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1 s2.0 S003238611630831X Main PDF
1 s2.0 S003238611630831X Main PDF
Polymer
journal homepage: www.elsevier.com/locate/polymer
a
Department of Physical Chemistry and Materials Science, Budapest University of Technology and Economics, H-1521, Budapest, P.O. Box 91, Hungary
b
Institute of Materials and Environmental Chemistry, Research Centre for Natural Sciences, Hungarian Academy of Sciences, H-1519, Budapest, P.O. Box 286,
Hungary
c
MTA-BME Lendület Quantum Chemistry Research Group, Hungary
a r t i c l e i n f o a b s t r a c t
Article history: Blends were prepared from poly(lactic acid) (PLA) and thermoplastic starch (TPS) to study component
Received 20 July 2016 interactions, structure and properties. Starch was plasticized with glycerol at two levels, at 36 and 47 wt
Received in revised form %. The results unambiguously showed that the interaction of the two components is weak. The inves-
7 September 2016
tigation of the possible partitioning of glycerol in the two phases indicated that most of the plasticizer is
Accepted 11 September 2016
located in the TPS phase. Thermodynamic modeling predicted some dissolution of PLA in TPS which was
Available online 12 September 2016
assisted by the presence of the plasticizer, but TPS did not dissolve in PLA at all. No tangible proof was
found for the formation of a glycerol rich phase in TPS, the relaxation transition assigned to this phase
Keywords:
Thermoplastic starch
was rather explained with the movement of smaller structural units of starch molecules. Weak interfacial
Molecular modeling adhesion does not allow stress transfer through the interface resulting in poor strength and small
Thermodynamics deformation.
© 2016 Elsevier Ltd. All rights reserved.
1. Introduction but in another part of the same paper they state that changes in Tg
indicate some interaction between TPS and PLA. The degree of
In recent years the importance of biopolymers increases compatibility claimed varies in a wide range depending on blend
continuously and further growth is forecasted in their use in the components and the authors of the paper. Ma et al. [9,10], for
future. However, besides the obvious environmental advantages of example, found complete immiscibility in PLA/TPS blends when the
these materials, they have some deficiencies as well, like inferior plasticizer was glycerol, while good compatibility, when form-
properties compared to commodity polymers, poor processability, amide was used. However, the statements on compatibility or
water sensitivity, etc. To overcome these drawbacks biopolymers miscibility are almost invariably qualitative in nature and based on
are frequently modified, often by blending. The mixing of poly(- the observation of SEM micrographs, changes in Tg or mechanical
lactic acid) (PLA) and thermoplastic starch would combine the properties, but rarely on thermodynamic considerations. Poor
advantages of the two polymers by maintaining complete biode- compatibility of the components is also indicated by attempts to
gradability and resulting in a relatively cheap material [1e5]. improve interactions by preparing hybrid blends [11], adding
However, the two polymers are immiscible, heterogeneous blends amphiphilic molecules [12] or a coupling agent [13].
form upon their mixing, and the statements about the compati- Another interesting question that is never discussed or even
bility of TPS and aliphatic polyesters are often contradictory. mentioned in relation with TPS blends is the role of the plasticizer.
Averous and Fringant [6,7] found dissimilar compatibility in various Although many papers have been published on TPS plasticized with
starch/aliphatic polyester blends. In a further study Martin and the most diverse compounds, on their efficiency and on the
Averous [8] claimed low level of compatibility in PLA/TPS blends, structure formed, TPS is treated as a single, homogeneous material
in blends, in spite of the fact that TPS plasticized with glycerol was
claimed to phase separate above a certain plasticizer content
[6,7,14e17]. The distribution of a third material, e.g. the aliphatic
* Corresponding author. Institute of Materials and Environmental Chemistry, polyester, in a two phase polymer, TPS, can be quite complicated,
Research Centre for Natural Sciences, Hungarian Academy of Sciences, H-1519,
several structures may form and must be considered. Moreover, the
Budapest, P.O. Box 286, Hungary.
czo
E-mail address: jmoczo@mail.bme.hu (J. Mo ). plasticizer is a small molecular weight substance which is quite
http://dx.doi.org/10.1016/j.polymer.2016.09.031
0032-3861/© 2016 Elsevier Ltd. All rights reserved.
