Professional Documents
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Product Guide
Contents
1. Introduction 3
1.1 Abbreviations 5
2. Presentation 7
2.1 Product application field 8
2.2 Key benefits 8
2.3 Compliance 8
3. Product coding 9
3.1 Recloser coding 10
3.2 Recloser components coding 11
4. Technical parameters 15
5. Design and operation 19
5.1 Design 20
5.1.1 Outdoor switching module 20
5.1.2 Protective Tank 20
5.1.3 Current and Voltage Sensing 21
5.1.4 Main Contacts Position Indicator 21
5.1.5 Vacuum Circuit Breaker 21
5.1.6 Recloser control 22
5.1.7 Recloser Control Cubicle 23
5.1.8 Control cable (Umbilical) 26
5.1.9 Control Panel Module (CPM) 26
5.1.10 Recloser Control Module (RCM) 27
5.1.11 Power Supply Filter Module (PSFM) 27
5.1.12 Rechargeable Battery (BAT) 28
5.1.13 Bluetooth Module (BTM) 28
5.1.14 I/O Module (IOM) 28
5.2 Operation 29
5.2.1 Opening 29
5.2.2 Closing 30
6. Functionality 31
6.1 Protection 32
6.1.1 Overview 32
6.1.2 Protection Elements 33
6.2 Measurement 47
6.2.1 Overview 47
6.2.2 Inrush filter 48
6.3 Communication 49
6.3.1 Overview 49
6.3.2 Personal Computer Interface (PCI) 49
6.3.3 Telecommunication Interface (TCI) 49
6.3.4 Digital input/output interface (IOI) 49
6.4 Telarm Dispatcher Interface (TDI) 50
6.5 Indication 51
6.5.1 Man-Machine Interface (MMI) 51
7. Application notes 53
7.1 Mounting kits 54
7.1.1 Mounting kit for front installation 54
7.1.2 Complete mounting kit for front installation 54
7.1.3 Mounting kit for front or lateral installation 55
7.1.4 Complete mounting kit for front or lateral installation 55
7.2 Primary line connections 56
7.2.1 Bushing extensions 56
7.2.2 Conductor connection options 56
7.3 Secondary equipment 57
7.3.1 Voltage transformers (VT) 57
7.3.2 Telecommunication equipment 57
7.4 Auxiliary supply 58
Appendix 1. Type tests 59
Appendix 2. Dimensions 63
1. Introduction
This Product Guide describes automatic circuit reclosers manufactured by Tavrida Electric.
Tavrida Electric autoreclosers are designed for overhead distribution lines and outdoor substation switchgear
with rated voltage up to 27kV.
Umbilical cable
The Umbilical cable provides connection between the OSM and the RC.
This guide describes recloser technical parameters, functionality and operating principles. The purpose of the
document is providing necessary product information for application engineers and utilities technical personnel.
4
1.1 Abbreviations
ABR Automatic Backfeed Restoration
BAT Battery
BF Bolted Fault
BTM Bluetooth Module
CC Control Cable (Umbilical)
CLP Cold Load Pickup
CPM Control Panel Module
CU Current unbalance
D Delayed
DPS Door Position Switch
EF Earth Fault protection element
EF1 Low set Earth Fault protection element for Delayed trips
EF2 Low set Earth Fault protection element for Instantaneous trips
EF3 High set Earth Fault protection element for Instantaneous trips
EL Event Log
I Instantaneous
I/O Input/Output
IOI Input/Output Interface
IOM Input/Output Module
LCD Liquid Crystal Display
HL Hot Line protection element
LP Load Profile
LS Loss of Supply protection element
ME Measurement element
ML Malfunction Log
MMI Man Machine Interface
MPM Main Processor Module
OC Overcurrent protection element
OC1 Low set Overcurrent protection element for Delayed trips
OC2 Low set Overcurrent protection element for Instantaneous trips
OC3 High set Overcurrent protection element for Instantaneous trips
OCR Overcurrent protection element with reclosing
OSM Outdoor Switching Module
PCI Personal Computer Interface
PSFM Power Supply Filter Module
RC Recloser Control Cubicle
RCM Recloser Control Module
RTC Real Time Clock
RTU Remote Telecommunication Unit
SCADA Supervisory Control And Data Acquisition
SD Source Detector
SEF Sensitive Earth Fault
SEFR Sensitive Earth Fault with reclosing
TEL Tavrida Electric
5
TCI Telecommunications Interface
TDI Telarm Dispatcher Interface
UF Under Frequency
UV Under Voltage
VRC Voltage Reclosing Control
VT Voltage Transformer
VU Voltage unbalance
ZSC Zone Sequence Coordination
6
2. Presentation
2.1 Product application field
Reclosers can be applied in radial or loop overhead distribution lines. The main applications are:
• Clearing transient faults by performing autoreclosing;
• Isolating sustained faults in the overhead line network;
• Isolating sustained faults in a network where conventional protection coordination is not possible;
• Automatic backfeed restoration.
