horizontally mounting max. 12 guns in 2 levels
Special advantages Contains: gun holder, vertical, 2x no. 0373215,
Recovery
Included items 2 x gun holder, vertical, no. 0373215

2 x square tube, steel, L=1800 mm, no. 0373484
4 x cross clamp sq40/sq40, no. 9985654
Suitable for EBA 6N-xxx-L
EBA 6N-xxx-2W
Moving
GUN SUPPORT, VERTICAL, UP TO 4 GUNS Item no. 373212

Holder for vertically mounting max. 4 guns in 2 gun slots
Special advantages Contains: gun holder, vertical, 1x no. 0373215
Control

EBA 6N-xxx-L
Complete Systems

Linear unit
EBA 6 accessories
Feeding/ Preparing
GUN SUPPORT, VERTICAL, FOR 5 GUNS OR MORE Item no. 373213
Holder for vertically mounting max. 12 guns in 2 gun slots
Special advantages Contains: gun holder, vertical, 2x no. 0373215,
Suitable for EBA 6N-xxx-L
EBA 6N-xxx-2W
Applying
MOTOR COVER EBA 6 Item no. 373217
Suitable for EBA 6
RETROFIT, TOOTHED BELT, EBA 6N-15 S
Booths
Product DescriptionConversion set for converting the chain drive of the EBA 6 N to a
synchronous belt drive
Included items Toothed belt that fits reciprocator type
Two belt pulleys with grooved ball bearings
Four clamping plates
One return shaft
Various fixing materials
Conversion instructions
Recovery
Item Item no.
Retrofit, toothed belt, EBA 6N-15 S 2302674
Retrofit, toothed belt, EBA 6N-12 L 2302679
Moving
Retrofit, toothed belt, EBA 6N-10 2W 2302684
Control

Complete Systems

Linear unit
SSR accessories
Feeding/Preparing
CLAMP D40 Item no. 365215

Fixing element for attaching XL guns d40 to the SSR lifting profile
Special advantages Ø 40, weight = 0.85 kg
Suitable for all KHG
Applying
CLAMP D50 Item no. 365200

Fixing element for attaching guns with round tube d50 to the SSR lifting profile
Special advantages Ø 50, weight = 0.85 kg
Booths
CLAMP 40X40 Item no. 365201

Fixing element for attaching gun holder 40x40 to the SSR lifting profile
Recovery
GUN ARM 40X40 Item no. 365203

Aluminum tube 40x40, L= 1200 mm
Moving
GUN ARM 40X40 WITH MOUNTING BRACKET PEA Item no. 3145796
Aluminum tube 40x40, L= 1000 mm with mounting bracket
Control
RETROFIT SET, KHG 350 TENSION SPRING Item no. 365208

Conversion set for KHG 350 without compensation spring
Special advantages Reduces wear in drive
Suitable for KHG-350, KHG-350 SL500
Complete Systems

Linear unit
SSR accessories
Feeding/ Preparing
HOLDER FOR 2-ROW CONFIGURATIONS Item no. 3154664
Gun base support for SSR for arrangement in 2 gun slots
Special advantages L=1500 mm, W=440 mm, D=500 mm, weight=6.0 kg
Applying
Booths
Recovery
Moving
Control
Complete Systems

Linear unit
Sliding carriage and in/out positioner accessories

Feeding/Preparing
ENERGY CHAIN MOUNTING BRACKET 300 Item no. 331076

Energy chain, length equal to maximum travel distance, holding arm for energy chain, guide
rail with mounting material
Included items Energy chain, length equal to maximum travel distance
Holding arm for energy chain
Guide rail with mounting material
Suitable for Roller base 7-300
In/out positioner ZW-300
Applying

Guide rail with fixing material
Booths

Recovery


Moving

Control

Guide rail with mounting material
Complete Systems


Linear unit
Sliding carriage and in/out positioner accessories
Feeding/ Preparing
LOCK RS7 Item no. 238236
Lock for fixing the position
Included items Eccentric clamping level with clamping plate
Suitable for Roller base RS7
Applying
EXTRA ROLLER RS7 Item no. 238298
Roller set for mounting on roller base or in/out positioner for mobile systems
Included items Four fixed steel casters
Suitable for Roller base RS7
Booths
CASTER BLOCK Item no. 238237
Bearing bracket for reciprocators
Included items 2 bearing elbows with flange wheels for U-65 DIN 1026
profile
Suitable for EBA 1
EBA 6
Recovery
SSR
Moving
Control
Complete Systems

WAGNER control systems
Individual and modular!

Excellent reliability and high precision for optimal coating results – that's what WAGNER control technology
stands for. It is the ideal basis for advanced and powerful automation solutions in powder coating.
Regardless of what your application may be, we have the right solution for you.
Content
PrimaTech Page 204 DigiTech Page 224
PrimaTech CCM Page 205 DigiTech CCM Page 225

ProfiTech Page 244
ProfiTech Spint Page 244
ProfiTech Comfort Page 262

WAGNER Control Systems
Feeding/Preparing
Powder coating technology is becoming increasingly complex, the requirements set for individual systems and
equipment precisely matched to the coating task increase, and flexibility and extensibility are in demand.
A development which is supported and promoted by WAGNER’s consistent product policy.
Applying
Control Technology
Booths
PrimaTech DigiTech Profi Tech
CCM CCM Sprint Comfort

Recovery
Modular System
Customized System
Central Operation
System Visualization Touch Screen Touch Screen
Gap Control
Height Control
Moving
Depth Control
Z- / Rotation Axle Control
High Voltage Programs 4 1024 50 Individual
Powder Quantity Programs 1024 50 Individual
Bus System Lon Bus Serial Profi Bus
Special Functions
Control
Complete Systems

WAGNER Control Systems - modular und efficient
Feeding/ Preparing
Please choose the ideal system for your requirements. If you need further assistance, please contact your WAGNER
sales or service contact.
Applying
WAGNER Control Technology Powder Application
Booths
PrimaTech CCM DigiTech CCM-D1 ProfiTech-Sprint
ProfiTech Comfort
The ideal start for State-of-the art bus
efficient automation technology to control High-end solution for
up to 60 guns and eight complex movement requi-
reciprocators rements
Recovery
Moving
Control
Complete Systems

PrimaTech control system

Feeding/Preparing
The PrimaTech control series can be configured as a modular control system or as a complete professional system.
Notwithstanding its standardized design, the control system can handle professional control processes such as gap,
height and automatic depth control with workpiece detection via light blocks. This results in a powerful controlsys-
tem for any type of application.
Applying
High level of flexibility

PrimaTech is suitable for both the
control of Corona and also Tribo guns.
Plug and Play
Simple configuration and assembly.
Booths
Economy
Additional modules
es (e.g. gap and height
Recovery
control systems)s) optimize the control

of the guns. This
is leads to a reduction
in the powder
der consumption level.
Hig level of coating o
output
Up to 16 guns can be ooperated.
Moving
Expandable at any time

Control
The modular construction allows

successive retrofitting. The control
system grows in line with your needs.
Complete Systems

PrimaTech-CCM
Feeding/ Preparing
PrimaTech-CCM control systems can be ordered on
the basis of the configuration diagrams and tables.
Automatic configurators are also available. Ask your
sales partner for more information.
Applying
PRODUCT DESCRIPTION
PrimaTech-CCM is a modular control system for auto
Booths
matic systems with Corona or Tribo guns (only with
EPG Sprint). The application devices are controlled
viacontrol modules that are mounted by means of a
plug-and-play concept. In addition to the pure gun
control via the EPG Sprint single control unit or the
EPG-DP5/SL5 Multicontrol control unit, the intelli
gence of the control system can be extended by
modules for gap control and reciprocator control.This
Recovery
results in a powerful control system that meetsthe
basic requirements of a modern powder application
control system.
SPECIAL ADVANTAGES
Modular structure, plug and play
Simple configuration and installation, no special
installation knowledge required
Moving
Can be used with Corona and Tribo guns
One system for 2 applications
Control intelligence including gap control
Reduces powder consumption
Modules for motion equipment
Can be used with full range of application technology
Readily extendable
Favorable entry costs, low extension costs
Control
TECHNICAL DATA
Complete Systems

