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19.1 General 19-1 19.10 Heating Equipment 19-6


19.1.1 Description 19-1 19.11 Mixers for Concrete Pavements 19-6
19.2 Compaction Plant 19-1 19.12 Portable Concrete Mixers 19-7
19.2.1 General 19-1 19.13 Truck Mixers and Agitators 19-7
19.2.2 Pneumatic-Tired Rollers 19-1
19.14 Concrete Batch Plants 19-7
19.2.3 Heavy Pneumatic-Tired Rollers 19-1
19.2.4 Self-Propelled Pneumatic-Tired Rollers 19-1 19.14.1 General 19-7
19.2.5 Tamping Rollers 19-1 19.14.2 Automatic Concrete Batching Plants 19-8
19.2.6 Tandem Two and Three-Wheeled
19.15 Equipment for Concrete
Rollers 19-1
Pavement 19-9
19.2.7 Vibrating Rollers 19-2
19.2.8 Trench Rollers 19-2 19.15.1 General 19-9
19.15.2 Subgrade Preparation Equipment 19-10
19.3 Miscellaneous Equipment 19-2 19.15.3 Mechanical Concrete Spreaders
19.3.1 Disc Harrows 19-2 and Finishers 19-10
19.3.2 Mechanical Sweepers 19-2 19.15.4 Miscellaneous Minor Equipment
19.3.3 Mechanical Rammers 19-2 for Concrete Pavements 19-11
19.3.4 Motor Graders 19-2
19.16 Method of Measurement
19.3.5 Rotary Speed Mixers 19-2
and Basis of Payment 19-11
19.3.6 Travelling Mixing Plant 19-2

19.4 Hauling Equipment 19-2


19.5 Weigh Bridges 19-2
19.6 Water Distribution Equipment 19-3
19.7 Hot Mix Asphalt Equipment 19-3
19.7.1 General 19-3
19.7.2 Additional Requirements
for Batch-Type Plants 19-4
19.7.3 Additional Requirements
for Continuous Mixing Plants 19-5

19.8 Spreading and Finishing


Machines 19-5
19.8.1 Asphalt Pavers 19-5
19.8.2 Aggregate Spreaders 19-5

19.9 Pressure Distributors 19-6


19.1 General wheels shall be staggered so that they cover the entire
area over which the roller travels. Under working
conditions rollers shall develop a compactive effort of not
19.1.1 Description
less than 10kN per wheel.
1 The plant and equipment used for the Works shall be
as proposed and itemized in the Contractor’s approved 19.2.3 Heavy Pneumatic-Tired Rollers
detailed program and equipment list, unless otherwise
permitted by the Engineer. 1 These rollers shall have a mass of not less than 25
tonne and shall consist of not less than 4 pneumatic-tired
2 The plant and equipment shall be of sufficient power
wheels revolving in one transverse line. The width of the
and size and in sound and well maintained mechanical
roller shall be not less than 2.4m and it shall be
condition to meet the requirements and produce a
constructed in 2 or more sections in such a manner that
satisfactory quality of work. All items shall be ready for
each section is free to oscillate or move independently.
use when required by the Engineer, The Engineer may
Under working condition the roller shall develop a
order removal of unsatisfactory plant and equipment and
compactive effort of not less than 25kN per wheel.
require replacements meeting his approval. Assessment
of capacity and efficiency shall be based on the actual
performance on Site. 19.2.4 Self-Propelled Pneumatic-Tired
3 Whenever either the Specification or the Engineer Rollers
requires use of plant and equipment of a particular size or 1 These rollers shall be of the oscillating wheel type
type the Contractor may request in writing, permission to having not less than 7 pneumatic-tired wheels revolving
use alterative equipment. The proposal shall contain on two axles, and capable of being ballasted to the mass
evidence satisfactory to the Engineer that the output of the required.
alterative proposed is at least equal to that of the specified
2 Tires on front and rear wheels shall be staggered so
item.
that tire sidewalls have a minimum overlap of 12mm.
4 The purpose of this provision is to encourage the Rollers shall operate smoothly and without jerking when
development of new or improved plant and equipment. starting, stopping or reserving direction. Tires under
The Engineer may require trials in advance of the use of working conditions shall be inflated to pressures between
the item in works construction. 2
0.4 and 0.8 N/mm . The roller shall be fitted with a water
5 If permission is granted, it shall be on the system to keep all tires uniformly wet it necessary.
understanding that it may be withdrawn at any time the
Engineer determines that results are not satisfactory. 19.2.5 Tamping Rollers
Upon withdrawal of permission the Contractor shall use
plant and equipment originally specified and shall remove 1 These rollers under working conditions shall have a
and dispose of or otherwise remedy at his own expense minimum mass of 4000 kg per meter width of drum, and
defective or unsatisfactory work produced with the each individual tamping foot shall develop a compactive
alternative. No compensation will be allowed for any effort of not less than 0.7N/mm2 of tamping face area. The
delay or additional costs incurred by the Contractor as a width of the roller shall be not less than 2.4m and shall be
result of implementation of this provision. constructed in 2 or more sections so that each section is
free to move independently. It shall be fitted with cleaning
teeth at the rear.
19.2 Compaction Plant

19.2.1 General 19.2.6 Tandem Two and Three-Wheeled


Rollers
1 No item of plant shall be used that has in any way
been thrown out of its original balance by the application 1 These rollers shall be self-propelled or towed and
of attachments not approved by the Engineer. capable of being operated smoothly and without jerking
when starting, stopping, or reversing directions. The
2 The Contractor shall provide the means of readily
steering shall permit the roller to be accurately directed on
determining the effective mass of each roller or wheel of
the alignment desired. Roller drum wheels shall be
plant being operated. Any ballasting shall be included in
smooth steel and free from openings or projections which
the weighing.
will mar the surface on which the roller is operated.
3 The mass and compactive effort, or load, applied by Rollers shall be equipped with drip pans designed to
the roller shall be as specified, or as appropriate to the prevent oil, grease or petrol from dripping onto the work
work being undertaken. surface. They shall be provided with adjustable scrapers
to keep the surface of the wheels clean.
19.2.2 Pneumatic-Tired Rollers 2 When used on a bituminous surface, rollers shall be
1 These rollers shall have not less than 9 pneumatic fitted with water tanks and sprinkling devices which shall
tires revolving on 2 axles. Tires on the front and rear