The recloser can also be used at outdoor substations feeding overhead distribution lines. It may be used as:
• Substation outgoing feeder with autoreclosing functionality;
• Substation busbar coupler breaker with backfeed restoration capability;
• Substation switchgear incoming feeder breaker with overcurrent protection for busbar faults, undervoltage
protection for backfeed restoration purposes and interfaces for transformer non-electrical protection.
• Lightweight
Tavrida Electric’s light weight vacuum circuit breaker and robust aluminium tank result in a total weight of 68 kg
for OSM15_Al_1 and 72 kg for OSM25_Al_1, making it the most lightweight outdoor switching module on
the market.
As the result shipment, handling and installation are simpler and faster.
Linear current sensor — Rogowski coils, used for both phase and ground currents measurements greatly im-
prove protection accuracy and simplify protection coordination.
• Environmentally Friendly
OSM15_Al_1 and OSM25_Al_1 are outdoor switching modules with patented combined air and solid insula-
tion. The design reliability is proven by the most severe climate and very heavy pollution tests at the Koeberg
Insulator Pollution Test Station (KIPTS) in South Africa.
2.3 Compliance
Tavrida Electric autorecloser compliance to international standards has been confirmed by large international
test centers.
8
3. Product coding
3.1 Recloser coding
Rec15_Al1_5s (Par1_Par2_Par3_Par4_Par5_Par6)
Product group
OSM type
RC type
Par1
Parameter describes control panel interface language.
Par2
Parameter describes bluetooth module availability.
Bluetooth Module provides point-to-point wireless connection between the RC and the personal computer.
Par3
Parameter describes availability and auxiliary voltage of Input/Output module (IOM). For IOM information refer
to section 5.1.14 and Table 11.
Par4
Parameter describes the length of Umbilical cable connecting the RC to the OSM. For Umbilical information
refer to section 5.1.8
Par5
Parameter describes availability and type of mounting kit. For details on applicable mounting kits refer to sec-
tion 7.1.
Par6
Parameter describes recloser modifications designed on particular customers requests.
Contact your local sales representative to choose the option suitable for you.
10
3.2 Recloser components coding
OSM coding
OSM15_Al_1 (Par1)
Rated voltage, kV
Tank material
OSM type
Par1
Parameter describes the OSM modification versions.
Nameplate
Figure 1 Figure 2
Nameplate of OSM Nameplate and serial number plate placement
The serial number plate contains information about the OSM type and serial number.
11
RC coding
RC5_3 (Par1_Par2_Par3_Par4_Par5)
Recloser control
RC type
English EN
Par1 Control panel language
Portuguese PT
No 0
Par2 Bluetooth module for PCI connection
Yes 1
No 0
No 0
Default 0
1
Par5 Customization
Contact your local sales representative to customize
2
the recloser as per your requirements
...
Par1
Parameter describes control panel interface language.
Par2
Parameter describes bluetooth module availability.
Bluetooth Module provides point-to-point wireless connection between the RC and the personal computer.
Par3
Parameter describes availability and auxiliary voltage range of Input/Output module (IOM). For IOM information
refer to section 5.1.14 and Table 11.
Par4
Parameter describes availability and type of additional recloser modifications performed for particular applica-
tions.
Contact your local sales representative to choose the option suitable for you.
12
Each RC5_3 has adhesive serial number plate and riveted stainless steel nameplate on the internal door.
The nameplates contain information about the RC type, serial number, the RC ratings and manufacture date.
Figure 3 Figure 4
Nameplate and serial number plate of RC RC nameplate placement
6 meters 6
12 meters 12
Par1
Parameter describes the length of the Umbilical cable. For details on the Umbilical cable refer to section „5.1.8
Control cable (Umbilical)“ of this guide.
13
Each Umbilical cable has a steel cable tie with serial number.
Figure 5
Example of the Umbilical cable tie with serial number
14
4. Technical parameters
Main technical data and recloser technical parameters are presented in tables below.
Rated data
Switching performance
Opening time for overcurrent protection according to IEC 62271-111/C37.60, not more
43 ms
than (at I>2xIp)
Clearing time for overcurrent protection according to IEC 62271-111/C37.60, not more
51 ms
than (at I>2xIp)
General information
Weight 68 kg 72 kg
Range of sensor coefficients at 20°C 1.8 … 2.2 V/kA 1.8 … 2.2 V/kA 0.1 … 0.2 V/kV
Notes:
1)
The Rogowski coil can measure current in a wide range but for the purpose of over-voltage, protection suppressors are fitted in the sec-
ondary circuits. These suppressors chop the signal from the Rogowski coil if primary current exceeds 8 kA.
16
Table 7 - Measurement accuracy1)
Parameter Basic error Ranges where accuracy is guaranteed
Frequency
- at dF/dt<0.2 Hz/s ±0.025 Hz 45...55 Hz, 55...65 Hz
- at dF/dt<0.5 Hz/s ±0.05 Hz
Notes:
1)
If RC5_3 sensor coefficient settings are configured in accordance with guidelines in Table 6 of this guide. Error is measured at normal
climatic conditions.
