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Int. J.

Production Economics 143 (2013) 151–161

Contents lists available at SciVerse ScienceDirect

Int. J. Production Economics


journal homepage: www.elsevier.com/locate/ijpe

On supply chain competitiveness of Indian automotive component


manufacturing industry
Deepika Joshi a, Bimal Nepal b,n, Ajay Pal Singh Rathore a, Dipti Sharma a
a
Malaviya National Institute of Technology, Jaipur, India
b
Department of Engineering Technology and Industrial Distribution, Texas A&M University, College Station, TX, United States

a r t i c l e i n f o abstract

Article history: This paper examines the determinants of competitiveness for Indian automotive component (IAC)
Received 22 February 2012 manufacturing industry, in special context to its supply chain (SC) performance indicators. A long-
Accepted 26 December 2012 itudinal case study of a large scale automotive component manufacturer in India is used to examine the
Available online 17 January 2013
SC competitiveness of IAC. Real world data on 24 competitiveness drivers are collected from the case
Keywords: study company. Analytical network process is used to prioritize the competitiveness determinants by
Automotive considering their mutual dependence. Management strategies to improve the competitiveness drivers
Component manufacturing and their effects on overall supply chain competitiveness of the firm in question is discussed. Our case
Case study study shows that the business environmental factors such as workers’ skills, globalization, and
Supply chain competitiveness
government regulations contribute the most to the overall supply chain competitiveness of the IAC.
India
However, the competitiveness factors are mutually dependent; therefore, making managerial decisions
by considering individual weights only can lead to a wrong conclusion. This study can serve as a guide
to the supply chain mangers and strategists of auto component firms in emerging markets who are
seeking to improve their position in global marketplace.
& 2012 Elsevier B.V. All rights reserved.

1. Introduction involvement of Indian auto component business in the global


supply chain activity. Thus, making it a critical and highly compli-
The auto component industry of India started in the 1960s in cated challenge in competitiveness building1.
the form of Small and Medium Scale Enterprises (SMEs). However, In recognizing the significance of auto component sector for
in short span of 5 decades, it has become one of the sectors of high national competitiveness, the factors affecting its supply chain activity
economic importance. In the history of development, many of its have become a matter of prime concern. These factors are often
firms like Sundram Fasteners, Brakes India, Bharat Forge, Gabriel identified as Determinants of Competitiveness or Performance Indi-
India, and many others have evolved to become the globally cators (Joshi et al., 2011). The combined effect of such performance
recognized manufacturers. Such emergence created a key customer indicators results in sustainable competitive advantage. The opera-
base in the Triad regions i.e. American continent, European Union tions management research community has grouped few of such
and Japan. The competition in the sector spurred when foreign performance indicators as competitive priorities; these include
suppliers like Bosch, Goetze–Werke, and Johnson Control have dimensions of cost, delivery, flexibility, and quality (CDFQ) (Bagchi,
either ventured or settled their fully owned subsidiaries in India to 1996; Ho et al., 2002; Singh et al., 2007). However, in contemporary
leverage the benefits of industrial policy and escalating demand of real-life complex situations the competitive priorities cannot exhibit
domestically located Original Equipment Manufacturers (OEMs). In stand-alone performance. They confront the challenges posed by
similar series of development, once again the competition cropped- other key performance indicators (KPI) as well. Few such KPIs are
up due to agglomeration of these manufacturers in major auto business environmental factors, business relationships, technology,
clusters of the country to produce low cost technically advanced and customer demand which influence the competitive priorities to
components. Presently, besides sourcing for their domestics drive the overall SC competitiveness (Singh et al., 2007; Joshi et al.,
requirements, the various multinational corporations like Mer- 2011). Fig. 1 highlights the influence of KPIs on competitive priorities.
cedes, General Motors, Ford, Daewoo, Honda and Volkswagen have Theoretical relationship of such variables and SC performance of a
also set up their international purchasing offices (IPOs) in India to company have been well established in SCM literature. It can further
source for their global operations. Such proliferation led to the be illustrated as follows: (a) strategically managed long term business

n 1
Corresponding author. Tel.: þ1 979 845 2230; fax: þ1 979 845 4980. Report on IT adoption in the Indian Auto Component Industry, NASSCOM,
E-mail addresses: Nepal@tamu.edu, bimalnep@gmail.com (B. Nepal). New Delhi, 2007.

0925-5273/$ - see front matter & 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.ijpe.2012.12.023
152 D. Joshi et al. / Int. J. Production Economics 143 (2013) 151–161

delivery and volume (Jack and Raturi, 2002). However, flexibility


adds extra cost and effort but aligning the business strategies as per
Customer Demand
business needs of supplier/buyer, makes a firm more responsive
than its competitors.
Supply chain management literature also underscores impor-
tance of buyer–supplier relationships in hassle-free supply chain
environment

Cost Flexibility
Business

activity (Pittaway and Morrissey, 2005). For Chinese auto compo-

Competitiveness
nent sector, harmony along with innovation is considered as a
source of global competitiveness (Song and Chatterjee, 2010).
Another study by Vachon and Klassen (2002) on manufacturing-
based industries discovered the importance of information sharing
relationship