10 P. Müller et al. / Polymer 103 (2016) 9e18
mobile at the temperature of processing, but also under ambient microscopy (SEM) using a Jeol JSM 6380 LA apparatus. Samples
conditions. Although originally it is located in starch, it may diffuse were broken at liquid nitrogen temperature and then a smooth
into the other polymer during processing and partition between surface was created by cutting the sample with a microtome. Sur-
the two polymer components. Although Ma et al. [9,10] claimed faces were etched according to the matrix polymer, chloroform was
improvement in compatibility upon the use of formamide used in the case of PLA, while 1 M HCl for the TPS matrix. Light
compared to glycerol, they did not explain the effect or its mech- transmittance through the samples was measured on 1 mm thick
anism either. In view of these questions, the goal of this work was to specimens using a Unicam UV-500 spectrophotometer at 700 nm
estimate interactions in PLA/TPS blends by thermomechanical wavelength. Water absorption was determined at 23 C and 52%
analysis [18e20] and thermodynamic modeling, study the role and relative humidity by the measurement of the weight increase of
partitioning of the glycerol plasticizer in the components and specimens. The desired relative humidity was achieved with a
determine the structure and properties of the blends in a wide saturated solution of Mg(NO3)2.
composition range.
3. Results and discussion
2. Experimental
The results are presented in several sections. The question of
2.1. Materials component interaction and miscibility is discussed first and then
the effect of the plasticizer on PLA properties is presented subse-
The PLA used was obtained from NatureWorks (USA). The quently. Conclusions drawn from these results are supported by
selected grade (Ingeo 4032D, Mn ¼ 88500 g mol1 and Mw/ model calculations in the next section followed by the discussion of
Mn ¼ 1.8) is recommended for extrusion. The polymer (<2% D structure and properties.
isomer) has a density of 1.24 g cm3, while its melt flow index (MFI)
is 3.9 g/10 min at 190 C and 2.16 kg load. The corn starch used for 3.1. Interactions, miscibility
the preparation of TPS was supplied by Hungrana Ltd., Hungary and
its water content was 12 wt%. Glycerol with 0.5 wt% water content One of the most often used approaches to estimate the misci-
was obtained from Molar Chemicals Ltd., Hungary and it was used bility of two components is the determination of the composition
for the plasticization of starch without further purification or dry- dependence of the glass transition temperature of their blends
ing. Thermoplastic starch samples containing 36 and 47 wt% glyc- [18e20]. The DMA spectra of a PLA/TPS47 blend containing 50 vol%
erol (TPS36 and TPS47, respectively) were prepared and used in the of both components is presented in Fig. 1.
experiments. The composition of the PLA/TPS blends changed from The spectra are rather complicated displaying several transi-
0 to 1 vol fraction in 0.1 vol fraction steps. Glycerol was added to tions. Plasticized starch were shown to exhibit two transitions, one
PLA also alone as “plasticizer” in 1, 3, 5, 7 and 10 vol%. corresponding to its glass transition, while the second was claimed
to result from phase separation and was assigned to a glycerol rich
2.2. Sample preparation phase [6,7,14e17]. The glass transition temperature of TPS depends
very strongly on the type and amount of the plasticizer used and it
Corn starch was dried in an oven before composite preparation may cover a wide range of temperatures from 30 to 90 C. The Tg
(105 C, 24 h). Thermoplastic starch powder was prepared by dry- of our TPS samples are 3 and 33 C for TPS47 and TPS36,
blending in a Henschel FM/A10 high speed mixer at 2000 rpm. TPS respectively. The second transition assigned to thermoplastic starch
was produced by processing the dry-blend on a Rheomex 3/400 can be also identified in the spectra allegedly indicating the pres-
