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Fluid Phase Equilibria 413 (2016) 41e47

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Fluid Phase Equilibria


j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / fl u i d

Equilibria of cyclopentane hydrates with varying HLB numbers of


sorbitan monoesters in water-in-oil emulsions
Seungjun Baek, Juwon Min, Jae W. Lee*
Department of Chemical and Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu,
Daejeon 305-701, Republic of Korea

a r t i c l e i n f o a b s t r a c t

Article history: This study investigated the effect of hydrophilic-lipophilic balance (HLB) numbers of sorbitan mono-
Received 1 August 2015 esters on equilibrium conditions of cyclopentane hydrates in water-in-oil emulsions with or without
Received in revised form NaCl. HLB numbers of the surfactants (Span 20, 40, 60, and 80), which have the same hydrophilic group,
5 October 2015
are determined by the length and shape of alkyl chain and the HLB number refers to hydrophobicity of
Accepted 7 October 2015
Available online 21 October 2015
surfactant. The equilibrium state of the hydrate phase can be affected by the HLB of the surfactants
whose number is the lowest in Span 80 (4.3) and the highest in Span 20 (8.6). The emulsion size is
proportional to the increasing HLB number of sorbitan monoesters. Equilibrium dissociation tempera-
Keywords:
Clathrate hydrates
tures of cyclopentane hydrate in the water-in-oil emulsion also rise as the HLB number increases, which
Cyclopentane was determined in micro differential scanning calorimetry (micro-DSC). In the presence of 3.5 wt % NaCl
Sorbitan monoesters in the aqueous phase, hydrate equilibrium temperatures were almost constant regardless of the HLB
Hydrate equilibrium number because the salt ions diminished the interaction between water and sorbitan esters as a ther-
Water-in-oil emulsion modynamic hydrate inhibitor. This HLB-dependent behavior provides basic insights into the relationship
between clathrate hydrate equilibria and hydrophobicity in the hydrate-forming emulsion system.
© 2015 Elsevier B.V. All rights reserved.

1. Introduction thermodynamics, kinetics, colloidal science, and rheology [5e16].


Fig. 1 describes the hydrate plugging mechanism to explain how
Clathrate hydrates are ice-like crystalline solids constructed by free water is converted to hydrate plug in the pipeline [17,18].
hydrogen bonded water cavities which encage small guest mole- Entrained water is emulsified by the turbulence of flow and the
cules such as methane, hydrogen, carbon dioxide and light organic presence of natural or petroleum surfactants, then water droplets
molecules (e.g. cyclopentane). These guests are captured in the can be dispersed into the oil phase. The hydrate nucleation occurs
suitable host cavity and provide the stability of hydrate structures at the watereoil interface of emulsions, and then hydrate layers
[1e3]. In the offshore pipeline, a non-trivial amount of light hydrate continuously grow to the interior of water droplets. Hydrate par-
carbon sources that are hydrate formers, commonly exist and they ticles generated through this process interact with other particles
can be converted to solid hydrates at desired conditions of low or water droplets and this can cause continuous hydrate formation
temperature and high pressure. Because the hydrate conversion and agglomeration between hydrate particles, leading to plugs on
occurs relatively faster than the formation of others causing pipe- the entire area of pipe that interrupts stable production of oil and
line blockage such as waxes, scale, corrosion, and asphaltene ag- gas [11,19,20]. Therefore, it is important to understand the mech-
gregates, and thus clathrate hydrates have widely been investigated anism of hydrate crystallization at the interface between water and
for solving the flow assurance problem in gaseoil production and oil hydrate former to maintain flow assurance in the offshore
delivery lines [1e4]. gaseoil industry.
Due to the presence of hydrocarbon hydrate formers in seafloor Since hydrate particles are converted from emulsion water
gaseoil pipelines that can induce hydrate formation, the hydrate droplets, the condition of hydrate formation is dependent on the
plugging mechanism has been investigated in various aspects of property of emulsions. Emulsions exist between two kinds of
immiscible liquids, commonly water and oils [21,22]. In the oil
delivery line, as mentioned, the free water phase is converted to
* Corresponding author. Tel.: þ82 42 350 3940; fax: þ82 42 350 3910.
E-mail address: jaewlee@kaist.ac.kr (J.W. Lee). stable water-in-oil emulsions in presence of the surface active

http://dx.doi.org/10.1016/j.fluid.2015.10.018
0378-3812/© 2015 Elsevier B.V. All rights reserved.
42 S. Baek et al. / Fluid Phase Equilibria 413 (2016) 41e47