between buyers and suppliers for improved delivery performance. A


Business

similar study uncovered the dependence of SC competitiveness on


Quality Delivery Just in Time (JIT) strategy for fast and reliable deliveries. Herein, an
early exchange of information between both partners lowers cost
constituents, shortens order cycle time, and increases order fulfill-
ment rate (Huang and Lin, 2002). The prior literature also signifies
Technology
the importance of continuous R&D activities in technological inno-
vations. A study conducted on Indian and Chinese auto component
manufacturers discovered the advancement of technology and
Fig. 1. Influence of key performance indicators on competitive priorities.
innovation practices—a roadmap to meet dynamic business compe-
tition (Majumdar, 2010; Mishra and Sahay, 2010; Tapan et al., 2010).
relationship enhances the financial performance of an organization These innovations reduce cost, improve flexibility, and maintain
(Carr and Pearson, 1999). It can be achieved by building trust and delivery conformance, thereby generating newer customer demand
information sharing among buyer and supplier (Paulraj et al., 2008; (Singh et al., 2007).
Panayides and Lun, 2009). (b) Similarly, implementing advance Automotive supply chain is also found to be shaped by the
technology through R&D and innovations increases flexibility dynamic business environment. While meeting the changing
and quality, and reduces delivery time (Sanchez and Perez, 2005; requirements of nationally and internationally valuable custo-
Singh et al., 2007). (c) Likewise, location as a strategic business factor mers, an organization confronts the impact of business paradox
affects quality norms, sourcing decision, delivery decision, and on SC policies (Lall and Mengistae, 2005; Singh et al., 2007). These
scheduling techniques and employee productivity (Narasimhan and policies affect the economic environment, demand conditions,
Jayaram, 1998; Bhatnagar and Sohal, 2005). However, the location patent (intellectual property) process, human resource skills,
decision often depends on costs factors as transportation, labor, outsourcing decisions, location selection, asset–cost infrastruc-
infrastructure, local government regulations, tariffs, and capital sub- ture, and many more. The change in Foreign Direct Investment
sidies (MacCormack et al., 1994; Simchi-Levi et al., 2000). (d) (FDI) and Foreign Institutional Investors (FII) limits, incentives,
Similarly, Mentzer (2004) suggested 12 drivers to SC competitive infrastructural facilities such as industrial cluster development
advantage including demand management among others. The author and Special Economic Zone (SEZ), formation of governmental and
argues that for constantly changing demand pattern, agility and non-governmental industry-specific agencies are all the result of
flexibility are the best suited strategies. Furthermore, competitive exogenous factors (Ark et al., 2008).
priorities like flexibility, delivery and quality fluctuate with change in In summary, prior studies have clearly articulated the influence
customer demands as well as the cost (Bruce, 1985). (e) Business of supply chain performance indicators on the competitiveness of an
environmental factors like governmental policies, proper scheduling enterprise (Singh et al., 2007; Nayak and Ray, 2010; Song and
techniques, human resource competence and location decision have Chatterjee, 2010). However, majority of previous research studies
significant impact on competitiveness of a firm (Bhatnagar and Sohal, have prioritized performance measures to improve competitiveness
2005; Gunasekaran et al., 2004; Singh et al., 2007; Ark et al., 2008). by treating them as independent variables (Gunasekaran et al.,
Prior research has revealed that the competitive priorities and 2004; Sahay et al., 2006). A very few of such studies have considered
KPIs influence each other to drive overall competitiveness (Bagchi, the interdependence among the considered set of variables as well.
1996; Hult et al., 2006). Interestingly, historically for manufacturing- Although Joshi et al. (2011) considered mutual dependence among
based business including the automotive ones, cost has been the the supply chain competitiveness factors while studying Indian
only measure of business performance identification. It comprises of automotive component industry, but their study did not examine
administration cost, labor cost, raw material cost, R&D cost, manu- the influence of operational strategies such as that are related to
facturing cost, facilities cost, logistics cost, distribution cost, and design thinking capability, process thinking capability, human skills
inventory cost (Balakrishnan et al., 2007; Ark et al., 2008; Narayan capability and quality practices adopted by a company on its
and Vasthist, 2008; Majumdar, 2010). However, further studies on competitiveness.
Indian auto component industry highlighted the influence of qua- The existing literature underpins the competitiveness frame-
litative performance parameters in cost estimation. These works like performance measurement matrix, performance pyra-
non-financial indicators include business environmental factors, mid, balanced scorecard and many others unveiling the influence of
buyer–supplier relationships, technological advancement, quality one dimension on another to reflect the holistic performance of an
management system, employees’ skills and capabilities, well- organization but these rarely considered the degree of dependence
planned scheduling techniques, system flexibility, and sourcing between the factors that drive a firm’s competitiveness. Therefore,
and delivery decisions (Romano, 2002; Gurumurthy and Kodali, the important limitations of existing performance measurement
2008; Zhao and White, 2010; Singh, 2010; Singh et al., 2010; Nayak frameworks are as follows: (a) since the competitiveness determi-
and Ray, 2010). A recent study on the bearing manufacturing firm nants used in existing literature are cognitive, abstract, and open-
revealed that flexibility, in particular, drives better performance of ended, they are prone to be discerned by practicing managers in
the component business in the marketplace (Nayak and Ray, 2010). variety of ways; (b) they are very broad as they are not specific to
It makes organizations responsive towards unpredicted change in any business, sector, or country; and (c) most importantly, none of
D. Joshi et al. / Int. J. Production Economics 143 (2013) 151–161 153

these existing performance measurement frameworks is a clear to content rich insight that will be more useful to industry than a
indicative of a weighting system that would prioritize the perfor- general survey type of research.
mance metrics contained in it. Such prioritization of performance
indicators will be an indispensable way to achieve efficient and
effective management of resources. 3. Research methodology
Objective of this paper is to bridge the above-mentioned gaps
by conducting an in-depth case study of an Indian automotive As mentioned earlier, in this paper, the rationalization of
component manufacturing company. The validity of case study competitiveness framework in particular of IAC industry is done
research approach in supply chain management has been well by conducting a case study of Tier I Indian auto component
established (Ellram, 1996). The case study approach will draw manufacturing firm. The case study research process is well
evidence from actual practices to understand the complexity of founded in the empirical research methods literature (see Stuart
complete phenomena (Benbasat et al., 1987; Ellram, 1996), which et al., 2002), and involves five stages as depicted in Fig. 2. Similar to
in this case is the interaction between performance drivers and Narasimhan and Jayaram (1998), our research is also a longitudinal
management actions and their joint impact on the competitiveness study of over 18 months on single auto component manufacturer.
of a firm. This paper builds on the work of Joshi et al. (2011) in Furthermore, as noted in Mukherjee et al. (2000), due to the time
which the authors have identified 24 performance indicators for and depth of the study, it provides us with an opportunity to
Indian automotive component manufacturing industry. First, it explore many contexts within a case firm.
further strengthens the findings of the prior study by performing Following sections describes the above-mentioned steps of the
a longitudinal case study on an Indian automotive company with proposed methodology in detail.
respect to those factors. Next, it explores relationship of variables
under consideration and the environment in which these variables 3.1. Development of questionnaire for case study
operate through a case study. Such case study approach has been
widely adopted in the prior literature (McCutcheon and Meredith, A well-structured questionnaire was prepared using the same
1993; Yin, 2003). Furthermore, we discuss the strategies adopted 24 performance indicators as identified by Joshi et al. (2011).
by the case study company to improve the SC competitiveness The purpose of choosing the same determinants as Joshi et al.
with respect to the above-mentioned factors. It, therefore, provides (2011) was to validate (or make a comparative analysis of)
important managerial implications for other global automotive industry level survey results with what is actually happening in
component manufacturing companies who are considering India as a company. However, unlike the questionnaire used by Joshi et al.
potential outsourcing option. Lastly, we discuss the theoretical (2011) to generate Industry specific priority vector (PVI), this
ground and implications of this study with respect to the global research instrument was constructed to gather an in-depth
supply chain management literature. information on the competitive policies, production strategy,
The remainder of the paper is organized as follows. Section 2 design thinking process, process thinking capability, innovations,
describes the purpose and questions to carry out present study. The creativity, and commercialization practices of the selected case
various sub-sections of Section 3 explain the research methodology firm. While designing the questions, the dynamic nature of the
in detail along with the analysis technique. Section 4 presents component industry was taken into consideration, so as to collect
findings of data analysis. Section 5 discusses the competitive the information on the influence of competitive strategies on
strategies of case firm to validate the past study along with overall performance of case firm.
managerial and theoretical implications. Section 6 concludes the The questionnaire was divided into two different sections.
overall research findings and suggests future research opportunities. Section I contained a pairwise comparison questions and section
II was composed of a large number of open-ended questions. In
section I, the questions of pairwise comparison were expressed in
2. Research questions form of statements and respondents were asked to compare two
given variables with respect to control criteria. A sample of
Research questions were framed to understand the contribution pairwise comparison questions that were asked to ABC Motors
of SC performance of Indian automotive component manufacturing are mentioned in Table 2.
firms to their competitiveness. Table 1 presents the three research Where, ‘‘X’’ in Table 2 represents the responses obtained
questions this paper is addressing. These questions aim to identify from the case company. C1, C2, and Ma2 represent performance
the reason(s) behind the relative importance of various perfor- sub-variables that determine the SC competitiveness. As stated
mance indicators. These questions will also target the organiza- earlier, there are 24 such sub-variables that are grouped
tional strategies to determine their impact on overall business into seven major variables including cost, flexibility, quality,
competitiveness. We believe that answering these questions leads buyer–supplier relationship, technology, business environment,

