MR-E Super: User-Friendly Servo With Easy Operation

MR-E Super
S U P E R
User-friendly servo with easy operation
Reducing workload with high performance and
Enhancing the system cost
1.High Performance 2.Easy To Use

● High-accuracy positioning ● Connectors have been adapted for the servo
(Resolution per servo motor: 131072) amplifier terminal block, thereby reducing the time
● High responsiveness required for wiring.
● Connectors are located on the front of the servo
● Vibration can be suppressed by the adaptive vibration
suppression control function. amplifier, thereby connecting the cables easily.

● Gain settings can be performed easily by real-time
● Optimum tuning is possible with a personal computer
and optional setup software. auto-tuning function.

● 2 types of interface:
· Pulse train interface for position control and internal

speed control (MR-E-A-KH003)
· Analog input interface for speed control and torque
1 control (MR-E-AG-KH003)
easy operation
performance
S U P E R
3.Global Standard Products

● Compatible with global standards.
● MR-E Super conforms to EN, UL and cUL standards.
2
EZ Motion E series S U P E R
Extensive Applications
Processing machines or machine tools Food processing machines,

packing machines or feeders
• Grinding machines • Pillow packing machines
• Transfer machines • Filling machines
• Loaders/unloaders • Label printing, label attaching
• Wood working machines machines
Z X
• Dedicated machines • Bag manufacturing machines
Y
• Press feeders
• Roll feeders
Various positioning can be completed
easily with pulse trains.
The IP65 rated motor can be used safely
for food processing applications.
Textile machines Enhancing machine performance
• Weaving machines General-purpose

inverter
General-purpose
motor
• Replacement of inverters,
• Embroidery machines stepping motors or DC servos
• Knitting machines • Replacement from clutch,
• Winding machines mechanical structure systems or
• Stranding machines
Stepping motor
hydraulic/air cylinders
• Paper manufacturing machines
By using the servo as an alternative to

High-speed and high-accuracy applications legacy products, higher quality can be
are possible, enabling easy replacement achieved.
with conventional devices.
Servo Motor Series

With Global standards
Rated speed
Rated output electro-
(maximum speed) Protection Application
Motor series magnetic UL Feature
EN level examples
(kW) brake cUL
(r/min)
(B)
Medium capacity series Small capacity series
●HF-KEW1-S100 ● Belt drive

IP55 ● Robots
● Mounters
4 types
3000 Excluding ● Sewing
0.1, 0.2, 0.4, the shaft-
(4500) machines
0.75 through ● X-Y
Stable control tables
portion and ● Food processing
connector from low to high
speeds allows machines
●HF-SEJW1-S100 compliance
with a variety
IP65 ● Material
of applications.
4 types handling
2000 Excluding systems
0.5, 1.0, 1.5,
(3000) the shaft- ● Robots
2.0 through ● X-Y tables
portion
3
Easy Operation
High Performance
Global Standard
Model Configurations
■For servo amplifier
MR-E- 10 A -KH003
MR-E Super
A : Pulse train interface

AG : Analog input interface
List of compatible motors

Symbol HF-KEM(B)W1-S100 HF-SEM(B)JW1-S100
10 13 —
20 23 —
● Conforms to following standards: 40 43 —
EN, UL and cUL 70 73 52
100 — 102
200 — 152, 202
■For servo motor
HF-KE 1 3 B W1-S100
Symbol Motor series Symbol Oil seal Encoder resolution:
131,072p/rev
Low inertia, None None (Note 1)
HF-KE
small capacity J Installed (Note 2) MR-E Super
Notes: 1. For HF-KEMW1-S100, the servo motor
Medium inertia, with an oil seal is not available.
HF-SE
medium capacity 2. An oil seal is attached for
HF-SEMJW1-S100 as a standard.
Symbol Rated output (kW) Symbol Shaft end

1 to 7 0.1 to 0.75 None Standard (Straight shaft)
10 to 20 1.0 to 2.0 K Key way or with key (Note 1)
D D-cut (Note 1)
Notes: 1. Refer to “Special shaft end specifications” in this
Symbol Rated speed (r/min) Symbol Electromagnetic brake catalog for the compatible models and detailed
specifications.
2 2000 (Note 1) None None
3 3000 (Note 2) B Installed
Notes: 1. 2000r/min is only for the HF-SEMJW1-S100. Note: Refer to “Electromagnetic brake specifications”
2. 3000r/min is only for the HF-KEMW1-S100. in this catalog for the compatible models and
detailed specifications.
● Conforms to following standards:

EN, UL and cUL
4
Motor Specifications and Characteristics

HF-KEM(B)W1-S100 servo motor specifications
Servo motor series HF-KEM(B)W1-S100 (Low inertia, small capacity)
Servo motor model HF-KE13(B)W1-S100 HF-KE23(B)W1-S100 HF-KE43(B)W1-S100 HF-KE73(B)W1-S100
Servo amplifier model MR-E-10A/AG-KH003 MR-E-20A/AG-KH003 MR-E-40A/AG-KH003 MR-E-70A/AG-KH003
Power facility capacity (Note 1) (kVA) 0.3 0.5 0.9 1.3
Continuous Rated output (W) 100 200 400 750
running
duty Rated torque (N·m [oz·in]) 0.32 (45.3) 0.64 (90.6) 1.3 (184) 2.4 (340)
Maximum torque (N·m [oz·in]) 0.95 (135) 1.9 (269) 3.8 (538) 7.2 (1020)
Rated speed (r/min) 3000
Maximum speed (r/min) 4500
Permissible instantaneous speed (r/min) 5175
Power rate at continuous rated torque (kW/s) 11.5 16.9 38.6 39.9
Rated current (A) 0.8 1.4 2.7 5.2
Maximum current (A) 2.4 4.2 8.1 15.6
With no options (Note 4) (Note 4) 249 140
Regenerative
braking frequency MR-RB032 (30W)
Servo motor
(Note 4) (Note 4) 747 210