♦ 19-1 ♦
be used when necessary to wet the wheels and prevent 19.3.4 Motor Graders
the bituminous mixture from sticking to them.
1 Motor graders shall be self-powered and equipped
3 Rear wheels may be crowned at a rate of not more
with an adjustable mold board. The cutting blade shall be
than 1 in 288 for two wheeled, and 1 in 320 for three
straight.
wheeled rollers,
4 Rear wheels of three-wheel rollers, shall be propelled
19.3.5 Rotary Speed Mixers
with a differential gear. The front wheel shall show no
noticeable crown and shall overlap the compacted area of 1 Rotary speed mixers shall be either of the power
each rear wheel by not less than 60mm. take-off or self-powered type, equipped with a hydraulic
lift.
19.2.7 Vibrating Rollers
19.3.6 Travelling Mixing Plant
1 These shall be self-propelled or towed and have a
means of applying mechanical vibration to one or more 1 Travelling or stationary mixing plant shall be either
smooth steel-drum wheels. They shall be fitted with a of the type which will pulverize the material to be treated
device, or provided with the means for, indicating the and mix it with the binder and the proper amount of water
frequency at which the roller is operating, which will be as without picking up material from the roadway, or the type
recommended by the manufacturer. which elevates roadway material into a pugmill for mixing.
Plant shall be fitted with a device which will accurately
19.2.8 Trench Rollers control and measure the quantity of water used.

1 These shall be self-propelled, steel wheel rollers,


19.4 Hauling Equipment
capable of being operated smoothly and without jerking
when starting, stopping or reversing direction. The width
1 Hauling equipment for construction materials shall
of the wheel shall be not more than 500mm and diameter
be vehicles having hydraulically operated dump bodies
of the compaction rolls shall be not more than 1.5m.
suitable for depositing loose materials in a windrow or
2 Wheels shall be smooth and free from openings or into spreader boxes. Bodies shall be so constructed that
projections which will mar the surface on which the roller volume measurement can be accurately carried out. They
is operated. Rollers shall be equipped with drip pans shall be constructed and maintained to prevent loss of
designed to prevent oil, grease, or gasoline from dripping materials during hauling operations. Dump controls that
onto the work surface, and shall be provided with can be operated from the driver's seat shall be fitted.
adjustable scrapers to keep the outface of the wheels
clean. The balance wheel of the roller shall be adjustable
in height to provide the slope of surface required.
19.5 Weigh Bridges

1 Weighing equipment tor truck-hauled material shall


19.3 Miscellaneous Equipment consist of platform scale accurate to 0.5% throughout the
range of use. Scales shall have a platform of adequate
19.3.1 Disc Harrows length to weigh, in one operation, the longest truck or
truck-trailer combination which is in use on the works.
1 Disc harrows shall be of the tandem type and shall be
of sufficient size, mass and number of discs to perform the 2 Scales shall be inspected and certified by an
manipulation required approved company as often as the Engineer deems
necessary. Each certification shall show the date of the
inspection and the name of the Company making the
19.3.2 Mechanical Sweepers
inspection.
1 Sweepers shall be constructed in a manner which 3 If no suitable company exists, or if instructed by the
will permit the revolution of the broom to be adjusted in Engineer, the Contractor shall check and adjust the scale
relation to its progression and permit adjustment of the in the presence of the Engineer, using the method
broom height in relation to the surface being cleaned. recommended by the manufacturer and approved by the
Broom bristles shall be stiff enough to sweep clean Engineer. The Contractor shall provide a minimum of ten
without cutting into the surface. Brooms with steel bristles 25kg standard test weights for each scale on Site for
shall not be used. checking purposes.
4 The Contractor shall, when instructed by the
19.3.3 Mechanical Rammers Engineer, make mass comparisons with other
1 Mechanical or power rammers shall have a mass permanently located scales that meet the approval of the
between 100 kg and 750 kg. Engineer. The comparisons shall be for the purpose of
providing information on the performance of the
Contractor’s scale and will not be used as a basis for
adjusting the scale.