Table 1
Research purpose, questions and methodology.

Research purpose Research question Research methodology

Research extension/refinement to identify the reason of disparity among Why the priority of performance indicators varies across Focused case research for
performance indicators on the basis of observed data. the auto component manufacturers? longitudinal study.
Validation of survey based study for industry generalization. Which operational strategies have impelled the business
competitiveness?
How do strategies impact the operational performance of
an organization?
Is there any dependency among the performance variables
and sub-variables?
154 D. Joshi et al. / Int. J. Production Economics 143 (2013) 151–161

Define the Instrument Data Analyze Disseminate


research question development gathering data the findings

Fig. 2. The five stage case research process model (Adapted from Stuart et al., 2002).

Table 2
Compare the following given elements w.r.t. sub-variable Ma2.

Which element do you consider more important? (w.r.t. Ma2) C1X C2


To what extent? 1 2X 3 4 5 6 7 8 9

Which element do you consider more important? (w.r.t.Ma2) C1 C5X


To what extent? 1 2 3 4 5 6X 7 8 9

Which element do you consider more important? (w.r.t. Ma2) C1 F1X


To what extent? 1 2 3X 4 5 6 7 8 9

Which element do you consider more important? (w.r.t. Ma2) C2 C5X


To what extent? 1 2 3 4X 5 6 7 8 9

Table 3 3.2. Data collection


Pairwise comparison scale (Saaty, 1980).

Comparison Scale Verbal scale


3.2.1. Selection of case organization
Five Indian auto component manufacturing firms were appro-
1 Equal importance of both elements ached to conduct the case study. These companies were large-
3 Moderate importance of one element over another scale component manufacturers and well known among the
5 Strong importance of one element over another
OEMs. It is important to note here that these companies were
7 Very strong importance of one element over another
9 Extreme importance of one element over another not included in the industry level survey of Joshi et al. (2011). This
2, 4, 6, 8 Intermediate values was done on purpose to avoid any potential bias in the results.
However, after discussions with the top management of each
organization, only one company agreed to participate in the
research process. The advantage associated with large scale
and other miscellaneous factors. The significance of numerical rating
manufacturers, as compared to their middle and small counter-
is mentioned in Table 3. Saaty’s scale maps a discrete set of linguistic
parts, is that the impact of changing business scenario is apparent
preferences to a discrete set of numerical values which embody the
and explicit in case of bigger organizations. Furthermore, data
weights or importance.
integrity and its availability are comparatively better in large
Section II was further divided into two sub-sections, A and B. Sub-
scale manufacturers. For confidentiality of information, original
section A contained the questions related to profitability, turnover,
name of the case firm has been changed to ‘ABC Motors’.
company’s position in supply chain, business category and responsi-
In order to collect the data, we visited ABC Motors in person and
bilities. Sub-section B was designed to target the factors having direct
interviewed the relevant executives (subject matter experts).
impact on the firm’s performance. These performance factors mainly
During the interview process, the research objective was explained
deduced the impact of business environment, impact of location,
in detail. Subsequently these experts were informed about the
response towards global supply chain competition, quality accredita-
performance indicators used for the study. The open ended ques-
tion requirements of customers and suppliers, buyer–suppliers rela-
tions were discussed and descriptive form of responses were
tionship, supply-chain responsiveness, company-specific strategies,
collected. Such replies explicitly elucidated the management’s
and other key performance indicators of the firm. Such open-ended
point of view in order to achieve competitiveness. It also provided
questions of sub-section II highlighted the rationale behind the
with imperative strategies implemented at ABC Motors. The
responses of the pairwise comparison matrices. Listed below provide
responses of the filled pairwise comparison questionnaires were
a sample of open ended questions used in this study:
documented manually into the pairwise comparison matrixes. This
face-to-face visit also helped the authors in understanding the
company’s point of view in competitiveness building.
 How the information sharing from suppliers and buyers
impact on your business performance?
 Mention the impact of location selection on drivers of your 3.2.2. Profile of the case organization
business competitiveness. ABC Motors is a highly renowned auto component manufactur-
 There is a growing trend in which fewer bigger suppliers ing firm headquartered in South India. Across the globe it has 300
emerge in the automotive industry with increased responsi- manufacturing units in 60 countries. In India, its corporate group
bility for design, development and manufacturing of complex operates through six highly competent manufacturing sites (con-
systems. How this is affecting the design thinking capability of sidering only automotive business) and four development centers.
your organization? Since its inception, persistent innovative practices have broadened
 Mention the key pillars of your business operations strategies. its product portfolio for gaining national and international recogni-
 Mention the examples where you have dropped the supplier tion. This mainly includes diesel and petrol ignition systems, chassis
because of quality concern. and brakes system, body, glow plugs, spark plugs, motors, starter
D. Joshi et al. / Int. J. Production Economics 143 (2013) 151–161 155

