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ABSTRACT
Purpose: The purpose of this study was to compare the curing efficiency of three commercially
available light-emitting diode (LED)-based curing lights with that of a quartz tungsten halogen
(QTH)curing light by means of hardness testing. In addition, the power density (intensity) and
spectral emission of each LED light was compared with the QTH curing light in both the 380-
to 520-nm and the 450- to 500-nm spectral ranges.
Materials and Methods: A polytetrafluoroethylene mold 2 mm high and 8 mm in diameter was
used to prepare five depth-of-cure test specimens for each combination of exposure duration, com-
posite type (Silux Plus [microfill], 2-100 [hybrid]), and curing light (ZAP Dual CuringTMLight,
LumaCureTM;VersaLuxm, Optilux 401TM).After 24 hours, Knoop hardness measurements were
made for each side of the specimen, means were calculated, and a bottodtop Knoop hardness
(B/T KH) percentage was determined. A value of at least 80% was used to indicate satisfactory
polymerization. A linear regression of BTT KJd percentage versus exposure duration was performed,
and the resulting equation was used to predict the exposure duration required to produce a BK KH
percentage of 80% for the test conditions. The power densities ( p o w e r h i t area) of the LED curing
lights and the QTH curing light (Optilux 401TM)were measured 1 mm from the target using a labo-
ratory-grade, laser power meter in both the full visible light spectrum range (380-780 nm) and the
spectral range (between 450 and 500 nm), using a combination of long- and short-wave edge filters.
Results: The emission spectra of the LED lights more closely mirrored the absorption spectrum of
the commonly used photoinitiator camphorquinone. Specifically, 95 % of the emission spectrum of
the VersaLux, 87% of the LumaCure, 84% of the ZAP LED, and 78% of the ZAP combination
LED and QTH fell between 450 and 500 nm. In contrast, only 56% of the emission spectrum of
the Optilux 401TMhalogen lamp fell within this range. However, the power density between 450
and 500 nm was at least four times greater for the halogen lamp than for the purely LED lights. As
a result, the LED-based curing lights required from 39 to 61 seconds to cure a 2-mm thick hybrid
resin composite and between 83 and 131 seconds to adequately cure a microfill resin composite. By
comparison, the QTH light required only 21 and 42 seconds to cure the hybrid and microfill resin
composites, respectively.
CLINICAL SIGNIFICANCE
The first-generation LED-based curing lights in this study required considerably longer exposure
durations than the QTH curing light to adequately polymerize a hybrid and a microfill resin
composite.
(JEsthet Restor Dent 14:286-295,2002)
'Colonel, USAF Dental Corps, Chiefi USAF Dental Investigation Service, Great Lakes, Illinois
tColonel, USAF Dental Corps, Director, Dental Materials Evaluation, USAF Dental Investigation Service,
Great Lakes, Illinois
$Lieutenant Colonel, USAF Dental Corps, Director, Technical Evaluations, USAF Dental Investigation
Service, Great Lakes, Illinois
SStatistician, Naval Dental Research Institute, Great Lakes, Illinois
286 JOURNAL OF ESTHETIC AND RESTORATIVE DENTISTRY
LEONARD ET AL
testing. In addition, the power den- was used to prepare five depth-of- ized the distance from the light
sity (intensity)and spectral emissioncure test specimens. To prepare source to the resin composite and
of each LED light were compared each specimen, the mold was placed provided a smooth, non-air-inhib-
with those of the QTH curing light on a clear glass slide (1mm thick) ited surface for subsequent hard-
in both the 380- to 520-nm and the and the resin composite was placed ness testing. One side of the speci-
450- to 500-nm spectral ranges. in the mold. The resin composite was men was then exposed to the curing
covered with a second glass slide to light. One group of five specimens
MATERIALS A N D METHODS ensure that the exposed surface of was made in this way, and addi-
Four light-curing units were evalu- the composite was flat and parallel tional groups of five specimens were
ated in this study: one using a QTH to the surface of the mold. A glass fabricated at increasing exposure
source, one with a combination of slide was used rather than a Mylar durations, depending on the partic-
LED and QTH sources, and two strip because pilot studies demon- ular curing light, until adequate
using LEDs only (Figure 1; Table 1). strated minimal power loss (i.e., depth of cure was obtained. A
less than 5 % ) through the glass hybrid resin composite (2-100 shade
Testing of Curing Efficiency slide compared with a 10% loss A-3,3M ESPE Dental Products,
A polytetrafluoroethylene mold with the Mylar strip. In addition, St. Paul, Minnesota) and a microfill
2 mm high and 8 mm in diameter the 1-mm thick glass slide standard- resin composite (Silux Plus, univer-
288 J O U R N A L OF E S T H E T I C A N D R E S T O R A T I V E D E N T I S T R Y
LEONARD ET AL
V O L U M E 14, N U M B E R 5 , 2 0 0 2 289
POLYMERIZATION EFFICIENCY OF LED CURING LIGHTS
TABLE 2. EXPOSURE DURATION REQUIRED TO OBTAIN 80% BOTTOM/TOP KNOOP the filter. This assumption is not
HARDNESS PERCENTAGE FOR A 2-MM THICK LAYER OF RESIN COMPOSITE. strictly true but is considered to be
Exporum Duration (4
sufficient if the majority of light
( M n g Lght 2-100 suux Plus falls on the detector.
