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Component Locations

UENR8069
6 18 10 Tap Locations Description
Schem atic Machine September 2017
Location Location
Pressure, Sampling, and Sensor
ACCUMULATOR GP - HYDRAULIC (CHARGED) H-9 1
Tap Schematic
1 Number
Description
Location
BOOM CYLINDER J-9 2
BUCKET CYLINDER I-10 3
AA Pump 1 Pressure C-6
FILTER GP - CASE DRAIN A-7 4
BB Pump 2 Pressure C-3
FILTER GP - HYDRAULIC RETURN A-8 5
CC Case Drain Pressure A-4
MOTOR GP - SWING C-8 6
DD Pilot Pressure E-11
MOTOR GP - TRAVEL (LH) D-12 7
SOS Oil Sampling Pressure H-10

(Dimensions: 48 inches x 35 inches)


MOTOR GP - TRAVEL (RH) C-12 8
19 PUMP GP - MAIN HYDRAULICS C-4 9
SENSOR GP - PRESSURE (BOOM CYLINDER HEAD) I-8 10
SENSOR GP - PRESSURE (BUCKET CYLINDER HEAD END) H-6 11
SENSOR GP - PRESSURE (BUCKET CYLINDER ROD END) D-5 12
SENSOR GP - PRESSURE (STICK CYLINDER HEAD END) H-6 13

UENR8069
SENSOR GP - PRESSURE (STICK CYLINDER ROD END) D-10 14
SENSOR GP-PRESSURE (PUMP #1) C-6 15
SENSOR GP-PRESSURE (PUMP #2) C-7 16

320 GC, 320 and 323 Excavator


STICK CYLINDER J-10 17
SWIVEL GP A-12 18

Hydraulic System - Attachment


VALVE GP - CHECK (RETURN) H-12 19
24 VALVE GP - MAIN CONTROL G-4 20
VALVE GP - SOLENOID (HEAVY LIFT) H-4 21 DKJ1-UP
VALVE GP - TRAVEL COUNTERBALANCE (LH) A-14 22 KTN1-UP
VALVE GP - TRAVEL COUNTERBALANCE (RH) B-11 23 HEX1-UP
RAZ1-UP
Attachments
VALVE GP - CHECK AND RELIEF (BOOM-LH) C-2 24
VALVE GP - CHECK AND RELIEF (BOOM-RH) H-2 25
25 VALVE GP - CHECK AND RELIEF (STICK) I-13 26

36 Page,
26

13
Boom and Stick Lowering Control

MACHINE - TOP
BOOM AND STICK CONTROL

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

17 3 BB AA
2 ONE POSITION TWO POSITION

CONTROL VALVES
THREE POSITION TWO - WAY THREE - WAY

CHECK VALVES
FOUR - WAY

AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

MACHINE - TOP RIGHT


OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

CC ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

PUMP - RIGHT REAR HYDRAULIC PUMPS

FIXED VARIABLE DISPLACEMENT


HYDRAULIC MOTORS

FIXED VARIABLE DISPLACEMENT


INTERNAL PASSAGEWAYS

INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

20 FLOW IN ONE PARALLEL CROSS FLOW IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

©2016 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

7 21
9 ELECTRICAL SYMBOLS TABLE
HYDRAULIC SYMBOLS (ELECTRICAL)

SOS G
4 M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
DD

PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE


(ADJUSTABLE) SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

11
CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

12 15 16 14
22

23 8
MAIN CONTROL VALVE
MACHINE - TOP RIGHT
14 13 12 11 10 9 8 7 6 5 4 3 2 1
(2) BOOM CYLINDER
IDENT CONNECTOR
(26) VALVE GP - 1 SOLENOID - MAIN HYDRAULIC PUMP #1
(3) BUCKET CYLINDER (17) STICK CYLINDER CHECK AND RELIEF (STICK) 2 SOLENOID - MAIN HYDRAULIC PUMP #2
508-9741 5 SOLENOID - STICK UNLOAD
(24) VALVE GP - (25) VALVE GP -
6 SOLENOID - TRAVEL SPEED
BR2 CHECK AND RELIEF (BOOM-LH) 7 SOLENOID - SWING BRAKE
B CHECK AND RELIEF (BOOM-RH) 8 SOLENOID - SWING PRIORITY
J 507-5967 J
507-5967
36 Page, (Dimensions: 48 inches x 35 inches)

9 SOLENOID - HYDRAULIC LOCK


Pi
SLCV-Pi 10 SOLENOID - BOOM CYLINDER EXTEND
11 SOLENOID - PUMP TO BOOM HEAD END
B 12 SOLENOID - BOOM CYLINDER RETRACT
B
13 SOLENOID - STICK CYLINDER RETRACT
Pi Pi
AR2 14 SOLENOID - STICK CYLINDER EXTEND
15 SOLENOID - PUMP TO STICK HEAD END
16 SOLENOID - BUCKET CYLINDER EXTEND
UENR8069