motors, batteries, belts, filters, gear pumps, car multimedia auto-


motive electronics and variety of products for aftermarket. The Goal: S.C. Competitiveness of IAC Industry
company supplies its equipment to all major OEMs like Volvo,
General Motors, Volkswagen, Ford Motors, Eicher, Maruti, Mercedes, Overall Weighted Index
Hyundai, Tata Motors, Ashok Leyland, and Mahindra and Mahindra.
Financially speaking, the case company had annual sales
turnover of approximately USD 1424.68 million in December
2010. In India, the case company is listed on the Bombay Stock Technolog Environmental
Factors
Exchange (BSE) and National Stock Exchange (NSE). At the T1 T2
Ma1 Ma2 Mi1
international level, the company is listed on the New York Stock Quality Mi2 Mi3
Exchange (NYSE) and has its footprints in the UK, Germany,
Q1 Q2
France, South Korea, South Africa, Thailand, and Spain. At opera-
tional level, the company faces huge competition from compo- Cost
Heterogeneous
nent manufacturers like Hughes Electronics Corporation; Alfred C1 Factors
Teves, Siemens AG, TRW Inc in international market and Amtek C2 C3
D1 CD L I
Auto Ltd, Sundaram Brake Lining Ltd, Tata Auto Comp System Ltd, C4 C5

Bajaj Auto and many more, in the Indian market. ABC Motors has Buyer-supplier
Flexibilit
a complex organizational structure of high vertical and broad relationship
horizontal pattern. High standards of professionalism, integrity, F1 F2
F3 F4 BSR1 BSR2
and governance practices resulted in reputation of being a fair,
honest, ethical, and transparent organization. Through its pre-
sence in all major automotive clusters of India, the case company
is known for its quality and reliable products across the world.
Fig. 3. ANP network diagram for prioritization of competitiveness factors for ABC
Motors.
3.2.3. Profile of the selected respondents
To administer the questionnaire, respondents were selected from
various levels of the organizational hierarchy. They were chosen dependence among the elements and the closed-loop expresses
based on their experience and position in the company. This the interdependence. The use of ANP also facilitated the compar-
included the supervisory and managerial-level employees each with ison of one criterion with other criteria on a ratio scale. In this
a minimum working experience of five years with ABC Motors and study, the ANP framework was implemented in the MATLABTM
holding decision-making roles within the company. However, if we environment.
include non-ABC Motors experience, these individuals had a total of The following steps were followed in solving the ANP compu-
at least ten years of experience in the automotive sector. Discussions tations in MATLAB:
with experienced personnel helped to explore the various manage-
ment practices followed in ABC Motors and its direct competitors. It
also aided in understanding the commonly used business strategies Step-1. Once the filled pairwise comparison questionnaire was
at national and international component manufacturers located received from the respondents, the principle eigenvectors were
in India. obtained for all the pairwise comparison matrixes. Thereafter,
each of the eigenvectors was entered as a column under
3.3. Data analysis respective control criterion, to generate another matrix called
the unweighted super matrix. The sum total of every column in
The sample data obtained by using Table 2 are summarized in the unweighted super matrix can be more or less than one.
Table 4. It represents a pairwise comparison data. For example, in Step-2. The unweighted super matrix was normalized to obtain
this case, C1 is 2 times more important than C2, C1 is 6 times the weighted super matrix, as shown in Table 5. Such a super
more important than C5 and C2 is 4 times more important than matrix in ANP reveals the local-priority information of a
C5 and so on. Where C1, C2,y,C5 represent the different types of considered network by representing the overall impact of one
cost variables such as raw materials, manufacturing, labor, inven- criterion on a group of criteria, and vice-versa. Here, the zeros in
tory, and distribution costs respectively. the matrix indicate non-dependence. Positive numerical values
The dependence among performance indicators were explored indicate the strength of being influenced and influencing
through ANP network diagram, shown in Fig. 3. It illustrates the (dependence) of the criteria on each other. It should be noticed
mutual dependence among 24 SC performance indicators. The that the column sum of the weighted super matrix always sums
ANP methodology has been widely adopted in the literature for to unity. Recall that eigenvectors are the relative weights of
prioritization of attributes and criteria that exhibit mutual criteria that are compared in the pairwise comparison matrix
dependence (Buyukyazien and Sueu, 2003; Navarro et al., 2008). with respect to any control criteria.
The double-sided arrows in the network (Fig. 3) represent mutual Step-3. The weighted super matrix was raised to powers by
multiplying it a number of times by itself, until the entities in
matrix stop changing their values. The converged matrix so
obtained is called as a limit super matrix. Such limit super
Table 4 matrix is shown in Table 6. The limit super matrix indicates the
Pairwise comparison of the SC performance indicators w.r.t. government policies.
final priorities for all the considered elements. The final prio-
rities can be read from any given column, since all the columns
Ma2 C1 C2 C5 F1
of the limit super matrix are identical. The values in any column
C1 1 2 6 3 of the limit super matrix represent the priority vector, which is
C2 1/2 1 4 9 denoted as PVA. The PVA signifies the relative weights of 24
C5 1/6 1/4 1 6
performance indicator in the overall competitiveness of the ABC
F1 1/3 1/9 1/6 1
Motors. Column 4 of Table 7 highlights the PVA.
156
Table 5
ANP unweighted super matrix.