(times/min) MR-RB12 (100W) — (Note 4) 2490 700
(Note 2, 3)
MR-RB32 (300W) — — — 2100
Moment of inertia Standard 0.088 (0.481) 0.24 (1.31) 0.42 (2.30) 1.43 (7.82)
J (×10 kg·m )
-4 2
[J (oz·in2)] With electromagnetic brake 0.090 (0.492) 0.31 (1.69) 0.50 (2.73) 1.63 (8.91)
Recommended load/motor inertia moment ratio Maximum of 15 times the servo motor’s inertia moment (Note 5)
Speed/position detector Incremental encoder (resolution per servo motor rotation: 131072 p/rev)
Attachments —
Structure Totally enclosed non ventilated (protection level: IP55) (Note 6)
Ambient temperature 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)
Ambient humidity 80% RH maximum (non condensing), storage: 90% RH maximum (non condensing)
Environment
Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist or dust
Elevation/vibration (Note 7) 1000m or less above sea level; X: 49m/s2 Y: 49m/s2
Mass Standard 0.56 (1.3) 0.94 (2.1) 1.5 (3.3) 2.9 (6.4)
(kg [lb]) With electromagnetic brake 0.86 (1.9) 1.6 (3.6) 2.1 (4.7) 3.9 (8.6)
Notes:1. The power facility capacity varies depending on the power supply’s impedance.
2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and the optional regeneration unit, decelerates from the rated speed to a stop.
When a load is connected; however, the value will be the table value/(m+1), where m=the load inertia moment/the motor inertia moment. When the operating speed exceeds the
rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the re-
generation is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable regenera-
tive power (W). Optimal regenerative resistor varies for each system. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable regenera-
tive power (W).
3. The regenerative braking frequency of the 600W or smaller servo amplifier may fluctuate due to the affect of the power voltage since the energy charged by the electrolytic capacitor
in the servo amplifier is large.
4. There are no limits on regeneration frequency as long as the effective torque is within the rated torque range. However, the load/motor of inertia moment ratio must be 15 times or
less.
5. Contact Mitsubishi if the load/motor of inertia moment ratio exceeds the value in the table.
6. The shaft-through portion and connector for cable terminal are excluded.
X
7. The vibration direction is shown in the right-side diagram. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite Y
direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value.
HF-KEM(B)W1-S100 servo motor torque characteristics

HF-KE13(B)W1-S100 (Note 1, 2) HF-KE23(B)W1-S100 (Note 1, 2) HF-KE43(B)W1-S100 (Note 1, 2)
140 1.0 280 2.0 560 4.0
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
Torque (N•m)
Peak running range Peak running range Peak running range

105 0.75 210 1.5 420 3.0
70 0.5 140 1.0 280 2.0
35 0.25 70 0.5 Continuous running 140 1.0

Continuous running range Continuous running
range range
0 0 0 0 0 0
1000 2000 3000 4000 4500 1000 2000 3000 4000 4500 1000 2000 3000 4000 4500
Speed (r/min) Speed (r/min) Speed (r/min)
HF-KE73(B)W1-S100 (Note 1, 2)
1120 8.0
Torque (oz•in)
Torque (N•m)
Peak running range

840 6.0
Notes:
560 4.0 1. : For 3-phase 200VAC.
2. : For 1-phase 230VAC.
280 2.0
Continuous running
range
5 0 0
1000 2000 3000 4000 4500
Speed (r/min)
Easy Operation
High Performance
Global Standard
HF-SEM(B)JW1-S100 servo motor specifications