PrimaTech-CCM
Feeding/Preparing
Product variants
Applying
Item PrimaTech-CCM control system with PrimaTech-CCM control system with

EPGSprint single control units EPG-DP5/SL5 multicontrol gun control units
Booths
Ordering information Maximum configuration: 6 levels with 12 Maximum configuration: 6 levels with 12
module slots module slots
Example of a configuration Example of a configuration
One CCM Prima central control module One CCM Prima central control module
Eight EPG Sprint gun control module One EPG-DP5 multicontrol gun control
One GCM Prima gap control module module (master) for 5 guns
Two blind plates One EPG-SL5 multicontrol gun control
Recovery
Six blind plates module (slave) for 5 guns

One GCM Prima gap control module
Moving
Control
Complete Systems

PrimaTech-CCM
Feeding/ Preparing
Modules
PRIMATECH-CCM RACK, 12 MODULES Item no. 360091

The PrimaTech rack is a base frame with 6 shelves for 2 single modules or 1 double module.
Itcan hold up to 10 EPG Sprint control units and a CCM-Prima module. If additional control
units are used, the available space is divided accordingly.
If more than 12 module slots are required, a second rack is used.
Vacant module slots are visually closed off with a blind plate.
Applying
The air distributor and additional modules are installed behind the panel in the lower section
and are not visible from the outside.
Included items Air distributor block, item no. 0263325
Twelve straight threaded fittings, item no. 9992106
Twelve blind plugs, item no. 9998201
Ground cable assy., item no. 0264332
Technical data
Booths
CCM PRIMA CENTRAL CONTROL MODULE Item no. 263070

The CCM Prima control unit is the central control and operating unit for the modularPrima-
Tech-CCM control unit. Eight gun control units can be connected.
Special advantages Central supply of individual modules
Recovery
Interlock with conveyor system
Emergency stop switch
Technical data
Input power 440 W
Moving
SCM PRIMA EXTENSION CONTROL MODULE Item no. 263071

The SCM Prima is an extension module for the PrimaTech-CCM control unit for an additional8
gun control units.
Special advantages Connection of 8 additional guns
Technical data
Control

Input power 40 W
Complete Systems

PrimaTech-CCM
Feeding/Preparing

tity settings
ters
Applying

periods
Booths
and colors
Recovery

Technical data
Input power 40 W
Moving
Control
Complete Systems

PrimaTech-CCM
Feeding/ Preparing
EPG-DP5 CONTROL UNIT Item no. 360008
The control unit is used to simultaneously switch 5 Wagner automatic powder spray guns
onand off. The control unit can be operated as a stand-alone unit or via a CCM Prima or a
Profibus (remote operation).
Special advantages Only for connecting Corona guns (not for Tribo).
A setting for up to 10 guns
Electronic storage of recipes
Easy to operate
Corona current limit: 5 µA to 120 µA
Applying
High voltage display: 0 to 100 kV, resolution: 1 kV
Can be optimally adjusted to coating type and powder
composition
Up to 255 recipes can be selected
Easy installation of connected components
Included items EPG-DP5 control unit
Suitable for PrimaTech-CCM
Booths
PrimaTech-Touch
Installation in PrimaTech racks no. 0360091 and 0360093
Technical data
Input power 80 W
Recovery
Air consumption 40,0 m³/h
Moving
Control
Complete Systems

PrimaTech-CCM
Feeding/Preparing
CONTROL UNIT EPG SPRINT FM Item no. 2305127

The EPG Sprint control unit is used to control all WAGNER guns for manual and automatic
tity settings
ters
Applying

periods
Booths
and colors
Program can be called up externally by double-clicking with
the manual gun or via the Primabox no. 263080 for auto
matic applications
Included items EPG Sprint control unit is FM certified
Note: FM certification is only valid in connection with the
PEM-C4 Ergo FM gun
Recovery

Technical data
Input power 40 W
Moving

Control
Complete Systems

PrimaTech-CCM
Feeding/ Preparing
EPG-SL5 CONTROL UNIT Item no. 360009
The EPG-SL 5 control unit is an expansion module for controlling an additional 5 WAGNER
automatic powder spray guns.
Special advantages Only for connecting Corona guns (not for Tribo).
A setting for up to 10 guns
Electronic storage of recipes in the master module EPG-DP5
Easy to operate
Corona current limit: 5 µA to 120 µA
High voltage display: 0 to 100 kV, resolution: 1 kV
Applying
Can be optimally adjusted to coating type and powder
composition
Up to 255 recipes can be selected in the master module
EPG-DP5
Easy installation of connected components
Included items EPG-SL5 control unit
Suitable for PrimaTech-CCM
Booths
PrimaTech-Touch
Installation in PrimaTech racks no. 0360091 and 0360093
Technical data
Input power 80 W
Recovery
Air consumption 40,0 m³/h
RCM PRIMA RECIPROCATOR CONTROL MODULE Item no. 263115

The RCM module can be used to set the functions of up to 2 long stroke reciprocators of type
EBA 1 or EBA 6.
Moving
Special advantages The reversal points and the stroke speed can be set using
potentiometers. The stroke speeds of the reciprocators can
be set separately.
Left and right sides can be set separately.
An LED display shows the position and the reversal points.
The visual display simplifies monitoring.
The reversal points can be continuously adjusted during
operation.
Settings can be optimized without interrupting production.
Control
Suitable for Long stroke reciprocators EBA 1 and EBA 6

Technical data
Complete Systems

PrimaTech-CCM
Feeding/Preparing
GCM PRIMA GAP CONTROL MODULE Item no. 263114

Gap control module GCM Prima switches the powder feed off during gaps between workpi
eces.
Special advantages Less overspray
Economy in the powder cycle
Guns are only switched on when workpieces pass in front of
them
Smaller powder quantities in cycle
Applying
Consistent powder quality

Synchronization with conveyor speed
No changing of switch-on and switch-off times as withsimp-
le time controllers
Technical data
Input power 5 W
Booths

Max. number of guns 8
PRIMATECH CCM MULTICONTROL RACK 12-FOLD Item no. 2304651

Recovery
The PrimaTech Multicontrol rack is a base frame with 6 shelves for 2 single modules or 1
double module. In addition to one CCM Prima, it can hold 2 EPG-DP5 + SL5 and one GCM
Prima. If additional control units are used, the available space is divided accordingly.
Vacant module slots can be visually closed off with a blind plate.
Moving
Control
Complete Systems

PrimaTech-CCM
Feeding/ Preparing
Applying
Booths
Configuration table RCM Prima and ICC Prima
Recovery
Cable type Position configuration No.
Connection CCM Prima - RCM Prima 1 0263248
Connection RCM Prima - ICC Prima 2 *
Control cable length 15 m 3 *
Motor cable length 15 m 4 *
Control cable ICC Prima/CCM Prima 5 *
* Cables 2 to 5 are permanently mounted on ICC Prima
and areincluded in the delivery.
Moving
CONTROL UNIT RCU 2075 Item no. 263125
The RCU contains the frequency converters for controlling two reciprocators.
Technical data
Control
CONTROL UNIT RCU 1075 Item no. 263126

The RCU contains the frequency converters for controlling one reciprocator.
Technical data
Complete Systems

PrimaTech-CCM
Feeding/Preparing
BLIND PLATE Item no. 360238

Blind plate for vacant module slot in the rack
Suitable for Rack PrimaTech-CCM
Rack DigiTech
INVERTER CABINET ICC 2075 Item no. 263121

Applying
The ICC contains the frequency converters for controlling two reciprocators.
Technical data
Booths
INVERTER CABINET ICC 1075 Item no. 263122

The ICC contains the frequency converter for controlling one reciprocator.
Technical data
Recovery
Moving
Control
Complete Systems

PrimaTech-CCM
Feeding/ Preparing
Electrical connections
EPG Sprint Nr. 1 EPG Sprint Nr. 2
Applying
Booths
CONNECTION CABEL EPG - CCM
Recovery
Item no. 263092
Connection cable EPG Prima - CCM Prima
Special advantages Modular structure, plug and play
Simple configuration and installation, no special installation
knowledge required
Great flexibility for future adaptions
Included items Connection cable, 1.2 m, item no. 0263214
Moving
Power cable, 0.55 m, item no. 0241269
CONNECTION GCM/CCM Item no. 263241

Connection cable GCM Prima - CCM Prima 1,4 m
Control
CONNECTION GCM/GCM Item no. 263253

Connection cable GCM Prima - GCM Prima 1.2 m
Complete Systems

PrimaTech-CCM
Feeding/Preparing
EXTENSION CABLE 10 M Item no. 263252

Extension cable for light barriers, conveyor encoders
EXTENSION SET 10 M Item no. 263093

Applying
Extension set 10 m
Included items Extension cable PrimaTech-CCM, 10 m, item no. 0263232
Network extension cable, 10 m, item no. 0263233
EXTENSION SET 1.4 M Item no. 263094

Booths
Extension set 1.4 m

Included items Extension cable PrimaTech-CCM, 1.4 m, item no. 0263248
Network extension cable, 1.4 m, item no. 0263249
CONNECTION CABLE RCM Item no. 263248

Recovery
For connecting RCM-CCM, 1.4 m in length
POWER CABLE WITH STAK200 Item no. 241270

Moving
Power cable for connecting electrical devices to the power supply.