♦ 19-2 ♦
5 Access to the scale platform shall be maintained by sampling equipment and other similar equipment from
the Contractor to the satisfaction of the Engineer and a the ground to the mixer platform and return. Gears,
suitable weathertight building shall be provided to enclose pulleys, chains, sprockets and other dangerous moving
the indicating mechanism. Adequate lighting for the scale parts shall be properly guarded. Ample and unobstructed
operator's use shall be installed. space shall be provided on the mixing platform. Clear and
unobstructed passage shall be maintained in and around
19.6 Water Distribution Equipment the truck loading area which shall be kept free from
droppings from the mixing platform.
1 Equipment for the distribution of water shall consist 5 The plant shall be equipped with a dust collecting
of self propelled or towed tanks equipped with spray bars system. Collected dust shall be stored in a hopper and
and, when required, pumps to operate under pressure. shall be fed to the boot of the hot elevator at a uniform
Pumps shall be of sufficient capacity to provide uniform rate by a variable speed vane feeder or mechanical feeder
and adequate distribution. The tanks shall be mounted on during the period when a full stream of aggregate is being
pneumatic-tired trucks or on pneumatic-tired trailers fed from the drier to the hot elevator. The accuracy of the
pulled by pneumatic-tired equipment. The minimum feeder shall not be affected by the head of material in the
capacity of a tank shall be 4000 liters. collected dust storage hopper. A 'low bin' indicator shall
2 Distribution equipment shall be constructed so as to be required ahead of the feeder.
permit accurate and uniform distribution of the desired 6 The plant shall be located where it can be supplied
quantities of water, Control valves shall fully close with no with adequate storage and vehicle movement space.
leakage and shall be constructed to operate from the Separate stockpiles of each size of aggregate shall be
driver's seat, or provision made for an additional operator arranged, with rigid partitions to prevent intermixing of
to work control valves while the equipment is travelling. different materials between adjacent stock piles. In
general, fine aggregates to be used in bituminous
19.7 Hot Mix Asphalt Equipment mixtures shall be placed in separate stock piles before
they are placed in the cold bins. Aggregates shall be kept
separated until they are fed in proper proportions onto a
19.7.1 General belt conveyor or into the boot of the cold aggregate
1 Hot-mix plant shall be either of the batch-type or elevator. Aggregates shall be handled as to prevent
continuous-type. Plant shall not be used to produce contamination and degradation.
mixtures concurrently for more than one contract unless 7 When compartment aggregate feeders are used, the
permission is granted by the Engineer. Plant units shall width of the crane bucket shall not be more than half the
be designed and operated so that they will function minimum width of the top of bin compartments and the
properly and produce bituminous mixture of uniform maximum length of the bucket when fully open shall be at
temperature and composition within the tolerances least 300mm less than the length of the top of the bin
specified. compartment, When an end loader is used to charge cold
2 The plant shall be approved by the Engineer before bins the maximum discharge width of the bucket shall be
production begins. It shall be fitted with adequate and safe 600mm less than the width of the top of the bin
stairways to the mixer platform and sampling points plus compartment.
a room of 8 The plant shall be provided with accurate mechanical
3 The plant shall be complete with a control room of means for feeding each aggregate in proper proportion
2 into the drier so that uniform production shall be
approximately 18m floor area for performing tests for
control of the mixture. The room shall be provided with maintained. Control of the total quantity of combined
sufficient heat, natural and artificial light and air aggregates fed to the drier shall be by a variable speed
conditioning, and be equipped with a desk, chair, drafting system. Other methods may be proposed for approval by
stool, work bench 1m by 3m by 1m high with drawers and the Engineer. Gates shall be capable of being locked or
cabinets below, service sink, water supply and electric bolted securely in the required position. A minimum of 4
power outlets. First aid equipment, telephone, fire bins and feeders will be required.
extinguisher (having a minimum Underwriters Laboratory 9 The plant shall be equipped with revolving cylindrical
rating of 2A10BC), and sanitary facilities shall be provided. drier or driers for heating aggregates to the temperatures
When approved by the Engineer a room conforming to the required when the plant is operating at its full rated
above requirements, in a separate building, may be capacity.
substituted. 10 Screens used in separating aggregates shall be the
4 Guarded ladders shall be placed at all points where vibrating type. The system shall be equipped with a
access to plant operation is required. Access to the top of scalping screen having openings not more than 12.5mm
truck bodies shall be provided by a platform or other greater than the largest size of aggregate used in
suitable device to enable the Engineer to obtain samples preparing the bituminous mixture. The screening system
and mixture temperature data. A hoist or pulley system shall have a tailing pipe for removal of oversized
shall be provided to raise scale calibration equipment,

♦ 19-3 ♦
aggregate. The discharge point of the tailing pipe shall be 2 If aggregates are measured by volume in calibrated
located so that it will not create a hazard. compartments these shall form the weigh hopper and
11 Hot aggregate storage bins at sufficient capacity to shall be arranged so that the volume measurement of
supply the mixer when it is operating at full capacity shall each compartment and each batch may be checked by
be provided. Bins shall be arranged to give separate mass. Means of checking the volume measurement shall
storage of the appropriate proportions of mineral meet the approval of the Engineer.
aggregates. Separate dry storage shall be provided for 3 The weigh scale shall be a springless dial type with a
mineral filler and the plant shall be equipped to feed capacity of not more than twice the mass of the capacity
material into the mixer. Each bin shall be provided with of the mixer.
overflow pipes to prevent backing up of material into 4 The mineral filler shall be weighed in the aggregate
other compartments or bins. Each compartment shall be hopper or measured by volume in a calibrated
provided with an individual outlet gate constructed so that compartment and shall be conveyed by means of a dust
when closed there shall be no leakage. Gates shall cut off elevator and screw conveyor system. The system shall be
quickly and completely. Bins shall be so constructed that so arranged that the accuracy of the feed will not be
samples can be readily obtained. affected by the head of material in the mineral filler bin.
12 Temperature recording shall be done either by The screw conveyor shall operate at such a speed that
recording pyrometer or recording thermometer having at small fractions of material to be weighed may be added
least 2 terminals when a single drier is used and at least 3 accurately. The chute used to introduce mineral filler into
terminals when a dual drier is used. The type and accuracy the weigh hopper shall be so constructed that no material
of the recording instrument shall be approved by the is retained in it after the required amount has been
Engineer. Unless otherwise approved, one terminal shall deposited in the weigh hopper.
be installed at a suitable location at the discharge of each 5 Equipment for weighing and measuring bitumen
drier and the others near the discharge gate in each bin shall consist either of a weigh bucket or a metering device.
compartment used for fine aggregate. The temperature If a weigh bucket is used it shall be a non-tilting type and
recording instrument shall be capable of producing shall be completely suspended from a springless dial scale
accurate temperature charts for submission to the accurate to ±0.4%. The weigh bucket, discharge valve or
Engineer after each day's operation. valves and spray bar shall be heated and shall have a
13 The recording instrument shall be installed in a capacity of at least 15% in excess of the mass of material
position free from dust and vibration. If the instrument is required in the batch. Heated, quick-acting, non-drip
not located to indicate clearly to the drum fireman the valves shall be used in charging the bucket.
temperature of the mineral aggregates at the discharge of 6 Metering devices shall have a capacity at least 15% in
each drier, a non-recording pyrometer shall also be excess of the quantity of bitumen used in a batch. Controls
installed in view of the fireman. shall be constructed so that they may be locked at any dial
14 Storage tanks for bitumen shall be equipped to heat setting and will automatically reset to that reading after
and hold material at the required temperatures. Heating the addition of bituminous material. The amount of
shall be accomplished by steam coils, hot oil coils, material which the Contractor will be permitted to mix per
electricity or other approved means so that no flame shall batch shall be determined by the Engineer. The mixer
be in contact with the tank. Lines and fittings shall be shall be a twin-shaft type. Drip pans shall be used under
steam, electric or hot oil jacketed. Provision shall be made the mixer where necessary to prevent moisture from
for sampling from the line leading to the weigh bucket if dripping onto truck loads of freshly prepared asphalt. Pipe
more than one grade of bitumen is required for concurrent fittings shall be tight. The mixer platform shall be
operations, adequate storage and separate piping to the sufficiently rigid and of ample size to provide safe and
weigh bucket for each grade shall be provided to prevent convenient access to the mixer and other equipment.
intermingling. An armored thermometer or pyrometer 7 The mixer shall be equipped with an accurate time
which will accurately show temperatures between lock to control the operations of a complete mixing cycle.
100°Cand 200°C shall be located in the line or within the It shall lock the weigh box gate after the charging of the
tank. mixer until the closing of the mixer gate on completion of
the cycle. It shall lock the bitumen bucket throughout the
19.7.2 Additional Requirements for Batch- dry mixing period and shall lock the mixer gate
Type Plants throughout both dry and wet mixing periods. The dry
mixing period is defined as the interval of time between
1 Equipment for weighing and measuring aggregate the opening of the weigh box gate and the start of the
shall include means for accurately weighing each size in a introduction of bitumen. The wet mixing period is the
weigh box or hopper suspended on scales and of ample interval of time between the start of the introduction of
size to hold a full batch without hand raking or bitumen and the opening of the mixer gate. Control of the
overflowing. The gate shall close lightly so that no timing shall be flexible and capable of being set at
material is allowed to leak into the mixer while a batch is intervals of 5 seconds or less throughout a total cycle.
being weighed. Setting of time intervals shall be performed in the