Servo motor series HF-SEM(B)JW1-S100 (Medium inertia, medium capacity)
Servo motor model HF-SE52(B)JW1-S100 HF-SE102(B)JW1-S100 HF-SE152(B)JW1-S100 HF-SE202(B)JW1-S100
Servo amplifier model MR-E-70A/AG-KH003 MR-E-100A/AG-KH003 MR-E-200A/AG-KH003
Power facility capacity (Note 1) (kVA) 1.0 1.7 2.5 3.5
Continuous Rated output (kW) 0.5 1.0 1.5 2.0
running
duty Rated torque (N·m [oz·in]) 2.39 (338) 4.77 (675) 7.16 (1010) 9.55 (1350)
Maximum torque (N·m [oz·in]) 7.16 (1010) 14.3 (2020) 21.5 (3040) 28.6 (4050)
Rated speed (r/min) 2000
Maximum speed (r/min) 3000
Permissible instantaneous speed (r/min) 3450
Power rate at continuous rated torque (kW/s) 9.34 19.2 28.8 23.8
Rated current (A) 2.9 5.3 8.0 10
Maximum current (A) 8.7 15.9 24 30
With no options 120 62 152 71
Regenerative MR-RB032 (30W) 180 93 — —
braking frequency MR-RB12 (100W) 600 310 — —
(times/min) — —
MR-RB30 (300W) 456 213
Servo motor
(Note 2, 3)
MR-RB32 (300W) 1800 930 — —
MR-RB50 (500W) — — 760 355
Moment of inertia Standard 6.1 (33.4) 11.9 (65.1) 17.8 (97.3) 38.3 (209)
J (×10-4kg·m2)
[J (oz·in2)] With electromagnetic brake 8.3 (45.4) 14.0 (76.5) 20.0 (109) 47.9 (262)
Recommended load/motor inertia moment ratio Maximum of 15 times the servo motor’s inertia moment (Note 4)
Speed/position detector Incremental encoder (resolution per servo motor: 131072 p/rev)
Attachments Oil seal
Structure Totally enclosed non ventilated (protection level: IP65) (Note 5)
Ambient temperature 0 to 40°C (32 to 104°F) (non freezing), storage: −15 to 70°C (5 to 158°F) (non freezing)
Environment
Elevation 1000m or less above sea level
X : 24.5m/s2
Vibration (Note 6) X : 24.5m/s2 Y : 24.5m/s2
Y : 49m/s2
Mass Standard 4.8 (11) 6.5 (15) 8.3 (19) 12 (27)
(kg [lb]) With electromagnetic brake 6.7 (15) 8.5 (19) 11 (25) 18 (40)
Notes:1. The power facility capacity varies depending on the power supply’s impedance.
2. The regenerative braking frequency shows the permissible frequency when the motor, without a load and the optional regeneration unit, decelerates from the rated speed to a stop.
When a load is connected; however, the value will be the table value/(m+1), where m=the load inertia moment/the motor inertia moment. When the operating speed exceeds the
rated speed, the regenerative braking frequency is inversely proportional to the square of (operating speed/rated speed). If the operating speed changes frequently or when the
regeneration is constant (as with vertical feeds), find the regenerative heating value (W) in operation. Provisions must be made to keep this heating value below the tolerable
regenerative power (W). Optimal regenerative resistor varies for each system. Refer to the section “Options ● Optional regeneration unit” in this catalog for details on the tolerable
regenerative power (W).
3. The regenerative braking frequency of the 600W or smaller servo amplifier may fluctuate due to the affect of the power voltage since the energy charged by the electrolytic capacitor
in the servo amplifier is large.
4. Contact Mitsubishi if the load/motor of inertia moment ratio exceeds the value in the table.
5. The shaft-through portion is excluded. X
6. The vibration direction is shown in the right-side diagram. The numeric value indicates the maximum value of the component (commonly the bracket in the opposite Y
direction of the motor shaft). Fretting of the bearing occurs easily when the motor stops, so maintain vibration to approximately one-half of the allowable value.
HF-SEM(B)JW1-S100 servo motor torque characteristics

HF-SE52(B)JW1-S100 (Note 1, 2) HF-SE102(B)JW1-S100 (Note 1) HF-SE152(B)JW1-S100 (Note 1) HF-SE202(B)JW1-S100 (Note 1)
1260 9 2100 15 3360 24 4200 30
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
Torque (N•m)
Torque (oz•in)
Torque (N•m)
Peak Peak
Peak running range
running range running range
840 6 Peak 1400 10 2240 16 2800 20
running range
420 3 700 5 1120 8 1400 10
Continuous running Continuous running Continuous running Continuous running

range range range range
0 0 0 0 0 0 0 0
1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000
Speed (r/min) Speed (r/min) Speed (r/min) Speed (r/min)
Notes:
6
Motor Dimensions
●HF-KE13(B)W1-S100 (Unit: mm)
82.4 (123.5) 2-ø4.5 Power supply connector
25 mounting hole M40 pin assignment
5 2.5 Use hexagonal °
20.5 20.7 45 Pin No. Signal name
21.5 cap head bolts. 1
2 1 Earth
1
2 U
2
3
20.7
3
ø4 3 V
4
6 4
ø30h7
4 W
38.8 (Note 3)
21
Brake connector
pin assignment (Note 3)
37.1
1
36
ø8h6
Pin No. Signal name
1
Encoder 2 1 B1
2
connector 2 B2
10.1 Brake Power supply
connector 9.5 connector
11.7 11.7 (Note 3)
13.7 4.9 21.5 18.4 19.2 13.9 6.4
58.3(Note 3) (Note 3) 40.5
27.4 27.5
<When the cables are led out in opposite direction of motor shaft>
7°
9°
13°
2
Encoder
connector 11.7 11.7 9.5
(Note 3) 58.3(Note 3)
21.5 18.4
Brake connector (Note 3) (Note 3)
Power supply connector
●HF-KE23(B)W1-S100, HF-KE43(B)W1-S100
pin assignment
4-ø5.8
mounting hole M60 Pin No. Signal name
L 30 1
Use hexagonal ° 1 Earth
7 3
cap head bolts. 45 2
1
2 U
2
3
3
3 V
4
4
ø7 4 W
0
ø50h7
Brake connector
47.1 (Note 3)
ø14h6

