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اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ
Electrical Drive
4th Class
Control
Equipments
Electrical
Tm = TL , Tm – TL = 0 Motor
Wm = Const.
W m Tm
1
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
Tm − TL = J dw
dt
, where J = moment of inertia of all rotating part
transformed to the motor shaft.
Types of the load: there are two main loads type:
Active load: which provides active torque (gravitational), deformation
in elastic bodies, springs forces, compressed air, …) these
load may cause motion of the system.
Passive loads : are that loads which have a torque all the times opposing
the motion such as Frictional load and Shearing loads.
Also, loads may be subdivided into: Constant loads which are unchanged with
time or with variation of speed.
Linear varying loads TL = a + bw where a, b are constant.
Second varying load (order) TL = a + bw + cw2 where a, b, c are constant
and w is the speed.
The frictional load may be considered constant, which pump load consider
linear and compressor loads may consider second order.
Steady-state θ
Temperature
(θ)
θ ≤ θMaz
2
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
Temp.
(θ) ΘMax – limit.
θ3
θ2
θ1
Interruptive Operation
For each interval Ts > TL to insure starting. The number of intervals is limited
by the temperature reached which must not exceed the designed temperature
limit θmax . such operation of drives maybe found in control system.
Temp.
(θ)
θ
θ may reach θMax but the long OFF time will be sufficient to return the
temperature to its initial value.
tON << tOFF
The motor may be overloaded during the ON time so the temperature θ may
reach θMax at small times, but the long OFF period will return it back to its
initial value.
In such drive TL > Trated motor so multi-successive ON (starting) may
damaged the motor.
Such derive maybe found in cars starting system.
+w
TL
TL Tgb
Tm
w w
Referencing Breaking
III IV
-w
The first quadrant (I) represent motor operation by which the motor torque
and speed are in the same direction (+ve) and opposing the load torque TL.
The speed of the motor and it's torque is positive (counter clockwise
direction). The speed may be changed from 0 to wo where wo = no-load
4
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
angular speed and the motor torque change from 0 at no-load to Ts at w=0
(starting torque). For normal motor operation the following relation must be
satisfied:
Tr ≥ TL ≥ 0 For normal thermal operating condition.
0 < w L ≤ w o According to the selective method of speed variation.
Ts > TL For all motor operation to insure starting.
If for any reason the motor speed exceed wo, then the motor back emf (E) will
V−E
be generator then the supply voltage (V) and I a = will be negative
Ra
(return to the supply) and produce a torque opposing the speed (break).
Ia
IF
Ra
V
E M φ
WT
Therefore moving the second quadrant will change the operation from motor
to generator breaking. At generator breaking w is positive but grater than wo
5
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
and the motor torque oppose the motion (the load torque in the same direction
as the motion).
At no-load speed wo, E=V, Ia = 0, Tm = 0 (Y-axis) the 3rd quadrant represent
also motor operation but in the reverse direction with respect to that in the
first-quadrant (i.e. rotation in the clockwise direction and Tm also in the
clockwise direction and opposing TL).
The 4th quadrant represent break operation by which the motor still taken
current from the supply and producing torque (+ve) but opposing the motion.
The motion is started by the effect of the load which is grater than Ts (active)
and hence the motor move opposite to it's electrical direction causing E to
change it's direction.
V−E V+E
∴ Ia = → Ia = since E = -ve.
Ra Ra
And hence Tm increase as w increase until at certain w:
Tm = TL and the load will break at speed = w wo > w > 0 .
N1
N2 r2
r1
TL
B
A wL
Load
Motor Tm , wm TL, wL
6
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
A simple two gears may have radius r1 and r2 and number of tooth N1 and N2
correspondingly may give the following relationship:
Since teeth pitch is the same for both gears:
∴ when gear A moves one revolution, (2πr1), gear B must move the same
length (2πr1) according to the radius.
load speed w
i.e. 1 × 2πr1 = i( 2πr2 ) where i= = L.
motor speed w m
r1 N 1
∴i = = , wL = i wm
r2 N 2
i > 1 if r1 > r2 or N1 > N2.
When the load is transferred to the motor shaft, and hence it's speed will be
wm ∴ the load torque at the motor shaft will be:
PL = w L × TL = w m × TL
w
∴ TL = L TL = i TL for ideal case.
wm Motor
T\
iT
= L for actual case.
ι
wm
Tm
The equivalent system will be as shown:
7
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
Electrical Methods: there are many electrical methods which are used to
make the load operate at the required speed by changing wm. To select any
method the following points are taken into consideration:
1. The direction of speed variation: UP; DOWN; UP and DOWN with respect
to operating speed at natural characteristics.
2. The dynamic range of speed variation, i.e. the possible ratio of maximum to
minimum speed achieved
wm
D = dynamic range of speed = .
w min
wmin is taken to be at least 10% of rated speed.
