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CRANEWAY

Project: Projects Model: SYNERGY20T Date: 04.02.2019

Design of crane runway
girders
DETAILS
Standard Used : DIN 4132 - Germany
Total girder length 16830.0 mm
The total weight of the beam 1653.5 kg
The cross-sectional weight per meter 98.2 kg/m

DATA FOR NATIONAL ANNEX

DIN 4132 : 1981-02 - Craneways; Steel structures; Rules for design, Structural design and execution
Partial Safety Factors
- Material resistances M : 1.10
- Permanent actions M : 1.35
- Variable actions Q : 1.50
- Combination factor  : 0.90

USED STANDARDS
[1] DIN 4132 : 1981-02 Craneways; Steel structures; Rules for design, Structural design and execution

GEOMETRY - SUPPORT
Support Location Displacement Rotation
No. x [mm] Type of Support in X in Y in Z ab. X ab. Y ab. Z Warping
1 0.0 Hinged
2 5610.0 Hinged movable
3 11220.0 Hinged movable
4 16830.0 Hinged

GEOMETRY - STIFFENERS
Span Length Number of
No. L [mm] Int. Panels
1 5610.0 3
2 5610.0 3
3 5610.0 3

MATERIAL
Material Description : Steel S 235 DIN 18800:1990-11

KB(2L+FL) IPE 450 + L 60x60x6-50/30 |...

CROSS-SECTIONS
Girder : Rolled Section IPE 450 | DIN 1025-5:1994
Rail profile : Splice a/b : 50.0 / 30.0 mm
Cross-section description : KB(2L+FL) IPE 450 + L 60x60x6-50/30 | DIN 1025-5:1994 + -
y 25% reduction of the splice section due to wear :
Consider rail section for the cross-section properties :
Additional Design
Perform fatigue design :
Perform weld seam design :
Thickness of welds rail/flange a: 8.0 mm
z

ACTIONS GENERAL DATA

Number of cranes : 1
Additional Permanent Loads g : 0.00 kN/mm
Additional Variable Loads w : 0.00 kN/mm
Crane loads only at girder with W max

Increment
Increment of load positions : 1500.0 mm
Number of generated crane positions : 18
Number of generated load combinations : 55
Crane No. 1

CRANE PARAMETERS
Crane description : CESAN
Hoisting class : H1
Dynamic coefficient girder : 1.10
Dynamic coefficient support : 1.00
Stress Group : B2
Crane buffer left aL : 200.0 mm
Crane buffer right aR : 200.0 mm
Number of crane axles : 2
Distances of axles a1 : 3160.0 mm

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CRANEWAY

Project: Projects Model: SYNERGY20T Date: 04.02.2019

GRAPHIC

CRANE LOADS
Axle Vert. Wheel Ld. Horizontal Wheel Loads Distance Skew Force
No. Wmax [kN] HM [kN] HS [kN] e [mm] S [kN]
1 132.00 13.00 10.00 0.0 0.00
2 140.00 13.00 10.00

DESCRIPTION OF LOAD CASES

LC
No. No. Description
1 LC1 Self-Weight + Additional Permanent Load
2 LC2 Additional Variable Loads
3 LC3,6... W max
4 LC4,7... HM
5 LC5,8... HS + S

COEFFICIENT OF LOAD CASES

Resistance
Partial Safety Factors
Permanent Actions G 1.350
Variable Actions - Crane Q 1.500
Combination Factor  0.900
Crane No. 1
Dynamic Coefficient  1.100

Fatigue
Partial Safety Factors
Permanent Actions G 1.000
Variable Actions - Crane Q 1.000
Combination Factor  1.000
Crane No. 1
Dynamic Coefficient  1.100

Deformation
Partial Safety Factors
Permanent Actions G 1.000
Variable Actions - Crane Q 1.000
Combination Factor  1.000
Crane No. 1
Dynamic Coefficient  1.000

Support Forces
Partial Safety Factors
Permanent Actions G 1.000
Variable Actions - Crane Q 1.000
Combination Factor  1.000
Crane No. 1
Dynamic Coefficient  1.000

DESCRIPTION OF LOAD COMBINATIONS

CO Location of 1st Wheel of Crane [mm] Load
No. No. Girder Crane 1 Crane 2 Crane 3 Description
1 CO1 G LC1
2 CO2 Max 0.0 G LC1 + Q  LC3
3 CO3 Max 0.0 G LC1 + Q  ( LC3 + LC4 + LC2)
4 CO4 Max 0.0 G LC1 + Q  ( LC3 + LC5 + LC2)
5 CO5 Max 1500.0 G LC1 + Q  LC6
6 CO6 Max 1500.0 G LC1 + Q  ( LC6 + LC7 + LC2)
7 CO7 Max 1500.0 G LC1 + Q  ( LC6 + LC8 + LC2)
8 CO8 Max 3000.0 G LC1 + Q  LC9
9 CO9 Max 3000.0 G LC1 + Q  ( LC9 + LC10 + LC2)

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DESCRIPTION OF LOAD COMBINATIONS