Comp C1 C2 C3 C4 C5 F1 F2 F3 F4 Q1 Q2 BSR1 BSR2 T1 T2 Ma1 Ma2 Mi1 Mi2 Mi3 CD D L I

Comp 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
C1 0.008 0 0.0453 0 0 0 0 0 0 0 0 0 0 0.0096 0.0257 0 0.0280 0.0380 0.0568 0 0.0151 0 0 0.0158 0
C2 0.015 0 0 0 0 0 0 0 0.0538 0 0 0 0 0.0482 0.0129 0.0671 0.0140 0.0380 0.0142 0 0 0.0167 0 0.0032 0
C3 0.03 0 0.0749 0 0 0 0 0 0.1773 0 0 0 0.0256 0 0.1287 0 0.0140 0 0.0142 0.2770 0.1055 0 0 0.0473 0
C4 0.045 0 0 0 0 0 0.0386 0.0295 0.0521 0.0600 0 0 0.0511 0.04 0.0949 0 0.1 0 0.0515 0 0.0301 0 0.0232 0.0930 0
C5 0.037 0 0 0 0 0 0 0.0585 0 0.0100 0 0.0235 0.0767 0.0578 0 0 0.0140 0.0759 0 0 0.0753 0 0.0078 0.0630 0
F1 0.03 0.0435 0.0749 0.1471 0.0747 0.0260 0 0.0780 0.0507 0.0600 0 0.0176 0 0.0672 0.0091 0.0335 0 0.0126 0 0.0219 0.0603 0.0301 0.0399 0 0

D. Joshi et al. / Int. J. Production Economics 143 (2013) 151–161


F2 0.03 0 0 0 0.0452 0.1039 0 0 0.0253 0.0100 0 0.0141 0.1023 0.0272 0.1288 0 0 0 0 0.0115 0.0603 0.0302 0.0116 0 0.0127
F3 0.045 0 0.0749 0.0490 0.0747 0 0.0241 0.1171 0 0.1400 0.0143 0.0141 0.0411 0.0481 0 0.0923 0 0 0.0515 0.0219 0.1055 0.0100 0.0243 0 0.0255
F4 0.03 0.0290 0 0 0.0151 0.0158 0 0 0.1267 0 0 0.0141 0.1023 0.0289 0 0 0 0 0 0 0.0452 0.0254 0.0078 0 0.0255
Q1 0.092 0.3608 0.1172 0.0690 0 0 0 0 0 0 0 0.3132 0 0.1319 0 0.1276 0.0543 0 0 0 0 0.1132 0 0 0
Q2 0.005 0.1607 0 0.0100 0 0 0.0241 0.0780 0 0 0.1914 0 0 0.0481 0.0503 0.0923 0.0093 0 0.1136 0.25 0 0.0178 0.1 0.0039 0.1532
BSR1 0.037 0 0.0749 0.0765 0.0747 0.1038 0.0361 0.1171 0.1889 0.1000 0.0143 0.0176 0 0.0672 0.0731 0.0576 0 0 0.1704 0.0231 0.1055 0.1420 0.0427 0.0473 0.0255
BSR2 0.052 0.0435 0 0 0.0439 0.1039 0 0.1366 0.0084 0 0.0859 0.1777 0.1023 0 0.0257 0 0.1402 0 0.0515 0.0923 0.0753 0.0379 0.1 0.0946 0.1277
T1 0.06 0 0.1124 0.0300 0 0 0.1444 0 0.0507 0.1200 0.1718 0.0391 0.1023 0.0385 0 0.1342 0 0.0759 0 0.0092 0 0.1132 0.0158 0.0315 0.1532
T2 0.06 0.0870 0.1123 0.0490 0 0 0.1444 0 0.0269 0.0200 0.0430 0.0704 0 0.0363 0.0715 0 0.0841 0.2139 0 0.0462 0 0.0301 0 0.0788 0
Ma1 0.06 0.0435 0.0749 0.1472 0.0226 0.0264 0.2888 0 0 0 0.0143 0.0783 0.1023 0.0481 0.1287 0.0733 0 0.1899 0 0.0077 0 0.0202 0.0927 0.1103 0.0128
Ma2 0.045 0.0290 0.0374 0.0300 0.0452 0.0488 0 0 0 0 0.0311 0.1566 0 0.0363 0.0870 0.0335 0.1682 0 0.1136 0.0116 0 0.1213 0.0695 0.1261 0.0128
Mi1 0.036 0.0290 0.0187 0 0.0834 0.0779 0 0 0 0 0 0 0.0511 0.0349 0 0.0337 0 0 0 0 0.0706 0 0 0 0.0255
Mi2 0.045 0 0 0.1961 0 0 0.1444 0 0.0084 0.0800 0.2578 0.0261 0.0511 0.0796 0.0515 0.1006 0.1963 0 0.0469 0 0 0.0404 0 0.0788 0.1277
Mi3 0.052 0.0435 0 0 0.1357 0.1299 0 0.0049 0.2127 0.1600 0.1532 0 0.1279 0 0 0 0 0 0.2038 0.151 0 0 0.1 0 0.1277
CD 0.052 0.0870 0 0 0.1356 0.0779 0.1444 0.0977 0.0084 0.1600 0 0 0.0511 0.0024 0.0772 0.1006 0.1683 0.3038 0 0.0231 0.1055 0 0.0927 0.1418 0.0085
D 0.06 0 0 0 0.1226 0.1039 0 0.1171 0 0.0100 0.0143 0.0235 0 0 0 0 0 0 0 0 0.0603 0.1420 0 0.0158 0.0085
L 0.037 0.0435 0.1122 0.1961 0.0832 0.1039 0 0.1365 0.0084 0.0100 0 0 0 0.0997 0 0.0231 0 0 0.0705 0.0115 0.0753 0.0809 0.199 0 0.1532
I 0.037 0 0.07 0 0.0434 0.0779 0.0107 0.0290 0.0013 0.0600 0.0086 0.0141 0.0128 0.05 0.0349 0.0306 0.0093 0.0520 0.0415 0.0423 0.0102 0.0286 0.073 0.0488 0
D. Joshi et al. / Int. J. Production Economics 143 (2013) 151–161 157

4. Findings of the ABC Motors case study

0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

0.03
I
Table 7 depicts the management priority for the selected SC

0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009 performance variables at ABC. One of the important findings of

0.03
this study is many of the variables are correlated (see Table 5). For
L

example, all five cost sub-variables are found to be dependent on


0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

0.03
location decision and globalization. Similarly, information sharing
D

among buyer and supplier has even wider influences on almost all
the variables under study except for raw materials cost, globali-
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

0.03
CD

zation, and government policies. The other key finding is that the
individual weights of such factors as cost and flexibility are not
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

high as compared to that of external factors such as government


0.03
Mi3

policies and globalization. While it may look counter intuitive, the


real reason behind this is the correlation among the performance
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