Fig. 1. Schematic diagram of hydrate plugging process in the gaseoil pipeline (modified from Refs. [16,17]).

agents such as wax, asphaltenes, and natural surfactants [22e24]. Equilibrium temperatures of cyclopentane hydrate were investi-
These surface active agents reduce the interfacial energy between gated using micro differential scanning calorimetry (micro-DSC).
oil and water, which is required to maintain total area of surface on The effect of different sorbitan esters on hydrate equilibria was also
the droplets. Then the size of water droplet is also reduced due to studied with and without sodium chloride (NaCl), a major
the lower surface free energy for the same interfacial area. It can component in sea water. This work can provide fundamental in-
increase the contact area between water and hydrate forming oil or formation on the equilibrium of clathrate hydrate formed from
dissolved gas, and thus the rate of hydrate formation is much emulsion droplets subject to HLB changes of the homologous
higher in the emulsion than in the bulk water system [25]. surfactants.
Many studies have investigated the thermodynamic perspective
of clathrate hydrate formation. Clausse et al. [22] proposed a new 2. Experimental section
method, thermogranulometry, for studying concentrated, opaque,
and non-conductive water-in-crude oil emulsions. They formulated 2.1. Materials
the mathematical relationship between freezing temperature and
radius of emulsion droplets by considering the surface energy and Cyclopentane (purity of 98%), Sorbitan monolaurate (Span 20),
the occurrence probability of droplets frozen at a specified tem- Sorbitan monostearate (Span 60), and Sorbitan monooleate (Span
perature. Nguyen et al. [26] developed a thermodynamic model to 80) were purchased from SigmaeAldrich. Sorbitan monopalmitate
predict hydrate formation in water-in-oil emulsion with a surfac- (Span 40) was obtained from Tokyo Chemical Industry Co. Physical
tant of AOT (sodium-bis (2-ethyl-hexyl) sulfosuccinate) by accom- properties and structures of sorbitan monoesters with physical
modating the chemical potential change from the formation of properties are represented in Fig. 2(A). Deionized water (DI water)
reverse micelle. Prasad et al. [12] utilized micro differential scan- was produced by a Millipore Direct-Q unit with a resistivity of
ning calorimetry (micro-DSC) to study the formation and dissoci- 18 MUcm1.
ation of cyclopentane hydrate in the water-in-oil emulsion with
sorbitan monooleate (Span 80). They compared two kinds of water- 2.2. Experimental procedure
in-oil emulsions, water-in-isooctane (non-hydrate former) and
water-in-cyclopentane (hydrate former), and determined the Cyclopentane (CP) is a liquid hydrate former which can be
change of heat flow in DSC thermograph to infer the amount of enclathrated in the large cages of sII hydrate structure in the
hydrate formation. ambient conditions and it is immiscible with aqueous solutions.
Like these previous studies, the hydrate formation in water-in- The structure of light hydrocarbon mixture hydrates is also known
oil emulsions has widely been investigated, but the effect of as sII hydrate structure, and thus CP can be utilized to represent the
changes in physical and chemical properties of emulsifiers on hy- behavior of hydrate formers in the offshore crude oil pipeline. Thus,
drate equilibria, especially surfactants, are rarely explored. Surfac- it was a suitable substance to investigate the hydrate equilibrium in
tants can be classified by cationic, anionic, and nonionic nature. the water-in-oil emulsion.
Ionic surfactants significantly change the electrical property on the Before the mechanical stirring with DI water, 0.003 g of sorbitan
surface of emulsion droplets in electrolyte solutions, and then esters was completely dissolved in 4 mL of CP to prepare the ho-
emulsion droplets are dispersed by electrostatic stabilization [27]. mogeneous oil phase consisting of CP and Span surfactant in vials.
On the other hand, nonionic surfactants act as physical barriers to 1 mL of DI water was added to the surfactant-dissolved CP, then
interrupt the coalescence of emulsion droplets [19]. Because they these two immiscible liquids were stirred at 5000 rpm with
provide the steric repulsion to stabilize emulsion phases, their WiseTis® HG-15 A homogenizer for 5 min. These samples were
hydrophilic-lipophilic balance (HLB number), the balance of the stabilized for 3 h. After the stabilization, oil (CP) and water-in-oil
size and strength between hydrophilic and lipophilic molecular emulsion phases were separated as shown in Fig. 2(B), which fa-
groups, highly affect the properties of water-in-oil emulsions [28]. cilitates to obtain the emulsion sample from the bottom of the vial.
For this reason, this work reveals the relationship between HLB All of CP cannot be converted to water-in-CP emulsions, because
number of various sorbitan esters and equilibrium dissociation the volume dosage of CP is four times as high as the dosage of DI
temperatures of cyclopentane hydrate. water. Thus, the oil phase was located over the emulsion phase, but
This study utilized several types of sorbitan esters such as Span there is no pure DI water on the bottom side. The procedure of
20, Span 40, Span 60 and Span 80. They have the same head group emulsion preparation was identically repeated with 3.5 wt% NaCl
(hydrophilic region) and different hydrophobic chain lengths, and solution to investigate the salt effect on the hydrate equilibrium of
thus we need to consider the effect of HLB number of these the emulsion system.
nonionic surfactants on hydrate dissociation equilibria. Emulsion The size distribution of the water-in-CP emulsion was measured
size distributions were measured in an optical microscope. by an optical microscope. 20 mL of the emulsion was injected into
S. Baek et al. / Fluid Phase Equilibria 413 (2016) 41e47 43

