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ASME B30.

6-2015
(Revision of ASME B30.6-2010)

Derricks
Safety Standard for Cableways,
Cranes, Derricks, Hoists, Hooks, Jacks,
and Slings

A N A M E R I C A N N AT I O N A L STA N DA R D

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ASME B30.6-2015
(Revision of ASME B30.6-2010)

Derricks
Safety Standard for Cableways,
Cranes, Derricks, Hoists, Hooks, Jacks,
and Slings

A N A M E R I C A N N AT I O N A L S TA N D A R D

Two Park Avenue • New York, NY • 10016 USA

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Date of Issuance: August 10, 2015

The next edition of this Standard is scheduled for publication in 2020. This Standard will become
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The American Society of Mechanical Engineers


Two Park Avenue, New York, NY 10016-5990

Copyright © 2015 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All rights reserved
Printed in U.S.A.

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CONTENTS

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Committee Roster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

Chapter 6-0 Scope, Definitions, Translations, Personnel Competence, and


References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Section 6-0.1 Scope of B30.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Section 6-0.2 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Section 6-0.3 Translations of Safety-Related Information and Control Designations . . . . . . 6
Section 6-0.4 Personnel Competence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Section 6-0.5 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 6-1 Construction and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8


Section 6-1.1 Load Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Section 6-1.2 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Section 6-1.3 Ropes and Reeving Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Section 6-1.4 Anchoring and Guying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Section 6-1.5 Winches and Swingers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Section 6-1.6 General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Chapter 6-2 Inspection, Testing, and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11


Section 6-2.1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Section 6-2.2 Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Section 6-2.3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Section 6-2.4 Rope Inspection, Replacement, and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 6-3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15


Section 6-3.1 Qualifications, Responsibilities, and Operating Practices . . . . . . . . . . . . . . . . . . 15
Section 6-3.2 Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Section 6-3.3 Handling the Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Section 6-3.4 Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Section 6-3.5 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Figures
6-0.2.1-1 A-Frame Derrick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6-0.2.1-2 Basket Derrick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6-0.2.1-3 Breast Derrick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6-0.2.1-4 Chicago Boom Derrick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6-0.2.1-5 Gin Pole Derrick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6-0.2.1-6 Guy Derrick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6-0.2.1-7 Shearleg Derrick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6-0.2.1-8 Stiffleg Derrick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6-3.4.2-1 Standard Hand Signals for Controlling Derricks . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6-3.5.3-1 Danger Zone for Derricks and Lifted Loads Operating Near Electrical
Transmission Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Table
6-3.5.3-1 Required Clearance for Normal Voltage in Operation Near High-Voltage
Power Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

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FOREWORD

This American National Standard, Safety Standard for Cableways, Cranes, Derricks, Hoists,
Hooks, Jacks, and Slings, has been developed under the procedures accredited by the American
National Standards Institute (ANSI). This Standard had its beginning in December 1916 when
an eight-page Code of Safety Standards for Cranes, prepared by an ASME Committee on the
Protection of Industrial Workers, was presented at the annual meeting of the ASME.
Meetings and discussions regarding safety on cranes, derricks, and hoists were held from 1920
to 1925 involving the ASME Safety Code Correlating Committee, the Association of Iron and
Steel Electrical Engineers, the American Museum of Safety, the American Engineering Standards
Committee (AESC) [later changed to American Standards Association (ASA), then to the United
States of America Standards Institute (USASI), and finally to ANSI], Department of Labor —
State of New Jersey, Department of Labor and Industry — State of Pennsylvania, and the Locomo-
tive Crane Manufacturers Association. On June 11, 1925, AESC approved the ASME Safety Code
Correlating Committee’s recommendation and authorized the project with the U.S. Department
of the Navy, Bureau of Yards and Docks, and ASME as sponsors.
In March 1926, invitations were issued to 50 organizations to appoint representatives to a
Sectional Committee. The call for organization of this Sectional Committee was sent out October
2, 1926, and the committee organized November 4, 1926, with 57 members representing 29 national
organizations. Commencing June 1, 1927, and using the eight-page code published by ASME in
1916 as a basis, the Sectional Committee developed the Safety Code for Cranes, Derricks, and
Hoists. The early drafts of this safety code included requirements for jacks, but, due to inputs
and comments on those drafts, the Sectional Committee decided in 1938 to make the requirements
for jacks a separate code. In January 1943, ASA B30.2-1943 was published addressing a multitude
of equipment types and in August 1943, ASA B30.1-1943 was published just addressing jacks.
Both documents were reaffirmed in 1952 and widely accepted as safety standards.
Due to changes in design, advancement in techniques, and general interest of labor and industry
in safety, the Sectional Committee, under the joint sponsorship of ASME and the Bureau of Yards
and Docks (now the Naval Facilities Engineering Command), was reorganized on January 31,
1962, with 39 members representing 27 national organizations. The new committee changed the
format of ASA B30.2-1943 so that the multitude of equipment types it addressed could be published
in separate volumes that could completely cover the construction, installation, inspection, testing,
maintenance, and operation of each type of equipment that was included in the scope of ASA
B30.2. This format change resulted in the initial publication of B30.3, B30.5, B30.6, B30.11, and
B30.16 being designated as revisions of B30.2, with the remainder of the B30 volumes being
published as totally new volumes. ASA changed its name to USASI in 1966 and to ANSI in 1969,
which resulted in B30 volumes from 1943 to 1968 being designated as either ASA B30, USAS
B30, or ANSI B30, depending on their date of publication.
In 1982, the Committee was reorganized as an Accredited Organization Committee, operating
under procedures developed by ASME and accredited by ANSI. This Standard presents a coordi-
nated set of rules that may serve as a guide to government and other regulatory bodies and
municipal authorities responsible for the guarding and inspection of the equipment falling within
its scope. The suggestions leading to accident prevention are given both as mandatory and
advisory provisions; compliance with both types may be required by employers of their employees.
In case of practical difficulties, new developments, or unnecessary hardship, the administrative
or regulatory authority may grant variances from the literal requirements or permit the use of
other devices or methods but only when it is clearly evident that an equivalent degree of protection
is thereby secured. To secure uniform application and interpretation of this Standard, administra-
tive or regulatory authorities are urged to consult the B30 Committee, in accordance with the
format described in Section IX of the Introduction, before rendering decisions on disputed points.

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Safety codes and standards are intended to enhance public safety. Revisions result from commit-
tee consideration of factors such as technological advances, new data, and changing environmental
and industry needs. Revisions do not imply that previous editions were inadequate.
B30.6 was first published in 1969; new editions were published in 1977, 1984, 1990, 1995, 2003,
and 2010. This 2015 Edition incorporates many global B30 changes, including the addition of
sections on personnel competence, translation, and responsibilities, along with several other
revisions.
This Volume of the Standard, which was approved by the B30 Committee and by ASME, was
approved by ANSI and designated as an American National Standard on June 18, 2015.

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ASME B30 COMMITTEE
Safety Standard for Cableways, Cranes, Derricks, Hoists,
Hooks, Jacks, and Slings
(The following is the roster of the Committee at the time of approval of this Standard.)

STANDARDS COMMITTEE OFFICERS


B. D. Closson, Chair
T. L. Blanton, Vice Chair
K. M. Hyam, Secretary

STANDARDS COMMITTEE PERSONNEL


N. E. Andrew, LTS Cranes Mechanical E. K. Marburg, Columbus McKinnon Corp.
M. Eggenberger, Alternate, Berry Contracting, Inc. J. R. Burkey, Alternate, Columbus McKinnon Corp.
G. Austin, Terex Corp. L. D. Means, Means Engineering and Consulting
T. L. Blanton, NACB Group, Inc. D. A. Henninger, Alternate, Bridon American
R. Ohman, Alternate, Verde Concepts, Inc. M. W. Mills, Liberty Mutual Insurance
P. A. Boeckman, The Crosby Group D. M. Gordon, Alternate, Liberty Mutual Insurance
C. E. Lucas, Alternate, The Crosby Group D. L. Morgan, Critical Lift Consultants LLC
P. W. Boyd, The Boeing Co. T. C. Mackey, Alternate, WRPS Hanford
M. E. Brunet, The Manitowoc Co. W. E. Osborn, Ingersoll Rand
A. L. Calta, Alternate, The Manitowoc Co. S. D. Wood, Alternate, Link-Belt Construction Equipment Co.
B. D. Closson, Craft Forensic Services R. M. Parnell, Industrial Training International
B. A. Pickett, Alternate, Systems Engineering and Forensic Services W. C. Dickinson, Jr., Alternate, Industrial Training International
J. A. Danielson, The Boeing Co. J. T. Perkins, Solarex
D. Decker, Becket LLC J. R. Schober, Alternate, American Bridge Co.
L. D. DeMark, Equipment Training Solutions LLC J. E. Richardson, Navy Crane Center
D. F. Jordan, Alternate, BP America K. Kennedy, Alternate, Navy Crane Center
D. W. Eckstine, Eckstine and Associates D. W. Ritchie, Dave Ritchie Consultant LLC
G. J. Brent, Alternate, NCCCO L. K. Shapiro, Alternate, Howard I. Shapiro and Associates
R. J. Edwards, NBIS Claims and Risk Management, Inc. J. W. Rowland III, Consultant
A. J. Egging, National Oilwell Varco D. A. Moore, Alternate, Unified Engineering
J. C. Ryan, Boh Bros. Construction Co.
R. Stanoch, Alternate, National Oilwell Varco
A. R. Ruud, Alternate, Atkinson Construction
E. D. Fidler, The Manitowoc Co.
D. W. Smith, STI Group
G. D. Miller, Alternate, Manitowoc Cranes
S. K. Rammelsberg, Alternate, Chicago Bridge and Iron Co.
J. A. Gilbert, Associated Wire Rope Fabricators
W. J. Smith, Jr., Nations Builder Insurance Service
J. L. Gordon, Associated Chain and Lifting Products
J. Schoppert, Alternate, NBIS Claims and Risk Management, Inc.
N. C. Hargreaves, Hargreaves Consulting LLC
R. S. Stemp, Lampson International LLC
G. B. Hetherston, E. I. DuPont E. P. Vliet, Alternate, Turner Industries Group
R. J. Bolen, Alternate, E. I. DuPont R. G. Strain, Advanced Crane Technologies LLC
K. M. Hyam, The American Society of Mechanical Engineers J. Sturm, Sturm Corp.
M. M. Jaxtheimer, Navy Crane Center P. D. Sweeney, General Dynamics Electric Boat
S. R. Gridley, Alternate, Navy Crane Center B. M. Casey, Alternate, General Dynamics Electric Boat
P. R. Juhren, Morrow Equipment Co. LLC J. D. Wiethorn, Haag Engineering Co.
M. J. Quinn, Alternate, Morrow Equipment Co. LLC M. Gardiner, Alternate, Haag Engineering Co.
R. M. Kohner, Landmark Engineering Services, Ltd. R. C. Wild, CJ Drilling, Inc.
D. Duerr, Alternate, 2DM Associates, Inc. J. Dudley, Alternate, Archer Western Contractors
A. J. Lusi, Jr., Lumark Consulting LLP D. N. Wolff, National Crane/Manitowoc Crane Group
K. J. Shinn, Alternate, K. J. Shinn, Inc. J. A. Pilgrim, Alternate, Manitowoc Cranes