ZAP Dual Curing 39 83
100 100
80 80 -
- -E
I 60 I 60 -
Y Y
Q a
5 40-
20 20 -
P = 0.91 r2 = 0.76
I KH% = 21.72 + 1.48 x exposure duration (s)
B
T B R KH% = 15.38 + 0.78 x exposure duration (8)
0 0- I
20 - 20 - i
P = 0.88 P=0.87
B/TKH%= 32.19 + 0.91 x exposure duration (s) BTT KH% = 24.54 t 0.54x exposure duration (s)
Figure 2. Correlationand linear regression between the BottomlTop Knoop hardness percentages of A, Z-100 and exposure
duration using the Zap Dual Curing Light; B, Silux Plus and exposure duration using the Zap Dual Curing Light; C, Z-100 and
exposure duration using the LumaCure Curing Light; D,Silux Plus and exposure duration using the LumaCure Curing Light.
Danbury, Connecticut) were bination LED-QTH light, and Data for B/T KH percentage using
determined with a spectral the halogen light required to pro- the four curing lights at the differ-
telephotometerkolorimeter (PR-650 duce 2-100 and Silux Plus speci- ent exposure durations are pre-
SpectraColorimeter, Photo Research, mens with a B/T KH percentage of sented in Figure 2. Included in the
Inc., Chatsworth, California). 80% are reported in Table 2. All graphs is the regression equation
the LED-based lights required and r2. The r2 value represents the
RESULTS longer exposure durations to poly- proportion of the total variability
Curing Efficiency merize the two resin composites in B/T KH percentage that can be
The predicted exposure durations than did the halogen light. accounted for by exposure dura-
for the two LED lights, the com- tion alone. As seen in Figure 2, A,
100 ,
80
-
E
I 60
Y
40
m
4
2o 11 rz = 0.87
B i l KH% = 35.00 + 0.74 x exposure duration (5) I
20
0
f
9 = 0.82
BTT KH% = 27.67 + 0.40 x exposure duration (s)
0 1 I
0 20 40 60 80 100 120 140 160 0 20 40 60 80 loo 120 140 160
100
a
loo 0
-
E
5
Q.
80
60
/
5
P
40
20 7.0-
13 = 0.81 13 = 0.91
B/T KH% = 62.71+ 0.82 x exposum duration (s) BIT KH% = 27.50 + 1.25 x exposurs duration (s)
0
0 20 40 80 80 100 120 140 1M
G Exposure Duration (s)
Figure 2 continued. E, Z-100 and exposure duration using the VersaLux Curing Light; F, Silux Plus and exposure duration
using the VersaLux Curing Light; G,Z-100 and exposure duration using the Optilux 401 Curing Light; and H,Silux Plus and
exposure duration using the Optilux 401 Curing Light.
the first mean B/T KH percentage Using the LumaCure Light to poly- With the Optilux 401 light and
value above 80% for the Zap Cur- merize Silux Plus revealed that the 2-100 (see Figure 2, G), the first
ing Light using the hybrid resin exposure duration of 108 seconds mean BTT KH percentage value above
composite 2-100 was recorded was necessary to produce the first 80% was recorded when the expo-
when the exposure duration was 34 specimen with a mean B/T KH sure duration was 20 seconds. The
seconds. Analysis showed that there percentage value above 80% (see exposure duration correlated signifi-
was a statistically significant corre- Figure 2, D). Exposure duration cantly with the B/T KH percentages
lation between exposure duration was found to correlate significantly ( p c .0001, r2 = 0.81). Based on the
and B/T KH percentage of the spec- with the B/T KH percentages of the regression equation, the predicted
imens ( p c .0001, r2 = 0.91). From specimens ( p < .0001, r2 = 0.87). exposure duration required to pro-
the regression equation, the pre- The regression equation revealed duce a specimen with a B/T KH
dicted exposure time required to that the predicted exposure duration percentage of 80% is 21 seconds.