Fig. 2. A) Molecular structures, physical properties, and hydrophilic-lipophilic balance (HLB) of sorbitan monoesters, and B) prepared water-in-cyclopentane emulsion with sorbitan
monoesters. Emulsion phases can be clearly distinguished with respect to oil phase, but there is no aqueous phase on the bottom.

the capillary rectangular tube (0.4  4 mm, Wale Apparatus), then emulsions was widely distributed from 3 to 90 mm in diameter as
captured in three different regions with a Nikon AZ100 Multizoom described in Fig. 4. Large emulsion droplets, over 50 mm in diam-
microscope equipped with a Nikon DS-Fi1 HD Color Camera Head. eter, can be observed in the case of the high HLB surfactant, espe-
Nikon Digital Sight Processor was connected to PC. Then the cially Span 20, and the frequency of larger droplets is diverged from
emulsion size was measured using NIS-Elements Br 3.0 software. the mean value in histograms. Although the number of large
We analyzed the emulsion size distribution of each sample with droplets was almost the same in the cases of the other sorbitan
calculations of emulsion diameters for over 750 droplets. esters, the frequency of large droplets with the low HLB surfactant
Micro-DSC is widely used to measure the equilibrium temper- was converged to a mean value of size distributions. It means the
ature of clathrate hydrate [6e8,12,18,29e31]. To measure the coalescence of emulsion droplets was highly inhibited and small
thermal properties of the emulsion system, Micro DSC VII, supplied emulsion droplets can be formed in the presence of the low HLB
from Setaram Inc., was utilized in the present work. Micro-DSC surfactant. Thus, the mean size of emulsion droplets rises with the
operation and data analysis were conducted with software SET- increasing HLB number as shown in Fig. 5(A).
SOFT 2000. Thermocouples in the DSC furnace recognized the All sorbitan monoesters have the same hydrophilic group, sor-
temperature difference between sample and reference cell, then bitan, formed by dehydration of sorbitol, and thus their property is
DSC calculated the required heat, represented by heat flow in the determined by length and degree of unsaturated bonding of fatty
DSC thermograph, to meet the zero temperature difference. Before acids. The interfacial tension between surfactant and water is
the thermal analysis, DSC was calibrated with naphthalene higher for the same type of surfactant with longer chains, indi-
(80.17  C), water (0  C), and n-decane (30  C) with a temperature cating the relationship between hydrophobicity and interfacial
precision of 0.02  C. 40 mL of the water-in-CP emulsion was care- tension of surfactants [32]. In addition, increasing hydrophobicity
fully taken from bottom of vials, then it was injected to the sample of sorbitan monoesters can lead to smaller micelle structures due to
cell. The operation procedure of the thermal analysis was the the decreased surface free energy in the emulsion system [33]. By
following sequence: first, furnace temperature went down Bancroft's rule, the dispersed phase is generally defined by the
to 40  C and moved up to 5  C at 1  C min1. Next, the cell was solubility of surfactant and it is satisfied for most systems and
stabilized for 10 min and reduced the heating rate to 0.1  C min1. highly hydrophobic oils require the lower oil solubility of surfac-
We focused on the temperature range from 5 to 10  C containing tants to form water-in-oil emulsion [21,34]. At this point, CP has a
ice and hydrate dissociation process. high interfacial tension with water, over 47 mN m1 without using
any surface active agent [35,36], it is almost the same with the
3. Results and discussion interfacial tension of liquid paraffin, 50 mN m1. Thus, CP can be
considered as a highly lipophilic liquid and more hydrophobic
3.1. Change in emulsion size distribution surfactants can stabilize emulsion droplets.
From surface chemistry, it can be explained with adsorption
Fig. 3 shows optical microscopic images of the water-in-CP behaviors of surfactant at interface between oil and water. The
emulsion with respect to various sorbitan esters. The size of general form of Gibbs adsorption equation [34,37] is
44 S. Baek et al. / Fluid Phase Equilibria 413 (2016) 41e47