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HONORARY MEMBERS
J. W. Downs, Jr., Downs Crane and Hoist Co.
J. L. Franks, Consultant
C. W. Ireland, National Oilwell Varco
J. M. Klibert, Lift-All Co., Inc.
R. W. Parry, Consultant
P. S. Zorich, Consultant

B30.6 SUBCOMMITTEE PERSONNEL


D. W. Smith, Chair, STI Group H. G. Leidich, Leidich Consulting Services, Inc.
T. L. Blanton, NACB Group, Inc. L. D. Means, Means Engineering and Consulting
A. J. Egging, National Oilwell Varco S. K. Rammelsberg, Chicago Bridge and Iron Co.
B. S. Hope, Crane U R. Stanoch, National Oilwell Varco
C. W. Ireland, National Oilwell Varco R. S. Stemp, Lampson International LLC

B30 INTEREST REVIEW GROUP


O. Akinboboye, Ropetech Engineering Services A. C. Mattoli, Prowinch LLC
J. D. Cannon, Consultant M. W. Osborne, E-Crane International USA
M. J. Eggenberger, Berry Contracting, Inc. G. L. Owens, Consultant
A. Gomes Rocha, Belgo Bekaert Arames W. Rumburg, Crane Consultants, Inc.
H. A. Hashem, Saudi Aramco C.-C. Tsaur, Institute of Occupational Safety and Health, Taiwan
J. Hui, School of Civil Engineering, People’s Republic of China

B30 REGULATORY AUTHORITY COUNCIL


C. Shelhamer, Chair, New York City Department of Buildings C. Harris, City of Chicago — Department of Buildings
A. O. Omran, Alternate, New York City Department of Buildings J. L. Lankford, State of Nevada/OSHA
K. M. Hyam, Secretary, The American Society of Mechanical A. Lundeen, State of Washington — Department of Labor and
Engineers Industries
G. Beer, Iowa OSHA G. E. Pushies, Michigan Occupational Safety and Health
L. G. Campion, U.S. Department of Labor/OSHA Administration
W. L. Cooper, Arizona Department of Occupational Safety and C. N. Stribling, Jr., Kentucky Labor Cabinet
Health T. Taylor, State of Minnesota — Department of Labor and Industry
R. Feidt, Stephenson Equipment, Inc. C. Tolson, State of California — OSH Standards Board

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SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS,
HOOKS, JACKS, AND SLINGS

(15) B30 STANDARD INTRODUCTION

SECTION I: SCOPE B30.23 Personnel Lifting Systems


B30.24 Container Cranes
The ASME B30 Standard contains provisions that
B30.25 Scrap and Material Handlers
apply to the construction, installation, operation, inspec-
B30.26 Rigging Hardware
tion, testing, maintenance, and use of cranes and other
B30.27 Material Placement Systems
lifting and material-movement related equipment. For
B30.28 Balance Lifting Units
the convenience of the reader, the Standard has been
B30.29 Self-Erecting Tower Cranes
divided into separate volumes. Each volume has been
B30.30 Ropes1
written under the direction of the ASME B30 Standard
Committee and has successfully completed a consensus
approval process under the general auspices of the SECTION II: SCOPE EXCLUSIONS
American National Standards Institute (ANSI).
As of the date of issuance of this Volume, the Any exclusion of, or limitations applicable to the
B30 Standard comprises the following volumes: equipment, requirements, recommendations, or opera-
tions contained in this Standard are established in the
B30.1 Jacks, Industrial Rollers, Air Casters, and affected volume’s scope.
Hydraulic Gantries
B30.2 Overhead and Gantry Cranes (Top Running
Bridge, Single or Multiple Girder, Top SECTION III: PURPOSE
Running Trolley Hoist) The B30 Standard is intended to
B30.3 Tower Cranes (a) prevent or minimize injury to workers, and other-
B30.4 Portal and Pedestal Cranes wise provide for the protection of life, limb, and property
B30.5 Mobile and Locomotive Cranes by prescribing safety requirements
B30.6 Derricks (b) provide direction to manufacturers, owners,
B30.7 Winches employers, users, and others concerned with, or respon-
B30.8 Floating Cranes and Floating Derricks sible for, its application
B30.9 Slings (c) guide governments and other regulatory bodies
B30.10 Hooks in the development, promulgation, and enforcement of
B30.11 Monorails and Underhung Cranes appropriate safety directives
B30.12 Handling Loads Suspended From Rotorcraft
B30.13 Storage/Retrieval (S/R) Machines and
Associated Equipment SECTION IV: USE BY REGULATORY AGENCIES
B30.14 Side Boom Tractors
These volumes may be adopted in whole or in part
B30.15 Mobile Hydraulic Cranes
for governmental or regulatory use. If adopted for gov-
(withdrawn 1982 — requirements found in ernmental use, the references to other national codes
latest revision of B30.5) and standards in the specific volumes may be changed
B30.16 Overhead Hoists (Underhung) to refer to the corresponding regulations of the govern-
B30.17 Overhead and Gantry Cranes (Top Running mental authorities.
Bridge, Single Girder, Underhung Hoist)
B30.18 Stacker Cranes (Top or Under Running
Bridge, Multiple Girder With Top or Under SECTION V: EFFECTIVE DATE
Running Trolley Hoist)
(a) Effective Date. The effective date of this Volume of
B30.19 Cableways
the B30 Standard shall be 1 yr after its date of issuance.
B30.20 Below-the-Hook Lifting Devices
B30.21 Lever Hoists
1
B30.22 Articulating Boom Cranes This volume is currently in the development process.

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Construction, installation, inspection, testing, mainte- Upon receipt by the Secretary, the request will be
nance, and operation of equipment manufactured and forwarded to the relevant B30 Subcommittee for consid-
facilities constructed after the effective date of this eration and action. Correspondence will be provided to
Volume shall conform to the mandatory requirements the requester defining the actions undertaken by the
of this Volume. B30 Standard Committee.
(b) Existing Installations. Equipment manufactured
and facilities constructed prior to the effective date of SECTION IX: REQUESTS FOR INTERPRETATION
this Volume of the B30 Standard shall be subject to the
inspection, testing, maintenance, and operation require- The B30 Standard Committee will render an interpre-
ments of this Standard after the effective date. tation of the provisions of the B30 Standard. Such
It is not the intent of this Volume of the B30 Standard requests should be directed to
to require retrofitting of existing equipment. However, Secretary, B30 Standard Committee
when an item is being modified, its performance require- ASME Codes and Standards
ments shall be reviewed relative to the requirements Two Park Avenue
within the current volume. The need to meet the current New York, NY 10016-5990
requirements shall be evaluated by a qualified person
selected by the owner (user). Recommended changes Requests should be in the following format:
shall be made by the owner (user) within 1 yr. Volume: Cite the designation and title of the
volume.
Edition: Cite the applicable edition of the volume.
SECTION VI: REQUIREMENTS AND
Subject: Cite the applicable paragraph number(s)
RECOMMENDATIONS
and the relevant heading(s).
Requirements of this Standard are characterized by Question: Phrase the question as a request for an
use of the word shall. Recommendations of this Standard interpretation of a specific provision suit-
are characterized by the word should. able for general understanding and use,
not as a request for approval of a proprie-
tary design or situation. Plans or draw-
SECTION VII: USE OF MEASUREMENT UNITS ings that explain the question may be
submitted to clarify the question. How-
This Standard contains SI (metric) units as well as ever, they should not contain any proprie-
U.S. Customary units. The values stated in U.S. tary names or information.
Customary units are to be regarded as the standard.
The SI units are a direct (soft) conversion from the U.S. Upon receipt by the Secretary, the request will be
Customary units. forwarded to the relevant B30 Subcommittee for a draft
response, which will then be subject to approval by the
B30 Standard Committee prior to its formal issuance.
SECTION VIII: REQUESTS FOR REVISION Interpretations to the B30 Standard will be published
in the subsequent edition of the respective volume, and
The B30 Standard Committee will consider requests will be available online at http://cstools.asme.org/.
for revision of any of the volumes within the
B30 Standard. Such requests should be directed to
SECTION X: ADDITIONAL GUIDANCE
Secretary, B30 Standard Committee
ASME Codes and Standards The equipment covered by the B30 Standard is subject
Two Park Avenue to hazards that cannot be abated by mechanical means,
New York, NY 10016-5990 but only by the exercise of intelligence, care, and com-
mon sense. It is therefore essential to have personnel
involved in the use and operation of equipment who
Requests should be in the following format: are competent, careful, physically and mentally quali-
fied, and trained in the proper operation of the equip-
Volume: Cite the designation and title of the ment and the handling of loads. Serious hazards include,
volume. but are not limited to, improper or inadequate mainte-
Edition: Cite the applicable edition of the volume. nance, overloading, dropping or slipping of the load,
Subject: Cite the applicable paragraph number(s) obstructing the free passage of the load, and using equip-
and the relevant heading(s). ment for a purpose for which it was not intended or
Request: Indicate the suggested revision. designed.
Rationale: State the rationale for the suggested The B30 Standard Committee fully realizes the impor-
revision. tance of proper design factors, minimum or maximum

ix

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dimensions, and other limiting criteria of wire rope or (d) the type of attachments
chain and their fastenings, sheaves, sprockets, drums, (e) the number, size, and arrangement of sheaves or
and similar equipment covered by the standard, all of other parts
which are closely connected with safety. Sizes, strengths,
(f) environmental conditions causing corrosion or
and similar criteria are dependent on many different
wear
factors, often varying with the installation and uses.
These factors depend on (g) many variables that must be considered in each
(a) the condition of the equipment or material individual case
(b) the loads The requirements and recommendations provided in
(c) the acceleration or speed of the ropes, chains, the volumes must be interpreted accordingly, and judg-
sheaves, sprockets, or drums ment used in determining their application.

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ASME B30.6-2015
SUMMARY OF CHANGES

Following approval by the ASME B30 Committee and ASME, and after public review,
ASME B30.6-2015 was approved by the American National Standards Institute on June 18, 2015.