produce a specimen with B/T KH required to produce a specimen with
percentage of 80% is 39 seconds. B/T KH percentage of 80% under The first mean B/T KH percentage
these test conditions is 103 seconds. value above 80% measured for
For the microfill resin composite Silux Plus using the Optilux 401
Silux Plus, the Zap Curing Light Figure 2, E, shows that the first mean was recorded when the exposure
produced the first mean BIT KH B/T KH percentage value above 80% duration was 40 seconds (see
percentage value above 80% with when polymerizing 2-100 with the Figure 2, H). Exposure duration
an exposure duration of 85 seconds VersaLux Curing Light was recorded was found to correlate significantly
(see Figure 2, B). Exposure duration with an exposure duration of 60 sec- with the B/T KH percentages
was found to correlate significantly onds. Exposure duration correlated ( p c .0001, r2 = 0.91). The regres-
with the B/T KH percentages significantly with the B/T KH per- sion equation predicted that an
( p c .0001, r2 = 0.76). The regres- centages of the 2-100 specimens exposure of 42 seconds is required
sion equation revealed that the pre- ( p < .0001, r2 = 0.87). As calculated with Silux Plus to produce a B/T
dicted exposure duration required using the regression equation, the KH percentage of 80%.
to produce a specimen with B/T KH exposure duration required to pro-
percentage of 80% under these test duce a specimen with a B/T KH Power Density and Spectral Emission
conditions is 83 seconds. percentage of 80% is 61 seconds. The power density measured for
each light in the emission spectrum
The first mean B/T KH percentage The first mean B/T KH percentage of 380 to 520 nm, and in the more
value above 80% measured for the value above 80% produced with effective 450- to 500-nm range, is
LumaCure Light using 2-100 the VersaLux Light using Silux Plus presented in Figure 3. Spectral
(see Figure 2, C) was recorded (see Figure 2, F) was observed when emission plots are presented in Fig-
when the exposure was 48 seconds. the exposure duration was 120 sec- ure 4. These figures demonstrate
Again, the exposure duration corre- onds. Statistical testing found that that the LED lights more closely
lated significantly with the B/T KH exposure duration correlated signif- mirror the absorption spectrum of
percentages ( p c .0001, r2 = 0.86). icantly with the B/T KH percentages camphorquinone. Specifically, 95 %
Using the regression equation, the ( p < .0001, r2 = 0.82). From the of the emission spectrum of the
predicted exposure duration regression equation, an exposure Versalux, 87% of the LumaCure,
required to produce a 2-100 speci- time of 131 seconds is necessary 84% of the ZAP LED, and 78% of
men with B/T KH percentage of to obtain a B/T KH percentage of the ZAP combination LED and
80% is 53 seconds. 80% with this resin composite. QTH fell between 450 and 500 nm.
DISCUSSION
0
Because of the increasing number LurmCun V-Lux ZAPFED) LI\p OPT401
(LED+H.logm)
of light-activated dental materials,
Figure 3 . Power density (mWlcm2)for the LumaCure, VersaLux, ZAP,
the visible light-curing unit is a and Optilux 401 curing lights in both 450- to SOO-nm and 380- to
common piece of equipment in den- S20-nm spectral ranges.
tal offices. The proper performance
of these units (i.e., their ability to
provide adequate power density) is light when both were adjusted to Organization for Standardization
crucial to optimizing the physical provide an output of 100 mW/crn2." (ISO) 4049 depth of cure testing.13
properties of light-activated materi- Similarly, Mills and co-workers The compressive strengths of sam-
als. Inadequate polymerization has demonstrated a significantly greater ples produced by both lights were
been associated with inferior physi- depth of cure with a 21-LED array statistically equivalent.