2)
Note that overcurrent protection pickup setting value shall not exceed SEF pickup setting value times 300.
Control elements surge withstand capability (SWC) 125 kV (7 kA) IEEE C37.60-2003
85 ÷ 265 AC
Supply voltage range, V
110 ÷ 220 DC1)
Notes:
1)
Note that additional DC circuit breakers are required. For details refer to section „7.4 Auxiliary supply“of this guide.
17
Table 11 - I/O Module (IOM) parameters
Digital inputs Value
Rated current 16 A
Rated voltage 12 V
Rated capacity 26 Ah
18
5. Design and operation
19
5.1 Design
5.1.1 Outdoor switching module
The OSM is equipped with six high voltage bushings with embedded current and voltage sensors. The bushings
are covered by silicone rubber insulation which mount on the top of the tank and provide 500 mm (OSM15)
or 860 mm (OSM25) creepage distance.
The bushings are marked with the terminal designation X1, X2 or X3 for the default source side and X4, X5 or
X6 for the default load side.
The source and load side can be reversed in the RC settings if required.
1. Terminal
2. Six HV silicone bushings
3 3. Current sensors built into the bushings
Threaded holes (M12x30) on each side of the tank allow the application of various kits and the OSM installation
on various poles and structures. These threaded holes can also used to install a set of lifting lugs on the tank.
Earthing Provision
20
5.1.3 Current and Voltage Sensing
Each bushing has embedded current and voltage sensors. Current sensing is performed by Rogowski coil sen-
sors. The sensors on the X1, X2 and X3 terminals measure phase currents. The sensors on the X4, X5 and X6
terminals have secondaries connected in series for residual current measurement. Capacitive sensors for voltage
measurement are inbuilt in all six bushings.
For details on sensor parameters refer to section „4. Technical parameters“ of this guide.
OSM15(25)_Al_1(4)
Figure 8
Main contact position indicator
Due to the design, any failure of critical components, such as mechanical latching, gears, chains, bearings and
levers, tripping and closing coils, motors to charge springs are completely avoided.
Tavrida Electric manufactures vacuum interrupters that combine small dimensions with extremely long
mechanical and electrical lifespan. The use of a specially designed axial magnetic field distribution provides
even current density over the contact surface and consequently substantial improvement of vacuum interrupt-
ing performance.
Carefully selected contact material, expert contact design and optimized switching result in bounce-free clos-
ing.
The result is 30,000 C-O operations at rated current or 50 O-CO operations at maximum short-circuit breaking
current without replacing or adjusting any parts of the circuit breaker.
Tavrida Electric vacuum circuit breakers are entirely maintenance free over a total life expectancy of at least
30 years.
21
1. Upper terminal
2. Vacuum interrupter
3. Lower terminal
1 4. Movable contact with bellows
5. Flexible junction shunt
6. Drive insulator
7. Opening and contact pressure springs
2
8. Magnetic actuator (complete module)
9. Armature
3
15 10. Synchronizing shaft
4
11. Actuator coil
5
12. Interlocking pins
13. Auxiliary contacts
6
14. Frame
14 7 15. Support insulator
Figure 9
View into the Vacuum Circuit Breaker
13 12 11 10 9 8
Measurement
• The recloser control allows wide measurement capabilities, including phase, neutral and sequence currents,
phase, phase-to-phase and sequence voltages, phase and 3-phase active and reactive power and energy.
Logging is provided for key measurement data.
Protection
• The recloser control provides sophisticated protection functionality. The protection incorporates unique
features that significantly simplify the protection engineering process. For details on protection functionality,
refer to section „6.1 Protection“ of this guide.
Monitoring
• Highly comprehensive log files:
• Event Log;
• Malfunction Log;
• Communication Log;
• Load Profile;
• Fault Profile;
• Change Messages;
• Protection Counters;
• Lifetime Counters;
• Log filling counters.
22
Communications
• Advanced communication functionality including support of different communication protocols and data
communication equipment including Bluetooth.
• Exceptional configuration flexibility (ability to apply different sets of local and remote communication interfac-
es)
User Software
Tavrida Electric Automated Relay Manager (TELARM) is designed for the specific needs of electrical distribution
networks based on Tavrida Electric products. It allows:
• Downloading logs, profiles, oscillograms, settings, etc;
• Uploading protection, communication and system settings to the device;
• Recording logs (event, malfunction, communication etc.), provides detailed fault profile;
• Customizing control signal map for customer’s SCADA applications.
The RC5_3 is a new generation control box that is the result of more than 20 years of recloser production and
service experience. The RC5_3 has 4 drainage filters installed in the bottom, one per corner. It allows effective
RC dehumidification.
23
2
Figure 11
1
RC5_3 with internal door open
The external door has a padlock provision that is suitable for a shackle with up to a 12 mm diameter. The ex-
ternal door can be securely fixed in the open position.
The anti-vandal cover is fixed from inside the housing with one captive screw. It protects the Umbilical cable
from unauthorised disconnection.