CO Location of 1st Wheel of Crane [mm] Load
No. No. Girder Crane 1 Crane 2 Crane 3 Description
10 CO10 Max 3000.0 G LC1 + Q  ( LC9 + LC11 + LC2)
11 CO11 Max 3160.0 G LC1 + Q  LC12
12 CO12 Max 3160.0 G LC1 + Q  ( LC12 + LC13 + LC2)
13 CO13 Max 3160.0 G LC1 + Q  ( LC12 + LC14 + LC2)
14 CO14 Max 4660.0 G LC1 + Q  LC15
15 CO15 Max 4660.0 G LC1 + Q  ( LC15 + LC16 + LC2)
16 CO16 Max 4660.0 G LC1 + Q  ( LC15 + LC17 + LC2)
17 CO17 Max 6160.0 G LC1 + Q  LC18
18 CO18 Max 6160.0 G LC1 + Q  ( LC18 + LC19 + LC2)
19 CO19 Max 6160.0 G LC1 + Q  ( LC18 + LC20 + LC2)
20 CO20 Max 7660.0 G LC1 + Q  LC21
21 CO21 Max 7660.0 G LC1 + Q  ( LC21 + LC22 + LC2)
22 CO22 Max 7660.0 G LC1 + Q  ( LC21 + LC23 + LC2)
23 CO23 Max 9160.0 G LC1 + Q  LC24
24 CO24 Max 9160.0 G LC1 + Q  ( LC24 + LC25 + LC2)
25 CO25 Max 9160.0 G LC1 + Q  ( LC24 + LC26 + LC2)
26 CO26 Max 10660.0 G LC1 + Q  LC27
27 CO27 Max 10660.0 G LC1 + Q  ( LC27 + LC28 + LC2)
28 CO28 Max 10660.0 G LC1 + Q  ( LC27 + LC29 + LC2)
29 CO29 Max 12160.0 G LC1 + Q  LC30
30 CO30 Max 12160.0 G LC1 + Q  ( LC30 + LC31 + LC2)
31 CO31 Max 12160.0 G LC1 + Q  ( LC30 + LC32 + LC2)
32 CO32 Max 13660.0 G LC1 + Q  LC33
33 CO33 Max 13660.0 G LC1 + Q  ( LC33 + LC34 + LC2)
34 CO34 Max 13660.0 G LC1 + Q  ( LC33 + LC35 + LC2)
35 CO35 Max 15160.0 G LC1 + Q  LC36
36 CO36 Max 15160.0 G LC1 + Q  ( LC36 + LC37 + LC2)
37 CO37 Max 15160.0 G LC1 + Q  ( LC36 + LC38 + LC2)
38 CO38 Max 16660.0 G LC1 + Q  LC39
39 CO39 Max 16660.0 G LC1 + Q  ( LC39 + LC40 + LC2)
40 CO40 Max 16660.0 G LC1 + Q  ( LC39 + LC41 + LC2)
41 CO41 Max 16830.0 G LC1 + Q  LC42
42 CO42 Max 16830.0 G LC1 + Q  ( LC42 + LC43 + LC2)
43 CO43 Max 16830.0 G LC1 + Q  ( LC42 + LC44 + LC2)
44 CO44 Max 18330.0 G LC1 + Q  LC45
45 CO45 Max 18330.0 G LC1 + Q  ( LC45 + LC46 + LC2)
46 CO46 Max 18330.0 G LC1 + Q  ( LC45 + LC47 + LC2)
47 CO47 Max 19830.0 G LC1 + Q  LC48
48 CO48 Max 19830.0 G LC1 + Q  ( LC48 + LC49 + LC2)
49 CO49 Max 19830.0 G LC1 + Q  ( LC48 + LC50 + LC2)
50 CO50 Max 19990.0 G LC1 + Q  LC51
51 CO51 Max 19990.0 G LC1 + Q  ( LC51 + LC52 + LC2)
52 CO52 Max 19990.0 G LC1 + Q  ( LC51 + LC53 + LC2)
53 CO53 Max 19990.0 G LC1 + Q  LC54
54 CO54 Max 19990.0 G LC1 + Q  ( LC54 + LC55 + LC2)
55 CO55 Max 19990.0 G LC1 + Q  ( LC54 + LC56 + LC2)

IMPERFECTIONS
Type of definition : Calculate automatically by the eigenvalue method
Buckling curve Bscz : c

IMPERFECTIONS - PARAMETERS
CO Mode Shape Reference Length Camber Rise
No. No. L [mm] w0 [mm]
CO1 1 5610.0 9.4
CO12 1 5610.0 9.4
CO14 1 5610.0 9.4
CO15 1 5610.0 9.4
CO21 1 2684.0 4.5
CO24 1 4521.0 7.5
CO26 1 4493.0 7.5
CO27 1 4500.0 7.5
CO30 1 3114.0 5.2
CO35 1 5610.0 9.3
CO36 1 5610.0 9.3
CO42 1 5610.0 9.3

Results DESIGN SUMMARY

Member Location Design Criterion Governing
Type of Design No. x [mm] existing limiting Load Combination
2.4 Stress Analysis 3 3940.0 0.925 < 1.00 CO36
2.5 Deformation Analysis - Horizontal 1 2624.0 1123.992 > 600.000 CO15
2.5 Deformation Analysis - Vertical 1 2624.0 1113.964 > 600.000 CO14
2.6 Fatigue Design 2 1870.0 0.798 < 1.00
2.7 Plate Buckling Analysis 1 375.0 0.622 < 1.00
2.10 Critical Load Factors 1 4.899 > 1.00 CO14

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RS-KRANBAHN

Project: Projects Model: SYNERGY20T Date: 04.02.2019

MODEL
Isometric

Y
X

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MODEL
Isometric

Y
X

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