3. The stiffness coefficient of mechanical characteristics ( β ) which is equal to:
dt
β=− . This factor represents the sensitivity of the motor to the load
dw
variation. Ideal motor must keep constant speed when it's load changes, i.e.
β = ∞ and as this factor decrease it means the motor will be much
sensitive to load variation.
4. The value of the load torque.
5. The efficiency, simplicity, cost, ….
8
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
ZP
k = const . =
2πa
Where:
Z = Conductors / Armature.
P = No. of poles.
a = No of parallel paths.
a = 2 for wave and a = P for lap.
The mechanical characteristics (w=f(t)) can be found from equations 1,2 and 3
as:
V Ra
W= − T -------------(4)
kϕ (kϕ )2
For separate or shunt motor interpdes and compensating windings φ can be
considered = constant independent of load.
∴ for natural characteristics φ = constant = φnom
The mechanical characteristics will be a straight line since V, k, φ, Ra are
constants.
If V = Vnom , φ = φnom and no additional elements are inserted the mechanical
characteristics is natural characteristics.
At no-load (T = Ia = 0)
V W rad/sec
w= = no-load speed Wo; E = V
kϕ A
Wo
At w = 0, T = Tso = starting condition
V
wL
wr
.C. B Natural
Tso = k ϕ N.M. ; E = 0. Characteristics
Ra
. Tso T N.M
TL Tr
If the motor is operate directly with the load at its natural characteristics
∴ Tr ≥ TL ≥ 0 , w0 ≥ wL ≥ wr
∴ for any operating load torque, the operating point will lay on the
mechanical characteristics between points A and B, for example at TL , wL
(point C):
dT (kϕ )
2
The stiffness coefficient β = − = .
dw Ra
9
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
Rd Ra
IF
Ia
Vnom M Φnom
wm
Tm
W rad/sec
wo .
wLo ..
wL1
wL2 . Natural
Characteristics
wL3 .
Rd3 Rd2 Rd1
TL TS3 TS2 TS1 Tso T N.M
Vnom
At w = 0 , Tsi = k ϕ nom
Ra + Rd
Tsi ↓ as Rd ↑
dT (k φ nom )
2
β=− = ↓ as Rd ↑
dw R a + R d
If 0 < Rd1 < Rd2 < Rd3
10
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
The method can decrease the speed only down wLo and the stiffness coefficient
will be wore as Rd increase. The method is simple with low efficiency (high
( )
losses) due to Rd I a2 R d , therefore it can be used only for small motors. Any
operating condition can be achieved by a certain Rd which make the
developed characteristics pass through that points. For example, it is required
to operate a load of TL at speed wL. Given natural characteristics such motor
can drive such load.
W rad/sec
wo .
w .
wL .R ? d
Rd = 0
TL TS Tso T N.M
If TL ≤ Tm rated.
Pr P ( watt )
Tr = = r N.M.
wr 2πN r
60
If the speed is given in R.P.M., the natural characteristics is not suitable if:
Vnom Ra
w= − TL is grater than wL required.
k ϕ nom (k ϕ nom )2
To find Rd such that the load TL operate at wL the characteristics must have
Rd so that it pass through the point (TL, wL). Rd can be found if the point in
the 1st quadrant (motor operation) either by using the equation:
Vnom R + Rd
wL = − a TL .
k ϕ nom (k ϕ nom )2
∴ Rd can be fount if the other parameters are known.
Or by similarity:
wo wo − wL w o TL
= ∴ Ts = ,
Ts TL wo − wL
11
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
Vnom
Q Ts = k ϕ nom ∴ Rd is found.
Ra + Rd
+w
.w o
Rd=0
. .-T . . .
R
-T .
-Tso -Ts1 s2
T
R
T
s2
d2
s1
d1
Tso
+T
.-w o
-w
For the motor to operate in the four quadrant, each developed characteristics
can be extended to the other quadrant.
∴ for a break operation wL will be negative will TL is +ve.
For generator breaking wL is positive > wo but TL is negative.
For reverse operation:
V Ra − Rd
− wL = − (− TL ) .
kϕ (k ϕ )2
-2- Changing the armature supply voltage: if the armature supply voltage can
vary ∴ Vnom ≥ V > 0 will give a set of mechanical characteristics given by:
V Ra
w= − TL Ia
k ϕ nom (k ϕ nom )2 IF
Ra
At any selected voltage, the V
characteristics is straight line M Φnom
12
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
Vi V
w oi = , Tsi = i kϕ nom
k ϕ nom Ra
As Vi ↓, woi ↓ and Tsi ↓.
dT (kϕ )
2
β=− = = const . (∴ The mechanical characteristics is parallel to
dw Ra
each other).
+w
wo .