ASME B30.6-2015 includes editorial changes, revisions, and corrections introduced in


ASME B30.6-2010, as well as the following changes identified by (15).
Page Location Change
viii–x B30 Standard Introduction Updated
1 Chapter 6-0 Title revised
Section 6-0.1 Revised
6-0.2.1 Definition of derrick revised
4, 6, 7 6-0.2.2 (1) Definitions of appointed, authorized,
designated person, and director deleted
(2) Definitions of minimum breaking force
and operational aid added
Section 6-0.3 Added
Section 6-0.4 Added
Section 6-0.5 Updated
8 6-1.1.1 Revised
6-1.1.2 Subparagraph (a)(3) revised
9 6-1.3.2 Subparagraph (b) revised
6-1.3.3 Subparagraphs (b) and (c) revised
6-1.3.4 Subparagraphs (b) and (c) and Note in
subpara. (e) revised
6-1.3.5 (1) Subparagraphs (a) and (f) revised
(2) Figure 6-1.3.5-1 deleted
10 Section 6-1.5 Revised in its entirety
6-1.6.5 Added
11, 12 Section 6-2.1 Revised in its entirety
6-2.2.1 Subparagraph (a)(4) revised
6-2.2.2 Subparagraph (a)(2)(-a) revised
6-2.3.1 Subparagraph (a) revised
6-2.3.2 Subparagraphs (a)(2) through (a)(4),
(a)(6), and (a)(7) revised
13, 14 6-2.3.4 Subparagraph (a) revised
6-2.4.1 (1) First paragraph added
(2) Subparagraphs (b)(2), (b)(2)(-b), (f),
and (d) revised

xi

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Page Location Change
15 Section 6-3.1 (1) Former Section 6-3.1 deleted, and
remaining sections redesignated
(2) Revised in its entirety
16–19, 22 Section 6-3.2 (1) Added
(2) Former para. 6-3.2.3 deleted
Section 6-3.3 Revised in its entirety
6-3.4.4 Revised

xii

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ASME B30.6-2015

DERRICKS

Chapter 6-0 (15)

Scope, Definitions, Translations, Personnel Competence, and


References

(15) SECTION 6-0.1: SCOPE OF B30.6 Fig. 6-0.2.1-1 A-Frame Derrick


Volume B30.6 includes provisions that apply to the
construction, installation, operation, inspection, testing,
and maintenance of guy, stiffleg, basket, breast, gin pole,
Chicago boom, shearleg, and A-frame derricks. These
derricks, powered by winches through systems of wire
rope reeving, are used for lifting, lowering, and hori-
zontal movement of freely suspended unguided loads.
Derricks are usually stationary mounted and may be
temporarily or permanently installed. The provisions
included in this Volume also apply to any variations
of these types of derricks with the same fundamental
characteristics, except those specified for floating der-
ricks in ASME B30.8, Floating Cranes and Floating
Derricks.

SECTION 6-0.2: DEFINITIONS through a sheave or block secured to the top of the pole
(see Fig. 6-0.2.1-2).
(15) 6-0.2.1 Types of Equipment derrick, breast: a derrick without a boom. The mast con-
derrick: an apparatus consisting of a mast or equivalent sists of two side members spread farther apart at the
member held at the end by guys or braces, with or base than at the top, and tied together at the top and
without a boom, for use with a winching mechanism bottom by rigid members. The mast is prevented from
and operating ropes. tipping forward by guys connected to its top. The load
derrick, A-frame: a derrick in which the boom is hinged is lifted and lowered by ropes through a sheave or block
from a cross member or pedestal between the bottom secured to the top of the crosspiece (see Fig. 6-0.2.1-3).
ends of two upright members spread apart at the lower derrick, Chicago boom: a boom that is attached to a struc-
ends and joined at the top, the boom point is secured ture, an outside upright member of the host structure
to the junction of the side members, and the side mem- serving as the mast, and the boom being mounted in
bers are braced or guyed from this junction point (see a pivoting seat secured to the upright. The derrick is
Fig. 6-0.2.1-1). complete with load, boom, and boom point swing line
falls (see Fig. 6-0.2.1-4).
derrick, basket: a derrick without a boom, similar to a gin
pole, with its base supported by ropes attached to corner derrick, gin pole: a boom without a mast that has guys
posts or other parts of the structure. The base is at a arranged from its top to permit leaning the mast in one
lower elevation than its supports. The location of the or more directions. The load is lifted and lowered by
base of a basket derrick can be changed by varying the ropes reeved through sheaves or blocks at the top of the
length of the rope supports. The top of the pole is secured mast and the lower block (see Fig. 6-0.2.1-5).
with multiple reeved guys to position the top of the derrick, guy: a fixed derrick consisting of a mast capable
pole to the desired location by varying the length of the of being rotated 360 deg, but not continuous rotation,
upper guy lines. The load is lifted and lowered by ropes supported in a vertical position by guys and a boom,

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ASME B30.6-2015

Fig. 6-0.2.1-2 Basket Derrick

Fig. 6-0.2.1-3 Breast Derrick

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ASME B30.6-2015

Fig. 6-0.2.1-4 Chicago Boom Derrick

Fig. 6-0.2.1-5 Gin Pole Derrick

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ASME B30.6-2015

Fig. 6-0.2.1-6 Guy Derrick

the bottom end of which is hinged or pivoted to move through the sheaves or a block at the boom point and
in a vertical plane with a reeved rope between the head the load block. The length of the boom shall be taken
of the mast and the boom harness for lifting and low- as the straight line distance between the axis of the foot
ering the boom, and a reeved rope from the boom point pin and the axis of the boom point sheave pin, or where
for lifting and lowering the load (see Fig. 6-0.2.1-6). used, the axis of the upper load block attachment pin.
derrick, shearleg: a boom with or without a mast, not boom angle: the angle above or below horizontal of the
capable of swinging, hinged at the bottom and raised longitudinal axis of the boom base section.
and lowered by a boom hoist mechanism or a hydraulic boom angle indicator: an accessory device that measures
cylinder (see Fig. 6-0.2.1-7). the angle of the boom base section center line to the
derrick, stiffleg: a derrick similar to a guy derrick, except horizontal.
that the mast is supported or held in place by two or boom harness: the block and sheave arrangement on the
more stiff members, called stifflegs, which are capable boom point to which the topping lift cable is reeved for
of resisting either tensile or compressive forces. Sills are changing the boom angle.
generally provided to connect the lower ends of the
stifflegs to the foot of the mast (see Fig. 6-0.2.1-8). boom point: the outward end of the top section of the
boom.
(15) 6-0.2.2 General crossover points: in multiple-layer spooling of rope on a
abnormal operating conditions: environmental conditions drum, those points of rope contact where the rope
that are unfavorable, harmful, or detrimental to or for crosses the preceding rope layer.
the operation of a derrick, such as excessively high or derrick bullwheel: a horizontal ring or wheel fastened to
low ambient temperatures, exposure to adverse weather, the mast base of a derrick for the purpose of swinging
corrosive fumes, dust-laden or moisture-laden atmo- the derrick by means of ropes leading from this wheel
spheres, and hazardous locations. to a powered drum.
administrative or regulatory authority: governmental derrick service:
agency, or the employer in the absence of governmental (a) normal: that service which involves operating at
jurisdiction. less than 85% rated capacity and not more than 10 lift
boom: a timber or metal section or strut, pivoted or cycles per hour except for isolated instances.
hinged at the heel (lower end) at a location fixed in (b) heavy: that service which involves operating at
height on a frame, mast, or vertical member, with its 85% to 100% of rated capacity, or in excess of 10 lift
point (upper end) supported by chains, ropes, or rods cycles per hour as a regular specified procedure.
to the upper end of the frame, mast, or vertical member. (c) severe: that service which involves normal or
A rope for lifting and lowering the load is reeved heavy service with abnormal operating conditions.

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ASME B30.6-2015

Fig. 6-0.2.1-7 Shearleg Derrick

Hoist

Fig. 6-0.2.1-8 Stiffleg Derrick

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ASME B30.6-2015

eye: a loop formed at the end of a rope by securing the reeving: a rope system in which the rope travels around
dead end to the live end at the base of the loop. drums and sheaves.
fiddle block: a block consisting of sheaves held in place repetitive pickup point: when operating on a repetitive
by the same cheek plates; at least two sheaves are not cycle operation, that part of the rope which is leaving
on the same shaft. the drum when the load is first applied to the rope.
flange point: a point of contact between rope and drum rock anchor: an anchoring device inserted in a hole drilled
flange where the rope changes layers. into rock or concrete. The device is secured in the hole
to withstand a predetermined load.
foot bearing or block (still block): the lower support on
which the mast rotates. rope: refers to wire rope unless otherwise specified.

gudgeon pin: a pin connecting the mast cap to the mast, rotation-resistant rope: a wire rope consisting of an inner
allowing rotation of the mast. layer of strand laid in one direction covered by a layer of
strand laid in the opposite direction. This has the effect
guy: a rope used to steady or secure the mast, boom, or of counteracting torque by reducing the tendency of the
other member in the desired position. finished rope to rotate.
hairpin anchor: a hairpin-shaped, guy-supporting anchor side loading: a load applied at an angle to the vertical plane
that is placed in footings or walls before concrete is of the boom.
poured and is held in place by the cured concrete.
sill: a member connecting the foot block and stiffleg, or a
latch, hook: a device used to bridge the throat opening member connecting the lower ends of a double-member
of a hook. mast.
load, rated: the maximum allowable working load in standby derrick: a derrick not in regular service that is used
pounds (kilograms) established by the manufacturer in occasionally or intermittently as required.
accordance with Section 6-1.1. stiffleg: a rigid member supporting the mast at the head.
load, working: the external load in pounds (kilograms) swing: rotation of the mast or boom for movements of
applied to the derrick, including the weight of load- loads in a horizontal direction about the axis of rotation.
attaching equipment such as hoisting ropes, lower load
block, shackles, and slings. two-blocking: the condition in which the lower load block
or hook assembly comes in contact with the upper load
load block, lower: the assembly of shackle, swivel, sheaves, block or boom point sheave assembly.
pins, and frame suspended by the hoisting rope.
load block, upper: the assembly of sheaves, pins, and frame SECTION 6-0.3: TRANSLATIONS OF SAFETY- (15)
suspended from the boom. RELATED INFORMATION AND
mast: the upright member of the derrick. CONTROL DESIGNATIONS
mast cap (spider): the fitting at the top of the mast to This Section specifies translations of safety-related
which the guys are connected. information and control designations.
minimum breaking force: the minimum load at which a (a) Translation of non-English documentation into
new and unused wire rope will break when loaded to English
destruction in direct tension. (1) The wording of written non-English safety infor-
mation and manuals regarding use, inspection, and main-
operational aid: an accessory that provides information tenance shall be translated onto English by professional
to facilitate operation of a derrick or that takes control translation industry standards, which include, but are not
of particular functions without action of the operator limited to, the following:
when a limiting condition is sensed. Examples of such (-a) translation of the complete paragraph mes-
devices include, but are not limited to, the following: sage, instead of word by word
anti-two block device, rated capacity indicator, rated (-b) grammatical accuracy
capacity load limiter, boom angle or radius indicator, (-c) respectfulness of the source document content
drum rotation indicator, load indicator, and wind speed without omitting or expanding the text
indicator.
(-d) accurate translation of the terminology
qualified person: a person who, by possession of a recog- (-e) reflection of the level of sophistication of the
nized degree in an applicable field, certificate of profes- original document
sional standing, or by extensive knowledge, training, (2) The finished translation shall be verified for com-
and experience, has successfully demonstrated the abil- pliance with (a)(1)(-a) through (a)(1)(-e) above by a quali-
ity to solve or resolve problems relating to the subject fied person having an understanding of the technical
matter and work. content of the subject matter.