Power cable CCM
Technical data
Cable length 3 m, 9,8 ft
Control
POWER CABLE Item no. 241271

Power cable CCM, CH
Complete Systems

PrimaTech-CCM
Feeding/ Preparing
Power cable CCM, Japan
Applying
Cable for grounding the devices
Ground cable for Japan
Technical data
Cable cross section 4 mm², 0.01
Booths
SHORT CIRCUIT PLUG Item no. 263217
Must be inserted in the device box of the CCM if a gap control module is not connected.
Suitable for CCM Prima
Recovery
SHORT CIRCUIT PLUG Item no. 263218
Must be inserted in the device box of the last control module.
Suitable for RCM 3000
Moving
Control
Complete Systems

PrimaTech-CCM
Feeding/Preparing
Gap control module

Applying
Booths
Recovery
Moving
CONNECTION BOX, PULSE GENERATOR, LS, LL

Control
Item no. 263254

The connection box serves as a distributor for the conveyor pulse generator and the light
barrier or light block and is connected to the gap control module.
Included items Connection box with cable plug and 10 m cable
Cable plug no. 9955242
Complete Systems

PrimaTech-CCM
Feeding/ Preparing
CONVEYOR PULSE GENERATOR Item no. 3110923
The conveyor pulse generator is used to synchronize the powder coating system with the
conveyor system.
Special advantages Conveyor pulse generator with 14 pulses per revolution,
cable length 1 m
Applying
CONVEYOR PULSE GENERATOR Item no. 9955239
The conveyor pulse generator is used to synchronize the powder coating system with the
conveyor system.
Special advantages Conveyor pulse generator with 100 pulses per revolution,
cable length 1 m
Booths
HOLDER FOR CONVEYOR PULSE GENERATOR Item no. 3104680
This holder is used to mount the conveyor pulse generator.
Included items Universal fixing bracket
Coupling for conveyor drive shaft
Recovery
LIGHT BARRIER Item no. 3113707
The light barrier is used to detect the gap between workpieces as they enter into the booth.
Included items Light barrier emitter with cable 4 m
Moving
Light barrier receiver with cable 4 m
EXTENSION CABLE 10 M Item no. 263252

Extension cable for light barriers, conveyor encoders
Control
Complete Systems

PrimaTech-CCM
Feeding/Preparing
TRANSITION CABLE 0.3 M (LIGHT BLOCK SIGNAL) Item no. 360246

Adapter cable for conducting the light block signal to the connection box
CONNECTION CABLE (LIGHT BLOCK SIGNAL)

Applying
Product Description Connection cable between light block, Y-distributor and to the transition
cable
Cable length Item no.

0.5 3148831
2 3148832
5 3148833
Booths
10 3148834
Y-DISTRIBUTOR (LIGHT BLOCK SIGNAL) Item no. 3148835

Y-distributor for light block emitter and receiver
Recovery
LIGHT BLOCK
Product Description Type SCAN, resolution = 25 mm
Included items Emitter and receiver without cable
Moving
Light curtain length Item no.

450 mm, 1,5f 3148826
1200 mm, 3,9ft 3148827
1650 mm, 5,4ft 3148828
2025 mm, 6,6ft 3148829
2400 mm, 7,9ft 3148830
Control
Complete Systems

PrimaTech-CCM
Feeding/ Preparing
PROFILE RAIL C 35X18 Item no. 3054988
C-rail as mounting material
SLIDING BLOCK M5 Item no. 3136285
MOUNTING PROFILE FOR LIGHT BLOCK SCAN 1650 Item no. 3152288
Included items Two profiles
Applying
Booths
GROUNDING SET FOR SCAN LIGHT BLOCKS Item no. 360262
Grounding set with ground cables and special contact washers for the safe discharge of elect
rostatic charges.
Recovery
Moving
Control
Complete Systems

PrimaTech-CCM
Feeding/Preparing
Pneumatic connections
Applying
Sprint
Booths
Recovery
Moving

Air hose PU
Control

Air hose PU
Complete Systems

PrimaTech-CCM
Feeding/ Preparing
HOSE 8X1 RED Item no. 9982063
Air hose PU
Applying
Air hose PU
HOSE 8X1, GREEN
Booths
Item no. 9982077
Air hose PU
Recovery
AIR DISTRIBUTOR ASSY., 12 MODULES Item no. 263325
Distributor for main air connection to individual devices
Included items Distributor block
Main air connection, 1/2" inner thread
Twelve connections for 8x1 hose
Moving
Short stroke reciprocator KHG-l connection
CONNECTION CABLE FOR CONTROL BOX KHG-I Item no. 263665

CCM/GCM connection to KHG 350 F-I 13-pin, length 15 m
Control
CONNECTION CABLE FOR CONTROL BOX KHG-I Item no. 263232

CCM/GCM connection to KHG 350 F-I 13-pin, length 10 m
Complete Systems

DigiTech control system

Feeding/Preparing
The DigiTech control series covers most powder coating applications. Even customized and more challenging coating
processes can be mastered by this system. The digital gun modules enable the electronic setting of high voltage and
output parameters via a central control module or a 12" touchscreen, guaranteeing a consistently high coating quality.
Applying
High level of coating output

A large number of pistols and movement
systems can be connected to the
Central control system DigiTech.
The entire system can be operated via a
central control module.
Booths
Plug and Play

Recovery
Simple configuration and

assembly. Simple operation
All functions can be selected simply
and quickly. Optionally also via a
touchscreen.
Moving
Maximum coating output

A minimum powder consumption is
Control
achieved with professional control High level of flexibility

intelligence. DigiTech is suitable for both the control of
Corona and also Tribo pistols.
Complete Systems

DigiTech-CCM
Feeding/ Preparing
DigiTech-CCM control systems can be ordered on the
basis of the configuration diagrams and tables.
Automatic configurators are also available. Ask your
sales partner for more information.
Applying
Booths
PRODUCT DESCRIPTION
DigiTech-CCM is a modular, professional control
system suitable for most powder coating applications.
The fully electronic controllers and regulatorsenable
recipe-controlled coating with up to 1024recipes.
Corona and Tribo guns can be connected tothe system.
The individual modules are linked via aLON bus, which
is a powerful standardized bussystem. Special interface
Recovery
modules enable dataexchange and remote control. Up
to 64 guns and 8motion systems can be connected.
Professionalcontrol procedures such as gap, height
and automatic depth control with workpiece detection
usinglight blocks can be employed.
SPECIAL ADVANTAGES
Moving
One system for 2 applications
System operation via a central control module with
comfortable copying functions
Central, simple, intuitive control of all system
Control
components
Professional control intelligence including gap/heigh
t/depth control with recipes
Minimal powder consumption with maximum
coating performance
Provides all standard interfaces to external systems
Can be readily integrated in overall systems
Complete Systems

DigiTech-CCM
Feeding/Preparing
Product variants
Applying
Booths
Item DigiTech basic rack DigitTech extension rack

Ordering information Maximum configuration: Maximum configuration:
1 CCM-D1 Twelve individual modules
Ten individual modules
Recovery
Moving
Control
Complete Systems

DigiTech-CCM
Feeding/ Preparing
Applying
Booths
Recovery
Moving
Control
Complete Systems

