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CRANEWAY

Project: BÝWATER-2 Model: BIWATER Date: 20.02.2019

Design of crane runway
girders
DETAILS
Standard Used : DIN 4132 - Germany
Total girder length 19875.0 mm
The total weight of the beam 1167.4 kg
The cross-sectional weight per meter 58.7 kg/m

DATA FOR NATIONAL ANNEX

DIN 4132 : 1981-02 - Craneways; Steel structures; Rules for design, Structural design and execution
Partial Safety Factors
- Material resistances M : 1.10
- Permanent actions M : 1.35
- Variable actions Q : 1.50
- Combination factor  : 0.90

USED STANDARDS
[1] DIN 4132 : 1981-02 Craneways; Steel structures; Rules for design, Structural design and execution

GEOMETRY - SUPPORT
Support Location Displacement Rotation
No. x [mm] Type of Support in X in Y in Z ab. X ab. Y ab. Z Warping
1 0.0 Rigid
2 3900.0 User-defined
3 7800.0 User-defined
4 11700.0 User-defined
5 15600.0 User-defined
6 19875.0 Rigid

GEOMETRY - STIFFENERS
Span Length Number of
No. L [mm] Int. Panels
1 3900.0 1
2 3900.0 1
3 3900.0 1
4 3900.0 1
5 4275.0 1

MATERIAL
Material Description : Steel S 235 DIN 18800:1990-11

KB(L) HE A 220-40/30 | DIN 1025-3:1994

CROSS-SECTIONS
Girder : Rolled Section HE A 220 | DIN 1025-3:1994
Rail profile : Splice a/b : 40.0 / 30.0 mm
Cross-section description : KB(L) HE A 220-40/30 | DIN 1025-3:1994
y 25% reduction of the splice section due to wear :
Consider rail section for the cross-section properties :
Additional Design
Perform fatigue design :
Perform weld seam design :
Thickness of welds rail/flange a: 8.0 mm
z

ACTIONS GENERAL DATA

Number of cranes : 1
Buffer left : 0.0 mm
Buffer right : 0.0 mm
Additional Permanent Loads g : 0.00 kN/mm
Additional Variable Loads w : 0.00 kN/mm
Crane loads only at girder with W max

Increment
Increment of load positions : 500.0 mm
Number of generated crane positions : 36
Number of generated load combinations : 109
Crane No. 1

CRANE PARAMETERS
Hoisting class :
Dynamic coefficient girder : 1.10
Dynamic coefficient support : 1.00
Stress Group : B2
Crane buffer left aL : 250.0 mm
Crane buffer right aR : 250.0 mm
Number of crane axles : 2
Distances of axles a1 : 2300.0 mm

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CRANEWAY

Project: BÝWATER-2 Model: BIWATER Date: 20.02.2019

GRAPHIC

CRANE LOADS
Axle Vert. Wheel Ld. Horizontal Wheel Loads Distance Skew Force
No. W max [kN] HM [kN] HS [kN] e [mm] S [kN]
1 22.00 3.34 2.00 0.0 0.00
2 22.00 3.34 2.00

DESCRIPTION OF LOAD CASES

LC
No. No. Description
1 LC1 Self-Weight + Additional Permanent Load
2 LC2 Additional Variable Loads
3 LC3,6... W max
4 LC4,7... HM
5 LC5,8... HS + S

COEFFICIENT OF LOAD CASES

Resistance
Partial Safety Factors
Permanent Actions G 1.350
Variable Actions - Crane Q 1.500
Combination Factor  0.900
Crane No. 1
Dynamic Coefficient  1.100

Fatigue
Partial Safety Factors
Permanent Actions G 1.000
Variable Actions - Crane Q 1.000
Combination Factor  1.000
Crane No. 1
Dynamic Coefficient  1.100

Deformation
Partial Safety Factors
Permanent Actions G 1.000
Variable Actions - Crane Q 1.000
Combination Factor  1.000
Crane No. 1
Dynamic Coefficient  1.000

Support Forces
Partial Safety Factors
Permanent Actions G 1.000
Variable Actions - Crane Q 1.000
Combination Factor  1.000
Crane No. 1
Dynamic Coefficient  1.000