1
47.1
Pin No. Signal name
1
2 1 B1
2
2 B2
13.7 10 Encoder 10.1 9.5
connector 11.8 11.7 19.2 13.9
28.4 5.9
21.5 KL 27.8
Power supply
57.8 (Note 3) connector <When the cables are led out in opposite direction of motor shaft>
Variable dimensions
Brake Model
connector (Note 3)
L KL
76.6
HF-KE23(B)W1-S100 39.3
(116.1)
13.5°
7°
9°
98.5
HF-KE43(B)W1-S100 61.2
18.3 9.5 (138)
(Note 3) 11.8 11.7 Power supply connector
Encoder (Note 3)
connector 57.8
21.5 (Note 3) Brake connector (Note 3)
●HF-KE73(B)W1-S100
4-ø6.6 pin assignment
113.8 (157) 40 M80 mounting hole
8 3 45° Use hexagonal 1
Pin No. Signal name
cap head bolts. 1 Earth
2
1
2 U
2
3
3
ø9 3 V
4
0 4
4 W
ø70h7
Brake connector
57.1
56
1 Pin No. Signal name

ø19h6
1 B1
1
Encoder 9.5 2 2 B2
2
14 12
13.7 11.5 connector
11.7 19.2
11.8 27.8
27.4 21.4 72.3
65.5 (Note 3) Power supply connector <When the cables are led out in opposite direction of motor shaft>
Brake connector (Note 3)
7°
7°
Encoder
connector
9.5
11.7 18.4
7°
11.8
21.4 (Note 3) Power supply connector
(Note 3) Brake connector (Note 3)
65.5 (Note 3)
Notes:
1. Use a friction coupling to fasten a load.
2. Dimensions inside ( ) are for the models with an electromagnetic brake.
3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals (B1, B2) do not have polarity.
4. For dimensions where there is no tolerance listed, use general tolerance.
7
Easy Operation
High Performance
Global Standard
●HF-SE52(B)JW1-S100, HF-SE102(B)JW1-S100, HF-SE152(B)JW1-S100 (Unit: mm)
4-ø9 mounting hole

Use hexagonal cap head bolts.
L 55
M130
50
39.7 (45) 45°
12 3
(Note 3) (Note 3)
ø24h6
4 5
ø1
ø110h7
ø1
(Note 3) 65
79.9 (Note 3)
(Note 3) (Note 3)
81.5
112.5
Oil seal
(Note 3) 19.5
(Note 3)
60.5 (Note 3)
Encoder connector 20.9
13.5 29
MS3102A20-29P KL
58 (Note 3)
Brake connector Earth
Brake W
CM10-R2P (Note 3)
C D
Power supply connector B A
MS3102A18-10P
V U
Brake connector Power supply connector
pin assignment pin assignment
Motor flange Motor flange
direction direction Variable dimensions
(Note 3) Model
L KL
HF-SE52(B)JW1-S100 120 (154.5) 57.8
HF-SE102(B)JW1-S100 142 (176.5) 79.8
HF-SE152(B)JW1-S100 164 (198.5) 101.8
●HF-SE202(B)JW1-S100
4-ø13.5 mounting hole

Use hexagonal cap head bolts.
145 (194.5) 79 M176

18 3
40 (47) 75 45°
(Note 3)
ø2
ø35 +0.010
30
00
0
ø2
ø114.3 -0.025
0
96.9 (Note 3)
81.5
(Note 3) (Note 3)
140.9
Oil seal
19.5
(Note 3) 68 (Note 3)
Encoder connector
(Note 3)
MS3102A20-29P
Brake connector
44 CM10-R2P (Note 3) 24.8 82
(Note 3) Power supply connector 79.8 W Earth
MS3102A22-22P Brake
C D
B A
V U
Brake connector Power supply connector
pin assignment pin assignment
Motor flange Motor flange
direction direction
(Note 3)
Notes:
1. Use a friction coupling to fasten a load.
2. Dimensions inside ( ) are for the models with an electromagnetic brake.
3. Only for the models with an electromagnetic brake. The electromagnetic brake terminals do not have polarity.
4. For dimensions where there is no tolerance listed, use general tolerance.
8
Motor Special Specifications

Special shaft end specifications
Motors with the following specifications are available.
HF-KEM(B)W1-S100
● With key (200, 400, 750W) (Note 1) R
Variable dimensions
Motor model QK QL
T S R Q W QK QL U Y U
A
HF-KE23(B)KW1-S100 M4 screw
5 14h6 30 27 5 20 3 3
W
HF-KE43(B)KW1-S100 Depth: 15mm
øS
M5 screw
HF-KE73(B)KW1-S100 6 19h6 40 37 6 25 5 3.5
Depth: 20mm
A T Y
A-A
(Unit: mm)
● D-cut (100W) (Note 1) 25
HF-KE13(B)DW1-S100 21.5
20.5
1
ø8h6
(Unit: mm)
HF-SEM(B)JW1-S100
● Key way (Note 1, 2) R
Variable dimensions
Motor model
S R Q W QK QL U r Y U
QK QL
A
HF-SE52(B)JKW1-S100
0 M8 screw
HF-SE102(B)JKW1-S100 24h6 55 50 8 -0.036 36 5 4 +0.2
0 4
Depth: 20mm
HF-SE152(B)JKW1-S100
øS
W
0 M8 screw
HF-SE202(B)JKW1-S100 35 + 0.01
0 79 75 10 -0.036 55 5 5 + 0.2
0 5 Depth: 20mm
A Y
r
A-A
(Unit: mm)
Notes: 1. The motors with the keyway shaft (with/without key) and the D-cut shaft cannot be used in frequent start/stop applications. Loose keys may damage the motor shaft.
2. A key is not supplied with the motor. The key shall be installed by the user.
Electromagnetic brake specifications (Note 1)