DigiTech-CCM
Feeding/Preparing
Components
DIGITECH RACK 12-FOLD Item no. 360090

The DigiTech rack is a base frame with 6 shelves for 2 single modules or 1 double module. It
can hold up to 10 EPG-D1 control units and one CCM-D1 module. If additional control units
are used, the available space is divided accordingly.
Applying
Twelve straight threaded fittings, item no. 9992106
Twelve blind plugs, item no. 9998201
Technical data
Booths
CENTRAL CONTROL MODULE CCM-D1 Item no. 360001

Central control module CCM-D1 is the central control and operating unit for all DigiTech
modules.
Special advantages Memory for 1024 recipes
All functions can be controlled via the bus
Recovery
Control of up to 60 powder guns

Operation via a central LCD display
Software update via bus
Technical data
Input power 80 W
Moving

Control
Complete Systems

DigiTech-CCM
Feeding/ Preparing
CONTROL UNIT EPG-D1 Item no. 360002
Control unit EPG-D1 is a universal control unit for manual and automatic systems.
Special advantages Three controlled air flow rates: for feed, dosing and
supplementary air flow
Precise and reproducible settings
Task-oriented display
Simple and intuitive operation
All control elements can be electronically controlled
Remote control functions for special tasks
Applying
Software update via flash card
Technical data
Input power 40 W
Booths
Recovery
Moving
Control
Complete Systems

DigiTech-CCM
Feeding/Preparing
Applying
POWER CABLE WITH STAK200 Item no. 241270

Booths
Power cable for connecting electrical devices to the power supply.

Power cable CCM
Technical data
Recovery

Power cable CCM, CH
Moving

Power cable CCM, USA
Control

Power cable CCM, Japan
Complete Systems

DigiTech-CCM
Feeding/ Preparing
Cable for grounding the devices
Ground cable for Japan
Technical data
Cable cross section 4 mm², 0.01
Applying
CONNECTION SET EPG-D1 Item no. 360220
Cable set for connecting: CCM-D1, EPG-D1, EPG-D1, EPG-D1
Included items Bus cable EPG-D1, 0.75 m, no. 0360227
Power loop cable, 0.55 m, no. 0241269
Ground cable, 0.1 m, no. 0360254
Booths
Rack PrimaTech-Touch
Rack DigiTech
Recovery
SCREW SET FOR EXTENSIONS Item no. 360240
For connecting two DigiTech racks (0360090) when more than 10 EPG-D1 are in use.
Moving
CPS-D1 SUPPLY CABINET Item no. 360055
The reciprocators and other devices of the motion equipment are connected to the CPS-D1
supply cabinet.
Special advantages Current distribution and fuse protection for up to 4 motion
groups (LSR-D1 and MRS-D1)
Control
Connection of external lock

Installation in rack
Technical data
Complete Systems

DigiTech-CCM
Feeding/Preparing
EXTENSION CABLE 30 M (PULSE GENERATOR SIGNAL) Item no. 360255

Connection cable for conducting the pulse generator signal to the CGH-D1 or MRS-D1
ÖLFLEX NUMBER CABLE 3 X 4 MM² Item no. 3061921

Applying
DIGITAL OPERATOR FOR KEB FREQUENCY CONVERTER Item no. 3158772

External input module for setting the FC parameters for KEB FC
PCMCIA FLASH CARD 16 MB Item no. 360225

Storage medium for data backup
Booths
Recovery
CCM-ORM OUTPUT RELAY BOX Item no. 360242

The CCM-ORM output relay box offers potential-free contacts for digital signals.
Special advantages Control of an alarm function (horn/warning signal)
Control of the gun blow-off strips.
When used in combination with MRS-D1, external cleaning
of the guns can be performed automatically
Moving
Expansion of data transfer

Technical data
Input voltage 24 V
POWER BOOSTER PBM-D1

Control
Item no. 360041

Power Booster PBM-D1 is a supplementary 24 V supply for large DigiTech systems.
Technical data
Complete Systems

DigiTech-CCM
Feeding/ Preparing
SIGNAL AMPLIFIER REP-D1 Item no. 360043
The repeater is used when more than 60 devices are connected to the LON BUS system. It is
installed in the DigiTech rack.
ROBOT CONNECTION BOX ROCOBOX Item no. 360044

Interface module for controlling one or two EPG-D1 gun controllers without CCM by a robot
or a PLC with 24 V digital signals.
Special advantages Selection of 32 recipes
Applying
On/off switch
Safety locks
Preparation for flushing the powder hose
System ready and fault indicator
Warning, output signal
Booths
Air hose PU
Recovery
Air hose PU
Moving

Air hose PU
Control
Complete Systems

DigiTech-CCM
Feeding/Preparing

Air hose PU
Applying
Electrical connection cables

POWER LOOP CABLE
Product Description Item no.
0.55 m 241269
1.4 m 263249
10 m 263233
Booths

Ground cable 0.75
Recovery
BUS CABLE 0.5 M

Product Description For connecting the CCM-D1 to external D1 modules such as CGH-D1 orLSR-D1
Item Item no.

Bus cable 0.5 m 360207
Moving
Bus cable 2.5 m 360218

Bus cable 5 m 360219
Bus cable 10 m 360211
SIGNAL CABLE 15 M Item no. 360391

For connecting CCM-D1/Digital Output
Control
Special advantages 12-pin

Complete Systems

DigiTech-CCM
Feeding/ Preparing
SIGNAL CABLE 15 M Item no. 360392
For connecting CCM-D1/Digital Input
Special advantages 19-pin
Applying
ELECTRICAL CABLE 5 M
Product Description For connecting to the control unit or control module. For the following
spray guns: PEA-C4, PEA-C4XL, PEM-C4 Ergo
Item Item no.

Booths
Recovery
Moving
Control
Complete Systems

Parts sensing, gap/height/depth control

Feeding/Preparing
Applying
Booths
GAP AND HEIGHT CONTROLLER CGH-D1 Item no. 360052

Gap and height controller CGH-D1 switches off powder feed during gaps between workpi
eces and adjusts the stroke distance to the workpiece.
Special advantages Switches up to 60 spray guns on and off
Measures the conveyor speed
Adjustment of the stroke distance of up to 6 reciprocators
Recovery
Input for conveyor pulse generator

Workpiece detection via SCAN light grid (serial) or light
barrier (digital)
Technical data
Moving
ROTARY TRANSDUCER 100 PPR Item no. 360228

Rotary transducer with 100 pulses/revolution
Control
HOLDER FOR CONVEYOR PULSE GENERATOR Item no. 3104680

Complete Systems

Feeding/ Preparing
Ground cable 0.75
Y-DISTRIBUTOR (PULSE GENERATOR SIGNAL ) Item no. 360247
Applying
Connection piece for conducting the pulse generator signal to the CGH-D1 or MRS-D1
Booths
Product Description Connection cable between light block, Y-distributor and to the transitioncable

500 mm, 1,6ft 3148831
Recovery
2000 mm, 6,6ft 3148832
5000 mm, 16,4ft 3148833
10000 mm, 32,8ft 3148834

Moving

Control
Complete Systems


Feeding/Preparing

ADAPTER CABLE 2.0 M (LIGHT BLOCK SIGNAL) Item no. 360442

Applying
For conducting the light block signal from one MRS-D1 to the next MRS-D1 when using Y-di
stributor 3148835
Booths
LIGHT BLOCK
Product DescriptionType SCAN, resolution = 25 mm
450 mm, 1,5ft 3148826
1200 mm, 3,9ft 3148827
Recovery
1650 mm, 5,4ft 3148828

2025 mm, 6,6ft 3148829
2400 mm, 7,9ft 3148830
3000 mm, 9,8ft 3126605
3375 mm, 11,1ft 3126606
Moving
Control
Complete Systems

Accessories - Light blocks
PERFORATED SHEET FOR LIGHT BLOCK SCAN 450/25
Feeding/ Preparing
Product Description Perforated sheet with 25 mm hole pattern
Feature Prevents the incidence of scattered light from reflections
Item Item no.
Perforated sheet for light block SCAN 450/25 3303816
Applying
MOUNTING SET FOR PERFORATED SHEETS Item no. 3127416