17 SOLENOID - BUCKET CYLINDER RETRACT


AL3 18 SOLENOID - SWING LEFT
19 SOLENOID - SWING RIGHT
20 SOLENOID - LEFT TRAVEL FORWARD
21 SOLENOID - LEFT TRAVEL BACKWARD
22 SOLENOID - RIGHT TRAVEL FORWARD
X 23 SOLENOID - RIGHT TRAVEL BACKWARD
I 24 SOLENOID - STRAIGHT TRAVEL I
BR3
X A Dr
X X
BL3

X A Dr X A Dr
SLCV-Dr

AR3
(19) VALVE GP - 2 SPEED SWG (21) VALVE GP - SOLENOID
CHECK (RETURN) CV-T TRAVEL PRKG BK BLCV-Dr BLCV-Pi
(11) SENSOR GP - PRESSURE (HEAVY LIFT)
490-3958 CONTROL CONTROL (1) ACCUMULATOR GP - 524-0912
D HYDRAULIC (CHARGED) (BUCKET CYLINDER HEAD END)
H (13) SENSOR GP - PRESSURE 344-7392 H
C SOS 351-9674 (10) SENSOR GP - (STICK CYLINDER HEAD END) BLCV-Pi
AL3 PRESSURE AL2 AL1 HPi 344-7392 AR1 AR2 AR3 P
(BOOM CYL HEAD)
Pi5 SG Pi4 PAC 344-7392 CV-Dr HPi
A
B 6 24
7 11 T
13 18 23 16 12 (20) VALVE GP -
21 SHS MAIN CONTROL
516-8623 (STD)
BPi Dr1 516-8625 (HEAVY LIFT)
MU

G G

Dr2 Pi2 A MU Pi3 Dr3


T <UP> <IN> <OUT> <L> <BKWD> <BKWD> <CLOSE> BKHS <DOWN> <UP> <OUT>

Dr4

BOOM(1)
BUCKET
TRAVEL(R)

STICK(2)
STR-TRAVEL
BOOM(2)

TRAVEL(L)
SWING
Pi6 Pi7

STICK(1)
Dr6
F F
SWG PRI

STK UNL

E E

SRS <OUT> <IN> <R> <FWD> P2S P1S <FWD> <OPEN> BKRS <UP> <DOWN> <IN>
Dr5 Pi1

DD

P2 P1
(7) MOTOR GP (8) MOTOR GP
- TRAVEL (LH) - TRAVEL (RH) 8 5
9 14 19 17
209-5992 209-5992 20 22 10 15
D D
SPi bST
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)

(14) SENSOR GP -
BL3 SLCV-Pi
PRESSURE BL2 BL1 bST BR1 BR2 BR3
(STICK CYLINDER (9) PUMP GP -
ROD END) SWG (12) SENSOR GP - MAIN HYDRAULICS
PRKG BK (16) SENSOR GP - (15) SENSOR GP -
344-7392 PRESSURE (BUCKET 489-3483
CONTROL PRESSURE PRESSURE
CYLINDER ROD END) 489-3485 (323)
SWING MOTOR (PUMP #2) (PUMP #1) P1 P2
344-7392
344-7392 344-7392 AA BB
PG 1 2
C Pp3 Pp3 (6) MOTOR GP - ADJ1 ADJ2 C
SWG-Dr SWING
DB 489-3487 MA1 A1 A2 MA2
T1 T1
T2 T2 MU LINE PATTERNS
M Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines


PA PB
Component Group

Q MIN
Q MIN
AG BG BG AG DRAIN Air Line

FILTER CALLOUTS
BLCV-Dr
YY Taps (Pressure, Sampling, Sensor - by letter)

B DL DL D Connectors (By letter) B


SLCV-Dr Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

Q MAX

Q MAX
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
A B d P B A CV-Dr bST PILOT CIRCUIT
PUMP 1 OUTPUT
(23) VALVE GP - TRAVEL T1 HEAVY LIFT CONTROL CIRCUIT

(22) VALVE GP - TRAVEL A C TRAVEL LEFT CONTROL CIRCUIT


COUNTERBALANCE (RH) SUPPLY LINE

COUNTERBALANCE (LH) 322-8714 CV-T MC1 S1 T2 MC2


STICK CONTROL CIRCUIT
SWING CONTROL CIRCUIT

322-8714 B D (4) FILTER GP - DRAIN / RETURN LINE

A FA Dr FB B CASE DRAIN
SWING BRAKE CIRCUIT

AL1 BR1 PUMP 2 OUTPUT


TRAVEL SPEED CONTROL CIRUIT
B' D' 491-6075 BUCKET CONTROL CIRCUIT
TRAVEL RIGHT CONTROL CIRCUIT
BL1 AR1 BOOM CONTROL CIRCUIT

A' C' CC
A d' P' A
320 GC, 320 and 323 Excavator Hydraulic System
SWG-Dr (18) SWIVEL GP Attachment: Boom and Stick Lowering Control
490-3995 BL2 AL2 MEDIA NUMBER: UENR8069
2 SPEED SCHEMATIC PART NUMBER (BLCV): 490-3969 CHANGE: 02, VERSION: HE
DRAIN (5) FILTER GP - SCHEMATIC PART NUMBER (SLCV): 490-3970 CHANGE: 02, VERSION: HE
TRAVEL
FILTER HYDRAULIC RETURN Components are shown installed on a fully operable machine with the key and engine off.
CONTROL Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
488-8581 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1

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