4
1 3
Figure 12
The housing has provisions for protection against dust and water ingress.
24
1
Figure 13
The RC5_3 is equipped with a Door Position Switch which is used for disabling the CPM when the RC door is
closed, as well as providing a SCADA indication of RC door position.
The door position switch is mounted on the inside of the door and is actuated by the lever mounted opposite
to the switch on the inside of the door.
Figure 14
Door position switch
CPM ·
RCM ·
PSFM ·
BAT ·
BTM ·
IOM ·
25
5.1.8 Control cable (Umbilical)
Umbilical_4 control cable connects the OSM actuators, metering and auxiliary wiring to the RC5_3. Control
cable wires are each protected by a PVC coated steel armoured sleeve. The cable is equipped with a heavy duty
42 pin male connector on the OSM side and a heavy duty 32 pin female connector on the RC side
Figure 15 Figure 16
Umbilical cable Heavy duty connector
Figure 17
CPM front (left) and back (right) views
26
5.1.10 Recloser Control Module (RCM)
The RCM is the recloser control module. The RCM provides protection, communication, measurement and
control functions.
Figure 18 Figure 19
RCM connections with other RC modules RCM without connections
Studs for DIN rail installation Power supply, earthing and socket connectors
Earthing wire
Figure 20
Power Supply Filter Module
The PSFM is connected to the RCM via a WAGO plug (Figure 20).
27
5.1.12 Rechargeable Battery (BAT)
The rechargeable battery provides the RC5_3 with auxiliary power when the main auxiliary power is not pres-
ent.
The power supply system is designed to provide optimum battery charging and to optimize battery lifetime.
The Bluetooth module provides point-to-point wireless connection between the RC and a personal computer.
Bluetooth Module
Figure 21
Bluetooth Module with its USB cable
Figure 22
Overall view of IO module
28
Digital inputs are electrically isolated by means of opto-couplers (Figure 24).
IOM "18" (XP1) "16" (XP3)
Common 1 Common 1
XP4
“15“
+ Input 1 2 + Input 7 2
XP3
“16“ + Input 2 3 + Input 8 3
+ Input 3 4 + Input 9 4
XP2
+ Input 5 6 + Input 11 6
XP1
Figure 23 Figure 24
Location of IOM connectors Digital inputs
Bistable relays with changeover contacts are used for the digital outputs as illustrated in Figure 25.
"17" (XP2) "15" (XP4)
Common 1 Common 1
2 2
Output 1 3 Output 7 3
4 4
Output 2 5 Output 8 5
6 6
Output 3 7 Output 9 7
8 8
Output 4 Output 10
9 9
Output 5 10 Output 11 10
11 11
13 13
Output 6 14 Output 12 14
15 15
Figure 25
Digital outputs
5.2 Operation
5.2.1 Opening
Emergency opening
A mechanical trip hook is located at the bottom of the tank. When the hook is pulled down, the OSM is me-
chanically tripped, locked in the OPEN position and electrically isolated from the driver. An „OSM Coil Isolated“
warning event is generated by the recloser control to provide indication of a locked state. The OSM remains
locked and cannot be operated until the trip hook is pushed back into the operating position.
Figure 26 OSM15(25)_Al_1(4)
Mechanical trip hook
29
Opening via MMI
To open OSM main circuits, push the green Open pushbutton labeled . The Open command is executed in
both Local and Remote mode.
5.2.2 Closing
Closing via MMI
To close OSM main circuits, push the red Close pushbutton labeled . The command is only executed if the
Control Mode is set to „Local“ and the mechanical trip hook is pushed back into its operating position. If the
Control Mode is set to „Remote“ and/or the mechanical trip hook is pulled down, the Close command will not
be executed. The message „Pushbutton Closed is disabled in Remote mode“ appears on the screen if Control
Mode is „Remote“. If the mechanical trip hook is pulled down the message „Excessive close time“ will appear
in the Malfunction log.
Open pushbutton
Close pushbutton
Figure 27
RC5_3 Control Panel Module
30
6. Functionality
6.1 Protection
6.1.1 Overview
The protection functionality is designed for the following key applications:
The radial line recloser provides the protection against the following faults:
The ring line recloser provides Loss of Supply and Automatic Backfeed Restoration functionality required for
loop automation and self-healing schemes. The ring line recloser provides protection against the same faults as
the radial line recloser. The ring line recloser has directional element to determine power flow direction. Ring
line recloser has independently configurable sets of settings for direct and reverse power flow direction.
The Rezip recloser is used to automate various networks where traditional time and current grading is impossi-
ble. Unlike a conventional recloser, the Rezip recloser can be used in ring and meshed networks and self-healing
schemes. Any number of Rezip reclosers can be connected in series.
Protection elements against short circuit, high impedance earth fault, low system voltage and low system fre-
quency faults are provided with independent reclosing elements.
The ring line recloser is provided with a unique setting-free source detector. The source detector continuously
detects the direction the power flows through the recloser main contacts.