Sliding blocks with screws for profile tube
Booths
Recovery
Moving
rostatic charges.
Control
Complete Systems

DigiTech-CCM
Feeding/Preparing
Control unit for motion equipment
CONTROL OF LONG STROKE RECIPROCATORS LSR-D1 Item no. 373208

Control unit for long stroke reciprocators EBA 1 and EBA 6
Special advantages Various motion modes
Capable of solving special coating tasks
Frequency converter and controller with reciprocator
No long motor cables
Applying
Only requires connection of power supply and bus cable

Easy to install
Technical data
Input voltage 230 V
Input power 750 W
Booths
IN/OUT POSITIONER CONTROL UNIT MRS - D1 Item no. 224203

Control box for installation on in/out positioner with integrated frequency converter
Special advantages Various motion modes
Capable of special coating tasks
Recovery
Frequency converter and controller with reciprocator

Only requires a power supply and bus cable
Technical data
Input voltage 230 V
Input power 390 W
Moving
DIGITAL OPERATOR FOR KEB FREQUENCY CONVERTER Item no. 3158772

External input module for setting the FC parameters for KEB FC
Control
D-SUB CABLE 9-PIN, 1.8 M Item no. 9955941

Connection cable for connecting Digital Operator to KEB frequency converter
Complete Systems

DigiTech-CCM
Feeding/ Preparing
DigiTech software
DIGITECH RECIPE EDITING Item no. 360020

This software can be used on your PC to change, create and copy DigiTech recipes, to assign
names to recipes or to rename them.
Applying
DIGITECH REPORTING Item no. 360022
This software can be used on your PC to report, record and print out the following events
Special advantages Reporting, recipe selection
Reporting, recipe change
Reporting, warning and fault messages
Booths
Reporting, system on/off
Reporting, conveyor speed
CABLE CCM - PC 10 M Item no. 360390

For the direct Ethernet connection of CCM-D1 with a PC/laptop (RJ45) and for copying of
software data
Recovery
CABLE CCM - LAN 20 M Item no. 360465
For the direct Ethernet connection of CCM-D1 with a PC/laptop (RJ45) and for copying of
software data
Moving
Control
Complete Systems

ProfiTech control systems
ProfiTech Sprint control systems

Feeding/Preparing
The ProfiTech Sprint control system is designed as a standardized system. Due to its modular gun supply the control
system can easily be extended. Its substantial configuration, consisting of coating programs, control functions for gap-,
height- and depth control as well as production data capture, meets any customer requirements. The easy operation
and attactive price performance ratio make the control system simply perfect.
Applying
Reliability
Integration of a Siemens PLC control
system for a high-performance and
standardized system.
Highly economical
Very good price-performance ratio.
ProfiTech allows a variety of customer
wishes to be realized for a reasonable
Booths
price.

Minimum powder consumption is
Recovery
achieved with professional control

intelligence.
Simple operation
Optionally also via an external
Touchscreen.
Moving
Integration potential
Universally definable interfaces to
other trades and data exchange.
Control
Simple integration into general

systems and production information
systems is possible.
Complete Systems

ProfiTech-Sprint Application control

SPECIAL ADVANTAGES
Feeding/ Preparing
Professional control intelligence including gap/heigh
t/depth control with up to 50 coating programs
Minimal powder consumption with maximum
coating performance
Applying
Control of up to 16 guns
High coating rate
System operation via touchscreen
Easy to operate
Siemens PLC as central control module
Professional series product of very high quality
Booths
PRODUCT DESCRIPTION
ProfiTech-Sprint control systems can be ordered on
ProfiTech-Sprint is a professional control system for the basis of the configuration diagrams and tables.
advanced application requirements. Corona and
Automatic configurators are also available.
Tribo guns can be connected to the system. The
motion equipment is controlled via frequency Ask your sales partner for more information.
converters, ensuring a high degree of positioning
accuracy. Notwithstanding its standardized design,
the control system can be employed with profes
Recovery
sional control processes such as gap, height and
automatic depth control with work piece detection
via light blocks. The fully digitally operating gun
control modules allow the electronic setting of high
voltage and powder output parameters. Up to 50
programs can be stored in the EPG-Sprint. They can
be called up on the central Touch screen operating
panel. This will allow reproducible coating quality.
The software features also production data proces
Moving
sing for statistic purposes. ProfiTech-Sprint is stan
dardized for up to 16 guns, 2 reciprocators and 2
in/out positioners. Control
Complete Systems

Control cabinet ProfiTechSprint

Feeding/Preparing
The control cabinet of the ProfiTech-Sprint

application control unit is defined using
configurators.
When ordered, it receives an article number.
Applying
Booths
PRODUCT DESCRIPTION
The ProfiTech-Sprint control cabinet is the central
control unit of the application. The unit is operated
on a 6" monochrome touch screen or as option on a
12" color touchscreen. The coating programs stored
in the EPG-Sprint can be opened centrally from there.
The reciprocators and in/out positioners are set up
there. Depending on the configuration level, the
Recovery
frequency converters for the motion units are

installed here. The connection cables can easily be
installed by a qualified electrician on the basis of
standardized circuit diagrams. The guns are
connected using plug-in connections.
SPECIAL ADVANTAGES
Moving

Frequency converter for motion equipment
Exact positioning, gentle movements
Industrial control cabinet system
Professional and robust design
Simple and central operation
Control
Menus in language of country

Easy to operate
TECHNICAL DATA
Complete Systems

ProfiTech Sprint components
Feeding/ Preparing
Components
PRIMATECH-TOUCH, 16 MODULES Item no. 360093

The PrimaTech-Touch rack is a base frame with 8 shelves for 2 single modules or 1 double
module. It can hold up to 16 EPG Prima control units. If additional control units are used, the
available space is divided accordingly. If more than 16 module slots are required, a second
rack is used.
Applying
knowledge required
Sixteen straight threaded fittings, item no. 9998254
Booths
Sixteen blind plugs, item no. 9998201
Technical data
Recovery
Moving
Control
Complete Systems


Feeding/Preparing

tity settings
ters
Applying

periods
Booths
and colors
Recovery

Technical data
Input power 40 W
Moving
Control

Rack PrimaTech-Touch
Rack DigiTech
Complete Systems

Feeding/ Preparing
CONNECTION CABEL EPG - CCM Item no. 263092
Connection cable EPG Prima - CCM Prima
knowledge required
Included items Connection cable, 1.2 m, item no. 0263214
Power cable, 0.55 m, item no. 0241269
Applying
Ground cable 0.75
Booths
CONNECTION BOX PRIMATECH-TOUCH Item no. 263080
PrimaTech Interface connection box for 8 EPG
Special advantages Remote control gun ON/OFF for each single gun
Synchronized gap control for reduced powder consumption
possible
Recovery
Definition of gun groups possible, either 1 group for gun 1-8
or 2 groups for gun 1-4 and gun 5-8
Sychronized program change is possible to shorten the gap
between different work pieces.
Technical data
CONTROL CABLE TO PRIMATECH INTERFACE

Moving
Item no. 3127495
Shielded cable by the meter 12 x 0.5 mm²-CY Control
POWER SUPPLY CABLE FOR THE FIRST EPG PRIMA Item no. 360263
10 m (with plug to EPG)
Complete Systems


Feeding/Preparing

Air hose PU
Applying

Air hose PU
Booths

Air hose PU
Recovery

Air hose PU
Moving
HOSE 8X1, GREEN Item no. 9982077

Air hose PU
Control
Complete Systems

Feeding/ Preparing
MOUNTING KIT 1 Item no. 3120195
Adapter for the pneumatic connection on the distributor block in the rack
Special advantages Connection of max. 12 EPG 2008
Applying
MOUNTING KIT 2 Item no. 3120196
Connection to second or third rack
Special advantages Mounting kit 2 is connected to the air distributor of the first
and subsequent racks.
Booths
Recovery
Moving
Control
Complete Systems