0.03
Mi2

variables that determine the competitiveness of a firm. In the


following section, we discuss the findings in detail along with the
strategies implemented at the case company to improve its SC
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

0.03
Mi1

competitiveness.
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009
Ma2

0.03

(a) Among the considered performance variables, the business


environmental factors have contributed the highest weight of
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009
Ma1

0.03

26%. Business leaders at ABC Motors reckoned them as the


facilitators in achieving core business objectives like cost reduc-
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

tion, business generation, technology enhancement, and quality


0.03
T2

production. The macro and micro business environmental


factors influenced the other performance indicators and vice
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

0.03

versa. For example, the delivery policies, scheduling strategies,


T1

sourcing strategies, customer demand, investment in R&D,


associated quality accreditations, labor cost, manufacturing cost,
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009
BSR2

0.03

and location preferences for manufacturing sites at ABC was


influenced by ‘‘conducive’’ policies of Government of India and
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009
BSR1

the globalization of the automotive business. Similarly, the


0.03

company’s dominant position in technological advancement,


market share, cost leadership, product differentiation, bargain-
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

0.03

ing power with suppliers and buyers had created benchmarking


Q2

standard for local government in framing the industrial policy.


(b) Cost advantage and buyer–supplier relationship were both
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

0.03
Q1

ranked relatively higher (12% weight), indicating them as a


major interest for ABC supply chain managers. While both the
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

variables have contributed almost equally in priority vector,


0.03
F4

cost sub-variables like labor cost (0.044087) and cost of


inventory (0.029887) were the major concerns for ABC. During
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

0.03

our interviews, the company management team revealed that


F3

the decisions regarding location selection, raw material sour-


cing, and inventory management directly influenced changes
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

0.03
F2

in cost structure. As expected, the buyer–supplier relationship


was dependent on the delivered quality level of the compo-
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

nent, flexibility in process, delivery, volume, and capability of


0.03
F1
ANP limit super matrix showing convergence of weights.

suppliers to provide wide range of product portfolio.


(c) Flexibility as a determinant of competitiveness was given a
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

0.03

weight of 11% in the overall SC competitiveness. Flexibility in


C5

every step of the value chain leads to better supply chain


0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

responsiveness (Sanchez and Perez, 2005). As expected, deci-


0.03
C4

sion regarding the degree of flexibility is dependent on the


ABC’s infrastructural facilities, their location of manufacturing
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

0.03

site as well as that of their buyers and suppliers, skills and


C3

capabilities of their human assets, customer demand and


supplying potential of their Tier II suppliers. The company
0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

0.03

managers highlighted their competence in sourcing and


C2

inventory management flexibility owing to various schedul-


0.013
0.044

0.024
0.032
0.028
0.034
0.019
0.051
0.053
0.059
0.064
0.057
0.049
0.064
0.054
0.016
0.069
0.053
0.074
0.026
0.049
0.029
0.009

ing techniques in place.


0.03
C1

(d) Just like flexibility, technology also contributed 11% in the


overall SC performance index. Although the company currently
Table 6

BSR1
BSR2

Ma1
Ma2
Mi1
Mi2
Mi3

has a global platform, during the initial stages of development


CD
Q1
Q2
C1
C2
C3
C4
C5

T1
T2
F1
F2
F3
F4

D
L
I

in India, the investment in R&D activities had significantly


158 D. Joshi et al. / Int. J. Production Economics 143 (2013) 151–161

Table 7
Determinants of SC competitiveness and their priority vectors for ABC Motors.

Variables Sub-variables Symbols Priority vector (PVA) Variable contribution

Cost Cost of raw material C1 0.009022 0.120032


Cost of manufacturing C2 0.013456
Labor cost C3 0.044087
Cost of inventory C4 0.029887
Distribution cost C5 0.02358

Flexibility Product mix F1 0.0318 0.112354


Delivery flexibility F2 0.027632
Process flexibility F3 0.033683
Volume flexibility F4 0.019239

Quality Delivered quality level Q1 0.051019 0.104368


Quality accreditation Q2 0.053349

Delivery Delivery decision D 0.026243 0.104023


Location selection L 0.048792
Infrastructure I 0.028988

Buyer–supplier relationship Information sharing among buyer & supplier BSR1 0.059291 0.122831
Selection of buyer and supplier BSR2 0.06354

Technology Technological innovation T1 0.056857 0.105724


Research and development activity T2 0.048867

Environmental factors Globalization Ma1 0.063784 0.256852


Government policies Ma2 0.0541
Sourcing decision Mi1 0.016244
Skills and capability Mi2 0.069348
Scheduling techniques Mi3 0.053376

Customer demand Customer demand CD 0.073816 0.073816

increased its cost structure. It also has a large pool of highly capabilities of human resource, customer demand, and
skilled workforce. Technology combined with skilled work- its infrastructural facilities. ABC’s implementation of globally
force has enabled ABC to design and produce a greater recognized quality standards, development of research
product mix. laboratories, uninterrupted technical and behavioral training
(e) Another significant variable for the SC competitiveness of ABC programs are all directed towards quality enhancement.
was found to be the delivery related factors. Among various Managers described a quality consciousness of ABC Motors
performance variables, the location selection was rated highest as most significant foundation of its harmonious and long
by the ABC’s management team. For example, the ABC’s lasting relationship with its customers.
decision to locate its manufacturing sites in major auto clusters (g) A close observation of prioritization results in Table 7 shows
of India and abroad have reduced its distribution cost, inven- that customer demand has the highest weight of 0.073186
tory management cost, labor cost etc. It has also improved compared to other sub-variables weights. It shows that
product availability. The optimal location choice provided customer demand is the main driver of any supply chain
many benefits to ABC like world class infrastructural facilities activity. The case study results shows that customer demand
developed under National Automotive Testing and R&D Infra- is influenced by ABC’s competence in flexibility management,
structure Project (NATRIP), proximity to customers and sup- delivery decisions, quality conformance, government policies,
pliers thereby allowing it to practice JIT and direct-on-line location selection, globalization of allied sectors, infrastruc-
technique of inventory management. As shown in Joshi et al. ture requirement, and development in research activities.
(2011), our study also discovered the relationships among
three sub-variables of delivery cluster and other variables such
as process flexibility and environmental factors. However, the 5. Managerial insights and theoretical implications of the
overall relative weight ‘‘delivery’’ variable in our case study is study
different for ABC than that found by Joshi et al. (2011) at the
industry level. Our interactions with the ABC management In this section, we first discuss the competitive strategies of
revealed that the company weighted slightly less for delivery the case form along with important managerial insights which are
because they were already located in proximity to an auto- then followed by theoretical implications of the case study.
motive cluster and did not have major issues with delivery.
(f) Quality, shared 10% of the weight in overall business compe- 5.1. Managerial implications
titiveness of ABC Motors. Although the relative weight of the
quality is low, the business leaders at ABC emphasized This research considered two different priority vectors i.e. PVI
the dependence of quality on factors like quality accredita- and PVA. First, a vector pertinent to the overall auto component
tions, technology, competency of sourcing partners, skills and industry, PVI (presented in Joshi et al., 2011), was assumed to be a
D. Joshi et al. / Int. J. Production Economics 143 (2013) 151–161 159