DESCRIPTION OF LOAD COMBINATIONS

CO Location of 1st Wheel of Crane [mm] Load
No. No. Girder Crane 1 Crane 2 Crane 3 Description
1 CO1 G LC1
2 CO2 Max 2550.0 G LC1 + Q  LC3
3 CO3 Max 2550.0 G LC1 + Q  ( LC3 + LC4 + LC2)
4 CO4 Max 2550.0 G LC1 + Q  ( LC3 + LC5 + LC2)
5 CO5 Max 3050.0 G LC1 + Q  LC6
6 CO6 Max 3050.0 G LC1 + Q  ( LC6 + LC7 + LC2)
7 CO7 Max 3050.0 G LC1 + Q  ( LC6 + LC8 + LC2)
8 CO8 Max 3550.0 G LC1 + Q  LC9
9 CO9 Max 3550.0 G LC1 + Q  ( LC9 + LC10 + LC2)

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CRANEWAY

Project: BÝWATER-2 Model: BIWATER Date: 20.02.2019

DESCRIPTION OF LOAD COMBINATIONS

CO Location of 1st Wheel of Crane [mm] Load
No. No. Girder Crane 1 Crane 2 Crane 3 Description
10 CO10 Max 3550.0 G LC1 + Q  ( LC9 + LC11 + LC2)
11 CO11 Max 4050.0 G LC1 + Q  LC12
12 CO12 Max 4050.0 G LC1 + Q  ( LC12 + LC13 + LC2)
13 CO13 Max 4050.0 G LC1 + Q  ( LC12 + LC14 + LC2)
14 CO14 Max 4550.0 G LC1 + Q  LC15
15 CO15 Max 4550.0 G LC1 + Q  ( LC15 + LC16 + LC2)
16 CO16 Max 4550.0 G LC1 + Q  ( LC15 + LC17 + LC2)
17 CO17 Max 5050.0 G LC1 + Q  LC18
18 CO18 Max 5050.0 G LC1 + Q  ( LC18 + LC19 + LC2)
19 CO19 Max 5050.0 G LC1 + Q  ( LC18 + LC20 + LC2)
20 CO20 Max 5550.0 G LC1 + Q  LC21
21 CO21 Max 5550.0 G LC1 + Q  ( LC21 + LC22 + LC2)
22 CO22 Max 5550.0 G LC1 + Q  ( LC21 + LC23 + LC2)
23 CO23 Max 6050.0 G LC1 + Q  LC24
24 CO24 Max 6050.0 G LC1 + Q  ( LC24 + LC25 + LC2)
25 CO25 Max 6050.0 G LC1 + Q  ( LC24 + LC26 + LC2)
26 CO26 Max 6550.0 G LC1 + Q  LC27
27 CO27 Max 6550.0 G LC1 + Q  ( LC27 + LC28 + LC2)
28 CO28 Max 6550.0 G LC1 + Q  ( LC27 + LC29 + LC2)
29 CO29 Max 7050.0 G LC1 + Q  LC30
30 CO30 Max 7050.0 G LC1 + Q  ( LC30 + LC31 + LC2)
31 CO31 Max 7050.0 G LC1 + Q  ( LC30 + LC32 + LC2)
32 CO32 Max 7550.0 G LC1 + Q  LC33
33 CO33 Max 7550.0 G LC1 + Q  ( LC33 + LC34 + LC2)
34 CO34 Max 7550.0 G LC1 + Q  ( LC33 + LC35 + LC2)
35 CO35 Max 8050.0 G LC1 + Q  LC36
36 CO36 Max 8050.0 G LC1 + Q  ( LC36 + LC37 + LC2)
37 CO37 Max 8050.0 G LC1 + Q  ( LC36 + LC38 + LC2)
38 CO38 Max 8550.0 G LC1 + Q  LC39
39 CO39 Max 8550.0 G LC1 + Q  ( LC39 + LC40 + LC2)
40 CO40 Max 8550.0 G LC1 + Q  ( LC39 + LC41 + LC2)
41 CO41 Max 9050.0 G LC1 + Q  LC42
42 CO42 Max 9050.0 G LC1 + Q  ( LC42 + LC43 + LC2)
43 CO43 Max 9050.0 G LC1 + Q  ( LC42 + LC44 + LC2)
44 CO44 Max 9550.0 G LC1 + Q  LC45
45 CO45 Max 9550.0 G LC1 + Q  ( LC45 + LC46 + LC2)