Feeding/Preparing
Gap control module

Applying
Booths
INCREMENTAL ENCODER 28 PPR Item no. 3125588

Rotary pulse generator for conveyor
Recovery
HOLDER FOR CONVEYOR PULSE GENERATOR

Moving
Item no. 3104680

Control
Complete Systems

Feeding/ Preparing
CONNECTION BOX, ENCODER - GHCM Item no. 3113695
The connection box transmits the encoder signals to the GHCM gap/height control module.
ÖLFLEX NUMBER CABLE 5 X 1.5 MM²
Applying
Item no. 3087381
Electrical cable by the meter 5x1.5 mm²
Booths
Recovery
Moving
Control
Complete Systems


Feeding/Preparing
Parts sensing, gap control

Applying
Booths
LIGHT BLOCK
Product Description Type SCAN, resolution = 25 mm
Recovery
0.45 3148826
1.2 3148827
1.65 3148828
2.025 3148829
2.4 3148830

Moving
Product Description Connection cable between light block, Y-distributor and to the transition
cable

0.5 3148831
2 3148832
5 3148833
Control
10 3148834

Complete Systems

Feeding/ Preparing
Applying
Booths
Recovery
Light blocks, type Kontur, for use with
gap/height/depthcontrol
Moving
Resolution 20 mm Resolution 40 mm
3158584 3127544
3158585 3127327
3158586 3127549
3158587 3127552
3158588 3127555
3158589 3127024
3158590 3127328
Control
3158591 3127689
3158592 3127564
3158593 3127567
3158594 3127598
Complete Systems


Feeding/Preparing
Connecting parts, Kontur light blocks
CONNECTION CABLE FOR CONNECTING THE KONTUR LIGHT BLOCK TO THEQUATT-

RO-DP CONTROL SECTION Item no. 3158597
Length 2.5 m
Applying
CONNECTION CABLE FOR CONNECTING THE KONTUR LIGHT BLOCK TO THEQUATT-

RO-DP CONTROL SECTION Item no. 3158598
Booths
Length 5 m
Recovery
KONTUR QUATTRO-DP CONTROL SECTION FOR LIGHT BLOCK Item no. 3158596
Moving
POWER SUPPLY CABLE FOR KONTUR LIGHT BLOCK Item no. 3052605
By the meter 3x1.0 mm²
Control
Complete Systems

Feeding/ Preparing
CONNECTION CABLE FOR CONNECTING THE QUATTRO-DP KONTUR CONTROL
SECTION TO THE PLC Item no. 3132707
By the meter 2x0.34 mm²
Applying
BUS CONNECTOR PLUG MPI/PROFIBUS Item no. 3114748
Connection cable for connecting the Quattro-DP Kontur control section to the PLC
Booths
Recovery
Moving
Control
Complete Systems

PrimaTech-Touch components
Feeding/Preparing
Motion equipment connection
CONNECTION CABLE COMBINATION FOR THE MOTION EQUIPMENT Item no. 3113675
One cable combination is required for each motion element (EBA, ZW).
Technical data
Applying
Technical data
Booths
Technical data
Recovery
CONTROL CABLE TO SHORT STROKE RECIPROCATOR KHG 350-F Item no. 3124426
One cable is required for each motion element (SSR).
Special advantages Shielded cable by the meter 7 x 1.5 mm²-CY
Moving
Accessories-Light blocks

Control
Complete Systems

PrimaTech-Touch components
Feeding/ Preparing
Applying
rostatic charges.
PERFORATED SHEET FOR LIGHT BLOCK SCAN 450/25

Item Item no.
Booths
Recovery
PERFORATED SHEET FOR LIGHT BLOCK KONTUR 240/10/20/40
Item Item no.
Perforated sheet for light block Kontur 240/10/20/40 3127407
Moving
Control

MOUNTING SET FOR PERFORATED SHEETS Item no. 3127416

Sliding blocks with screws for profile tube
Complete Systems


Feeding/Preparing
The ProfiTech control system is designed to meet any challenge and satisfies all coating requirements. With itsuniversal
interfaces, the system can be fully integrated in the production process. Its communication system is reliableand meets
industry standards. The control systems can be individually planned to guarantee a high level of processreliability.
Applying
Highly economical
Very good price-performance ratio.
ProfiTech allows a variety of customer
wishes to be realized for a reasonable
Reliability price.
Integration of a Siemens SPS control
system for a high-performance and
Booths
standardized system.
Recovery

Simple operation
Minimum powder consumption is
Optionally also via an external
achieved with professional control
Touchscreen.
intelligence.
Moving
Integration potential Maximum automation

Control
Universally definable interfaces to Integration of all control procedure

other trades and data exchange. techniques into the coating process.
Simple integration into general
systems and production information
systems is possible.
Complete Systems

ProfiTech controllers
TECHNICAL DATA
Feeding/ Preparing
ProfiTech control systems are planned on an indivi
dual basis.
The WAGNER project division makes offers on request
Applying
within a short period of time.
Booths
PRODUCT DESCRIPTION
The ProfiTech control system offers a full range of
solutions with regard to technical tasks and system
operation. PLC controllers are employed for control
tasks required by the customer. The system is
operated via a touchscreen with system visualization.
Interfaces to external controllers are available. A
network connection is possible.
Recovery
SPECIAL ADVANTAGES
The controller consists of individual basic modules
configured to meet specific customer requirements
Fulfills all customer requirements at a good price/pe
rformance ratio
Siemens PLC controller
Moving
Powerful, globally available system
Central, simple, intuitive control of all systemcompo-
nents
Links all control procedure equipment for powder
coating with recipes, synchronized gap/height/depth
control, 4D robotics and workpiece sensors
Maximum coating quality, efficiency and automation
Control
Industrial control cabinet housing

Meets industrial standards for control systems
Universally definable interfaces to other components
and for data exchange
Integration in overall systems and production infor
mation systems
Complete Systems

Feeding/Preparing
Product variants
Applying
Booths
Item ProfiTech Standard control cabinet ProfiTech Comfort control cabinet

Product Description Industrial control cabinet with 12" or 15" Industrial control cabinet with external 15"
colortouchscreen with system visualization color touchscreen with system visualization
Feature System visualization on 12" or 15" System visualization on 12" or 15" color
colortouchscreen touchscreen. Touchscreen in separate pivot
housing for installation at the operator station
Recovery
Moving
Control
Complete Systems

Feeding/ Preparing
PROFITECH PROFIBUS AIR FLOW VALVE AFC-DP Item no. 360016
Three-channel precision air flow controller with Profibus interface
Special advantages Actual air flow control
Ensures a reproducible powder output
Setting accuracy 0.02 m³/h
Precise setting of powder output
Alarm message when set point is not reached
Protects against insufficient film thickness
Programmable
Applying
Creation of recipes
Profibus interface
Short response time to set point changes
Technical data
Input power 7.5 W
Booths
Recovery
Moving
Control
Complete Systems

Feeding/Preparing
PROFITECH PROFIBUS HIGH VOLTAGE MODULE HVM-DP Item no. 360017

Programmable high voltage module for high voltage and current-voltage characteristic for
Corona guns with a Profibus interface
Special advantages Creation and saving of recipes
Adjustment of high voltage and current-voltage characte
ristic
Optimal coating quality with a wide variety of powders
Programmable current limit
Metallic and double coating without difficulty
Applying
Profibus interface
Short response time to set point changes
Technical data
Input power 7.5 W
Booths
Recovery
Moving
Control
Complete Systems

Notes
Feeding/ Preparing
Applying
Booths
Recovery
Moving
Control
Complete Systems

Notes
Feeding/Preparing
Applying
Booths
Recovery
Moving
Control
Complete Systems

Notes
WAGNER Product Catalog Powder Coating 2011/12

265
Complete Systems Control Moving Recovery Booths Applying Feeding/ Preparing
WAGNER Complete Systems
Flexible and standardizedsystems

WAGNER complete systems and packages include high quality components, which are also used for
complex customer specific systems. This is essential for excellent coating results. The standardization andthe
intelligent modular concept allow customer specific adoptions.
Content
PrimaCube complete system Page 272
PrimaCube booth package Page 278

PrimaCube complete system

Feeding/Preparing
The complete system includes booth, mono cyclones with after-filter, pipings, powder center with central control
system application technology with PrimaSprint gun control and reciprocators as well as installation material.
Applying
Compact design
Space-saving installation of PrimaCube
systems due to the compact design and the
Complete System components arrangement.
The complete system includes booth, mono
cyclones with after-filter, pipings, powder
center with central control system
Booths
application technology with PrimaSprint

gun control and reciprocators as well as
installation material.
Recovery
Variants for individual planning