♦ 19-4 ♦
presence of the Engineer who shall then lock the case several heights inscribed on a permanent gauge. Charts
covering the timing device until such time as a change is shall be provided showing the rate of feed of aggregate
to be made in the timing periods. A mechanical batch per minute.
counter shall be installed as part of the time lock device. It 7 Unless otherwise agreed by the Engineer the mixing
shall register only upon actuation of the asphalt weigh time shall be determined using the following formula. The
bucket or valve release. It shall not register any dry mass shall be determined for the job by tests made in the
batches or any material released during the operation of presence of the Engineer.
filling the bins.

Mixing time in seconds = Pugmill dead capacity (kg)


19.7.3 Additional Requirements for Pugmill output (kg/s)
Continuous Mixing Plants
8 The pugmill shall be equipped with a discharge
1 A gradation control unit shall be included for hopper having a minimum capacity of 900kg.
accurately proportioning each size of aggregate and
mineral filler. 19.8 Spreading and Finishing
2 Feeders shall be mounted under each compartment Machines
bin. Each compartment bin shall have an accurately
controlled individual gate to form an orifice for
19.8.1 Asphalt Pavers
volumetrically measuring the material drawn. The feeding
orifice shall be rectangular with one dimension adjustable 1 Asphalt pavers shall be self-contained, power-
by positive mechanical means provided with a lock. propelled units provided with an activated screed or
Indicators marked in millimeters shall be provided on each strike- off assembly, heated if necessary and capable or
gate to show the gate opening. Bins shall be equipped spreading and finishing courses of bituminous plant-mix
with tell-tale devices to indicate the position of aggregates material in widths appropriate to the typical sections and
in bins at the lower quarter points. The condition of the thicknesses shown on the Drawings.
conveyor belt shall be continuously checked and adjusted 2 Automatic controls of the paver shall be by a linkage
to avoid segregation of the aggregates. arrangement so that through the process of automatically
3 A cutoff system shall be provided which shall adjusting the screed thickness control, the asphalt can be
automatically stop mixing operations when any bin placed and finished to a predetermined grade and uniform
becomes empty or when the bitumen reaches a level in slope and cross-section. Manually controlled pavers may
the tank where the specified quantity is not delivered to be used if approved by the Engineer. Such pavers shall be
the pugmill. capable of spreading the mix in such a manner that no
4 The plant shall include means for calibration of the supplemental shaping will be required.
gate openings by weighing test samples. Provision shall 3 Pavers shall be equipped with a receiving hopper of
be made so that materials fed out of individual orifices sufficient capacity for the spreading operation. The hopper
may be bypassed to individual test boxes. The plant shall shall be equipped with a distribution system to place
be equipped to conveniently handle individual test mixture uniformly in front of the screed. The screed or
samples weighing not less than 100kg. Accurate scales strike-off assembly shall produce a finished surface of the
shall be provided by the Contractor to weigh lest samples. required evenness and texture without tearing, pushing or
5 Interlocking mechanical controls or other positive gouging the mixture. When laying the mixture, the paver
methods approved by the Engineer shall be provided to shall be capable of being operated at forward speeds
synchronize the flow of aggregates from the bins and the consistent with satisfactory placement.
flow of bitumen from the meter or other proportioning
device. A revolution counter graduated in 0.01 revolutions 19.8.2 Aggregate Spreaders
shall be visibly located on the plant. Means shall be
provided for checking by mass the flow of bitumen. 1 Spreaders used in placing aggregates in layers shall
contain a strike-off plate capable of being adjusted so as
6 The heated mixer shall be capable of producing a
to place material in uniform layers from 10 to 300mm in
uniform mixture within job-mix tolerances. It shall be
thickness. They shall be fitted with two end gates or cut-
equipped with a discharge hopper with dump gates which
¬off plates so that aggregates may be spread in widths
will permit rapid and complete discharge of the mixture.
varying up to the full lane width.
Paddles shall be adjustable for angular position on shafts
2 Spreaders used for surface treatment, shall be of a
and reversible to retard the flow of mix. The spray bar of
mechanical type approved by the Engineer. They shall
the mixer shall be equipped with a pressure gauge. An
adjustable baffle or dam which can be locked or bolted in distribute aggregate uniformly and shall be capable of
being adjusted so that spreading rate will not vary by
position shall be placed at the discharge end of the
more than ±1kg/m2.
pugmill. The mixer shall have a nominal capacity of not
less than 50t/h and shall have a manufacturer's plate
giving the net volumetric contents of the mixer at the