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ASME B30.6-2015

(3) Pictograms used to identify controls shall be SECTION 6-0.5: REFERENCES (15)
described in the manuals. The pictograms should comply The following is a list of standards and specifications
with ISO 7000 or another recognized source, if previously referenced in this Volume, showing the year of approval:
defined. The text description shall meet the criteria of
(a)(1) and (a)(2) above. ANSI/AWS D1.1/D1.1M:2010, Structural Welding Code
(b) Any non-English documentation provided in addi- ANSI/AWS D14.3/D14.3M:2010, Specification for
tion to English shall be translated and reviewed in accor- Welding Earth-moving, Construction and Agricultural
dance with the requirements listed above. Equipment
Publisher: American Welding Society (AWS), 8669 NW
36 Street, No. 130, Miami, FL 33166 (www.aws.org)
ASME B30.7-2011, Winches
(15) SECTION 6-0.4: PERSONNEL COMPETENCE ASME B30.8-2010, Floating Cranes and Floating Derricks
ASME B30.10-2009, Hooks
Persons performing the functions identified in this ASME B30.23-2011, Personnel Lifting Systems
Volume shall, through education, training, experience, ASME B30.26-2010, Rigging Hardware
skill, and physical fitness, as necessary, be competent and Publisher: The American Society of Mechanical
capable to perform the functions as determined by the Engineers (ASME), Two Park Avenue, New York,
employer or employer’s representative. NY 10016-5990 (www.asme.org)

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ASME B30.6-2015

Chapter 6-1
Construction and Installation

SECTION 6-1.1: LOAD RATINGS (b) For published ratings, the manufacturer shall fur-
nish complete guy information recommending
(15) 6-1.1.1 Basis
(1) the number
Load ratings are dependent on such factors as anchor- (2) the spacing around the mast
age, structural competence, rope strength, winch rating, (3) the maximum vertical slope
supports, and guy lengths. (4) the size, grade, and construction of rope to be
used in each
(15) 6-1.1.2 Rated Load (Working Load) Marking
(5) initial sag or tension
(a) For permanently installed derricks with fixed (6) tension in guy line rope at anchor
lengths of boom, guy, and mast, a substantial, durable, (c) The mast base shall permit free rotation of the
and clearly legible rating chart shall be provided with mast with allowance for slight tilting of the mast caused
each derrick and affixed where it is visible to personnel by guy slack.
responsible for the operation of the equipment. The chart (d) The mast cap shall
shall include, but not necessarily be limited to, the fol- (1) permit free rotation of the mast
lowing data: (2) withstand tilting and cramping action imposed
(1) manufacturer’s approved load ratings at corres- by the guy loads
ponding ranges of boom angle or operating radii. (3) be secured to the mast to prevent disen-
(2) specific lengths of components on which the gagement during erection
load ratings are based. (4) be provided with means for attachment of
(3) required parts for reeving. Size and construction guy ropes
of rope may be shown either on the rating chart or in
6-1.2.3 Stiffleg Derricks
the operating manual.
(b) For nonpermanent installations, the manufacturer (a) The mast shall be supported in the vertical posi-
shall provide information from which rated load charts tion by at least two stifflegs, one end of each being
can be prepared by a qualified person for the particular connected to the top of the mast and the other end
installation. The rated load charts shall be located either securely anchored. The stifflegs shall be capable of with-
at the derrick or at the job site office. standing the loads imposed at any point of operation
within the rated load chart range.
(b) The mast base shall
SECTION 6-1.2: CONSTRUCTION (1) permit free rotation of the mast, when required
6-1.2.1 General (2) permit deflection of the mast without binding
(3) provide means to prevent the mast from lifting
(a) Derricks shall be constructed to meet all stresses
out of its socket when the mast is in tension
imposed on members and components under normal
(c) The stiffleg connecting member at the top of the
operating conditions when properly installed and han-
mast shall
dling loads not exceeding manufacturer’s load ratings
(1) permit free rotation of the mast, when required
with recommended reeving.
(2) withstand the loads imposed by the action of
(b) Welding of load-sustaining members shall con-
the stifflegs
form to recommended practices of the American
(3) be so secured as to oppose separating forces at
Welding Society as outlined in ANSI/AWS D14.3 or
all times
ANSI/AWS D1.1.
6-1.2.4 Gin Pole Derricks
6-1.2.2 Guy Derricks (a) Guy lines should be sized and spaced so as to
(a) The recommended minimum number of guys is make the gin pole stable in both boomed and vertical
six. Preferably, guy length and spacing should be equal. positions.
Variations from these requirements are acceptable pro- (b) The base of the gin pole shall
vided original rated load or rerated load is calculated (1) permit movement of the pole, when required
by a qualified person or derrick manufacturer to com- (2) provide means to anchor the pole against hori-
pensate for these variations. zontal forces, when required

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ASME B30.6-2015

6-1.2.5 Chicago Boom Derricks (d) Rotation-resistant ropes shall have a design factor
The fittings for stepping the boom and for attachment of 5 or greater. [The design factor of 5 or greater for
of the topping lift shall be arranged to rotation-resistant ropes may be modified by the derrick
(a) permit the derrick to swing at all permitted user by complying with the provisions of para.
operating radii and mounting heights between fittings 6-3.3.1(c)].
(b) accommodate attachment to the upright member (e) Rotation-resistant ropes shall be given special care
of the host structure in installation as they are more susceptible to damage
than other types of rope.
(c) withstand the forces applied during normal
operation with rated loads at permitted operating NOTE: The rope design factors, as given in paras. 6-1.3.2 through
configurations 6-1.3.4 above, shall be determined on the basis of rope loads
(d) prevent the boom or topping lift from lifting out resulting from rated loads, specified reeving, and published mini-
mum breaking force of new rope. Consideration shall be given to
under tensile forces
frictional losses where appropriate.
Ropes of material other than steel may be used only in
SECTION 6-1.3: ROPES AND REEVING accordance with the manufacturer ’s, or a qualified person’s,
recommendation.
ACCESSORIES
6-1.3.1 General 6-1.3.5 Reeving Accessories (15)

Wherever exposed to temperatures in excess of 180°F (a) Poured, swaged, compressed, or wedge socket fit-
(82°C), rope having an independent wire rope core, wire tings shall be applied as recommended by the rope,
strand core, or other temperature damage-resistant core derrick, or fitting manufacturer. Any new poured socket
shall be used. or swaged socket assembly used as a boom pendant shall
be proof tested to the derrick or fitting manufacturer’s
(15) 6-1.3.2 Guy Ropes recommendation but in no case greater than 50% of the
(a) Guy ropes shall be of a size, grade, and construc- minimum breaking force of the component wire ropes,
tion to withstand the maximum load imposed. structural strands, or fittings.
(b) The minimum breaking force of each rope shall (b) Rope end shall be anchored to the drum.
not be less than 3 times the static load applied to the rope. (c) Eyes shall be made in a recommended manner,
(c) Guy attachments such as turnbuckles shall have and rope thimbles should be used in the eye.
provision to prevent loosening during usage. (d) Rope clips attached with U-bolts shall have the
U-bolt on the dead or short end of the rope. Spacing
(15) 6-1.3.3 Boom Hoist Ropes and number of all types of clips shall be in accordance
(a) Boom hoist ropes shall be of a size, grade, and with the clip manufacturer’s recommendations. Nuts on
construction to withstand the maximum load imposed. clip bolts shall be tightened evenly to the manufacturer’s
(b) The live rope-reeving system in a boom suspen- recommended torque. After the initial load is applied
sion shall withstand the maximum load imposed and to newly installed rope and the rope is under tension,
be of a length to permit lowering the boom point to the nuts on the clip bolts should be tightened again
horizontal position with at least two full wraps of rope to the required torque in order to compensate for any
remaining on the drum. decrease in rope diameter caused by the load.
(c) The minimum breaking force of the most heavily (e) Where a half-wedge socket is used, it shall be of
loaded rope in a system shall not be less than 31⁄2 times a positive-locking type.
the load applied to that rope. (f) Wire rope clips used in conjunction with wedge
(d) Rotation resistant ropes shall not be used for boom sockets shall be attached to the unloaded dead end of
hoist reeving. the rope only. Refer to ASME B30.26, Chapter 3,
Section 26-3.1.4, and Fig. 26-3.1.1-2 for a more complete
(15) 6-1.3.4 Load Hoist Ropes instruction in the use of wedge sockets.
(a) Load hoist ropes shall be of a size, grade, and (g) If a load is supported by more than one part of
construction to withstand the maximum load imposed. rope, the tension in the parts shall be equalized.
(b) Ropes in the load-hoisting systems shall be of a
length for the entire range of movement specified for 6-1.3.6 Sheaves
the application with at least two full wraps of rope (a) Sheave grooves shall be smooth and free from
remaining on the drum. surface conditions that could cause rope damage or
(c) The minimum breaking force of the most heavily accelerated rope wear. The cross-sectional radius at the
loaded rope in a system shall not be less than 31⁄2 times bottom of the groove should be such as to form a close-
the load applied to that rope, except as specified in (d) fitting saddle for the size rope used, and the sides of
below. the groove should be tapered outward to facilitate