HF-KEMW1-S100 HF-SEMJW1-S100
Motor model
13B 23B 43B 73B 52B 102B 152B 202B
Type Spring-action safety brake Spring-action safety brake
Rated voltage 0 0
24VDC-10% 24VDC-10%
Brake static (N·m) 0.32 1.3 1.3 2.4 8.5 8.5 8.5 44
friction torque (oz·in) 45.3 184 184 340 1200 1200 1200 6230
Power consumption (W) at 20°C (68°F) 6.3 7.9 7.9 10 20 20 20 34
Permissible (J)/time 5.6 22 22 64 400 400 400 4500
braking work (J)/hour 56 220 220 640 4000 4000 4000 45000
Brake life (Note 2)

20000 20000 20000 20000 20000 20000 20000 20000
(Braking work per Times
(5.6J) (22J) (22J) (64J) (200J) (200J) (200J) (1000J)
braking action)
Notes: 1. The electromagnetic brake is for holding. It cannot be used for deceleration applications.
2. The brake gap cannot be adjusted. The brake life shows the time until the readjustment is needed.
9
Easy Operation
High Performance
Global Standard
Peripheral Equipment (standard interface)

Connections with peripheral equipment (Note 1)
Peripheral equipment is connected to MR-E Super as described below.
Connectors, options, and other necessary equipment are available so that users can set up MR-E Super easily and begin using
it right away.
Power supply
3-phase 200-230VAC CN3 for RS-232C communication (option)
or Monitoring, batch parameter entry and saving, graph
1-phase 230VAC display and test operation can be performed with MR
(Note 2)
Display panel Configurator (setup software) when connecting to a
Displays monitoring data, parameters, user's personal computer. Optional cable is required.
and alarms.
Circuit breaker Setting section
(NFB) Parameter settings and monitoring
Used to protect the power etc. are executed with push buttons.
supply line.
Servo amplifier
MR-E-MA/AG-KH003
Magnetic contactor
(MC)
CN3
Used to turn off the servo
amplifier’s power when an Positioning controllers
alarm has been triggered.
Mitsubishi controller or any pulse train
output controller can be used.
CN1
Control signal
connector
R S T
Power factor
improvement CN2
reactor
(FR-BAL)
FX 2N-10GM FX 2N-1PG QD75P QD75D
FX 2N-20GM FX 2N-10PG P1,2,4 D1,2,4
X Y Z A1SD75P
P1 to 3
Control signal (for operation panel)

Connected to the PLC’s I/O port or the
machine’s operation panel.
Charge lamp
Illuminates when the main circuit power supply
CNP2 is ON. Do not plug/unplug power lines when
this lamp is ON.
CNP1
L3 (Note 2)
L2
L1
Optional regeneration unit (option) C

Install this unit in situations involving fre-
quent regeneration and large load iner-
Servo motor
tia moments. Connect this unit referring P (The picture is of
to “MR-E-MA/AG-KH003 INSTRUCTION
MANUAL”.
HF-KE13W1-S100)
10
Notes: 1. Refer to “MR-E-MA/AG-KH003 INSTRUCTION MANUAL” for the actual connections.
2. When using a power supply, 1-phase 230VAC, connect the power supply to the L1 and L2 terminals. Do not connect anything to L3.
Amplifier Specifications
MR-E-A-KH003
Servo amplifier model MR-E-M-KH003 10A 20A 40A 70A 100A 200A
3-phase 200 to 230VAC 50/60Hz or

Voltage/frequency (Note 1) 3-phase 200 to 230VAC 50/60Hz
1-phase 230VAC 50/60Hz
Power
Permissible voltage For 3-phase 200 to 230VAC: 3-phase170 to 253VAC
supply 3-phase 170 to 253VAC
fluctuation For 1-phase 230VAC: 1-phase 207 to 253VAC
Permissible frequency fluctuation ±5% maximum
Control system Sine-wave PWM control/current control system
Dynamic brake Built-in
Built-in regenerative resistor None Installed
Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal),
Safety features encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection,
overspeed protection, excess error protection
Maximum input pulse frequency 1Mpps (when using differential receiver), 200 kpps (when using open collector)
Positioning feedback pulse Resolution per encoder/servo motor rotation: 131072 p/rev
Position
Command pulse multiple Electronic gear A/B multiple, A: 1 to 65535, B: 1 to 65535, 1/50 < A/B < 50
control
mode Positioning complete width setting 0 to ±10000 pulses (command pulse unit)
Excess error ±2.5 rotations
Torque limit Set by parameters
Speed control range Internal speed command 1:5000
Speed
control ±0.01% maximum (load fluctuation 0 to 100%)
Speed fluctuation rate
mode 0% (power fluctuation ±10%)
Torque limit Set by parameters
Structure Self-cooling open (IP00) Fan cooling open (IP00)
Ambient temperature 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)
Environ-
ment
Vibration 5.9m/s2 maximum
Mass (kg [lb]) 0.7 (1.5) 0.7 (1.5) 1.1 (2.4) 1.7 (3.7) 1.7 (3.7) 2.0 (4.4)
MR-E-AG-KH003
Servo amplifier model MR-E-M-KH003 10AG 20AG 40AG 70AG 100AG 200AG
3-phase 200 to 230VAC 50/60Hz or