♦ 19-5 ♦
19.9 Pressure Distributors that it will provide a clear view of the operation of the
spray bars.
1 Pressure distributors used for applying bitumen or 9 A tachometer shall be attached to the truck so as to
bituminous emulsions shall be mounted on self-propelled be visible to the truck operator and to enable him to
trucks which shall be capable of operating smoothly at maintain the constant speed necessary for application of
speeds down to 1.0km/h when used on construction and the specified quantity of bitumen. Suitable charts shall be
at road speeds from 50 to 70km/h when used for prepared showing the truck speeds necessary to obtain
transporting bitumen. the required results. Alternatively, a synchronizer can be
2 The bitumen tank shall have a capacity between 2000 used. The synchronizer shall deliver the specified quantity
liters and 9500 liters. Approval shall be obtained from the of bitumen onto the road surface regardless of the speed
Engineer prior to use of a larger tank. The tank shall be at the truck.
covered by a minimum of 25mm Insulation. It shall be 10 The distributor shall be calibrated in the presence of
equipped with a removable access cover, an overflow pipe the Engineer before work is started and the Contractor
and a suitable strainer located at the pump intake or the shall supply equipment, tools, and materials for the
outlet to prevent the passage of any material which might calibration.
clog the nozzles. A dial gauge visible to the spray bar
operator shall indicate the contents of the tank at various 19.10 Heating Equipment
levels, and a pressure gauge shall show the pressure at
which bitumen is applied. The tank shall be fitted with an 1 The heating equipment shall have sufficient capacity
accurate measuring stick. to heat the bituminous material by circulating steam or
3 The bitumen distributor shall be equipped with a hot oil through coils in the tank or by any other method
heating system. The system shall consist of heat flues approved by the Engineer. Tanks which have defective
having sufficient radiation to give rapid circulation of hot coils or which are without coils will be rejected unless
gases of combustion from one or more efficient smokeless some satisfactory auxiliary means can be provided by the
burners of the torch type, a circulating device to give Contractor to heat the material without introduction of
uniform heating of material, and a suitable fuel supply moisture. Use of any equipment to agitate bituminous
tank. material while it is being heated will be prohibited if, in the
4 The distributor pump shall be of a rotary positive opinion of the Engineer, it changes the characteristics of
pressure type of sufficient size and discharge capacity to the material. Free steam or hot oil shall not be introduced
apply uniformly the specified amount of bitumen in widths directly into the material.
up to 7.5m. It shall be driven by a petrol motor, other than
the vehicle propelling motor. The pump motor shall have 19.11 Mixers for Concrete Pavements
sufficient power to operate the distributor pump at the
required volume and pressure. If the pump motor is 1 Paving mixers shall be the batch type and shall have
equipped with a transmission it shall have a governor. 3
a rated capacity of not less than 0.75m of mixed concrete.
Suitable housing or heating jackets shall be provided to Mixers having multiple mixing drums may be used. The
enclose the distributor pump and piping. mixer shall be equipped with boom and bucket delivery
5 Spray bars of various lengths shall be used to spray and the bucket shall be so constructed that it will
bitumen over widths varying from 1.2m to 7.5m. Spray distribute concrete in a uniform and satisfactory manner.
bars shall be arranged so that they may be traversed The mixer skip shall be equipped with a bulkhead suitably
laterally over a distance of not less than 230mm to match placed and capable of retaining a full batch of aggregates
joints and to clear obstructions. They shall be fitted with and cement without spillage.
spray nozzles to give uniform distribution of the material 2 The mixer shall be equipped with a batch meter for
in the specified quantities. Means shall be provided to counting batches and a timing device which automatically
stop the flow quickly and to prevent it from dripping when locks the discharge lever until the end of the mixing period.
the flow is shut off. Means shall be provided for obtaining The timing device shall be equipped with a bell adjusted
samples of material from the tank or from piping leading to ring each time the lock is released. If the timing device
from the tank to the spray bars. becomes out of order the Contractor will be permitted to
6 A hand spray bar and nozzle having a suitable length continue while it is being repaired, provided each batch is
of flexible hose with packed couplings shall be provided mixed and manually timed for at least 1.5 minutes. If the
for applying material at intersections, shoulders and timing device is not in good working order within 72 hours,
similar locations. further use of the mixer shall be prohibited until repairs
7 A mercury thermometer with a stem extending into are completed.
the material or into a well, shall be placed in a suitable 3 The mixer shall be equipped with a water measuring
position in the tank to give the temperature of the contents. device which shall be capable of measuring and
8 A substantial platform for the operator shall be discharging the specified amount of water to ± 1%. The
provided at the rear of the distributor. It shall be so located accuracy of measurement shall not be affected by
variations in pressure in the water supply. Water

♦ 19-6 ♦
measuring equipment shall include an auxiliary tank from accuracy of 1%. If water is added during transit, the
which the water measuring tank shall be filled. The measuring device may be mounted on the truck mixer and
volume of the auxiliary tank shall be not less than the an outside tap or valve shall be provided for checking the
volume of measuring tank. Equipment shall be so graduations on the indicator, unless other means are
arranged that water pressure in the measuring tank cannot provided for readily and accurately determining the
exceed that due to the difference in elevation between the amount of mixing water discharged. Provision shall be
two tanks. The measuring tank shall be equipped with an made to automatically stop the flow of water when the
outside tap to provide for checking the graduation on the desired amount has been delivered. If not mounted on the
indicator unless other means are provided for readily and truck, the water measuring device shall be located at the
accurately determining the amount of water discharged. site selected for adding water and shall conform to the
Means shall be provided to automatically stop the flow of requirements of Sub-section 19.11.
water from the measuring tank when the desired quantity 4 Equipment for weighing and batching materials
has been delivered. intended for truck mixing shall comply with the relevant
4 The type of equipment shall be such that the quantity clauses of these specifications
of water delivered shall not be affected by tilting the mixer. 5 Truck agitators shall be of the type having a
There shall be no leakage and if the water measuring watertight revolving drum suitably mounted and fitted
equipment fails to deliver the proper quantity of water due with internal blades attached to the drum. Truck agitators
to the mechanical condition of the equipment, the when fully loaded shall be capable of maintaining the
operation of the mixer shall be suspended until repairs concrete in a thoroughly mixed and uniform mass and of
have been made. discharging concrete without segregation. Agitators shall
5 Pick-up and throw-over blades in the drum of the transport and discharge concrete without leakage of
mixer which are worn down 20mm or more in depth shall ingredients. A truck agitator shall have attached to it a
be replaced with new blades. metal plate on which is stated its capacity in terms of
volume of the pre-mixed concrete for the various uses of
19.12 Portable Concrete Mixers which the equipment is suitable.
6 Concrete from central or pre-mix plants shall not be
1 Portable concrete mixers for incidental construction in transit in truck mixers or agitators longer than 30
3 minutes, measured between loading discharge and
shall be of the batch type. Mixers involving placing 25m
or more in a single pour shall have a rated capacity of not commencement of pouring. If more than one batch is
3 required for charging a truck, the time of haul shall be
less than 0.25m per batch. Other portable mixers shall
3 reckoned from the start of mixing of the first batch.
have a rated capacity of not less than 0.17m per batch.
The mixer shall be equipped with a batch meter, timing
device and water measuring device as specified in Clause 19.14 Concrete Batch Plants
19.11.
2 Pick-up and threw-over blades in the drum of the 19.14.1 General
mixer which are worn down more than 20mm shall be
replaced with new blades. 1 The plant shall be approved by the Engineer before
production begins. Bins, weighing hoppers and scales
shall be arranged to the satisfaction of the Engineer so
19.13 Truck Mixers and Agitators that the weigh beam, dial or dial scale is in full view of the
operator controlling the gates, valves or belts that feed
1 Truck mixers shall be of the type having a watertight
material into the weighing hopper. The plant shall be
revolving drum, suitably mounted and fitted with blades equipped with a room as specified in Sub-section 19.7
inside the drum. They shall be capable of combining
2 Storage bins shall have sufficient capacity for
aggregates, cement and water into a uniform mixture and
adequate supply of material to weighing hoppers. They
of discharging the mixture without segregation. A truck
shall be supported by a rigid framework on a solid
mixer shall have attached to it a metal plate on which is
foundation. Bins shall have adequate separate
stated its capacity in terms of volume of mixed concrete
compartments for each size of aggregate and for bulk
for the various uses for which the equipment is suitable.
cement when used. The top of the fine aggregate
2 Except when used exclusively for agitating premixed
compartment shall be equipped with a tilted screen
concrete, trucks shall be provided with a batch meter and
having a maximum mesh size of 2.5mm through which all
locking device capable of preventing discharge of concrete
fine aggregate must pass. Each compartment shall be
before the required number of revolutions has been designed to discharge material efficiently and freely into
obtained or with a revolution counter suitably mounted to
the weighing hopper. Means of control shall be provided
provide means of verifying the amount of mixing
so that when the quantity to be obtained is being
performed. Water shall not be added to concrete in transit approached the flow of material can be gradually retarded
from a pre-mix plant.
and completely shut off, without leakage, at the moment
3 The water measuring device shall be capable of the desired amount has been discharged.
discharging the specified amount of water with an