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ASME B30.6-2015

entrance of the rope into the groove. Flange corners 6-1.4.3 Load-Anchoring Data
should be rounded, and the rims should run true about For permanent fixed installations, the owner shall pro-
the axis of rotation. vide load-anchoring data referred to in paras. 6-1.4.1
(b) Sheaves carrying ropes that can be momentarily and 6-1.4.2 for the conditions stipulated for the applica-
unloaded shall be provided with close-fitting guards or tion. For nonpermanent installations, such data shall be
other devices to guide the rope back into the groove determined by a qualified person.
when the load is applied again.
(c) The sheaves in the lower load block should be
equipped with close-fitting guards that will reduce the SECTION 6-1.5: WINCHES AND SWINGERS (15)
possibility of ropes becoming fouled when the block is (a) The boom, load winch, and swinger mechanisms
lying on the ground with the ropes loose. shall be suitable for the derrick work intended and shall
(d) Means should be provided, if necessary, to prevent be anchored to prevent displacement from the imposed
chafing of the ropes. loads. Caution should be exercised in the use of winches
(e) All running sheaves shall be equipped with means having excessive line pull or braking capacity for the
for lubrication or with permanently lubricated, sealed, application.
or shielded bearings. (b) Winch requirements of ASME B30.7 shall apply.
(f) Hoisting sheaves shall have pitch diameters not
less than 18 times the nominal diameter of the rope used.
SECTION 6-1.6: GENERAL REQUIREMENTS
(g) Boom point sheaves should be provided with
guides to limit the offlead angle of the rope when enter- 6-1.6.1 Guards
ing the grooves from either side. (a) Exposed moving parts, such as gears, ropes, set
(h) Boom hoist sheaves shall have pitch diameters not screws, projecting keys, chains, chain sprockets, and
less than 15 times the nominal diameter of the rope used. reciprocating components, that constitute a hazard
under normal operating conditions shall be guarded.
(b) Guards shall be fastened in place.
SECTION 6-1.4: ANCHORING AND GUYING (c) Each guard shall be capable of supporting, without
6-1.4.1 Guy Derricks permanent distortion, the weight of a 200 lb (90 kg)
person, unless the guard is located where it is not proba-
(a) The mast base shall be anchored. Maximum hori- ble that a person will step on it.
zontal and vertical forces encountered when handling
rated loads with the particular guy slope and spacing 6-1.6.2 Lubrication
stipulated for the application are among the design fac- Lubricating points should be accessible without
tors for which provision shall be made. removing guards or other parts.
(b) The guys shall be secured to the ground or other
firm anchorage. Maximum horizontal and vertical forces 6-1.6.3 Hooks
encountered while handling rated loads with the partic- (a) Hooks shall meet the manufacturer’s recommen-
ular guy slope and spacing stipulated for the application dations and shall not be overloaded. If hooks are of
are among the factors for which provision shall be made. the swiveling type, they should rotate freely. Refer to
ASME B30.10.
6-1.4.2 Stiffleg Derricks
(b) Hooks with latches should be used wherever
(a) The mast base shall be anchored. Maximum hori- possible.
zontal and vertical forces encountered while handling
rated loads stipulated for the application with the partic- 6-1.6.4 Boom Angle Indicator
ular stiffleg spacing and slope are among the design Boom angle indicator should be provided and be read-
factors for which provision shall be made. able by the operator or the signal person, unless the
(b) The stifflegs shall be anchored. Maximum hori- derrick has one rating for all boom angles.
zontal and vertical forces encountered while handling
rated loads with the particular stiffleg arrangement stip- 6-1.6.5 Controls Marking (15)
ulated for the application are among the factors for Refer to ASME B30.7 for the requirements for the
which provision shall be made. marking of controls.

10

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ASME B30.6-2015

Chapter 6-2
Inspection, Testing, and Maintenance

(15) SECTION 6-2.1: INSPECTION (c) tension in guys — inspect daily, by observation
(d) plumb of the mast — inspect visually
Inspections shall be performed by a designated per-
son. Any deficiencies identified shall be examined and a (e) external indication of deterioration or leakage in
determination made by a qualified person as to whether air or hydraulic systems — inspect daily, visually
they constitute a hazard. (f) derrick hooks for deformation or cracks — for
hooks with cracks or having more than 15% in excess
6-2.1.1 Inspection Classification of normal throat opening or more than 10-deg twist from
(a) Initial Inspection. Prior to initial use, all new, the plane of the unbent hook, refer to para. 6-2.3.3(c)(1)
reinstalled, altered, or modified derricks shall be (g) rope reeving — visual inspection for noncompli-
inspected to verify compliance with the provisions of ance with derrick manufacturer’s recommendations
this Volume. (h) brakes, clutches, and operating levers — check
(b) Inspection Procedure. Inspection procedure for der- daily for proper functioning before beginning operations
ricks in regular service is divided into two general classi- (i) electrical apparatus — for malfunctioning, signs
fications based upon the intervals at which the of excessive deterioration, and dirt and moisture
inspection should be performed. The intervals in turn are accumulation
dependent upon the nature of the critical components of
the derrick and the degree of their exposure to wear, 6-2.1.3 Periodic Inspection
deterioration, or malfunction. The two general classifi-
cations are herein designated as frequent and periodic, (a) Complete inspections of the derrick shall be per-
with respective intervals between inspections as defined formed at intervals, as defined in para. 6-2.1.1(b)(2).
below. These inspections shall include the requirements of para.
(1) Frequent Inspection. Visual examinations with 6-2.1.2 and, in addition, items such as the following:
records not required. (1) structural members for deformation, cracks,
(-a) normal service — monthly and corrosion
(-b) heavy service — weekly to monthly (2) bolts and rivets for tightness
(-c) severe service — daily to weekly (3) parts such as pins, bearings, shafts, gears,
(-d) special or infrequent service — as recom- sheaves, drums, rollers, and locking and clamping
mended by a qualified person before and after each devices for wear, cracks, and distortion
occurrence (4) gudgeon pin for cracks, wear, and distortion
(2) Periodic Inspection. Visual inspection with rec- (5) power plants for performance and compliance
ords of apparent external conditions to provide the basis with applicable safety requirements
for a continuing evaluation. (b) Foundation or supports shall be inspected for con-
(-a) normal service — equipment in place: yearly tinued ability to sustain the imposed loads.
(-b) heavy service — equipment in place: yearly
(-c) severe service — as in (b): quarterly 6-2.1.4 Derricks Not in Regular Use
(-d) special or infrequent service — as recom-
mended by a qualified person (a) A derrick that has been idle for 1 month or more,
but less than 6 months, shall be given an inspection
6-2.1.2 Frequent Inspection conforming with the requirements of paras. 6-2.1.2 and
Items such as the following shall be inspected for 6-2.4.1(a) before being placed in service.
deficiencies and damage at intervals as defined in para. (b) A derrick that has been idle for more than 6
6-2.1.1(b)(1), or as specifically indicated, including months shall be given a complete inspection conforming
observation during operation for any deficiencies and with the requirements of paras. 6-2.1.2, 6-2.1.3, and
damage that might appear between regular inspections. 6-2.4.1(d).
(a) all control mechanisms — inspect daily for adjust- (c) Standby derricks, before being used, shall be
ment, wear, and lubrication inspected in accordance with (a) or (b) above, depending
(b) all chords and lacing — inspect daily, visually upon the interval since they were last used.

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6-2.1.5 Inspection Records (for Periodic Inspections) (b) Repaired, Altered, or Modified Derricks. The need for
Dated inspection reports or comparable records shall load testing a repaired, altered, or modified derrick shall
be made on critical items, such as hoisting machinery, be determined by a qualified person. When a load test
sheaves, hooks, chains, ropes, and other lifting devices. is required, testing shall be in accordance with (a)(1)
Dated records should be maintained. above.

SECTION 6-2.2: TESTING SECTION 6-2.3: MAINTENANCE


(15) 6-2.2.1 Operational Tests 6-2.3.1 Preventive Maintenance (15)

(a) New or Reinstalled Derricks. Prior to initial use, all (a) A preventive maintenance program shall be estab-
new or reinstalled derricks shall be tested with no hook lished and should be based on the recommendations of
load, under the direction of a designated person to verify the derrick manufacturer or a qualified person. Dated
compliance with this Volume, including, but not limited records should be maintained.
to, the following: (b) Replacement parts shall be at least equal to the
(1) Lift and lower the hook(s) through full range original parts.
of hook travel.
(2) Raise and lower the boom through full range 6-2.3.2 Maintenance Procedure (15)
of boom travel. (a) Before adjustments and repairs are started, the
(3) Swing each direction full range of swing. following precautions shall be taken:
(4) Operate clutches and brakes. (1) The derrick to be repaired shall be arranged to
(5) Operate over-hoist limit devices (when pro- cause the least interference with other equipment and
vided). The actuating mechanism of the limit device operations in the area.
shall be located so it will trip the device under all condi- (2) All drum dogs shall be engaged.
tions in sufficient time to prevent two-blocking. (3) If an electric winch is used, the main or emer-
(6) Operate locking, limiting, and indicating gency switch shall be locked in the open position.
devices, when provided. (4) Warning or out-of-order signs shall be placed
(b) Anchorages. All anchorages shall be approved by on the derrick and winch.
a qualified person. Rock and hairpin anchorages may (5) The repairs of booms of derricks shall be made
require special testing. when the booms are either lowered and supported or
(c) Repaired, Altered, or Modified Derricks. Prior to use, tied off.
a repaired, altered, or modified derrick shall be tested.
(6) A communication system shall be set up
Testing may be limited to the function(s) affected by the
between the derrick operator and the user before any
repair.
work on the equipment is started.
(15) 6-2.2.2 Load Test (7) Welding repairs shall be approved by the manu-
facturer or a qualified person.
(a) New or Reinstalled Derricks (b) After adjustments and repairs have been made,
(1) Prior to initial use, all new or reinstalled der- the derrick shall not be returned to service until all
ricks shall be inspected and load tested by or under the guards have been reinstalled, safety devices reactivated,
direction of a designated person. A written test report and maintenance equipment removed.
shall be prepared by the designated person and placed
on file. Test loads shall not be less than 100% or more 6-2.3.3 Adjustments and Repairs
than 110% of the rated load, unless otherwise recom-
mended by the manufacturer or a qualified person. (a) Any hazardous conditions disclosed by the inspec-
(2) The load test shall consist of the following oper- tion and requirements of Section 6-2.1 shall be corrected
ations as a minimum requirement: before operation of the derrick is resumed. Adjustments
and repairs shall be done only by designated personnel.
(-a) Hoist the test load a few inches and hold to
verify that the load is supported by the derrick and held (b) Adjustments shall be maintained to assure correct
by the brake(s). functioning of components such as the following:
(-b) Swing the derrick, if applicable, the full range (1) all functioning operating mechanisms
of its swing, at the maximum allowable working radius (2) tie-downs or anchorages
for the test load. (3) signal system
(-c) Boom the derrick up and down within the (4) brakes and clutches
allowable working radius for the test load. (5) power plants
(-d) Lower the test load, stop, and hold the load (6) guys
with the brake(s). (7) limit devices, if provided