Voltage/frequency (Note 1) 3-phase 200 to 230VAC 50/60Hz
1-phase 230VAC 50/60Hz
Power
supply Permissible voltage For 3-phase 200 to 230VAC: 3-phase 170 to 253VAC
fluctuation For 1-phase 230VAC: 1-phase 207 to 253VAC 3-phase 170 to 253VAC
Permissible frequency fluctuation ±5% maximum

Control system Sine-wave PWM control/current control system
Dynamic brake Built-in
Built-in regenerative resistor None Installed
Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal),
Safety features encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection,
overspeed protection, excess error protection
Speed control range Analog speed command 1:2000, internal speed command 1:5000
Analog speed command input 0 to ±10VDC/rated speed
Speed
control ±0.01% maximum (load fluctuation 0 to 100%)
mode Speed fluctuation rate 0% (power fluctuation ±10%)
±0.2% maximum (ambient temperature 25°C±10°C [59°F to 95°F]), when using analog speed command
Torque limit Set by parameters or external analog input (0 to +10VDC/maximum torque)

Torque Analog torque command input 0 to ±8VDC/maximum torque (input impedance 10 to 12kΩ)
control
mode Speed limit Set by parameters or external analog input (0 to ±10VDC/rated speed)
Structure Self-cooling open (IP00) Fan cooling open (IP00)
Ambient temperature 0 to 55°C (32 to 131°F) (non freezing), storage: –20 to 65°C (–4 to 149°F) (non freezing)
Environ-
ment
Vibration 5.9m/s2 maximum
Mass (kg [lb]) 0.7 (1.5) 0.7 (1.5) 1.1 (2.4) 1.7 (3.7) 1.7 (3.7) 2.0 (4.4)
Notes: 1. Rated output and rated speed of a servo motor are applicable when the servo amplifier, combined with the servo motor, is operated within the specified power supply voltage and
11 frequency. The torque drops when the power supply voltage is less than specified.
Easy Operation
High Performance
Global Standard
Standard Wiring Diagram

MR-E-A-KH003: Position control operation
●Connection example to QD75D (position servo, incremental)
Servo amplifier
MR-E-MA-KH003 Servo motor
HF-KEM(B)W1-S100
CNP 1 CNP 2
NFB MC U U 2
Power supply L1 V
3-phase 200 to 230VAC V 3 SM
or L2 W
1-phase 230VAC (Note 12) W 4
L3
1
Optional P B1
Power supply 24VDC for 1
regeneration unit C
(Note 14) Built-in the electromagnetic brake B2
regenerative 2
EMG Electromagnetic
The servo amplifier may be D resistor
brake (Note 7)
damaged if the optional (Note 15) Shut off when the servo on
regeneration unit is incorrectly signal or the alarm signal
connected. (Note 16) turns off.
10m maximum
(Note 5)
CN2
Name Pin No. CN1
1 P5 P5
PULSE F+ MM15 PP 23
Encoder
2 LG LG
QD75D
22 (Note 11)
PULSE F– MM16 PG
3 MR MR
PULSE R+ MM17 NP 25
4 MRR MRR
PULSE R– MM18 NG 24
PLATE SD SD
Positioning unit
CLEAR MM13 CR 5
CLEAR COM MM14
READY MM11 RD 11
RDY COM MM12
PG0 MM 9 LZ 19
PG0 COM MM10 LZR 20 Personal computer
CN3 RS-232C
(Note 9) Control common LG 14 running
1 RXD 3 TXD Microsoft Windows
External 24VDC
3 LG
power supply
2 TXD 2 RXD
(0.2A or more)
(Note 8) PLATE SD 5 GND
(Note 2) Encoder A-phase pulse LA 15
(differential line driver) (Note 10)
LAR 16
15m maximum
Encoder B-phase pulse LB 17 Servo motor
(differential line driver) LBR 18 HF-SEM(B)JW1-S100
Control common Monitor output U
Maximum +1mA total U A
LG 14 Double oscillation (±10V output) V B
Control common V SM
(Note 13) W C
Encoder Z-phase pulse OP 21 W
(open collector) A
D
4 MO1 Analog monitor
PLATE (Note 8) output 1
SD
10kΩ
2m maximum 6 MO2 A Analog monitor B1
10m maximum 3 LG output 2
(Note 3) 10kΩ 24VDC B2
(Note 8) PLATE SD
Emergency stop EMG 8 EMG Electromagnetic
Servo on SON 4 2m maximum Shut off when brake (Note 7)
the servo on
Reset RES 3 signal or the alarm
(Note 4)
LSP 6 signal turns off.
Forward stroke end
Reverse stroke end LSN 7
SG 13 CN2
1 P5 P5E
Encoder
VIN 1 2 LG (Note 11) P5G

OPC 2 3 MR MR
(Note 1)
(Note 6) Malfunction R
A
1 ALM 9 4 MRR MRR
Zero speed detection R