Reclosing elements as well as the Automatic Backfeed Restoration are controlled by the Voltage Reclosing Con-
trol (VRC). The VRC blocks autoreclosing if power quality doesn‘t comply with customer requirements.
32
6.1.2 Protection Elements
• Provides power flow direction to directional protection elements (ring operation mode);
• Provides source side information for loss of supply protection element.
Protection elements: AR OC, HL, AR SEF, VU, CU, AR UV, AR UF, AR OV, AR OF and ABR operation depends
on the source side being identified. If power flows from „Source +“ side, then „Set +“ protection settings are
active, if power flows from „Source -“ side, then „Set -“ protection settings are active.
OC protection consists of six (6) individual overcurrent elements providing three stages of protection for both
the Forward (Source+) and Reverse (Source-) powerflow directions: OC1+, OC1-, OC2+, OC2-, OC3+, OC3-
OC1
Phase overcurrent low set element OC1 is designated to provide time delayed trips. It is enabled in any selected
sequence in the Overcurrent Reclosing element. „I“ (Instantaneous) stands for acceleratedand „D“ (Delayed)
for delayed step of overcurrent protection in an autoreclosing sequence.
OC2
Phase overcurrent low set element OC2 is designated to provide accelerated trips. If a sequence step in the
Overcurrent Reclosing Element is set „D“ OC2 element is disabled. If a sequence step in the Overcurrent Re-
closing element is set „I“ OC2 element is enabled.
OC3
Phase fault high set instantaneous element provides protection against phase high current faults with a reduced
number of trips to lockout. If there is no intention to reduce the number of trips to lockout at high current
faults, enabling this element is not recommended. OC1 and OC2 allow reduction of tripping time to any de-
sired value at high currents.
EF protection consist of six (6) individual overcurrent protection elements providing three stages of protection
for both the Direct (Source+) and Reverse powerflow (Source-) directions: EF1+, EF1-, EF2+, EF2-, EF3+, EF3-
EF1
Earth fault low set element EF1 is designated to provide time delayed trips. It is enabled in any selected se-
quence in the Overcurrent Reclosing element. „I“ (Instantaneous) stands for accelerated and „D“ (Delayed) for
delayed step of overcurrent protection in an autoreclosing sequence.
33
EF2
Earth fault low set element EF2 is designated to provide accelerated trips. If a sequence step in the Overcurrent
Reclosing Element is set „D“ EF2 element is disabled. If the sequence step in the Overcurrent Reclosing element
is set „I“ EF2 element is enabled.
EF3
Earth fault high set instantaneous element provides protection against high earth current faults with a reduced
number of trips to lockout. If there is no intention to reduce the number of trips to lockout at high current
faults, enabling this element is not recommended. EF1 and EF2 allow reduction of tripping time to any desired
value at high currents.
ANSI: Extremely Inverse (EI), Moderately Inverse (MI), Very Inverse (VI)
Type of time
IEC: Extremely Inverse (EI), Very Inverse (VI), Inverse (I)
current TCC TD
Definite Time (TD)
characteristic
Custom: custom curves are available on request. Contact Tavrida Electric representative.
Phase overcurrent and earth fault TD, IEC and ANSI time current curves settings are described in Tables 16–20.
34
Minimum time, s Tmin 0.05-100.00 0.01 0.05
35
For 4 trips to lockout:
IIII/IIID/IIDD/IDDD/DDDD/DDDI/DDII/
DIII/ IIDI/IDII/IDDI
For 3 trips to lockout:
Mode = Normal/ZSC III/IID/IDD/DDD/DDI/DII/IDI IIDD
For 2 trips to lockout:
Reclosing sequence Seq II/ID/DD/DI
For 1 trip to lockout:
I/D
For 4 trips to lockout: DIII
Mode = Rezip n.a. For 3 trips to lockout: DII
For 2 trips to lockout: DI
36
Mode = Normal/ZSC 1/2/3/4 4
Number of trips to lockout- Nt-
Mode = Rezip 2/3/4 2
Single shot to lockout algorithm is supported by the AR OC element. This function allows to trip to lockout
(without autoreclosing) if a fault has been detected during reset time after operator closing into a fault.
The delay between power supply restoration and reclose is called „reclose time“ (Tr). Tr time setting is config-
ured by the user. If loss of supply occurs again prior to reset time expiration, the recloser will trip again and will
not reclose automatically. This is known as „lockout“ and the recloser can only be closed by local or remote
operator command, which clears the lockout condition.
37
Table 24 - ARLS element settings
Setting Designation Range Default
Note:
1)
In Rezip mode this setting has a fixed value and is unavailable (hidden)
REZIP
Rezip is the automation algorithm that enables complex distribution network automation. Rezip can be used
in networks where the recloser application is not possible due to protection coordination restrictions. The al-
gorithm is initiated by an upstream recloser trip. Once the loss of supply is detected, all Rezip reclosers will trip
during recloser dead-time. When the recloser closes, it restores supply to the closest Rezip recloser(s). It acti-
vates the ARLS timer and after a preset time Rezip reclosers will close restoring the power supply to downstream
Rezip recloser(s). Immediately after closure Rezip the recloser(s) are operating in Instantaneous protection mode
and if any of them detects the fault, it will trip before the upstream protection device will. By the time next
Rezip recloser is closer by the ARLS, the upstream Rezip OC/EF protection is disabled, so no grading between
Rezip reclosers is needed.