generalized framework for competitiveness. Second, PVA positive correlation with the growth of industry and firms in
(described in Section 4 and Table 7) represented the vector our study as well. A further study on ABC Motors’s growth
specific to ABC Motors. In this section, a comparative analysis of trend and sales volume revealed that there was direct correla-
the two priority vectors (PVI versus PVA) is made along with the tion between the two, For example, since 2006–07 the operat-
strategies implemented at the case firm. Table 8 provides a ing profit of ABC Motors has grown by 28% which was mainly
comparative analysis of PVI and PVA results. accounted for increase in sales turnover by 41% during the
We believe that this analysis will provide important manage- same period.
rial insights for both: (a) Indian auto component firms desiring to  Cost was considered an important dimension on both the
improve their competitiveness in the world market; and (b) the priority vectors. However, our interviews with ABC team
global auto assemblers anticipating Indian auto component man- revealed that the labor and raw material costs are essentially
ufacturers as potential SC partners. the same across the industry for a given product type, neutra-
lizing their competitive advantage. On the other hand, the
manufacturing, inventory, and delivery costs usually varied
 Firm specific PV (i.e. PVA) confirmed that favorable environ- across the firms. It is very logical because management of these
mental factors were essential for the success of the IAC industry. three types of costs depended upon the company strategies. For
These factors were also the drivers of global competitive advan- instance, distribution cost was less important to ABC Motors
tage. The various time-bound policies and projects of the because its production sites were located in the close vicinity of
Government of India facilitated the growth of this industry their suppliers and customers. It was also attributed to the
during the last decade. Few key ones included Auto Policy lower priority for delivery flexibility by ABC personnel.
2006, Auto Mission Plan (AMP) 2006-16, NATRIP, and liberalized  The ABC respondents described that customer satisfaction could
credit policies. As a result of these policies, ABC Motors devel- be achieved by implementing process thinking capability in an
oped alliances and ventures with Switzerland, Germany and organization. In this regard, ABC integrates the essentials of
France-based automotive companies for its material selection process thinking in its production system, also known as ABC
and for design and development (D&D) activities. Such macro Motors Production System. It is fully focused on reducing costs,
economic factors have also created the hassle-free business improving quality, and meeting the promised delivery aspects
environment for component manufacturers of the entire IAC. required for SC competitiveness by implementing just-in-time
 Customer demand is the main driver of any business activity. production and total productivity management systems. The
Both vectors obtained almost equal weights for this critical company’s production process is highly flexible which allows it
element of competitiveness. As expected, demand showed to produce a large variety of products with greater mix. Therefore,

Table 8
Comparison between industry level prioritization vectors with those of ABC Motors.

Variables Sub-variables Symbols Industry level priority vector (PVI) Variable ABC Motors priority (firm level) Variable
(Joshi et al., 2011) contribution vector (PVA) contribution

Cost Cost of raw material C1 0.009975 0.122712 0.009022 0.120032


Cost of manufacturing C2 0.023435 0.013456
Labor cost C3 0.02018 0.044087
Cost of inventory C4 0.034878 0.029887
Distribution cost C5 0.034244 0.02358

Flexibility Product mix F1 0.026118 0.124184 0.0318 0.112354


Delivery flexibility F2 0.033625 0.027632
Process flexibility F3 0.038608 0.033683
Volume flexibility F4 0.025833 0.019239

Quality Delivered quality level Q1 0.04246 0.096067 0.051019 0.104368


Quality accreditation Q2 0.053607 0.053349

Delivery Delivery decision D 0.035706 0.136122 0.026243 0.104023


Location selection L 0.052351 0.048792
Infrastructure I 0.048065 0.028988

Buyer–Supplier Information sharing among BSR1 0.064383 0.124038 0.059291 0.122831


relationship buyer & supplier
Selection of buyer and supplier BSR2 0.059655 0.06354

Technology Technological innovation T1 0.054011 0.07307 0.056857 0.105724


Research and development T2 0.019059 0.048867
activity

Environmental Globalization Ma1 0.056449 0.248951 0.063784 0.256852


factors Government policies Ma2 0.062492 0.0541
Sourcing decision Mi1 0.019126 0.016244
Skills and capability Mi2 0.061495 0.069348
Scheduling techniques Mi3 0.049389 0.053376