A ZSP 12 PLATE SD SHD
2
In position
R
A
3
INP 10
10m maximum
Notes:
1. Do not reverse the diode’s direction. Connecting it backwards could cause the servo amplifier to malfunction such that signals are not output, and emergency stop and other safety
circuits are inoperable.
2. Provide a 24VDC ±10% 200mA power supply from an external source for the interface. 200mA is the value when all input/output signals are used. Note that the current capacity can be
stepped down according to the number of input/output points in use. Refer to “MR-E-MA/AG-KH003 INSTRUCTION MANUAL” for details.
3. Always turn on the emergency stop (EMG) signal (normally closed contact) before starting the operation. If not, the operation will not start.
4. Always turn on the forward/reverse stroke end (LSP/LSN) signals (normally closed contact) before starting the operation. If not, the commands will not be accepted.
5. Signals with the same name are connected internally.
6. The malfunction (ALM) signal (normally closed contact) is conducted to SG in normal alarm-free condition.
7. This is for the motor with an electromagnetic brake. The electromagnetic brake terminals (B1, B2) do not have polarity.
8. Connect the shield wire securely to the plate inside the connector (ground plate).
9. This connection is not necessary for QD75D of the positioning unit. Note that the connection between LG and the control common terminal is recommended to increase noise resistance
depending on the positioning unit being used.
10. A shielded multicore cable must be used. The cable length up to 15m is possible in a low noise environment. However, if the RS-232C communication is set up with a baud rate of more
than 38400bps, keep the cable length within 3m.
11. The signals shown apply when using a two-wire type encoder cable. Encoder cable 30m or longer is four-wire type. Refer to “MR-E-MA/AG-KH003 INSTRUCTION MANUAL” for details.
12. When using a power supply, 1-phase 230VAC, connect the power supply to the L1 and L2 terminals. Do not connect anything to L3. The 1-phase 230VAC power supply is available only
for the MR-E-70A-KH003 or smaller servo amplifier.
13. Use the analog monitor/RS-232C branch cable (MR-E3CBL15-P) when connecting the analog monitor output 1 (MO1), analog monitor output 2 (MO2) and a personal computer at the
same time.
14. Connect P and D when using the built-in regenerative resistor.
15. Disconnect P and D when connecting the optional regeneration unit externally.
16. This length applies to the command pulse train input in the differential line driver system. For the open collector system, the length should be 2m or shorter. 12

MR-E-A-KH003: Internal speed control operation
●Connection example
Servo amplifier
MR-E-MA-KH003 Servo motor
HF-KEM(B)W1-S100
CNP 1 CNP 2
NFB MC U U 2
Power supply L1 V
or L2 W
L3
1
Optional P B1
regeneration unit C
regenerative 2
EMG Electromagnetic
brake (Note 7)
connected. turns off.
10m maximum
(Note 5)
CN2
CN1 1 P5 P5
LZ 19
Encoder
Encoder Z-phase pulse (differential line driver) 2 LG (Note 10) LG
LZR 20
3 MR MR
LA 15
Encoder A-phase pulse (differential line driver) 4 MRR MRR
LAR 16
PLATE SD SD
LB 17
Encoder B-phase pulse (differential line driver)
LBR 18
Control common
Control common LG 14
Encoder Z-phase pulse (open collector) OP 21
SD PLATE (Note 8) Personal computer
CN3 RS-232C
running
2m maximum 1 RXD 3 TXD Microsoft Windows
10m maximum
3 LG
2 TXD 2 RXD
(Note 3) Emergency stop EMG 8 (Note 8) PLATE SD 5 GND
Servo on SON 4 (Note 9)
Forward rotation start ST1 3 15m maximum
Servo motor
Reverse rotation start ST2 5 HF-SEM(B)JW1-S100
(Note 4) Forward stroke end LSP 6 Monitor output U
Reverse stroke end LSN 7
Double oscillation (±10V output) (Note 12) V B
V W C SM
4 MO1 A W
Analog monitor output 1 D
External 24VDC SG 13
power supply (0.2A or more) 10kΩ
VIN 1 6 MO2 A
(Note 1) Analog monitor output 2
(Note 2) R
3 LG B1
Ready A
RD 11 10kΩ
1
(Note 8) PLATE SD 24VDC
R B2
(Note 6) Malfunction A
2
ALM 9
ZSP 12 2m maximum EMG Electromagnetic
A
3
Shut off when brake (Note 7)
Speed reached R SA 10
A
4 the servo on
signal or the alarm
10m maximum signal turns off.
CN2
1 P5 P5E
Encoder
2 LG (Note 10) P5G

3 MR MR
4 MRR MRR
PLATE SD SHD
Notes:
2. Provide a 24VDC±10% 200mA power supply from an external source for the interface. 200mA is the value when all input/output signals are used. Note that the current capacity can be
for the MR-E-70A-KH003 or smaller servo amplifier.
12. Use the analog monitor/RS-232C branch cable (MR-E3CBL15-P) when connecting the analog monitor output 1 (MO1), analog monitor output 2 (MO2) and a personal computer.
13
Easy Operation
High Performance
Standard Wiring Diagram Global Standard
MR-E-AG-KH003: Speed control operation