The algorythm provides the set-up simplicity of a traditional sectionalizer and at the same time reducing the
fault clearing time and network reconfiguration time application in far more complex networks and provide an
unlimited number of sections to limit the number of customers affected.
Rezip is applicable in meshed grid automation schemes together with ABR functionality. Rezip enables the
building of self-healing networks where it is not possible with conventional reclosers and sectionalizers.
HL consists of two Overcurrent elements, one for Phase Overcurrent (HLOC) and one for Earth Fault (HLEF).
Operation of either element results in the trip to lockout.
38
Table 26 - Ring line recloser HLOC element settings
Setting Designation Range Resolution Default``
Note:
1)
Note that overcurrent protection pickup setting value shall not exceed SEF pickup setting value times 300.
39
Sensitive Earth Fault Reclosing (AR SEF)
This element provides reclosing initiated by the SEF element operation. It also supports single shot to lockout
functionality.
40
Table 34 - Ring line recloser VU element settings
Setting Designation Range Resolution Default
41
Table 37 - Radial line recloser VRC element settings
Setting Designation Range Default
Undervoltage (UV)
This element provides a trip command when the voltage falls below a set value.
42
UV settings are described in Tables 39, 40.
Overvoltage (OV)
This element provides load protection and detects high source voltage.
43
Table 43 - Radial line recloser OV element settings
Setting Designation Range Resolution Default
Underfrequency (UF)
This element provides load protection and detects low system frequency.
44
Table 47 - Radial line recloser UF element settings
Setting Designation Range Resolution Default
45
Table 52 - Ring line recloser OF element settings
Setting Designation Range Resolution Default
46
6.2 Measurement
6.2.1 Overview
The Main Processor gets the analog signals from the OSM current and voltage sensors, converts them into
digital format, and filters it for Harmonic content. The RMS values of the filtered signals are used for protection
and indication as shown in the table below.
Resolu- Applicability
Parameter Designation Range
tion
Protection Indication
Positive sequence voltage measured from Source + side, kV U1+ 0...18 0.1kV
Positive sequence voltage measured from Source - side, kV U1- 0...18 0.1kV
Negative sequence voltage measured from Source + side, kV U2+ 0...18 0.1kV
Negative sequence voltage measured from Source - side, kV U2- 0...18 0.1kV
Phase-to-earth voltages measured from Source + side, kV Ua+, Ub+, Uc+ 0…18 0.1kV
Phase-to-earth voltages measured from Source - side, kV Ua-, Ub-, Uc- 0…18 0.1kV
Phase-to-phase voltages measured from Source + side, kV Uab+, Ubc+, Uac+ 0…30 0.1kV
Phase-to-phase voltages measured from Source - side, kV Uab-, Ubc-, Uac- 0…30 0.1kV
Note:
1)
Residual current In is equal to three times the zero sequence current Io
2)
Voltage and frequency memory is used if all three phase to earth voltages on any side drop below approximately 0.5 kV.
47
Signal filtering effectively rejects higher harmonics. Phase current measuring channels are additionally equipped
with inrush filters.
In contrast to the widely used inrush restraint, which blocks the operation of protection for the period of inrush,
the filter leaves all protection active and sensitive to faults for the whole period of line energizing.
Figures 30 and 31 demonstrate the comparison of current measurement results at load energizing captured by
the recloser without and with inrush filter enabled.
100
80
60
Current, A
40
20
0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4
time, s
Figure 28
Basic frequency phase currents RMS. No inrush filter applied
25
20
15
Current, A
10
0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4
time, s
Figure 29
Basic frequency phase currents RMS. Tavrida Electric inrush filter applied
48
6.3 Communication
6.3.1 Overview
Indication and control are provided through the following interfaces:
• Personal Computer Interface (PCI)
• Telecommunication Interface (TCI)
• Digital Input/Output Interface (IOI)
• TELARM dispatcher Interface (TDI)
In the „Local“ mode, the recloser is controlled via the MMI or the Personal Computer Interface (PCI). In the „Re-
mote“ mode the recloser is controlled via TCI, TDI or IOI. Indication is provided via all interfaces in both modes.
Uploading/Downloading data
Data can be uploaded/downloaded via the PC (refer also to the description of the on-line mode of TELARM
software) when the communication link is established. The communication link is password protected. The
password is configured via the PCI at the time of the first communication session and stored in the MPM flash
memory. If the control signal „Erase passwords“ has been activated the password is erased. A new password
can be uploaded from the PC during the next communication session.
Uploading firmware
A PC with installed TELARM is required for firmware uploading.
