This document contains 4 questions regarding size reduction and separation processes:
1. Draw and label diagrams of 6 instruments: gyratory crushers, roll crusher, ball mill, stationary screens, gyrating screens, and rotary vacuum filter.
2. Explain the difference between open-circuit and closed-circuit operations in size reduction and separation processes.
3. Derive an expression for cake thickness deposited in a centrifuge filtration operation over time in terms of various parameters.
4. Calculate the efficiency of a screening operation using two equations, comparing the results to comment on any differences.
This document contains 4 questions regarding size reduction and separation processes:
1. Draw and label diagrams of 6 instruments: gyratory crushers, roll crusher, ball mill, stationary screens, gyrating screens, and rotary vacuum filter.
2. Explain the difference between open-circuit and closed-circuit operations in size reduction and separation processes.
3. Derive an expression for cake thickness deposited in a centrifuge filtration operation over time in terms of various parameters.
4. Calculate the efficiency of a screening operation using two equations, comparing the results to comment on any differences.
This document contains 4 questions regarding size reduction and separation processes:
1. Draw and label diagrams of 6 instruments: gyratory crushers, roll crusher, ball mill, stationary screens, gyrating screens, and rotary vacuum filter.
2. Explain the difference between open-circuit and closed-circuit operations in size reduction and separation processes.
3. Derive an expression for cake thickness deposited in a centrifuge filtration operation over time in terms of various parameters.
4. Calculate the efficiency of a screening operation using two equations, comparing the results to comment on any differences.
1. Submit one page write-up with neat and clean diagram of these instruments: a. Gyratory crushers b. Roll Crusher c. Ball mill d. Stationary screens (Grizzlies) e. Gyrating screens f. Rotary vacuum filter 2. What is open-circuit and closed-circuit operation in size reduction and size separation processes? 3. Consider the filtration operation in centrifuge with bowl radius of R. Assuming that the suspension is introduced such that the inner radius of liquid surface remains constant at ro. Derive the expression for cake thickness (r’) deposited after time t, in terms of angular rotational speed of bowl (ω), specific resistance of cake (α), density of suspension (ρ), viscosity of filtrate (µ) and volume of incompressible cake deposited per unit volume of filtrate collected (ν). 4. Data on screening operation is presented in below table. Particle size distribution of feed, overflow and underflow are given as cumulative frequency. The screen used for separation has an aperture size of 460 µm and 1000 kg/h of feed are processed obtaining 650 kg/h of overflow. Calculate efficiency of the operation by using following two equations. See whether the efficiencies calculated are same or different. If different then give your comment on this. (This problem is similar to Q.N 3 of Tutorial-4) 𝐷 𝑥𝐷 𝐷 1 − 𝑥𝐷 𝐸= ( ) [1 − ( )] (1) 𝐹 𝑥𝐹 𝐹 1 − 𝑥𝐹 𝑥𝐹 − 𝑥𝐵 𝑥𝐷 𝑥𝐹 − 𝑥𝐵 1 − 𝑥𝐷 𝐸=( ) ( ) [1 − ( )( )] (2) 𝑥𝐷 − 𝑥𝐵 𝑥𝐹 𝑥𝐷 − 𝑥𝐵 1 − 𝑥𝐹 Screen aperture size Cumulative Fractions (µm) Feed Coarse Fine 850 0.02 0.06 - 710 0.12 0.28 - 600 0.26 0.58 0.02 500 0.45 0.78 0.08 425 0.68 0.90 0.24 355 0.82 0.96 0.46 300 0.90 1.00 0.68 212 0.98 - 0.84