The system allows individual planning with
regard to the number of manual coaters,
numbers of guns and the gun arrangement.
Moving
High-quality technology
- AFC Air Flow Control with closed-loop technology
Coating of large parts
- HVM Digital High Voltage Module
The system allows the coating of a wide
- Optimized feeding systems (efficiency, abrasion)
range of large parts up to 2.000mm height
- Optimized nozzle system (film thickness
and 800mm widths.
distribution, charging)
Control
- Booth suction concept with 2 suction pipes for

minimal influences on the powder cloud
Complete Systems

Complete PrimaCube system

APPLICATION AREAS
Feeding/ Preparing
Setup of color change system
Max. workpiece dimensions H=2000 mm x W=800
mm
Easy operation with semi-automatied processes
Increased quality requirements on the coating result
TECHNICAL DATA
Applying
Fan motor power 37 W
Total power consumption 39 kW
Min. compressed air hose 25,40 mm, 1 in
crosssection
PRODUCT DESCRIPTION bar, 87 – 116 PSI
The complete PrimaCube system is a fully functional Three-phase current 220–240 / 380–420 V,
Booths
coating system with all required components. It was connection 50Hz
developed according to the modular principle and Suction capacity, exhaust 16.000 m³/h m³/h
isavailable in various models. Optionally available
accessories permit extensive adaptation to customer
requirements. Gun control takes place using the INCLUDED ITEMS
EPG-Sprint control unit with extensive possibilitiesfor
adjusting the coating parater and saving 50coating Booth housing made of PVC sandwich elements
programs. 3 gun slots per side
Recovery
1 front manual coater station
SPECIAL ADVANTAGES Max. workpiece dimensions H=2000 mm x W=800mm
Booth housing with PVC sandwich construction Monocyclone with after-filter 16,000 m³/h
Rapid and simple color change, partially automated Controller for after-filter
(depends on configuration) Peristaltic conveyor
Short booth, only 2.5 m long PrimaCenter integral powder center with centralized
Very low powder quantities in the cycle for consis system operation
tently high quality coating results
Moving
Application equipment according to the configu
Manual coater located at the front raiton selection
Direct access to workpiece ensures very high coating
quality Mounting material
Variable gun arrangement Arrangement of the components from the standard
Individual configuration possible layout
Centralized system operation
Easy operation, safe working
Control

Customer-specific adaptations possible
Complete Systems


Feeding/Preparing
The complete PrimaCube system contains all

components and mounting material for the setup
ofa complete powder coating system.
The arrangement of the components results from the
standard layout.
The system is availalbe in models with various
numbers of guns and gun arrangements.
The appropriate model is selected based on the work
piece dimensions, workpiece geometry, and
Applying
conveyor speed.
Wagner provides various design tools to determine
the appropriate model.
Booths
Recovery
Moving
Control
Complete Systems

Feeding/ Preparing
Product variants
Item PrimaCubecomplete PrimaCubecomplete PrimaCubecomplete PrimaCubecomplete

system system system system
Applying
Feature LR reciprocator LR reciprocator LR reciprocator LR reciprocator
Gun arrangement horizontal horizontal vertical vertical

vertical vertical/horizontal
No. of automatic guns 4 6 8 10

Item no. 2313680 2313681 2313682 2313683
Booths
Recovery
Produktbezeichnung PrimaCubecomplete PrimaCubecomplete PrimaCubecomplete
system system system
Moving
Merkmal LR reciprocator KHG short stroke reciprocator KHG short stroke reciprocator
Gun arrangement vertical
vertical/horizontal vertical vertical
No. of automatic guns 12 10 12

Item no. 2313684 2313685 2313686
Control
Complete Systems


Feeding/Preparing
Accessories
POWDER SET EPG-SPRINT MANUAL PEM-C4 ERGO INCL. CONSOLE Item no. 2313687
Included items PEM-C4 Ergo Powder Gun
Console for control unit with mounting material
Power cable
Applying

Powder and air hoses
PRIMASPRINT AIRFLUID Item no. 2306090

The powerful electronic PrimaSprint Airfluid manual system is designed to deliver powder
directly out of the original container. In combination with the fully electronic gun control unit
EPG-Sprint perfect and reproducable coating results can be achieved. The modular build up
Booths
system allows to change to other powder supply units easily. The system is set up to work
with Corona powder but can also work with Tribo powder by adding a WAGNER Tribo mnual
gun.
Recovery

Moving
LIGHT BLOCK SET FOR COMPLETE PRIMACUBE SYSTEM Item no. 2313688
Light block set for the addition of a gap control module with light block, 450mm long, 30mm
resolution
Control
Included items Light block Scan 450/30, transmitter and receiver

Connection cable 20m
Grounding set
Complete Systems

Feeding/ Preparing
SECOND MANUAL COATER PLATFORM Item no. 2312608
Second manual coater platform for attachment to a PrimaCube standard booth
Included items Manual coater pedestal with stairs and railing
Manual coater roof, one-sided
Stationary spray wall
Applying
ADDITIONAL BOOTH ROOF FOR PRIMACUBE Item no. 2312607
Additional booth roof for complete coverage of the manual coater station on both sides of
the conveyor
Included items Roof with suspension system
Lamp
Booths
Recovery
Large coating range
Technical data
Moving
Control
Complete Systems

PrimaCube booth
complete
package
system
PrimaCube booth package

Feeding/Preparing
The PrimaCube booth package includes booth, mono cyclones with after-filter, pipings, peristaltic conveyer and
switching cabinet.
Applying
Secure functions
The harmonized components guarantee full
and stable system functionality.
Complete packages
The PrimaCube booth package includes
booth, mono cyclones with after-filter,
Booths
pipings, peristaltic conveyer and

switching cabinet.
Recovery
Moving
Coating of large parts

The system allows the coating of a wide range of
Variants for individual planning
large parts up to 2.000mm height and 800mm
The both package is available with one or
widths.
two manual coating stations.
Control
Complete Systems

PrimaCube booth system

TECHNICAL DATA
Feeding/ Preparing
Fan motor power 37 W
Total power consumption 37 kW
Min. compressed air hose 25,40 mm, 1 in
crosssection
bar, 87 – 116 PSI
Three-phase current 220–240 / 380–440 V,
Applying
connection 50Hz
Suction capacity, exhaust 16.000 m³/h m³/h
INCLUDED ITEMS
Booth housing made of PVC sandwich elements
PRODUCT DESCRIPTION 3 gun slots per side
The PrimaCube booth system is a fully functional 1 front manual coater station
Booths
booth system with monocyclone recovery unit and Max. workpiece dimensions H=2000 mm x W=800mm
controller. It can be combined with any application
Monocyclone with after-filter 16,000 m³/h
equipment and powder centers.
Controller for after-filter
Peristaltic conveyor with controller
SPECIAL ADVANTAGES
Recovery
Rapid and simple color change, partially automated
(depends on configuration) The booth system is delivered without application
Rapid and simple color change, partially automated equipment.
(depends on configuration) The arrangement of the components results from the
Very low powder quantities in the cycle for consis standard layout.
tently high quality coating results
Very low powder quantities in the cycle for consis
tently high quality coating results ORDERING INFORMATION
Direct access to workpiece ensures very high coating
Item Item no.
Moving
quality
PrimaCube booth system with 2313690
Walk-in booth
recovery unit
Customer-specific adaptations possible
APPLICATION AREAS
Control

Exchange of old stainless steel booths
New systems with additional, individual application
equipment
Complete Systems


Feeding/Preparing
Accessories
PRIMACENTER STANDALONE Item no. 2311500

The PrimaCenter can accommodate up to 12 powder injectors. It is designed for the powder
supply in the color change system and permits a simple color change through partially auto
mated cleaning procedures.
Special advantages Robust, compact design
Applying
Delivery from the fluid container

High-quality coating results
Pneumatic control
No power connection required
Few control elements
Easy operation
Container lid with lid suction
Booths
Included items PrimaCenter case with attached controller.