♦ 19-7 ♦
3 Weighing hoppers shall be completely suspended 8 Springless dial scales shall be provided with suitable
from scale and shall hang free and except as further markers inside the glass cover and in front of the dial
provided, shall have sufficient capacity to contain which may be set to show the position of the dial indicator
materials to be weighed for one batch of concrete without for the required load or various cumulative loads when
shoveling and without jiggling the hopper to keep bin more than one size or kind of aggregate is weighed in the
gates and chute openings free of material. Cement shall same hopper. Markers shall be in distinctive colors for the
be weighed in a hopper and independent of the hoppers various materials to be weighed.
used for weighing aggregate. 9 The value of the minimum graduation interval of any
4 Batching equipment insufficient in capacity to weigh scale shall be not more than 0.2% of the batch mass and
materials required for a full batch will be permitted not more than 0.1% of the capacity of the scale. The value
provided the capacity of the hoppers is sufficient to weigh of the minimum graduation interval of any scale used for
3
all materials for at least 1m of concrete for any mixer of weighing water shall be not less than 1kg. Scales shall be
3
rated capacity of 1m or larger. Disproportion between designed and built so that accuracy within the maximum
batching equipment and the mixer shall not be so great tolerance of ± 0.4% of the net load in the hopper will be
that more than 3 weighings of each material will be maintained.
required for charging the mixer. 10 When a beam scale is used for weighing cement a
5 Aggregate hoppers shall have a port or other tare shall be provided and the weigh beams shall be
opening for removal of overload unless sufficient capable of being lifted out of the weighing position so that
clearance exists between the bottom of the bin gate and the tare weight of the hopper can be checked after each
the top of the hopper. The top of the cement hopper shall weighing operation to determine if all the cement has
be closed to prevent escape of cement while it is being been discharged into the batch.
weighed. Hoppers shall be designed to eliminate 11 Scales shall be housed or otherwise protected
accumulation of unused material and leakage through against the effect of wind in a manner meeting the
discharge gates during weighing. They shall be capable of approval of the Engineer.
discharging material efficiently and completely into batch
12 Ten standard 10kg weights shall be available on Site
trucks or the mixer without the necessity of beating or
for use in calibrating and testing weighing equipment.
jiggling. If a hopper in the opinion of the Engineer does
Weights will not be required when scales are calibrated by
not discharge material satisfactorily, it shall be provided
trained scale personnel with adequate scale testing
with a vibrator of sufficient frequency and power to
equipment and the calibration is observed by the Engineer.
provide complete discharge. Weighing hoppers shall be
enclosed or otherwise protected against wind. When bins 13 Means of access for inspection purposes shall be
are not available, materials shall be weighed in containers. safe and shall meet the approval of the Engineer. In the
End loaders shall not be used for loading the weighing case of permanently located batching plants, means of
hopper. access shall be an inclined stairway with a handrail
located so that its upward flight will end on the scale
6 Scales may be of either the horizontal beam or
operator’s platform. It shall be firmly attached to the
springless dial type designed as an integral unit of the
supporting members of the bin. The weigh platform shall
batching plant and shall be of rugged construction. Beam
have a floor of metal grid or 50mm thick timber planks.
type scales used for weighing one size or kind of
aggregate shall have one full capacity weigh beam.
Multiple beam scales used in weighing more than one size 19.14.2 Automatic Concrete Batching Plants
or kind of aggregate shall have as many beams as the 1 Automatic equipment for weighing, measuring,
number of sizes or kinds of aggregate to be weighed. batching and mixing materials for concrete shall conform
Individual beams shall have such capacities as will permit to Sub-section 19.11 except as modified and extended by
the required mass of each size or kind of material to be set the following provisions.
off on a single beam. The scale shall be provided with
2 Each batch shall be mixed for the full period required
suitable lockouts so that weigh beams may be engaged to
after all the materials have entered the mixer and
weigh in the desired order.
recharging the mixer shall not occur before the previous
7 Each weigh beam shall have some means placed in a batch has been discharged; When batching plants are
position from which it can be viewed without parallax by used for successive batches of the same size, the mixing
the operator while charging the hopper, to indicate when time adjusting control shall be capable of being locked.
the beam is in the proper balance position. Poises shall be
3 Cement and mixing water shall be weighed or
constructed so that they will be held firmly in position.
otherwise measured within the tolerance of ±1% of the
Beam scales shall have a provision such as a tell-tale dial
required quantity. Each of the aggregates, whether
for indicating to the operator that the required load in the
weighed separately or cumulatively, shall be weighed
hopper is being approached. Such a device shall indicate
within the tolerance of ± 1.5% of the respective required
at least the last 100kg of load in the case of scales used for
masses. Interlocks shall be set so that the amounts of
weighing aggregate and at least the last 50kg of load in
materials will be delivered within the tolerance stated.
the case of scales used for weighing cement.