Fig. 3. Optical microscopic images of water-in-cyclopentane emulsion for (A) Span 20, (B) Span 40, (C) Span 60, and (D) Span 80.

and the surface excess concentration of surfactant can be calculated


dg ¼  Go dmo  Gw dmw  Gs dms (1) by the change of interfacial tension with respect to the molar
concentration of surfactant in the system. Another aspect in
where dg is the change in interfacial tension at the interface be- Equation (6) is that the surface excess concentration of surfactant
tween water and oil, G is the surface excess concentration, and dm is determines the variation of interfacial tension with the same con-
the change in chemical potential (subscripts o, w, and s refer to the centration. Gs is one of parameters to obtain effectiveness of
oil, water, and surfactant, respectively). It is assumed the all adsorption, Gm , and the increase in the chain length of hydrophobic
adsorption processes concern the formation of monolayers. Due to alkyl group with the same hydrophilic head causes an increase in
dmi ¼ RTdlnai , where ai is the activity of component i in the system, Gm [34]. It means the effectiveness of adsorption (Gm ) is inversely
R is the gas constant, and T is the absolute temperature, Equation related to the HLB number of sorbitan monoesters and the low HLB
(1) can be rewritten surfactant is more effective to stabilize emulsions than the high
HLB surfactants. Thus, the mean size of emulsion droplets increases
dg ¼  RTGo d ln ao  RTGw d ln aw  RTGs d ln as (2)
as the HLB number rises.

¼  RTGo d ln xo fo  RTGw d ln xw fw  RTGs d ln xs fs (3)


3.1.1. Equilibrium of CP hydrate with various sorbitan monoesters
If the hydrate and water-in-oil emulsion phases are in equilib-
¼ RTGo dðln xo þ ln fo Þ  RTGw dðln xw þ ln fw Þ rium, the chemical potentials of water in hydrate phase and
 RTGs dðln xs þ ln fs Þ (4) emulsion phase are identical. Because surfactant molecules form a
reverse micelle structure in the water-in-oil emulsion, the chemical
where x is the mole fraction and f is the activity coefficient. We potential of water in the emulsion phase is equal to the chemical
utilized a tiny dosage of sorbitan monoesters, about 2 mM, and thus potential of water in the reverse micelle. The chemical potential of
the activity of solvents (oil and water) and the activity coefficient of water in the reverse micelle can be obtained from Gibbs free energy
surfactants are assumed to be constant and the mole fraction of the of microemulsion aggregates. The Gibbs free energy per aggregate
surfactant can be replaced by molar concentration Cs . Therefore, is described by a combination of electrostatic energy, entropic
contribution, surface free energy, hydration force, and dissolution
dg ¼ RTGs d ln Cs (5) of guest molecules [26]. At this point, the surface free energy can be
directly affected by the type of surfactants and determines the size
  of emulsion droplets.
1 vg
Gs ¼  (6) The relationship between the type of sorbitan monoesters and
RT vln Cs T dissociation temperature is represented in Fig. 5(B). Concurrently
S. Baek et al. / Fluid Phase Equilibria 413 (2016) 41e47 45

Fig. 4. Size distributions of emulsion droplets is plotted by frequency versus emulsion diameter with (A) Span 20, (B) Span 40, (C) Span 60, and (D) Span 80.