single screw extruder attached to a Haake Rheocord EU 10 V driving ence of a glycerol rich phase [6,7,14e17]. However, some doubts
unit at 140-150-160 C barrel and 170 C die temperatures, and may arise about the assignment of this transition. Some authors
60 rpm screw speed. argue that the appearance of two peaks proves phase separation a
PLA and the second component were homogenized in an in- priori [15] that is not true; several polymers are known to show b
ternal mixer (Brabender W 50 EHT) at 190 C and 50 rpm for
12 min. Before homogenization poly(lactic acid) was dried in a
vacuum oven (110 C, 4 h). Both temperature and torque were
recorded during homogenization. The melt was transferred to a 10
10 10
1
2.3. Characterization
Loss tangent, tgδ
0
E" 10
8
10
The glass transition temperature of the phases and other ther-
mal transitions appearing in the blends were determined by dy-
7
namic mechanical analysis (DMA) using a Perkin Elmer Pyris 10
-1
Diamond DMA apparatus in tensile mode with constant amplitude 10
(10 mm) and frequency (1 Hz) in the temperature range 6
10
between 100 and 100 C. Heating rate was 2 C/min, while the tg δ
size of the specimens was 50 5 1 mm. Mechanical properties
5 -2
were further characterized by tensile testing using an Instron 5566 10 10
universal testing machine. Specimens of 150 10 1 mm were -90 -60 -30 0 30 60 90 120
used, the gauge length was 115 mm. Tensile modulus was deter- Temperature (°C)
mined at 0.5 mm/min, while properties measured at larger de-
formations at 5 mm/min cross-head speed. Five parallel
measurements were carried out at each blend composition. The Fig. 1. DMA spectra showing relaxation transitions in the PLA/TPS47 blend containing
structure of the blends was analyzed by scanning electron 50 vol% of both components.
P. Müller et al. / Polymer 103 (2016) 9e18 11
16 80
TPS36
TPS47
Light transmittance (%)
68.1 %
8 40
4 20
0 0
0 20 40 60 80 100 0 2 4 6 8 10 12
TPS content (vol%) Glycerol content (vol%)
Fig. 3. Effect of blend composition on the light transmittance of PLA/TPS blends; (B) Fig. 5. Effect of glycerol content on the light transmittance of PLA/glycerol binary
TPS36, (,) TPS47. blends.
10
at very low temperatures, around 80 C. The transition can be
assigned to glycerol and its temperature corresponds to that
determined for this plasticizer by Ave rous et al. [6] using DSC. The
8
nearly linear increase of the intensity of the tg d peak with
increasing amount of glycerol in the blend, at least at small glycerol
6 contents, further confirms the assignation (Fig. 7). The deviation
from the expected linearity at the largest glycerol content might
result from changing morphology or simply from experimental
4 error. However, since the transition can be detected already at the
smallest glycerol content, below 1 vol%, we must assume that the
solubility of glycerol in the blend is smaller even than this amount,
2
0
0 20 40 60 80 100 10 1
10 10
TPS content (vol%) E'
9
10
Modulus, E', E" (Pa)
0
and glycerol content; (B) TPS36, (,) TPS47. 10
8
10 E"
1 mm thick PLA plates containing various amounts of the plasticizer
is plotted against composition in Fig. 5. -1
10
PLA is transparent, as mentioned above, but transparency de- 7
10
creases considerably with increasing glycerol content. According to
tg δ
the correlation the solubility of glycerol cannot be more than 1 or
2 vol% in PLA, above this amount a separate phase forms. Dispersed
6 -2
glycerol droplets scatter light resulting in inferior transparency. 10 10
-120 -80 -40 0 40 80 120
Obviously, the solubility of glycerol in PLA is quite small, thus one
cannot expect considerable diffusion of the plasticizer from starch
Temperature (°C)
into the PLA phase in the blends.
Limited solubility of glycerol in PLA is further confirmed by the Fig. 6. DMA spectra of the PLA/glycerol binary blend containing 10 vol% of the plas-
ticizer. Strong glycerol transition at low temperature.