♦ 19-8 ♦
4 The arrangement shall be such that the scales of the remainder of the batch. Water shall then enter uniformly
system can be conveniently checked for accuracy. Scales while mixing is continued and all water shall be in the
shall be designed and built so that when drag due to the drum by the end of the first 15 seconds of the mixing
weighing control device is included, accuracy within ±0.4% period.
of the net load in the hopper will be maintained. 12 Means shall be provided for easy adjustment from
5 When mixing water is measured volumetrically preset quantities of aggregates and mixing water. Suitable
provision shall be made for by-passing measured water equipment indicating the amount of free water in fine
into a container for checking the accuracy of delivery. If aggregate as it is being batched shall be provided and the
water is measured during the course of its flow into the quantities of fine aggregate and mixing water shall be
batch, means shall be provided to show at any time adjusted concurrently as concrete is being produced.
during the flow, the amount that has entered. Devices for 13 The weighman shall not interfere with the operation
volumetric measurement of mixing water shall of any part of the scale mechanism during the weighing
automatically reset at the initial position immediately after process for the purpose of circumventing the interlock or
delivery of the measured amount and be ready for the causing malfunction of the equipment. The Engineer may
next batch cycle. require that equipment be provided with a positive means
6 The dispenser for an admixture shall provide a visual for preventing such interference.
indication that the admixture is actually entering the batch. 14 Automatic and semi-automatic batching plant may
The tube through which it is conducted into the stream of be constructed so that it can be switched to manual
the mixing water shall be transparent, or shall have a control. However, when switching to manual control is
translucent section. necessary, batching operations shall continue only until
7 The plant shall be provided with gates, valves or repairs can be made, but not for a period exceeding 72
other suitable devices, which, when activated by a single hours. If provision is made for switching to manual
starting mechanism, shall set in motion the charging of operation, then the scale or a scale follower shall be
weigh hoppers or other containers and which, in weighing placed within view of the operator, but not further then 6m
or measuring any given material, shall end the charging from the location from which the manual batching is being
when the desired amount has been attained. It shall be performed.
capable of having quantities preset on a central control 15 Batching plant that does not fully comply with the
panel that will result in the correct measurement of the requirements prescribed for automatic batching shall be
material for each batch. Control adjustments shall be considered as semi-automatic. The minimum requirement
capable of being performed on the same panel. for semi-automatic batching shall be gates, valves or other
8 An over and under indicating device shall be suitable devices which open or start separately when
provided to show whether the amount of material actuated by individual starting mechanisms to permit
weighed is within the allowable tolerance. An interlock material to be weighed or measured, and close or stop
shall be provided, firstly so that the charging device can automatically when the desired amount has been attained.
open or start only when the scale indicates zero load and
when the weigh hopper or container discharging gate or 19.15 Equipment for Concrete Pavement
valve is closed, and secondly so that the discharge gate or
valve can open only when the desired mass within the
19.15.1 General
allowable tolerance is in the weigh hopper or container
and when the charging device is closed or stopped. If 1 Flexible or curved forms of proper radius, made of
different kinds or classes of aggregates are weighed either metal or wood, shall be supplied for use on curves
cumulatively into the same hopper, control and interlock of 30m radius or less. Straight side forms shall be of metal.
shall be provided with respect to each increment of mass, They shall be of adequate cross section and supplied in
as required for material weighed into an individual hopper. sections not less than 3m in length. They shall have a
Mixing water and admixture may be measured height not less than the edge thickness of the pavement to
volumetrically. be constructed, a base width equal to or greater than the
9 Automatic batching equipment for weighing or height and not less than 6mm in thickness, except that a
measuring batch quantities in increments shall be minimum thickness of 5mm will be permitted if the form is
provided with an automatic repeater having a counter that of trapezoidal cross section. They shall have flange braces
can be set for the number of increments required and extending outward on the base not less than 2/3 the
allowing the required number of increments to be height of the form and spaced not more than 1.5m apart.
accurately delivered and discharged into each batch. Sections shall have a steel pin at each end and at least one
intermediate pin; provision shall be made to lock pins to a
10 The batching system shall be activated by a single
true grade. Locked joints shall be provided between form
starting mechanism and be completely interlocked so that
the discharge gates or valves can open only when the
mixer is in the proper position for receiving material.
11 The interlocking system shall allow the batch to enter
the mixer so that some water is in advance of the