with the mean size of emulsion droplets, equilibrium temperatures 13 mm in diameter with Span 20. The reduction of the emulsion size
of CP hydrate rise with the increasing HLB number. Thus, the sta- refers to higher stability in the emulsion system. The addition of
bility of emulsion is highly related to hydrate equilibrium in salt causes the direct interaction between salt ions and ionic sur-
emulsion systems. Nguyen et al. [26] revealed the change of the factant and the nonionic surfactant is also influenced by the
equilibrium pressure for various concentrations of surfactant AOT interaction between its polar head and aqueous phase. The addition
on methane hydrate formation in the water-in-oil emulsion. The of NaCl can reduce the size of emulsion droplets from the interfacial
equilibrium pressure of methane hydrate increases with the film formation through the reduction of interfacial elasticity [38].
increasing surfactant amount regardless of the consideration of Due to the reduction of the emulsion size, some emulsion droplets
hydration force. Although the same dosage of Span surfactants was cannot be clearly observed using an optical microscope as shown in
used in our present work, the effect of the increasing HLB number is Fig. 6(B). Therefore, it was hard to determine the size distribution of
similar to the effect of the increasing AOT surfactant concentration. water-in-CP emulsion with NaCl, but the size reduction of emulsion
It can be seen in Fig. 5(A) and (B) that both emulsion droplet size droplets was obvious in the presence of salt.
and equilibrium temperature decreases as the HLB number of The dissociation temperature of CP hydrates with various sor-
sorbitan monoesters increases. bitan monoesters and 3.5 wt% NaCl solution is presented in Fig. 7
and Table S3. Even though the deviation of temperature values
3.1.2. Effect of NaCl for the equilibrium of CP hydrate in water-in-oil was bigger than the case without NaCl, the hydrate equilibrium
emulsion temperature is almost the same regardless of HLB numbers except
Fig. 6 shows the difference in the emulsion shape and size be- for Span 60. The equilibrium temperature of CP hydrate was about
tween absence (A) and presence (B) of NaCl in the aqueous phase. 4.75  C with sorbitan monoesters and NaCl. It is quite different with
The size of emulsion droplets was significantly reduced by the reference data of CP hydrate in bulk water, 7.0  C [39] and bulk NaCl
addition of NaCl and the mean size of emulsion droplets is about solution with Span 80, 5.3e5.5  C [14,40]. Because the salt ions
46 S. Baek et al. / Fluid Phase Equilibria 413 (2016) 41e47

Fig. 5. Variation of A) mean sizes of emulsion droplets and B) equilibrium temperatures of cyclopentane hydrate in water-in-oil emulsion versus HLB numbers.

strongly interact with water molecules and interrupt the hydrogen bond in the fatty acid of Span 80 can reduce the size of emulsion
bonding, they are commonly considered as a thermodynamic hy- droplets [42] and this effect can compensate the increasing equi-
drate inhibitor inducing the shift of equilibrium to low temperature librium temperature of CP hydrate. However, further investigations
and high pressure. In the emulsion system with both NaCl and are needed to experimentally confirm this explanation for Span 60
surfactant, the size of emulsion droplets was further reduced by as a future work.
weakening the interaction of hydrophilic head group with the
aqueous phase and the equilibrium temperature dropped down to 4. Conclusion
smaller values than the equilibrium condition in the bulk aqueous
system. This work introduced the effect of HLB of the sorbitan mono-
The equilibrium temperature of CP hydrate with Span 60 was ester surfactant on the equilibrium condition of CP hydrate in the
higher than the cases of the other sorbitan monoesters. A possible water-in-oil emulsion. The HLB number is determined by the alkyl
explanation about this exception is due to the unbalanced activity chain length of the surfactants because they have the same hy-
between aqueous and oil phases. Since the NaCl concentration was drophilic group. It was found that the mean size of emulsion
the same in all of the emulsions, the effect of NaCl on the equilib- droplets and the equilibrium temperature of cyclopentane hydrates
rium state can be almost identical. The strong interaction between were proportional to the HLB number. However, the variations of
water molecules and salt ions induces the concentrated layer of hydrate equilibrium temperature and emulsion size with the HLB
surfactant on the interfacial region, but they may also decrease the number was practically eliminated with the addition of NaCl except
surfactantewater interaction. The activity of the sorbitan mono- for the case of Span 60. The presence of salt ions seems to drasti-
esters in the aqueous phase is depressed due to the weaker inter- cally reduce the interfacial energy and the emulsion size. Thus, the
action, and then the activity is biased to the oil phase. Also, the equilibrium temperature of cyclopentane hydrate decreases. In case
degree of biased activity can rise with the increasing number of of Span 60, unbalanced activity of the surfactant can be induced by
alkyl chains [41], and thus the cases of Span 60 and Span 80 showed a strong interaction between water and salt ions. Therefore, the
a relatively high equilibrium temperatures. However, a cis double different HLB of Span series affect equilibria of hydrate formation in

Fig. 6. Optical microscopic images of water-in-cyclopentane emulsions with Span 20 in the A) absence and B) presence of 3.5 wt% NaCl.
S. Baek et al. / Fluid Phase Equilibria 413 (2016) 41e47 47

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