. .
wL
wo2
. .
wL1
V = Vnom
wo1
wL2 . V1
-T
TL
.
V2
Ts2
.
Ts1
.
Tso
+T
-w
∴ The speed variation only down. By the use of power electronic, the
armature supply voltage can be changer. The efficiency of this method is
better than that with Rd and the stiffness coefficient remain constant.
13
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
-3- Changing the field flux: By adding resistance to the field circuit or by
inserting series winding, the flux of the motor can be changed over and under
φnom of single winding.
+w
wo1 .
φ1 < φnom
wo .
wo2
. φ = φnom
φ2 > φnom
-T
Ts1
. T. so
.
Ts2
+T
-w
Vnom Ra
∴ wi = − TL
k ϕ i (k ϕ i )2
V V
As φi ↑ , w oi = nom ↓ and Tsi = nom ↑.
k ϕi Ra
∴ For φ1 < φnom
wo1 > wo
Ts1 > Tso.
14
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
At load torque T3 the changing from the flux from φ1 to φ2 will decrease the
speed from w3 to w4 as shown in the diagram.
φ2
w2
w1
w3
φ1
w4
T1 T2 T3 T
(k ϕ i )2
The method affect the stiffness coefficient β = ↓ as φi ↓ but the
Ra
method is more efficient than that with Rd in armature.
Example: A separate excited, 3KW, 150 Volt, 1600 R.P.M, dc motor has an
armature resistance = 1 Ω is to be used in drive through a reducer of
Nm
= 10 . If the load torque is 150 N.M find the required Rd added to the
NL
armature to operate the load at 1 rad/sec? What voltage reduction is used for
such operation if no Rd is added?
Solution:
2π n r 2π × 1600
wr = = = 167.55 rad/sec.
60 60
150
TL\ = = 15 N.M.
10
w L\ = 1 × 10 = 10 rad/sec.
Pr 3 × 10 3
Tmr = = = 17.9 N.M (such motor can drive the load 15 N.M)
w r 167.55
15
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
16
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
B. Series Motor:
AI a2 + BI a + C
kϕ =
DI a
TL
wL
17
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
Example:
A series 100 Volt, 2 KW, 800 R.P.M motor has Ra = 0.5 Ω and RF = 0.3 Ω. The
field is linearly proportional to armature current. Find the required
additional armature resistance to drive a load of 20 N.M at speed of 250
R.P.M.
Solution:
Let kφ = AIa where A = Constant.
Pr 2 × 10 3 2 × 10 3
Tr = = = = 23.87 N.M.
w r 2π × 800 83.8
60
T = kϕI a = AI a2
V Ra + RF
wr = − Tr
kϕ (kϕ )2
100 (0.5 + 0.3 )
∴ 83.8 = − × 23.87
kϕ (kϕ )2
83.8(kϕ ) − 100(kϕ ) + 19.1 = 0
2
18
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
1. Generator Breaking:
When the speed of a separate excited motor exceed it's no-load speed,
the motor will exert a torque oppose the motion and the direction of the
armature current is reversed.
The current will move from the machine w
to the supply (the machine will
wo
operate as a generator) and the
produced torque is opposing the
motion, hence, it called generator
wL
. V .
Operating
breaking or regenerative breaking. wo .Characteristics
new
V reduced = V1
Tgb TL Ts T
19
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
Similar results when φ increase to give wo new < wL. Notices that the flux is
remain constant in value and direction.
If the motors are shunt motor similar operation can be activated. Series motor
can never be operate in such mode of operation since its speed will be
dangerously high.
Tb
w
20
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
wo.
B
wL
. .A
Breaking Operating
Characteristics Characteristics
Tb -T
.C
-TL
. 0
.T
-2Ts s L Ts
T
. -w
.
L
D -wo
-wL . F
21
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
⎛ V + E⎞
∴ The resultant break torque = Tb = kϕ⎜⎜ ⎟⎟ at t = 0 and as this break
⎝ R a ⎠
will reduce the speed quickly to zero E = kφw will reduce and the break
torque through breaking process will reduce too.
The maximum possible break torque in such method is the case of breaking
by supply reversing at no-load. i.e. if the motor is at no-load, then V = E, Ia = 0
−V−V V
when V is reversed then I a = = −2 = −2I s .
Ra Ra
Tb = kϕI a = 2kϕI s = 2Ts ( -ve means break).
∴ If the operating point at (0, wo) the break torque at t = 0 = 2Ts and the
armature current = 2Is.
∴ 2Ts ≥ Tb ≥ Ts depending on the position of the operating point A.
.
F1
.A 1 .