♦ 19-9 ♦
sections which are free from play or movement and which 19.15.3 Mechanical Concrete Spreaders and
provide support and connection. Finishers
2 Forms shall withstand impact and vibration of the
compacting and finishing equipment without visible 1 When pavement forms are used, mechanical
springing or settlement. They shall be straight edged and spreaders shall operate on the forms and when formless
free from warp. Forms with an upper edge out more than paving is constructed they shall operate on wheels or
1mm in 1.5m from a straight line will be rejected. The tracks. Spreaders shall be self-propelled and capable of
longitudinal axis of an upstanding leg shall not vary more spreading the concrete mix to the desired cross sections.
than 2mm in 1m from a straight line. They shall be easily adjustable to spread different
thicknesses of concrete.
3 When used, wood forms not of marine ply shall be
made of well seasoned, surfaced plank not less than 2 Full width vibrators of the surface pan type, or
50mm nominal thickness, and shall be the full depth of the internal type with multiple spuds, may be attached to the
concrete slab. Provision shall be made for rigid, smooth spreader finishing machine or may be mounted on a
connections and suitable means for securely fastening in separate carriage but shall not come in contact with joints,
place to lines and profiles given. load transfer devices, reinforcement, subgrade, subbase
or side forms. Vibrating impulses shall be applied through
4 The supply of forms shall be sufficient to permit their
apparatus designed for this purpose, and constructed to
remaining in place not less than 48 hours after concrete
operate satisfactorily ahead of the finishing machine.
has been placed, or longer if deemed necessary by the
Vibratory impulses shall be transmitted through the
Engineer.
concrete with sufficient intensity to compact it throughout
5 Mechanical form graders, if used, shall be so its entire depth and width. The pavement vibrator shall not
designed that they may be adjusted and controlled to cut be used to level or spread pavement concrete.
to a given profile and produce a subgrade for the
3 Surface pan vibrators shall be designed so that
pavement forms or for slip-form paver track as shown on
vibrating impulses are applied directly to the surface of
the drawings.
the concrete. They shall be equipped with at least two
vibrating elements for each 3m width of pavement
19.15.2 Subgrade Preparation Equipment vibrated. The operating frequency shall be not less than
50Hz.
1 Subgrade planers shall be of steel and shall be
mounted on rollers when forms are used, or wheels or 4 Internal vibrators shall be of a suitable design with a
tracks when slip-form paving is being employed. They minimum operating frequency of 100Hz. Vibrating
shall be equipped with steel cutting edges or cutting elements shall be so spaced that the concrete will be
rollers so designed that they may be accurately adjusted compacted throughout its entire depth and width, with a
vertically. A subgrade planer shall be of sufficient mass so maximum vibrator spacing of 600mm.
as not to rise under pressure from the material being 5 Finishing machines shall be power driven and
planed. The subgrade planer shall be capable of producing equipped with at least 2 screeds fully and accurately
cross sections in accordance with the Drawings and shall adjustable to produce a crowned, sloping or flat surface as
develop a centre deflection of not more than 3mm. required. They shall be designed and operated to strike off,
2 Subgrade finishing machines shall be of steel screed and compact. The machine shall have ample
mounted on crawler tracks and shall be equipped with strength and sufficient power, and be geared to operate
steel cutting edges so designed that they may be consistently and smoothly.
accurately adjusted vertically and held in place firmly. The 6 Concrete finisher floats shall be either self-propelled
subgrade machines shall weigh not less than 3175kg and or attached to the finishing machine. They shall be fitted
have such strength and rigidity that changing the supports with independent wheels which ride on the forms and be
from wheels to centre will develop a deflection of not of sufficient mass not to flex under the pressure of
more than 3mm. concrete. The floats shall be easily adjustable from crown
3 Heavy subgrade templates shall be made of steel and to flat. They shall be at least 750mm long with at least
designed so that they can be moved backwards and 600mm in contact with the concrete. They shall be
forwards in a vertical position. They shall be mounted on designed to prevent tearing of the concrete surface or
rollers, wheels or tracks, adjustable vertically, and have a rolling of the aggregate under the float. The float pan shall
total mass not less than 225kg for widths of 5m or more. be suspended from the frame, and be capable of
Test points shall be spaced not more than 150mm centre adjustment in both height and width. Once adjusted, it
to centre and be adjustable so that they may be set to shall hydraulically or by other suitable means be raised
conform to the cross section of the subgrade. from the operator's platform. When lowered it shall
automatically return to its present position.
4 Water supply equipment shall be of such capacity
and design as to provide an ample supply and adequate
pressure simultaneously for all the requirements of
machinery, mixing, curing, wetting subgrade and other
features of the work.

♦ 19-10 ♦
7 Longitudinal float machines shall be so constructed quality bass or bassine fiber not more than 120mm in
that travel of the floating mechanism can be adjusted to length. The handle shall be at least 300mm longer than
conform to the pavement cross section shown on the half the width of the slab and be readily adjustable.
Drawings or formed by the finishing machine. 10 Edging tools shall have a radius of 6mm.
8 Formless pavers shall be self-propelled and fitted
with suitable devices for distributing, finishing and 19.16 Method of Measurement and
spreading concrete to the full-width and thickness as
Basis of Payment
shown on the Drawings. The tracks shall be of sufficient
length and width to properly support the machine and its
1 Plant and equipment used in the works will not be
load without causing depressions. They shall be equipped
separately measured for payment, unless provided under
with a strike-off screed and internal vibrators of sufficient
a Dayworks arrangement, but will be considered
quantity to provide complete compaction regardless of the
subsidiary to the construction work items for which they
depth of concrete placed.
are being used and which are contained in the Bill of
Quantities.
19.15.4 Miscellaneous Minor Equipment for
Concrete Pavements
1 Hand vibrators shall be of the internal type,
adequately powered to operate under full load at a
frequency of at least 75Hz and shall have an intensity and
period of vibration sufficient to obtain thorough
compaction of concrete.
2 Headers shall be shaped to conform to the cross
section shown on the Drawings. They shall be of wood or
metal and of sufficient thickness and rigidity to provide a
vertical construction joint. Headers for continuous
reinforced pavement shall be of wood or metal, split
longitudinally to provide for the proper depth of
continuous reinforcing steel in accordance with the
Drawings.
3 Footbridges shall be durably constructed, readily
movable and so designed that no part of the bridge will
come in contact with the pavement at any time.
4 Hand operated longitudinal floats shall be not less
than 3.5m in length and 150mm in width. Floats shall be
properly stiffened to prevent flexing and warping, and be
provided with handles.
5 Long-handled floats shall have a blade at least 1m
long and 150mm wide. The handle shall be long enough
to permit operation of the float from the shoulder.
6 Vibrating screeds used to strike off and compact
concrete by the hand method shall be durably constructed,
and shaped to provide the cross section shown on the
Drawings. They shall be 600mm longer than the width of
the pavement, sufficiently strong and rigid to retain shape
under all working conditions and be provided with
handles. If of wood, they shall be at least 70mm thick and
steel shod.
7 Standard 3m straightedges shall be made of suitable
material and maintained in accurate alignment. They shall
be fitted with a handle long enough to permit operation of
the straightedge from the shoulder.
8 Belts shall be of canvas or canvas/rubber
composition, 2 to 4 ply, at least 150mm wide and 600mm
longer than the width of pavement.
9 Brooms shall be of the push type at least 450mm
wide. They shall contain no more than 3 rows of good

♦ 19-11 ♦

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