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(c) Repairs or replacements shall be made as needed. (2) Care shall be taken when inspecting sections
The following are examples: of rapid deterioration such as flange points, crossover
(1) Hooks showing defects described in para. points, and repetitive pickup points on drums.
6-2.1.2(f ) shall be discarded. Repairs by welding or (b) Periodic Inspection
reshaping are not recommended. (1) The inspection frequency shall be determined
(2) All critical parts that are cracked, broken, bent, by a qualified person and shall be based on such factors
or excessively worn should be replaced. as expected rope life, as determined by experience on the
(3) Pitted or burned electrical contacts should be particular installation or similar installations; severity of
corrected only by replacement and in sets. Controller environment; percentage of capacity lifts; frequency
parts should be lubricated only as recommended by the rates of operation; and exposure to shock loads. Inspec-
manufacturer. tions need not be at equal calendar intervals and should
(d) All replacement and repaired parts shall have at be more frequent as the rope approaches the end of
least the original design factor. its useful life. This inspection shall be made at least
annually.
(15) 6-2.3.4 Lubrication (2) This inspection shall cover the entire length of
(a) All moving parts of the derrick and winch for rope. The individual wires in the strands of the rope
which lubrication is specified, including rope and chain, shall be visible to this person during the inspection. Any
should be regularly lubricated. Lubricating systems deterioration resulting in appreciable loss of original
should be checked for proper delivery of lubricant. Care strength, such as described below, shall be noted, and
should be taken to follow manufacturer’s recommenda- a determination shall be made as to whether further use
tions as to points and frequency of lubrication, mainte- of the rope would constitute a hazard:
nance of lubricant levels, and types of lubricant to be (-a) points listed in (a) above
used. (-b) reduction of rope diameter due to loss of core
(b) Machinery shall be stationary while lubricants are support or internal or external corrosion
being applied and protection provided as called for in (-c) severely corroded or broken wires at end
paras. 6-2.3.2(a)(1) through (a)(3), unless equipped for connections
automatic or remote lubrication. (-d) severely corroded, cracked, bent, worn, or
improperly applied end connections
SECTION 6-2.4: ROPE INSPECTION, (3) Care shall be taken when inspecting sections of
REPLACEMENT, AND rapid deterioration, such as the following:
MAINTENANCE (-a) sections in contact with saddles, equalizer
sheaves, or other sheaves where rope travel is limited
(15) 6-2.4.1 Inspection (-b) sections of the rope at or near terminal ends
Inspections shall be performed by a designated per- where corroded or broken wires may protrude
son. Any deficiencies identified shall be examined and a (c) Rope Replacement
determination made by a qualified person as to whether (1) No precise rules can be given for determination
they constitute a hazard. of the exact time for rope replacement, since many vari-
(a) Frequent Inspection able factors are involved. Once a rope reaches any one
(1) All running ropes in continuous service should of the specified removal criteria, it may be allowed to
be visually inspected once each working day. A visual operate to the end of the work shift, based on the judg-
inspection shall consist of observation of all rope that ment of a qualified person. The rope shall be replaced
can be expected to be in use during the day’s operations. after that work shift, at the end of the day, or at the
These visual observations should be concerned with dis- latest time prior to the equipment being used by the
covering damage, such as listed below, that may be an next work shift.
immediate hazard. (2) Removal criteria for rope replacement shall be
(-a) distortion of the rope such as kinking, crush- as follows:
ing, unstranding, birdcaging, main strand displacement, (-a) in running ropes other than rotation-resistant
or core protrusion. ropes, six randomly distributed broken wires in one lay
(-b) general corrosion. or three broken wires in one strand in one lay — consult
(-c) broken or cut strands. rope manufacturer for broken wire criteria for rotation-
(-d) number, distribution, and type of visible bro- resistant rope
ken wires [see (c) below for further guidance]. When (-b) one outer wire broken at the contact point
such damage is discovered, the rope shall be either with the core of the rope which has worked its way out
removed from service or given an inspection as detailed of the rope structure and protrudes or loops out from
in (b) below. the rope structure

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(-c) wear of one-third the original diameter of the removed from service so that a relationship can be estab-
outside individual wires lished between visual observation and actual condition
(-d) kinking, crushing, birdcaging, or any other of the internal structure.
damage resulting in distortion of the rope structure 6-2.4.2 Rope Maintenance
(-e) evidence of heat damage from any cause (a) Rope shall be stored to prevent damage or
(-f) reductions from nominal diameter of more deterioration.
than 5% (b) Unreeling or uncoiling of rope shall be performed
(-g) in standing ropes, more than two broken as recommended by the rope manufacturer, with care
wires in one lay in sections beyond end connections, or taken to avoid kinking or inducing a twist.
more than one broken wire at an end connection (c) Before cutting a rope, seizings shall be placed on
(3) Broken wire removal criteria cited in this vol- each side of the location where the rope is to be cut to
ume apply to wire rope operating on steel sheaves and prevent unlaying of the strands. On preformed rope,
one seizing on each side of the cut is required. On non-
drums. The user shall contact the sheave, drum, or der-
preformed ropes of 7⁄8 in. (22 mm) diameter or smaller,
rick manufacturer, or a qualified person, for broken wire
two seizings on each side of the cut are required; for
removal criteria for wire ropes operating on sheaves and
nonpreformed rope of 1 in. (25 mm) diameter and larger,
drums made of material other than steel.
three seizings on each side of the cut are required.
(4) Replacement rope shall have a strength rating (d) During installation, care shall be exercised to avoid
at least as great as the original rope furnished by the dragging the rope in dirt or around objects that will
derrick manufacturer. Any deviation from the original scrape, nick, crush, or induce sharp bends in it.
size, grade, or construction shall be specified by a rope (e) Rope should be maintained in a well-lubricated
manufacturer, the derrick manufacturer, or a qualified condition. It is important that lubricant applied as part
person. of a maintenance program shall be compatible with the
(d) Ropes Not in Regular Use. All ropes that have been original lubricant, and to this end the rope manufacturer
idle for a period of 1 month or more due to shutdown should be consulted; lubricant applied shall be the type
or storage of the derrick on which it is installed shall that does not hinder visual inspection. Those sections
be inspected in accordance with (b) above before being of rope that are located over sheaves or otherwise hidden
placed in service. during inspection and maintenance procedures require
(e) Inspection Records special attention when lubricating rope. The object of
rope lubrication is to reduce internal friction and to
(1) Frequent inspection — no records required.
prevent corrosion. Periodic field lubrication is particu-
(2) Periodic inspection — in order to establish data larly important for rotation-resistant rope.
as a basis for judging the proper time for replacement, (f) When an operating rope shows greater wear at
a dated report of rope condition at each periodic inspec- well-defined localized areas than on the remainder of
tion shall be kept on file. This report shall cover points the rope, rope life can be extended, in cases where a
of deterioration listed in (b)(2) above. reduced rope length is adequate, by cutting off a section
(f) A long-range inspection program should be estab- at one end, thus shifting the wear to different areas of
lished and include records on examination of ropes the rope.

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Chapter 6-3
Operation

(15) SECTION 6-3.1: QUALIFICATIONS, (5) a negative result on a substance abuse test. The
RESPONSIBILITIES, AND level of testing will be determined by the current stan-
OPERATING PRACTICES dard of practice for the industry in which the derrick is
employed, and the test results shall be confirmed by a
6-3.1.1 Operators
recognized laboratory service.
(a) Derricks shall be operated only by the following (c) Evidence of physical limitations or emotional
personnel: instability that could be a hazard to the operator or
(1) designated persons. others, or that in the opinion of the examiner could
(2) trainees under the supervision of a designated interfere with the operator’s safe performance, may be
person. The number of trainees permitted to be super- cause for disqualification. In such cases, specialized clin-
vised by a single designated person, the physical loca- ical or medical judgements and tests may be required.
tion of the designated person while supervising, and the (d) Evidence that an operator is subject to seizures or
type of communication required between the designated loss of physical control shall be reason for disqualifica-
person and the trainee shall be determined by a qualified tion. Specialized medical tests may be required to deter-
person. mine these conditions.
(3) maintenance and test personnel, when it is nec- (e) Operators and operator trainees should have nor-
essary in the performance of their duties. mal depth perception, field of vision, reaction time, man-
(4) inspectors (derrick). ual dexterity, coordination, and no tendencies to
(b) No one, other than personnel specified in (a) dizziness or similar undesirable characteristics.
above, shall enter the cab or operate the derrick with
(f) Operator requirements shall include, but not be
the exception of persons such as oilers, supervisors, and
limited to, the following:
those specific persons authorized by supervisors and
(1) evidence of successfully passing a physical
then only in the performance of their duties and with
examination as defined in (b) above
the knowledge of the operator.
(2) satisfactory completion of a written examina-
6-3.1.2 Qualifications for Operators tion covering operational characteristics, controls, emer-
gency control skills such as response to fire, control
(a) Operators shall be required by the employer to
malfunction, as well as characteristics and performance
pass a written or oral examination and a practical
questions appropriate to the derrick type for which qual-
operating examination, unless able to furnish satisfac-
ification is being sought
tory evidence of qualifications and experience. Qualifi-
cations shall be limited to the specific type of equipment (3) demonstrated ability to read, write, compre-
for which the operator is examined. hend, and use arithmetic and a load/capacity chart in
(b) Operators and operator trainees shall meet the the English language
following physical qualifications, unless it can be shown (4) satisfactory completion of a combination writ-
that failure to meet the qualification will not affect the ten and verbal test on load/capacity chart usage that
operation of the derrick. In such cases, specialized clini- covers a selection of the configurations the derrick may
cal and/or medical judgments and tests may be be equipped to handle, for the derrick type for which
required. qualification is being sought
(1) vision of at least 20/30 Snellen in one eye and (5) satisfactory completion of testing by appro-
20/50 in the other, with or without corrective lenses. priate written, oral, or practical methods demonstrating
(2) ability to distinguish color, regardless of the proficiency in operating the specific derrick type, includ-
position of colors, if color differentiation is required for ing prestart and poststart inspections, shutdown, and
operation. securing procedures
(3) adequate hearing, with or without hearing aid, (6) demonstrated understanding of the applicable
for the specific operation. sections of the B30 Standard and federal, state, and local
(4) sufficient strength, endurance, agility, coordina- requirements
tion, and speed of reaction to meet the demands of (g) Operators who have successfully qualified to
equipment operation. operate a specific derrick type shall be required to be