46 CO46 Max 9550.0 G LC1 + Q  ( LC45 + LC47 + LC2)
47 CO47 Max 10050.0 G LC1 + Q  LC48
48 CO48 Max 10050.0 G LC1 + Q  ( LC48 + LC49 + LC2)
49 CO49 Max 10050.0 G LC1 + Q  ( LC48 + LC50 + LC2)
50 CO50 Max 10550.0 G LC1 + Q  LC51
51 CO51 Max 10550.0 G LC1 + Q  ( LC51 + LC52 + LC2)
52 CO52 Max 10550.0 G LC1 + Q  ( LC51 + LC53 + LC2)
53 CO53 Max 11050.0 G LC1 + Q  LC54
54 CO54 Max 11050.0 G LC1 + Q  ( LC54 + LC55 + LC2)
55 CO55 Max 11050.0 G LC1 + Q  ( LC54 + LC56 + LC2)
56 CO56 Max 11550.0 G LC1 + Q  LC57
57 CO57 Max 11550.0 G LC1 + Q  ( LC57 + LC58 + LC2)
58 CO58 Max 11550.0 G LC1 + Q  ( LC57 + LC59 + LC2)
59 CO59 Max 12050.0 G LC1 + Q  LC60
60 CO60 Max 12050.0 G LC1 + Q  ( LC60 + LC61 + LC2)
61 CO61 Max 12050.0 G LC1 + Q  ( LC60 + LC62 + LC2)
62 CO62 Max 12550.0 G LC1 + Q  LC63
63 CO63 Max 12550.0 G LC1 + Q  ( LC63 + LC64 + LC2)
64 CO64 Max 12550.0 G LC1 + Q  ( LC63 + LC65 + LC2)
65 CO65 Max 13050.0 G LC1 + Q  LC66
66 CO66 Max 13050.0 G LC1 + Q  ( LC66 + LC67 + LC2)
67 CO67 Max 13050.0 G LC1 + Q  ( LC66 + LC68 + LC2)
68 CO68 Max 13550.0 G LC1 + Q  LC69
69 CO69 Max 13550.0 G LC1 + Q  ( LC69 + LC70 + LC2)
70 CO70 Max 13550.0 G LC1 + Q  ( LC69 + LC71 + LC2)
71 CO71 Max 14050.0 G LC1 + Q  LC72
72 CO72 Max 14050.0 G LC1 + Q  ( LC72 + LC73 + LC2)
73 CO73 Max 14050.0 G LC1 + Q  ( LC72 + LC74 + LC2)
74 CO74 Max 14550.0 G LC1 + Q  LC75
75 CO75 Max 14550.0 G LC1 + Q  ( LC75 + LC76 + LC2)
76 CO76 Max 14550.0 G LC1 + Q  ( LC75 + LC77 + LC2)
77 CO77 Max 15050.0 G LC1 + Q  LC78
78 CO78 Max 15050.0 G LC1 + Q  ( LC78 + LC79 + LC2)
79 CO79 Max 15050.0 G LC1 + Q  ( LC78 + LC80 + LC2)
80 CO80 Max 15550.0 G LC1 + Q  LC81
81 CO81 Max 15550.0 G LC1 + Q  ( LC81 + LC82 + LC2)
82 CO82 Max 15550.0 G LC1 + Q  ( LC81 + LC83 + LC2)
83 CO83 Max 16050.0 G LC1 + Q  LC84
84 CO84 Max 16050.0 G LC1 + Q  ( LC84 + LC85 + LC2)
85 CO85 Max 16050.0 G LC1 + Q  ( LC84 + LC86 + LC2)
86 CO86 Max 16550.0 G LC1 + Q  LC87
87 CO87 Max 16550.0 G LC1 + Q  ( LC87 + LC88 + LC2)
88 CO88 Max 16550.0 G LC1 + Q  ( LC87 + LC89 + LC2)
89 CO89 Max 17050.0 G LC1 + Q  LC90
90 CO90 Max 17050.0 G LC1 + Q  ( LC90 + LC91 + LC2)
91 CO91 Max 17050.0 G LC1 + Q  ( LC90 + LC92 + LC2)
92 CO92 Max 17550.0 G LC1 + Q  LC93
93 CO93 Max 17550.0 G LC1 + Q  ( LC93 + LC94 + LC2)
94 CO94 Max 17550.0 G LC1 + Q  ( LC93 + LC95 + LC2)
95 CO95 Max 18050.0 G LC1 + Q  LC96