cal properties, higher solubility, light than with a halogen curing
retention failures, and adverse pul- light; however, in their study the All of these studies used either
pal responses caused by residual halogen light's output was adjusted experimental LED devices with a
down
unpolymerized r n ~ n o m e r s . ~ ~ ~ ~ ~ ~ ~ to 300 mW/cm2 to coincide relatively large number of LEDs
The performance of halogen lights with the output of the LED light.12 and concentrating light guide tips
is known to diminish over time if Stahl and colleagues compared or reduced the output of the halo-
the bulb, reflector, fiber-optic tips, the flexural strength and flexural gen light to coincide with the lower
and filter are not properly main- modulus of resin composites poly- output of the LED light or both."-14
tained.6 It is also known that prac- merized with a halogen curing The commercially available LED
titioners are often unaware of this light (755 mW/cm2) and a 27-LED lights used in this study only had
degradation and continue to use array light with a concentrating 7- or 12-LED arrays. Therefore,
poorly performing lights, which leads light guide tip (350 mW/cm2).14 In the findings of this study are con-
to inadequate p~lymerization.~-~ most cases, no significant differ- sistent with those of Kurachi and
ences in the physical properties c o - ~ o r k e r swho
, ~ ~ compared a
Recent literature suggests that were found. In a parallel study 6-LED array light having a power
LEDs, specifically gallium nitride comparing the same light sources, density of 79 mW/cm2 with a
blue LEDs, offer an effective means Jandt and colleague^'^ reported halogen light having an output of
of polymerizing light-activated that the halogen light produced a 475 m W / ~ m ~In. ' that ~ study,
materials.11-13 Fujibayashi and significantly greater depth of cure hybrid resin composite samples
colleagues" found that a 61-LED than the LED light but that both (0.35, 1.25, and 1.8 mm thick)
array produced a greater depth of lights met the minimum require- were exposed for the typical 40 sec-
cure than did a halogen curing ments for the International onds with the halogen light and for
294 J O U R N A L OF E S T H E T I C A N D R E S T O R A T I V E D E N T I S T R Y
LEONARD E T A L
absorption range of the camphor- 7. Barghi N, Berry T, Hatton C. Evaluating 19. Atmadja G, Bryant RW. Some factors
intensity output of curing lights in private influencing the depth of cure of visible
quinone photoactivator, it was still dental offices. J Am Dent Assoc 1994; light-activated composite resins. Aust Dent
at least four times more powerful 125:992-996. J 1990; 35:213-218.
than the LED-based units in this 8. Martin FE. A survey of the efficiency of 20. Rueggeberg FA, Caughman WF, Curtis
range. As a result, the LED-based visible light curing units. J Dent 1998; JW, Davis HC. A predictive model for the
26:239-243. polymerization of photo-activated resin
units required considerably longer composites. Int J Prosthodont 1994;
9. Miyazaki M, Hattori T, Ichiishi Y, Kondo 7:159-166.
exposure times to adequately poly- M, Onose H, Moore BK. Evaluation of
merize a hybrid and a microfill curing units used in private dental offices. 21. Leonard DL, Charlton DG, Roberts HW,
Oper Dent 1998; 2350-54. Hilton TJ, Zionic A. Determination of the
resin composite. minimum irradiance required for adequate
10. Mills RW. Blue light emitting diodes: polymerization of a hybrid and a microfill
Another method of light curing? Br Dent composite. Oper Dent 2001; 26:176-180.
DISCLOSURE AND J 1995; 178:169.
ACKNOWLEGMENTS 22. Watts DC, Amer 0, Combe EC. Charac-
11. Fujibayashi K, Ishimaru K, Takhashi N, teristics of visible-light-acdvated compos-
The views expressed in this article Kohno A. Newly developed curing unit ite systems. Br Dent J 1984; 156:209-215.
are those of the authors and do not using blue light-emitting diodes. Dent Jpn
1998; 34:49-53. 23. Breeding LC, Dixon DL, Caughman WF.
reflect the official policy of the The curing potential of light-activated
12. Mills RW, Jandt KD, Ashworth SH. Den- composite resin luting agents. J Prosthet
Department of Defense or other Dent 1991; 65512-518.
tal composite depth of cure with halogen
departments of the United States and blue light emitting diode technology.
Br Dent J 1999; 186:388-391. 24. Manga RK, Charlton DG, Wakefield CW.
Government. In vitro evaluation of a curing radiometer
13. Jandt KD, Mills RW, Blackwell GB, as a predictor of polymerization depth.
Ashworth SH. Depth of cure and com- Gen Dent 1995; 43:241-243.
The authors thank 3M ESPE for pressive strength of dental composites
supplying the resin composites used cured with blue light emitting diodes 25. Bayne SC, Taylor DF. Dental materials. In:
(LEDs). Dent Mater 2000; 16:41-47. Sturdevant CM, Ro berson TM, Heymann
in this study. HO, Sturdevant JR, eds. The art and sci-
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RW. Light-emitting diode (LED) poly- Louis: Mosby, 1995:260.
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