Customer demand Customer demand CD 0.074846 0.074846 0.073816 0.073816


160 D. Joshi et al. / Int. J. Production Economics 143 (2013) 151–161

the process flexibility gained higher importance among the distribution costs for the company. The equal weight of location
different types of flexibility on PVA. as a SC performance indicator on both PVs exhibited its
 In order to compete in a global market, Indian component significance in competitiveness.
manufacturing firms are following the philosophy of ‘critical to
quality’ (Sangwan and Digalwar, 2008). As a result, weights of
quality parameter on both the PVs were observed to be almost 5.2. Theoretical implications
identical for quality elements. Respondents emphasized that
all firms in the industry achieved delivered-quality-level by Gunasekaran et al. (2001, 2004) emphasized the need of sector
acquiring world-class quality accreditations. The case firm, specific studies to determine the more meaningful SC performance
ABC relies on global quality standards including ISO/TS: measurements. Several studies have been published since then,
16949:2002 and ISO 14000:2004, ISO-9001: 2008, ISO- especially in the automotive sector. A few examples include Sahay
14001, ECE, TS-16949: 2009, ARAI, OHSAS-18001: 2007 and et al. (2006), Mishra and Sahay (2010), Nayak and Ray (2010), Singh
SAE. At shop floor, it follows the philosophy of total quality (2010), Singh et al. (2010) and Joshi et al. (2011). The primary focus of
management (TQM), Plan-Do-Check-Act (PDCA) cycle, quality these studies has been on in-depth analysis of one or two selected
assurance matrix (QAM), and 8D approach. The company performance factors of Indian automotive manufacturing industry.
follows German DIN standards, and the VDA 6.1, 6.2 and As mentioned in the introduction section of this paper, these prior
6.4 standards for quality in its production process, services studies have provided the initial list of performance factors for this
requirements, and production resources. Thus quality policy of study. This paper has validated and extended the initial list through a
ABC formed an integral part of its entire business strategy. The longitudinal case study of a real-world company, ABC Motors. More
policy focused more on human skills and operations. Due to importantly, how much supply chain leverage a company can have in
competing skills and the capabilities of employees, the high a global marketplace depends largely upon how well it implements
degree of technological advancement and state-of-art infra- its competitive strategies. As noted by Fisher (1997) with respect to
structure facilities, the company was able to achieve very low determining ‘‘right supply chain’’ for a product, we can draw similar
defects rate in its production process (that is, less than analogy here when it comes to determining right competitiveness
300 ppm). On its three-zone manufacturing line, there are four priorities for an organization. We believe that a longitudinal case
major audit gates to check product quality ratings (PQR). study like the one presented in this paper provides important insights
 Analysis of both PVs showed that design thinking capability of an to researchers and practitioners alike because every market is some-
organization is needed to survive present business competition. It what unique due to it local competition, local laws, and locally
leads to production of robust and reliable low-cost components. available resources. For instance, our findings suggest that for Indian
The availability of common design and developmental labs in auto automotive component manufacturing industry, the core supply
zones and ongoing technological developments at case firm has chain competencies or challenges faced by the companies are based
made technological innovations a significantly important attribute on environmental variables like policies of Indian government. The
in its competitiveness. Our survey unveiled that in order to other competitiveness factors include production system, quality
incorporate requisite creativity and innovation in component management, demand variability, design and development capabil-
design and processing, the company acquired some 10,000 sq m ities, and infrastructure development to grow their business. There-
space in a centralized technical center located in south India. Such fore, we argue that the supplier selection decision of a global OEM can
engineering and research center aided product development, be easily influenced by how well a component manufacturer is able
optimizing expenditures for in-house technological innovations. to implement its strategies with respect to the above-mentioned
The company obtained approximately 3000, 3218, 3800 patents competitiveness drivers.
related to automotive component design and development world-
wide in the years 2006, 2007 and 2010 respectively. It has an
incredible story in terms of innovation which files patents at an 6. Conclusions and direction for future research
average rate of 10 inventions per day. As R&D activity is a firm
specific and depends upon the investment plans of a manufac- Influence of supply chain performance indicators on the compe-
turer, so the overall weight for this variable differed in PVI and titiveness of an enterprise has been well established in the opera-
PVA. It was lower at the industry level (PVI) but was higher at tions management literature. However, majority of prior studies
ABC (PVA). have treated each KPI as independent variables while prioritizing
 The higher contribution of buyer–supplier relationship on both them for corrective actions. It has been widely demonstrated that
vectors substantiated its importance towards achieving busi- many of the supply chain KPI are mutually dependent, creating the
ness excellence. At ABC Motors it was noticed that buyers need for methodology to improve the prioritization decision making
shared its component design (such as rubber parts, plastic by considering the correlation among the variables. Although Joshi
parts, and casting sheet metals) with the case company. This et al. (2011) considered correlations among the supply chain
type of information sharing thus increased the responsibility competitiveness factors their study focused was focused at an
of R&D for complex components. The company also organizes aggregated level of Indian automotive component industry. They
rigorous training and development programs for the advance- did not examine the influence of operational strategies on a firm’s
ment of its suppliers which contributed to supplier quality competitiveness at a firm level. Therefore in order to understand the
improvements leading to long-lasting relationships. implications of industry level priority vectors at a firm level, this
 Infrastructure, as an element of competitiveness, was weighted paper has presented an in-depth case study of an Indian automotive
differently in PVI and PVA. It can be attributed to the fact that component manufacturing company. In this study, we have drawn
every company has different priority or budgets for its in-house evidence from actual practices to understand the complexity of the
facility development. On the other hand, infrastructure facilities interaction between performance drivers and management actions
at macro level come under the direct control of governmental and their joint impact on the competitiveness of a firm.
bodies and it also depends on the development of other allied The longitudinal case study approach has been well documented
sectors such as iron, steel and power (in case of automotive in the research methods literature. Our case study has presented
industry). Infrastructure played an important role in selecting many important findings that provided important insights to
facility location at ABC as it directly impacted the logistics and researchers and practicing supply chain engineers and managers
D. Joshi et al. / Int. J. Production Economics 143 (2013) 151–161 161

alike. First, it further strengthened the findings of the prior study by Majumdar, S., 2010. Growth strategy in entrepreneurial managed small
performing a longitudinal case study on an Indian automotive organizations—a study in auto component manufacturing organizations in
India, In: Proceedings of the 2010 IEEE International Conference on Manage-
component manufacturing company with respect to those factors.
ment of Innovation and Technology, Singapore, 2010, pp. 975–982.
More importantly, the strategies adopted by the case study com- Mishra, M., Sahay, A., 2010. Assessing innovation quotient (InQ) of Indian auto
pany to improve the SC competitiveness have been discussed in component manufacturers. World Review of Entrepreneurship, Management
detail with respect to each competitiveness drivers under study. and Sustainable Development 6 (1–2), 113–124.
Mentzer, J.T., 2004. Fundamentals of Supply Chain Management: Twelve Drivers of
Lastly, the findings were not only beneficial to the case study firm Competitive Advantage. Sage Publications, New Delhi, India.
in terms of prioritizing their resources to improve their competi- Mukherjee, A., Mitchell, W., Talbot, F.B., 2000. The impact of new manufacturing
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case studies can be conducted by considering the multiple Indian Operations Management 1 (1), 67–83.
automotive component manufacturing companies that have different Navarro, T.G., Melon, M.G., Martin, D.D., Dutra, S.A., 2008. Evaluation of urban
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mies like US, Germany, and Japan and compare the results with those tional Economic Relations, New Delhi, India, December 2008.
of other emerging automotive economies like India, China, and Brazil. Narasimhan, R., Jayaram, J., 1998. Causal linkages in supply chain management: an
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