P. Müller et al. / Polymer 103 (2016) 9e18 13
3.3. Modeling
tg δ intensity
0.03
Density functional theory (DFT) and local coupled-cluster cal-
culations with single, double and perturbative triple excitations
0.02 [LCCSD(T)] have been performed to investigate hydrogen bond in-
teractions between poly(lactid acid) and glycerol, amylose and
glycerol, as well as PLA and amylose. In order to reduce time and
0.01 computer capacity to a reasonable level, simplified computational
model systems for linear PLA and amylose were introduced. A
trimer structure of three L-lactic acid monomer units was created
for the former in which the terminal hydrogens of both OH groups
0.00 were replaced by methyls in order to avoid the formation of
0 2 4 6 8 10 12 hydrogen-bonded complexes by them during geometry optimiza-
Glycerol content (vol%) tion. The amylose model system was a single monomer unit, that is,
a single a-D-glucose molecule, in which the (1,4) OH groups were
replaced by methoxy groups for the same reason. Fig. 8 shows the
Fig. 7. Influence of composition on the intensity of the tg d peak assigned to the glass
corresponding structures indicating hydrogen bond donors (in
transition of glycerol.
blue) and acceptors (in red) as well as the acronym for each site
Fig. 8. Structure of the computational model systems and acronyms used for the identification of hydrogen bond donors (marked with square) and acceptors (marked with circle)
studied in this work: (a) trimer of L-lactic acid with terminal methyl protection; (b) glycerol; (c) a-D-glucose with methyl protection on the (1,4) OH groups.
14 P. Müller et al. / Polymer 103 (2016) 9e18
Table 1
Hydrogen bonding interaction energies and enthalpies calculated with the DFT and
LCCSD(T) methods.
DE DH DE DH
(kJ/mol) (kJ/mol) (kJ/mol) (kJ/mol)
Fig. 10. Calculated phase diagram of the ternary system PLA/starch/glycerol; effect of
glycerol on miscibility.
DG ¼ DH T DS (1)
Fig. 11. Effect of composition on the dispersed structure of PLA/TPS blends, SEM mi-
crographs at magnification 500; a) 10, b) 50, c) 90 vol% TPS.
where DG, DH and DS are the changes in the free energy, enthalpy
and entropy of mixing. The change of entropy was calculated from
the lattice model where 4i is the volume fraction of the components and Np,i their
degree of polymerization. The change in enthalpy was calculated
X
3
4i form the Flory-Huggins interaction parameter of the various pairs
DS ¼ ln4i (2)
in the following way
Np;i
i¼1
16 P. Müller et al. / Polymer 103 (2016) 9e18
3 positions studied are located in the two phase range of the diagram,
i.e. they phase separate to PLA and starch containing small amount
of PLA.
The phase diagram unambiguously shows that PLA does not
2 dissolve any TPS at all, while it can be dissolved in a small extent,
TPS36 about 3 vol% at most, in plasticized starch. Glycerol facilitates the
dissolution of PLA in TPS, a conclusion which is in agreement with
those of Ma et al. [9,10] who found that a plasticizer can improve
1 TPS47 the compatibility of PLA and TPS. On the other hand, these calcu-
lations also confirm that the majority of glycerol molecules is
located in the TPS phase and do not diffuse into PLA. We must
emphasize here, though, that these calculations are very qualitative
0 in manner giving information only about the direction and
0 20 40 60 80 100 magnitude of changes brought about by the mixing the two
components.
TPS content (vol%)
3.4. Structure
Fig. 12. Composition dependence of the Young's modulus of PLA/TPS blends; (B)
TPS36, (,) TPS47. The phase structure of the PLA/TPS blends was studied by
scanning electron microscopy. Etched surfaces were prepared in
order to help the clear distinction of the phases. Three micrographs
are presented in Fig. 11 to demonstrate the effect of composition on
70 60 structure.
In accordance with previous results, heterogeneous structure
forms at all compositions. PLA is the continuous phase at large PLA
60 50 and small TPS content in which TPS is dispersed in the form of
Tensile strength (MPa)
droplets of a few micron size (Fig. 11a). The opposite occurs at the
Elongation-at-break (%)
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