The RTU is connected to the SCADA via a radio modem, phone modem, GSM modem, RS485-RS232 converter
or directly.
49
6.4 Telarm Dispatcher Interface (TDI)
The TDI enables multiple recloser connections to Tavrida Electric TELARM Dispatcher® for remote control and
supervision. TELARM Dispatcher can be installed on one or multiple PCs with full or limited access to all or
some of the reclosers. Connection via Internet or Local Area Network (LAN) is available. Physical connection of
an RC5_3 to the Internet can be done via wireless connection - GPRS modem (Figure 30) or wired connection
- USB-Ethernet adapter (Figure 31).
Both the RC5_3 recloser control(s) and PC(s) with TELARM software can connect to RC Internet Server software
(RCIS). This software provides communication between a PC and multiple RC5_3. RCIS itself is a Windows®
service. Connection between TELARM software and RCIS is protected with SSL encryption. Individual certifi-
cates are issued for each PC with TELARM which will connect to RCIS.
Figure 30
Structure of the system with wireless connection
Figure 31
Structure of the system with wired connection
50
6.5 Indication
6.5.1 Man-Machine Interface (MMI)
The MMI provides control and indication via the Control Panel Module (CPM) if the CPM is enabled. If the CPM
is disabled, no control and indication functions are supported by the MMI.
1. LCD
11 12 4 5 6 2. USB Port
General Control Pushbuttons
3. ON / OFF / Test
4. Control Mode
5. Closed
6. Open
1 LCD Control Pushbuttons
7. LCD Contrast
8. Navigation
3 10
9. Enter
8
10. Escape
7 9
Fast Key Pushbuttons
13 16 11. Malfunction Log
12. Event Log
14 17
13. Protection ON/OFF
14. Earth Fault ON/OFF
15 18
15. Sensitive Earth Fault ON/OFF
1 2 3 4 5
11
7
8
9
10
LCD Display 6. Title Bar
1. TEL Logo 7. Menu Bar
2. Title string 8. Status Bar
3. Label of Indication data, Control data or Settings 9. Date and Time
4. Path 10. Parameter values of Indication data, Control data
or Settings
5. Context icon
11. Scroll Bar
Figure 33
Liquid Crystal Display (LCD)
51
The Title bar is shown in all menus and include the following elements:
52
7. Application notes
7.1 Mounting kits
Tavrida Electric can provide reclosers with pole-mounting kit for front or lateral installation.
For substation mounting kits or other options contact your local representatives.
Figure 34
Mounting kit for front installation
Figure 35
Complete mounting kit for front installation
54
7.1.3 Mounting kit for front or lateral installation
The mounting kit for front or lateral installation (see Figure 36) is applicable for Rec15/25 installation on wood-
en, concrete or metal H-pole structures. This kit shall be used with standard U/L-shaped profiles/brackets and
threaded rods (not included).
Figure 36
Mounting kit for front or lateral installation
This mounting kit allows installation of the Rec15/25 in a front position applicable for single poles. For details
refer to Handling and Installation Guide.
Figure 37
Complete mounting kit for front or lateral installation
55
7.2 Primary line connections
7.2.1 Bushing extensions
OSM bushing extensions (Figure 38 and Figure 39) have cylinder endings with milled cable connection surfaces.
This surface provides reliable contact area for cable or conductor connection. All parts are made of copper with
Sn-Bi (tin-bismuth) coating and allow both aluminum and copper conductor connection. Terminal connectors
are used to fix the cables.
Figure 38 Figure 39
OSM15 bushing extensions OSM25 bushing extensions
Bushing extensions have threaded inserts on the butt-end made of brass with Sn-Bi coating (Figure 40).
Inserts are covered by plastic plugs (Figure 41) that shall to be removed before connecting lugs.
Plastic plugs
Insert
Figure 40 Figure 41
U-bolts and fasteners are made of stailess steel. Clamping plate is made Si-Bn coated brass.
U-bolt
Clamp
Nut Figure 43
Plain washer
Spring lock washer
Figure 42
Figure 44
56
One connector is enough to connect conductors up to 90 mm2 (Figure 43). Two connectors shall be used to
connect 120 mm2 and greater cross section conductors (Figure 44).
Figure 45 Figure 46
Figure 47 Figure 48
Protective covers can be used to protect connections against the environment (Figure 45 and Figure 46).
If cable diameter is more than 10 mm, the cone end of each cover shall be cut to the corresponding diameter
to fit the cable tightly (Figure 47).
Lug connection
Lugs can be used to connect cables from 16 to 240 mm2.
Lugs shall have 10.5 mm holes. Lugs are fixed with M10x25 bolts. Tightening torque of 30±2 Nm shall be ap-
plied. Protective covers are not installed in this case (Figure 48).
57
7.4 Auxiliary supply
Connection of Power Supply Cables
The RC5_3 cubicle can be fitted with two separate AC/DC supply inputs. Auxiliary power sources with 85...265
VAC or 110…220 VDC voltage can be used.