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ASME B30.6-2015

requalified if supervision deems it necessary. Requalifi- (h) ensuring that the designated personnel are compe-
cation shall include, but not be limited to, requirements tent to perform their assigned duties as required by
listed in (f)(1) through (f)(6) above. Section 6-0.4
6-3.2.1.2 The derrick user’s responsibilities shall
(15) 6-3.2: RESPONSIBILITIES include the following:
The organizational structure of various projects may (a) complying with the requirements of this Volume,
differ. The listed roles are described for the purpose of the derrick manufacturer’s requirements, and those reg-
defining responsibilities. All listed responsibilities shall ulations applicable at the work site
be assigned in the work site organization. A single per- (b) designating personnel to supervise derrick
son may perform one or more of these roles. activities
(a) derrick operator: directly controls the derrick (c) ensuring that the derrick is in proper operating
functions. condition prior to initial use at the work site by
(b) derrick owner: has custodial control of the derrick (1) verifying that the derrick owner has provided
by virtue of lease or ownership. documentation that the derrick meets the inspection
(c) derrick user: arranges for the derrick’s presence on requirements of paras. 6-2.1.3, 6-2.2.1, and 6-2.4.1
the work site and controls its use while there. (2) verifying that a frequent inspection has been
(d) lift director: directly oversees the work performed performed as defined in para. 6-2.1.2
by the derrick and the assigned rigging crew. (d) verifying that the derrick has the necessary lifting
(e) site supervisor exercises supervisory control over capacity to perform the proposed lifting operations in
the work site on which the derrick is being used and the planned configuration
over the work being performed on that site. (e) using derrick operators that meet the requirements
of para. 6-3.1.2 and are qualified to perform the tasks
6-3.2.1 Responsibilities of the Derrick Owner and that will be required with the derrick they are assigned
Derrick User to operate
In some situations, the derrick owner and user may (f) ensuring the designated operator(s) has been noti-
be the same entity and is therefore accountable for all fied of adjustments or repairs that have not yet been
of the following responsibilities. In other cases, the user completed, prior to commencing derrick operations
may lease or rent a derrick from the owner without (g) designating personnel for inspections as required
supervisory, operational, maintenance, support person- in Sections 6-2.1 and 6-2.4
nel, or services from the owner. In these situations, paras. (h) designating personnel for the purpose of mainte-
6-3.2.1.1 and 6-3.2.1.2 shall apply. nance, repair, transport, assembly, and disassembly, as
applicable
6-3.2.1.1 The derrick owner’s responsibilities shall (i) ensuring that all personnel involved in mainte-
include the following: nance, repair, transport, assembly, disassembly, and
(a) providing a derrick that meets the requirements of inspection, as applicable, are aware of their responsibili-
Chapters 6-1 and 6-2, as well as specific job requirements ties, assigned duties, and the associated hazards
defined by the user (j) ensuring that the inspection, testing, and mainte-
(b) providing a derrick and all necessary components nance programs specified by the derrick owner are
as specified by the manufacturer, necessary to meet the followed
user’s requested configuration and capacity
(c) providing all applicable load/capacity chart(s) 6-3.2.2 Responsibilities of the Site Supervisor and
and diagrams Lift Director
(d) providing additional technical information per- In some situations, the Site Supervisor and Lift
taining to the derrick, necessary for the derrick opera- Director may be the same person.
tion, when requested by the derrick user
(e) providing field assembly, disassembly, operation, 6-3.2.2.1 The Site Supervisor ’s responsibilities
and maintenance information, plus warning decals shall include the following:
and placards installed as prescribed by the derrick (a) ensuring that the derrick meets the requirements
manufacturer of Chapter 6-2 prior to initial site usage.
(f) establishing an inspection, testing, and mainte- (b) determining if additional regulations are applica-
nance program in accordance with Chapter 6-2 and ble to the derrick operations.
informing the derrick user of the requirements of the (c) ensuring that a qualified person is designated as
program the Lift Director.
(g) designating personnel for the purpose of inspec- (d) ensuring that derrick operations are coordinated
tion, maintenance, repair, transport, assembly, and with other jobsite activities that will be affected by or
disassembly will affect lift operations.

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(e) ensuring that the area for the derrick is adequately criteria for safe operation and the requirements of this
prepared. The preparation includes, but is not limited Volume shall be adhered to.)
to, the following: (g) designating a signal person(s) and conveying that
(1) sufficient room to assemble and disassemble the information to the derrick operator.
derrick, as applicable (h) allowing derrick operation near electric power
(2) an operating area that is suitable for the derrick lines only when the requirements of para. 6-3.5.3 and
with respect to water conditions, support capability, any additional requirements determined by the site
proximity to power lines, and obstructions to derrick supervisor have been met.
operation (i) ensuring precautions are implemented when haz-
(3) traffic control as necessary to restrict unautho- ards associated with special lifting operations are pres-
rized access to the derrick working area ent. Such operations include, but are not limited to, the
(f) ensuring that work involving the assembly and following:
disassembly, as applicable, of the derrick is supervised (1) multiple derrick lifts
by a qualified person. (2) personnel lifting
(g) ensuring that derrick operators meet the require- (3) operating on barges
ments of para. 6-3.1.2. (j) ensuring that the applicable requirements of para.
(h) ensuring that conditions that may adversely affect 6-3.3.4 are met when lifting personnel.
derrick operations are addressed. Such conditions (k) informing the derrick operator of the weight of
include, but are not limited to, the following: loads to be lifted, as well as the lifting, moving, and
(1) wind velocity or gusting winds placing locations for the loads.
(2) heavy rain (l) obtaining the derrick operator’s verification that
(3) fog the load weight does not exceed the derrick’s rated
(4) extreme cold capacity.
(5) artificial lighting (m) ensuring that a derrick’s load rigging is per-
(i) allowing derrick operation near electric power formed by designated personnel.
lines only when the requirements of para. 6-3.5.3 are met. (n) ensuring that the load is properly rigged and
(j) permitting special lifting operations only when balanced.
equipment and procedures required by this Volume, the
derrick manufacturer, or a qualified person are 6-3.2.3 Responsibilities of Derrick Operators
employed. Such operations include, but are not limited The operator shall not be responsible for hazards or
to, the following: conditions that are not under his direct control and that
(1) multiple derrick lifts adversely affect the lift operations. Whenever the opera-
(2) personnel lifting tor has doubt as to the safety of operations, the operator
(k) ensuring that work performed by the rigging crew shall stop the derrick’s functions in a controlled manner.
is supervised by a designated person. Lift operations shall resume only after safety concerns
(l) ensuring that derrick maintenance is performed have been addressed or the continuation of derrick oper-
by a designated person. ations is directed by the Lift Director.
The operator shall be responsible for the following
6-3.2.2.2 The Lift Director’s responsibilities shall listed items:
include the following: (a) reviewing the requirements for the derrick with
(a) being present at the jobsite during lifting the Lift Director before commencing operations.
operations. (b) knowing what types of site conditions could
(b) stopping derrick operations if alerted to an unsafe adversely affect the operation of the derrick and con-
condition affecting these operations. sulting with the Lift Director concerning the possible
(c) ensuring that the preparation of the area needed presence of these conditions.
to support derrick operations has been completed before (c) understanding and applying the information con-
commencing derrick operations. tained in the derrick manufacturer’s operating manual.
(d) ensuring necessary traffic controls are in place to (d) understanding the derrick’s functions and limita-
restrict unauthorized access to the derrick work area. tions as well as its particular operating characteristics.
(e) ensuring that personnel involved in derrick opera- (e) using the derrick’s load/capacity chart(s) and dia-
tions understand their responsibilities, assigned duties, grams and applying all notes and warnings related to
and the associated hazards. the charts to confirm the correct derrick configuration
(f) addressing safety concerns raised by the operator to suit the load, site, and lift conditions.
or other personnel and being responsible if it is decided (f) refusing to operate the derrick when any portion
to overrule those concerns and derrick operations are of the load or derrick would enter the danger zone of
directed to continue. (In all cases, the manufacturer’s energized power lines shown in Fig. 6-3.5.3-1.

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ASME B30.6-2015

(g) performing a frequent inspection of the derrick as apply. The operator shall be situated where any entry
specified in para. 6-2.1.2. to the derrick controls position can be observed.
(h) promptly reporting the need for any adjustments (6) considering the recommendations of the manu-
or repairs to a designated person. facturer for securing the derrick, when a local weather
(i) following applicable lock-out/tag-out procedures. storm warning exists.
(j) not operating the derrick when physically or men-
tally unfit. SECTION 6-3.3: HANDLING THE LOAD (15)
(k) ensuring that all controls are in the off or neutral
position and that all personnel are in the clear before 6-3.3.1 Size of Load
energizing the derrick or starting the engine. (a) No derrick shall be loaded beyond the rated load
(l) not engaging in any practice that will divert his/ for the particular derrick configuration, except for test
her attention while operating the derrick controls. purposes as provided in para. 6-2.2.2.
(m) testing the derrick function controls that will be (b) When loads approach the maximum rating of the
used and operating only if those function controls derrick, the Lift Director shall ascertain that the weight
respond properly. of the load has been determined within ±10% before it
(n) operating the derrick functions, under normal is lifted.
operating conditions, in a smooth and controlled (c) When rotation-resistant ropes are used with an
manner. operating design factor less than 5, but in no case less
(o) knowing and following the procedures specified than 3.5, the special provisions that follow shall apply:
by the manufacturer or approved by a qualified person, (1) For each such lifting assignment
for assembly, disassembly, setting up, and reeving the (-a) a qualified person shall ascertain that the
derrick, as applicable. rope is in satisfactory condition [see paras.
(p) ensuring that the load and rigging weight(s) have 6-2.4.1(a)(1)(-a) through (a)(1)(-d)] both before and after
been provided. each lift, but if more than one broken wire in any one
(q) calculating or determining the net capacity for all lay is found, the lift shall not be made
configurations that will be used and verifying, using (-b) operations shall be conducted in such a man-
the load/capacity chart(s), that the derrick has sufficient ner and at such speeds as to reduce dynamic effects
net capacity for the proposed lift. (2) Each lift under these provisions shall be
(r) considering all factors known that might affect the recorded in the derrick inspection record, and such prior
derrick capacity and informing the Lift Director of the uses shall be considered before permitting another
need to make appropriate adjustments. such lift.
(s) knowing the standard and special signals as speci-
fied in Fig. 6-3.4.2-1 and responding to such signals from 6-3.3.2 Attaching the Load
the designated signal person. (When a signal person is (a) The hoist rope shall not be wrapped around the
not required as part of the lift operation, the operator load.
is then responsible for the movement of the derrick. (b) The load shall be attached to the hook by means
However, the operator shall obey a stop signal at all of slings or other devices of sufficient capacities.
times, no matter who gives it.)
(t) understanding basic load-rigging procedures. 6-3.3.3 Moving the Load
(u) if power fails during operations (a) The person directing the lift shall see that the load
(1) setting all brakes and locking devices is well secured and properly balanced in the sling or
(2) moving all clutch and/or other power controls lifting device when it is initially lifted.
to the off or neutral position (b) Before starting the lift, note the following
(3) landing any suspended load under brake con- conditions:
trol if practical (1) Hoist rope shall not be kinked.
(v) before leaving the derrick unattended (2) Multiple part lines shall not be twisted around
(1) landing any suspended load. each other.
(2) disengaging the master clutch. (3) The hook shall be brought over the load in such
(3) setting winch brakes, swing brakes, boom a manner as to prevent swinging.
brakes, and other locking devices. (4) If there is a slack rope condition, it should be
(4) placing all controls in the off or neutral position. determined that the rope is properly seated on the drum
(5) stopping the engine. An exception to this may and in the sheaves.
exist when derrick operation is frequently interrupted (c) During lifting, care shall be taken that
during a shift and the operator must leave the derrick (1) there is no sudden acceleration or deceleration
controls. Under these circumstances, the engine may of the moving load
remain running, and (v)(1) through (v)(4) above shall (2) the load does not contact any obstructions