Pneumatic reciprocator with injector socket
12 suction systems; suction systems that are not required
can be removed and used as a spare part.
Spring-loaded weighing system for use as level sensor.
Pneumatic slide for opening/closing the exhaust air connec
tion.
Without powder container (3918797)
Recovery
Technical data
Min. compressed air hose 1 in
cross section
Moving

Large coating range
Control

Technical data
Complete Systems

Feeding/ Preparing
SPIRAL HOSE LP 150 MM
Spiral hose
Applying
HOSE CLAMP Item no. 2312576
Booths
Suitable for PI-P1
PI-F1
Recovery
HiCoat-ED
FLAT SEAL Item no. 241581 Moving

Control
Complete Systems

Notes
Feeding/Preparing
Applying
Booths
Recovery
Moving
Control
Complete Systems

WAGNER Industrial Solutions
WAGNER - Perfect Surfaces for Industry Market-leading manufacturer

WAGNER Industrial Solutions is, as a part of the WAGNER
Group, the market leader in manufacturing technologically
WAGNER also excels in surface coating with liquid media,
such as with innovations like the extremely long-lived Unica
advanced systems and plants for surface coating using double diaphragm pump, the new ergonomic AirCoat guns
liquid, powder, paints and fluid media. What do delicate and the first 4K paint system in Germany. Aside from new
WAGNER is the market leading manufacturer of high tech systems and components for the application of paints and powders to
writing tools, TVs, mobile phones, laptops, refrigerators developments, the continuous improvement of well-proven
surfaces. We are one of only a few suppliers to offer the full spectrum of products and technologies needed throughout the entire and kitchens, control cabinets, wheel rims, cars, yachts and technologies is an important aspect of our research and
cranes all have in common? Of course: an innovative coa- development work. The company offers its customers
process chain – from material feeding and mixing to transporting and controlling and, finally, to application of the material on
ting technology for high quality surfaces that is integrated around the world test systems equipped with various tech-
the surface. Efficient use of resources, maximum quality and economy is what we stand for in everything we do. in the industrial production process. nologies that provide a wide range of testing opportunities.
Around 1,400 employees around the world work to An experienced team of application technicians performs
ensure the high standards of WAGNER coating technology. test runs in which various coatings are tested under produc-
The spectrum ranges from material feeding, mixing and tion conditions and the best solution is ultimately imple-
dosing equipment, and motion and control engineering mented. Thanks to its global service network and innovative
to the surface application of powder and liquid coating, products, the WAGNER group is among the top providers in
WAGNER Quality WAGNER Service paints, oils and waxes, etc. Booths and recovery equip- the coating sector.
ment for powder coating as well as adhesive and label-
We globally develop, produce and distribute innovative Always close to you - the WAGNER Service network.
products and solutions based on trendsetting technolo- WAGNER provides its customers with worldwide service.
ling equipment round out the product portfolio, which is WAGNER advantages
geared toward efficiency and process reliability, as well as  High quality products
gies that meet the highest quality standards. WAGNER At our bases you will always find the right contact for all user-friendliness and environmental compatibility.
offers maximum quality, reliability and cost effectiveness. technical queries. Regular maintenance of your equipment  Professional system consultation for optimal
will ensure for high process safety and reliability. The latest coating solutions for your workpiece
Innovative coating technologies  Innovative developments
developments and updates could be very advantageous
The appearance and function of a product‘s surface struc-  Efficient support and service
WAGNER Development Center for your processes. We are glad to pass this knowledge
ture is critical to its value. And it is what our our develop-  High performance and efficiency – worldwide
From the initial idea to series production, this highly on to you. Either during maintenance work – after all we
ment engineers focus on: we work to enhance your pro-  ISO 9001 certified
advanced development center sets new standards in the are on your premises anyway - or you can make use of our
ducts. At our development centre in Switzerland, we have
development of products and solutions for the surface fin- training offers!
a successful think tank and set the benchmark in many
ishing industry. In addition, it is here that compliance with sectors worldwide. For example, we are regarded as the
all national and international standards and regulations is WAGNER Distribution Support pioneers in electrostatic powder coating of large work-
guaranteed in the course of product development. Become a WAGNER distributor today. We offer a broad pieces and are leaders in high technology applications.
sales support by our highly qualified employees as well as Always in focus: simple handling combined with high
by offering a wide range of material, tools and documents. efficiency and the best possible environmental protection
Wagner Technology Center – according to VOC regulations.
WAGNER offer its customers an unique technology center Examples:
with floor space of 1,400 m² for liquid and powder coat-
ing, located at the company headquarters in Markdorf. In product and accessory catalogs
rooms equipped with the latest technology, our custom- price lists
ers are able to coat their products with liquid or powder
brochures, poster etc.
materials under real production conditions. On the basis
of insights gained during these trials, efficient system user manuals
concepts are developed and implemented in cooperation InfoNet - the WAGNER IS information portal
with our experts. WAGNER distributor shop
IndustrialIndustrial
SolutionsSolutions
Powde r Ap p lication s
THE BIG WAGNER 2011 / 2012
Powder Applications
THE BIG WAGNER 2011 / 2012 |
J. Wagner GmbH
Industrial Solutions
D-88677 Markdorf
Tel. +49 (0) 75 44/5 05-0
Fax +49 (0) 75 44/5 05-200
www.wagner-group.com Printed in Germany - Item no. 2304523 - 01/2011 - Subject to change without notice. Not responsible for errors and
misprints. Illustrations may vary from scope of delivery. Our General Terms and Conditions apply. All rights reserved.

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IndustrialIndustrial

THE BIG WAGNER 2011 / 2012 |

WAGNER - Perfect Surfaces for Industry Market-leading manufacturer

Compelte Systems P. 270

PrimaCube booth package P. 278

WAGNER Product Catalog Powder Coating 2011/12 3

Accessories P. 35 ID spray wall P. 129

powder delivery Customized Booths P. 140

Basic Powder Center

Integrated Supply Systems

4 WAGNER Product Catalog Powder Coating 2011/12

WAGNER Product Catalog Powder Coating 2011/12 5

The hotline Spare parts supply

WAGNER Product Catalog Powder Coating 2011/12 7

1.The Powder Center

8 WAGNER Product Catalog Powder Coating 2011/12

5. Separating the powder-air mixture

6. Filtering of the exhaust air

WAGNER Product Catalog Powder Coating 2011/12 9

Perfect atomization for a smooth film thickness distribution

Powder feeding - easy and efficient

Total air (m3/h) resp.

Amount of powder (%)

Minimum airflow required to avoid pulsation

10 WAGNER Product Catalog Powder Coating 2011/12

a. PrimaTech: A modular system for all standard

Powder supply/fresh powder feed

Booth technologies and recovery

WAGNER Product Catalog Powder Coating 2011/12 11

Efficient powder supply!

WAGNER Product Catalog Powder Coating 2011/12 13

Simple operation and maintenance

operation and maintenance.

parts guarantee that few spare parts are

High level of surface quality

14 WAGNER Product Catalog Powder Coating 2011/12

Powder feeding with injectors

The feed systems are operated on a convenient

WAGNER Product Catalog Powder Coating 2011/12 15

Max. delivery head 4,0 m, 13,1 ft

Wide range of applications

Powder output less than300 g/min

16 WAGNER Product Catalog Powder Coating 2011/12

WAGNER Product Catalog Powder Coating 2011/12 17

HiCoat-ED feed system

Max. delivery head 4,0 m, 13,1 ft

More even coating thickness

Lower wear part costs

Commercially available metallic powders

18 WAGNER Product Catalog Powder Coating 2011/12

HiCoat-ED feed system

WAGNER Product Catalog Powder Coating 2011/12 19

NIPPLE Item no. 9992200

COUPLING Item no. 9992711

GROUND CABLE Item no. 264245

TEST STICK Item no. 241929

COLLECTOR NOZZLE PI-XX Item no. 241225

Injector collector nozzle for PI-P1 and PI-F1, wear part

COLLECTOR NOZZLE HICOAT-ED Item no. 241229

Injector collector nozzle for HiCoat-ED, wear part

20 WAGNER Product Catalog Powder Coating 2011/12

AIR NOZZLE PI-XX Item no. 241923

Total power consump 2,5 kW

Convenience powder feed center 18/27 without fresh powder delivery

Convenience powder feed center 18/27 without fresh powder delivery