If a DC power supply is used, standard RC MCCB can not provide protection against short circuits. In this case,
the 3A DC MCCB with characteristic C should be used for protection.
Earthing Connector
AC2 Connector
AC1 Connector
L N L N E L N
AC1 Outlet AC2
Figure 49
Auxiliary supply wiring inside PSFM
58
Appendix 1. Type tests
60
Type tests of Rec15_Al1_5
Test center
Standard Chapter Test name Test report
name
IEEE C37.60-2003 6.2.6.1 Power-frequency withstand voltage test (dry) PowerTech PowerTech_18490-27
IEEE C37.60-2003 6.2.6.1 Power-frequency withstand voltage test (wet) PowerTech PowerTech_18490-27
IEEE C37.60-2003 6.2.6.2 Lightning impulse withstand voltage test PowerTech PowerTech_18490-27
IEEE C37.60-2003 6.4 Measurement of the resistance of the main circuit PowerTech PowerTech_18919-21-00
IEEE C37.60-2005 6.101 Line charging and cable charging current tests PowerTech PowerTech_18930-26
IEEE C37.74-2003 6.3.2.3 Transformer magnetizing current switching tests PowerTech PowerTech_18930-26
IEEE C37.60-2003 6.2.6.2 Lightning impulse withstand voltage test KEMA KEMA Final TDT 1473-10 V1
61
Short time withstand current and peak withstand CESI_A8028049
IEEE C37.60-2005 6.6 CESI
current tests CESI_A9007127
IEEE C37.60-2005 6.4 Measurement of the resistance of the main circuit CESI CESI_A8027496
CESI _A8028049
IEEE C37.60-2005 6.101 Line charging and cable charging current tests CESI
CESI_A9007127
CESI _A8028049
IEEE C37.60-2005 6.3.2.1 Load switching tests CESI
CESI_A9007127
IEEE C37.60-2003 6.108 Time-current tests KEMA KEMA Final TDT 1510-10 V1
CESI _A8028049
IEEE C37.60-2005 6.103 Rated symmetrical interrupting current tests CESI
CESI_A9007127
CESI _A8028049
IEEE C37.60-2005 6.102 Making current tests CESI
CESI_A9007127
IEC 60068-2-1 - Cold test - operational KEMA KEMA Final TIC 1471-12 V1
IEC 60068-2-2 - Dry heat test - operational KEMA KEMA Final TIC 1471-12 V1
IEC 60068-2-30 - Cyclic temperature with humidity test - operational KEMA KEMA Final TIC 1471-12 V1
62
Appendix 2. Dimensions
63
OSM15 dimensions
Figure 50
OSM15_Al_1(4) Dimensions
27 860 204 72
OSM25 dimensions
Figure 51
OSM25_Al_1(4) Dimensions
64
RC5_3 dimensions
Figure 52
Dimensions of RC5_3
65
Umbilical cable dimensions
Figure 53
Dimensions of Umbilical cable
66
Table 58 - Umbilical cable characteristics
Part number L, m Weights, kg
Umbilical_4(6) 6 5.6
Umbilical_4(7) 7 6.5
Umbilical_4(12) 12 11.2
Figure 54
Mounting kit for front installation dimensions
67
Figure 55
Mounting kit for front and lateral installation dimensions
68
Interface bracket dimensions
Figure 56
Interface bracket dimensions
69
Terminal connector dimensions and weights
Figure 57
U-bolt terminal connector
Weight: 0.3 kg
70
Package dimensions
Figure 58
Recloser package dimensions
a) b)
Figure 59
Placement of recloser components in a box:
a) with mounting kit;
b) without mounting kit.
71
Switzerland India China
Tavrida Electric AG Tavrida Electric India Private Limited Tavrida Electric (Qingdao) Co., Ltd.
Rheinweg 4, 8200 15 NC, Block-A, New Alipore No. 336, Songling Road, Laoshan District
Schaffhausen, Switzerland Kolkata - 700 053, West Bengal, India 266104 Qingdao, China
Phone: +41 (0) 52 630 26 00 Phone: +91 33 2488 1715/3260 8634 Phone: +86 (532)-55552366
Fax: +41 (0) 52 630 26 09 Fax: +91 33 2488 1766 Fax: +86 (532)-55552377
E-Mail: info@tavrida.ch E-Mail: info@tavrida.in E-Mail: info@tavrida.cn
Web: www.tavrida.ch Web: www.tavrida.in Web: www.tavrida.cn
This document is copyright and is intended for users and distributors of Tavrida Electric product. It contains
information that is the intellectual property of Tavrida Electric and the document, or any part thereof, should
not be copied or reproduced in any form without written permission from Tavrida Electric.
Tavrida Electric applies a policy of ongoing development and reserves the right to change product without
notice. Tavrida Electric does not accept any responsibility for loss or damage incurred as a result of acting or
refraining from action based on information in this Product Guide.
Document
code: TES_RecDoc_PG_Rec15-25 Version: Rev 1.0 Date: 12/02/2016