F1
.A 1
Ra Ra
V F M V F M
. .A 2 . .A 2
F2 F2
TL TL
wL wL
22
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
F F
. . .A 1 . . .A 1
F1 F2 Ra F1 F2 Ra
V M V M
.A 2 .A 2
TL TL
wL wL
The motor will not braked because the supply polarity reversing cause the
armature current and the field current both to change their direction then φ
will change to –φ and Ia will change also to –Ia which give:
T = kϕI a → k (− ϕ )(− I a ) = kϕI a i.e. the shunt and series motor will not
affected by supply reversing. Therefore, for shunt and series motor supply
reversing breaking can be done only if either the direction of armature
current or field current is kept the same (Unchanged). This can be done by the
use of two similar field winding one wound opposite the other and used
alternatively when the supply polarity reversing.
. .F 2
.
A1 . .F 2
.A 1
Ia
. F .F
F 1
2 1
.F . F
F
1
2 1
V M V M
Ia Tb
Ra Ra
A2
. A2
.
TL
wL w
In such case the current of the motor operation pass through the armature
from A1 to A2 and through the upper field winding from F1 to F2 causing a
motor torque TL in same direction as wL. When the supply polarity is reversed
the upper field winding is disconnected and the lower field winding is
connected. ∴ The armature current direction will be reversed (from A2 to A1)
which means –Ia with respect to the first case but the field current in the lower
field winding is still from F1 to F2 which mean φ is not changed.
∴ T = kϕI a ⇒ Tb = kϕ(− I a )
23
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
3. Dynamic Breaking:
For the separate excited motor operate with a load TL at speed wL at
point A of the selective mechanical characteristics can be breaking by
switching OFF the supply armature voltage and closing the armature
terminal through short circuit or through Rd as shown with field kept
constant (unchanged).
And TL = kϕI a .
0−E E Ra Ib
Ib = = in the reverse direction. IF
Ra Ra
E
∴ Tb = kϕI b = kϕ Tb
Ra OR
w
As wL ↓ , E ↓ and Tb ↓.
Ra Ib IF
For terminating the armature through
Rd:
Rd E M φ
0−E E
Ib = = in the opposite
Ra + Rd Ra + Rd
direction but less than that with short circuit.
E
∴ Tb = kϕI b = kϕ .
Ra + Rd
As w ↓ , Ia ↓ , Tb ↓.
24
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
w
Rd1 Rd2
Rd = 0
.w o
-Ts Tb Tb Tb TL Ts T
Rd =0 Rd1 Rd2
V
At w = 0 , Ia = 0 , and Tb = 0. The maximum possible I b = at no-load
Ra
since E = V , and the break torque is (Ts), as Rd ↑ , Ia ↓ , and Tb ↓.
If the load is passive load, the final position is the origin but if the load is
active load the final operating point will move to the 4th quadrant at (TL ,-wL).
. .3
4
. .
F 1 . 2
I
F
. OFF F.
1
2 IF
A1
+ F2 F1
Ia
Relay Relay
V Rd Rd
- A M B
E A2
wL
TL
Contact Ra Contact
B A
25
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
Example:
A separate excited 150 Volt, 3 KW, 960 R.P.M dc motor has a total
armature resistance of 1 Ω is used to lift a load of 0.8Tr at speed of 10% of it's
no-load speed. Find:
a) The required additional resistance for such operation?
b) If the supply is reverse breaking is used what will be the initial break
torque and what will be the final operation?
c) If the supply is switched OFF and the armature is terminated through
resistance = 3 Ω what will be the initial break torque and what will be the
final position?
Solution:
2πn r 2π × 960
wr = = = 100.53 rad/sec.
60 60
Pr 3 × 10 3
wL = 10% wo , Tr = = = 29.84 N.M.
w r 100.53
TL = 0.8 Tr = 0.8 × 29.84 = 23.87 N.M.
26
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
V 150
∴ wo = = = 120 rad/sec , wL = 12 rad/sec.
kϕ 1.25
w
. wo = 120
Supply
Reversing Rd = 6Ω
. .
B A
D 12 = wL
-2Ts
Tb
Ts Tb TL = 23.87
.
Ts
T
Dynamic
-wo . Breaking
.
-wL 226.43
Supply
. C
Rev.
-wL 272.7
Dy.B.
. . E
27
Electrical Drive 4th Class
اﻟﻤﻜﺎﺋﻦ اﻟﻜﻬﺮﺑﺎﺋﻴﺔ Dr. Nowfal M.T. Al Kayat
To find Rd:
V Ra + Rd
wL = − TL
kϕ (kϕ )2
150 1 + R d
∴ 12 = − × 23.87
1.25 (1.25 )2
120 − 12 = (1 + R d ) × 15.27
108
1 + Rd = = 7Ω
15.27
∴ R d = 7 − 1 = 6Ω
The final operating position will also be generator breaking (pot. load).
V Rat + 3 10
∴ −w L = + T = 120 + × 23.87 = 272.7 rad/sec Pint (E).
(kϕ )2 (1.25)2
L
kϕ
28