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(d) A derrick shall not be used for side loading except may leave his position at the controls, provided, prior
when specifically authorized by a qualified person who to that time, the Lift Director and operator have estab-
has determined that the various structural components lished the requirements for dogging the winch and pro-
will not be overstressed. viding notices, barricades, or whatever other
(e) The operator should avoid carrying loads over precautions may be necessary.
people.
6-3.3.6 Use of Winch Heads
(f) The operator shall test the brakes each time a load
approaching the rated load is handled by lifting it a few (a) Ropes shall not be handled on a winch head with-
inches and applying the brakes. out the knowledge of the operator.
(g) Neither the load nor boom shall be lowered below (b) While a winch head is being used, the operator
the point where less than two full wraps of rope remain shall be within reach of the power unit control lever.
on their respective drums.
6-3.3.7 Securing Boom
(h) When rotating a derrick, sudden starts and stops
shall be avoided. Rotational speed shall be such that the Dogs, pawls, or other positive holding mechanisms
load does not swing out beyond the radius at which it on the winch shall be engaged. When not in use, the
can be controlled. A tag or restraint line should also derrick boom shall be either
be used. (a) laid down
(i) Boom and hoisting rope systems shall not be (b) secured to a stationary member, as nearly under
twisted. the head as possible, by attachment of a sling to the
(j) The operator shall not hoist, lower, or swing while load block
anyone is on the load or hook. (c) lifted to a vertical position and secured to the mast
for guy derricks
6-3.3.4 Personnel Lifting (d) secured against stiffleg for stiffleg derrick
This Volume recognizes that derricks are designed
and intended for handling materials and not personnel. SECTION 6-3.4: SIGNALS
Personnel are only permitted to be lifted in a personnel 6-3.4.1 Standard Signals
platform under the following conditions:
Standard signals to the operator shall be in accordance
(a) The Site Supervisor shall determine that there is
with the standard prescribed in paras. 6-3.4.2 and 6-3.4.3,
no practical alternative way to perform the needed work
unless voice communication equipment (telephone,
or to gain access to the area and shall authorize its usage
radio, or equivalent) is utilized. Signals shall be discern-
in writing.
ible or audible at all times. No response shall be made
(b) Communication between the derrick operator,
unless signals are clearly understood.
signal person, and person(s) being lifted shall be
maintained. 6-3.4.2 Hand Signals
(c) In all aspects, personnel lifting operations shall be Hand signals shall be in accordance with Fig. 6-3.4.2-1
done in accordance with the applicable provisions of and shall be posted conspicuously.
ASME B30.23, except as listed below.
(1) Derricks are not required to have a boom angle 6-3.4.3 Bell or Light Signals
indicator. If a boom angle indicator is not installed, alter- Bells of different tones shall be used for boom, load,
nate means to verify lift radius shall be provided. runner (whip), and swinger. Where electrically acti-
(d) The derrick shall not be used for other purposes vated, both bell and light signal systems shall have safety
while handling personnel. lights of a different color lit to indicate that the signal
system is effective. The signals shall be as follows:
6-3.3.5 Holding the Load
(a) When operating, one bell or light means stop.
(a) The operator shall not leave the controls while the (b) When stopped, one bell or light means lift; two bells
load is suspended unless the precautions in the excep- or lights means lower.
tions as listed in (b) through (d) below have been taken. (c) When temporarily stopped, three or four bells or
(b) People should not be permitted to stand or pass lights alternately on the boom and load mean dog it off
under a load on the hook. or stopping for some time.
(c) If the load must remain suspended for any consid- (d) When dogged off, before starting, ring three or four
erable length of time, a dog, a pawl and ratchet, or other bells or light three or four lights alternately on the boom
equivalent means, rather than the brake alone, shall be and load, meaning get ready to start work again.
used to hold the load.
(d) As an exception to (a) above, under such circum- 6-3.4.4 Special Signals (15)
stances where a load is to be held suspended for a period Some special operations may require additions to, or
of time exceeding normal lifting operations, the operator modifications of, the basic signals standardized herein.

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Fig. 6-3.4.2-1 Standard Hand Signals for Controlling Derricks

HOIST LOWER
With forearm vertical, fore- With arm extended downward,
finger pointing up, move hand forefinger pointing down, move
in small horizontal circle. hand in small horizontal circles.

RAISE BOOM LOWER BOOM


Arm extended, fingers closed, Arm extended, fingers closed,
thumb pointing upward. thumb pointing downward.

MOVE SLOWLY
RAISE THE BOOM AND
Use one hand to give any LOWER THE LOAD
motion signal and place other
With arm extended, thumb
hand motionless in front of
pointing up, flex fingers in
hand giving the motion signal.
and out as long as load
(Hoist slowly shown as
movement is desired.
example.)

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Fig. 6-3.4.2-1 Standard Hand Signals for Controlling Derricks (Cont’d)

LOWER THE BOOM AND SWING


RAISE THE LOAD Arm extended, point with
With arm extended, thumb finger in direction of swing
pointing down, flex fingers of boom.
in and out as long as load
movement is desired.

STOP EMERGENCY STOP


Arm extended, palm down, Both arms extended, palms
move arm back and forth. down, move arms back and
forth.

DOG EVERYTHING
Clasp hands in front of body.

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In all such cases, these special signals should be agreed (3) Caution shall be exercised when working near
upon; thoroughly understood by the Lift Director, signal overhead lines because they can move horizontally or
person, and the operator; and should not be in conflict vertically due to wind, moving the danger zone to new
with the standard signals. positions.
(4) In transit with no load and boom lowered, the
6-3.4.5 Instructions clearance shall be a minimum of 4 ft (1.2 m) (see
If it is desired to give instructions to the operator other Table 6-3.5.3-1).
than those provided for in the standard signal system, (5) A qualified signal person shall be assigned to
the derrick motions shall be stopped. observe the clearance and give warning before
approaching the above limits.
(b) If cage-type boom guards, insulating links, or
SECTION 6-3.5: MISCELLANEOUS proximity warning devices are used on derricks, such
6-3.5.1 Fire Extinguishers devices shall not be considered a substitute for the
requirements of (a) above, even if such devices are
(a) A portable fire extinguisher, with a basic mini-
required by law or regulation. Limitations of such
mum extinguisher rating of 10 BC, shall be installed in
devices shall be understood by the operating personnel
the cab or at the machinery housing.
and tested in the manner prescribed by the manufacturer
(b) Operating and maintenance personnel shall be
of the device.
familiar with the use and care of the fire extinguishers
(c) Before the commencement of operations near elec-
provided.
trical lines, the person responsible for the job shall notify
6-3.5.2 Refueling the owners of the lines or their authorized representa-
tives, providing them with all pertinent information and
(a) When refueling with a portable container, it shall requesting their cooperation.
be of a safety-type can equipped with an automatic (d) Any overhead wire shall be considered to be an
closing cap and flame arrester. energized line unless and until the person owning such
(b) The machine shall not be refueled with the engine line or the electrical utility authorities verify that it is
running. not an energized line.
(c) Smoking or open flames shall be prohibited in the (e) Exceptions to this procedure, if approved by the
refueling area. owner of the electrical lines, may be granted by the
administrative or regulatory authority if the alternate
6-3.5.3 Operating Near Electric Power Lines
procedure provides protection and is set forth in writing.
(a) Derricks shall be operated so that no part of the (f) Durable signs shall be installed at the operator’s
derrick or load enters into the danger zone shown in station and on the outside of the derrick, warning that
Fig. 6-3.5.3-1. electrocution or serious bodily injury may occur unless
EXCEPTIONS: a minimum clearance of 10 ft (3.0 m) is maintained
(1) The danger zone may be entered if the electrical distribution between the derrick or the load being handled and ener-
and transmission lines have been de-energized and visibly gized power lines. Greater clearances are required
grounded at the point of work. because of higher voltage as stated in (a)(2) above. These
(2) The danger zone may be entered if insulating barriers (not a signs shall be revised but not removed when local juris-
part of or an attachment to the derrick) have been erected to
diction requires greater clearances.
prevent physical contact with the lines.

(1) For lines rated 50 kV or below, minimum clear- 6-3.5.4 Cab or Operating Enclosure
ance between the lines and any part of the derrick or (a) Necessary clothing and personal belongings shall
load shall be 10 ft (3.0 m). be stored in such a manner as not to interfere with access
(2) For lines rated over 50 kV, minimum clearance or operation.
between the lines and any part of the derrick or load (b) Tools, oil cans, waste, extra fuses, and other neces-
shall be 10 ft (3.0 m) plus 0.4 in. (10.2 mm) for each 1 kV sary articles shall be stored in the toolbox and shall not
over 50 kV, or use twice the length of the line insulator, be permitted to lie loose in or about the cab operating
but never less than 10 ft (3.0 m) (see Table 6-3.5.3-1). enclosure.

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Fig. 6-3.5.3-1 Danger Zone for Derricks and Lifted Loads Operating Near Electrical Transmission Lines

This area should be avoided.

Danger zone area


[Note (1)]

NOTE:
(1) For minimum radial distance of danger zone, see para. 6-3.5.3.

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Table 6-3.5.3-1 Required Clearance for Normal


Voltage in Operation Near High-Voltage
Power Lines
Minimum Required
Normal Voltage, kV Clearance
(Phase to Phase) ft m

When Operating Near High Voltage Power Lines


Up to 50 10 3.05
Over 50 to 200 15 4.57
Over 200 to 350 20 6.10
Over 350 to 500 25 7.62
Over 500 to 750 35 10.67
Over 750 to 1 000 45 13.72

While in Transit With No Lead and Boom or Mast Lowered


Up to 0.75 4 1.22
Over 0.75 to 50 6 1.83
Over 50 to 345 10 3.05
Over 345 to 750 16 4.88
Over 750 to 1 000 20 6.10

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J09315
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