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CRANEWAY

Project: BÝWATER-2 Model: BIWATER Date: 20.02.2019

DESCRIPTION OF LOAD COMBINATIONS

CO Location of 1st Wheel of Crane [mm] Load
No. No. Girder Crane 1 Crane 2 Crane 3 Description
96 CO96 Max 18050.0 G LC1 + Q  ( LC96 + LC97 + LC2)
97 CO97 Max 18050.0 G LC1 + Q  ( LC96 + LC98 + LC2)
98 CO98 Max 18550.0 G LC1 + Q  LC99
99 CO99 Max 18550.0 G LC1 + Q  ( LC99 + LC100 + LC2)
100 CO100 Max 18550.0 G LC1 + Q  ( LC99 + LC101 + LC2)
101 CO101 Max 19050.0 G LC1 + Q  LC102
102 CO102 Max 19050.0 G LC1 + Q  ( LC102 + LC103 + LC2)
103 CO103 Max 19050.0 G LC1 + Q  ( LC102 + LC104 + LC2)
104 CO104 Max 19550.0 G LC1 + Q  LC105
105 CO105 Max 19550.0 G LC1 + Q  ( LC105 + LC106 + LC2)
106 CO106 Max 19550.0 G LC1 + Q  ( LC105 + LC107 + LC2)
107 CO107 Max 19625.0 G LC1 + Q  LC108
108 CO108 Max 19625.0 G LC1 + Q  ( LC108 + LC109 + LC2)
109 CO109 Max 19625.0 G LC1 + Q  ( LC108 + LC110 + LC2)

IMPERFECTIONS
Type of definition : Calculate automatically by the eigenvalue method
Buckling curve Bscz : c

IMPERFECTIONS - PARAMETERS
CO Mode Shape Reference Length Camber Rise
No. No. L [mm] w0 [mm]
CO1 1 4275.0 -7.1
CO3 1 3900.0 6.5
CO6 1 3900.0 6.5
CO9 1 3900.0 6.5
CO11 1 3900.0 -6.5
CO12 1 3900.0 6.5
CO18 1 3900.0 6.5
CO27 1 3900.0 6.5
CO30 1 3900.0 6.5
CO33 1 3900.0 6.5
CO35 1 3900.0 -6.5
CO36 1 3900.0 6.5
CO39 1 3900.0 6.5
CO42 1 3900.0 6.5
CO51 1 3900.0 6.5
CO54 1 3900.0 6.5
CO57 1 3900.0 6.5
CO59 1 3900.0 -6.5
CO60 1 3900.0 6.5
CO63 1 3900.0 6.5
CO72 1 3900.0 6.5
CO75 1 3900.0 6.5
CO78 1 3900.0 6.5
CO81 1 3900.0 6.5
CO83 1 3900.0 -6.5
CO84 1 3900.0 6.5
CO87 1 3900.0 6.5
CO92 1 4275.0 -7.1
CO93 1 4275.0 7.1
CO96 1 4275.0 7.1
CO99 1 4275.0 7.1
CO102 1 4275.0 7.1
CO108 1 4275.0 7.1

DESIGN SUMMARY
Member Location Design Criterion Governing
Type of Design No. x [mm] existing limiting Load Combination
2.4 Stress Analysis 5 4275.0 0.309 < 1.00 CO102
2.5 Deformation Analysis - Horizontal 5 2450.0 3644.951 > 600.000 CO99
2.5 Deformation Analysis - Vertical 5 1950.0 4978.145 > 600.000 CO92
2.7 Plate Buckling Analysis 5 150.0 0.271 < 1.00
2.8 Welds - Stress Analysis 5 0.0 0.103 < 1.00 CO96
2.10 Critical Load Factors 1 18.692 > 1.00 CO92

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RS-KRANBAHN

Project: BÝWATER-2 Model: BIWATER Date: 20.02.2019

MODEL
Isometric

Y
X

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