Servo amplifier
MR-E-M-AG-KH003 Servo motor
HF-KEM(B)W1-S100
CNP 1 CNP 2
NFB MC U U 2
Power supply L1 V
or L2 W
L3
1
Optional P B1
regeneration unit C
regenerative 2
EMG Electromagnetic
brake (Note 7)
10m maximum (Note 5)
CN1 CN2
LZ 19 1 P5 P5
Encoder Z-phase pulse (differential line driver)
Encoder
LZR 20 2 LG (Note 10) LG
LA 15 3 MR MR
Encoder A-phase pulse (differential line driver)
LAR 16 4 MRR MRR
LB 17 PLATE SD SD
LBR 18
Control common
SD PLATE (Note 8)
RS-232C Personal computer
CN3 running
2m maximum
1 RXD 3 TXD Microsoft Windows
10m maximum 3 LG
2 TXD 2 RXD
(Note 3) Emergency stop EMG 8
(Note 8) PLATE SD 5 GND
Servo on SON 4
(Note 9)
Forward rotation start ST1 3
15m maximum
Reverse rotation start ST2 5 Servo motor
(Note 4) Forward stroke end HF-SEM(B)JW1-S100
LSP 6
Monitor output U
Reverse stroke end LSN 7 Maximum +1mA total U A
V W C SM
External 24VDC SG 13 4 MO1 A W
power supply (0.2A or more) VIN 1 10kΩ
(Note 1) 6 MO2 A
(Note 2) R Analog monitor output 2
Ready A
1 RD 11 3 LG B1
10kΩ
(Note 6) Malfunction
R
A ALM 9 (Note 8) PLATE SD 24VDC
2 B2
A ZSP 12
3 2m maximum EMG Electromagnetic
Speed reached R
A
SA 10 Shut off when brake (Note 7)
4
the servo on
10m maximum signal or the alarm
signal turns off.
Analog speed command

VC 26 CN2
-10V to +10V
Analog torque limit 1 P5 P5E
Encoder
TLA 2
0V to +10V 2 LG (Note 10) P5G
LG 14
3 MR MR
SD PLATE (Note 8)
4 MRR MRR
2m maximum PLATE SD SHD
Notes:
for the MR-E-70AG-KH003 or smaller servo amplifier.
14

MR-E-AG-KH003: Torque control operation
Servo amplifier
MR-E-M-AG-KH003 Servo motor
HF-KEM(B)W1-S100
CNP 1 CNP 2
NFB MC U U 2
Power supply L1 V
or L2 W
L3
1
Optional P B1
regeneration unit C
regenerative 2
EMG Electromagnetic
brake (Note 6)
10m maximum (Note 4)
CN2
CN1
1 P5 P5
LZ 19
Encoder
Encoder Z-phase pulse (differential line driver) 2 LG (Note 9) LG
LZR 20
3 MR MR
LA 15
Encoder A-phase pulse (differential line driver) 4 MRR MRR
LAR 16
PLATE SD SD
LB 17
LBR 18
Control common
SD PLATE (Note 7) Personal computer
CN3 RS-232C
running
2m maximum 1 RXD 3 TXD Microsoft Windows
10m maximum 3 LG
2 TXD 2 RXD
(Note 3) Emergency stop EMG 8 (Note 7) PLATE SD 5 GND

(Note 8)
Servo on SON 4
15m maximum
Forward rotation select RS1 5 Servo motor
Reverse rotation select RS2 3 HF-SEM(B)JW1-S100
Monitor output U
External 24VDC SG 13 V
A
W C SM
power supply (0.2A or more) VIN 1 4 MO1 W
(Note 2) (Note 1)
R
10kΩ
Ready A
1 RD 11 6 MO2 A
Analog monitor output 2
(Note 5) Malfunction
R
A
2 ALM 9 3 LG B1
10kΩ
A ZSP 12 (Note 7) PLATE SD 24VDC
3 B2
10m maximum 2m maximum EMG Electromagnetic

Shut off when brake (Note 6)
the servo on
signal or the alarm
Analog torque command signal turns off.
TC 2
-8V to +8V
Analog speed limit CN2
VLA 26
-10V to +10V 1 P5 P5E
Encoder
LG 14
2 LG (Note 9) P5G
SD PLATE (Note 7)
3 MR MR
2m maximum 4 MRR MRR

PLATE SD SHD
Notes:
for the MR-E-70AG-KH003 or smaller servo amplifier.
15
Easy Operation
High Performance
Global Standard
Amplifier Dimensions
●MR-E-10A/AG-KH003, 20A/AG-KH003 (Unit: mm)
Approx. 70 135
ø6 50
mounting hole 6 Space required for heat radiation
6 (40 minimum)
168
156
6
6 Space required for heat radiation

(40 minimum)
Three ground (PE)
terminals (M4)
Mounting screw size: M5
●MR-E-40A/AG-KH003
70
Approx. 70 135
ø6 22
mounting hole Space required for heat radiation
(40 minimum)
6
168
156
6
6 Space required for heat radiation

(40 minimum)
Three ground (PE)
terminals (M4)
4
16
Amplifier Dimensions
●MR-E-70A/AG-KH003, 100A/AG-KH003 (Unit: mm)
Approx. 70 190
ø6 70
mounting hole 22 Space required for heat radiation
25
(40 minimum)
168
156
Space required for heat radiation

6
(40 minimum) 6
22 42 6
Three ground (PE)

terminals (M4)
●MR-E-200A/AG-KH003
Approx. 70 195
2-ø6 90
mounting hole 6 78 40 Space required for heat radiation
(40 minimum)
6
168
156
Fan
(airflow direction)
Space required for heat radiation

Three ground (PE) (40 minimum)
terminals (M4)
6
17
Easy Operation
High Performance
Global Standard
Options
● Optional regeneration unit (Note 1)
The power values in this table are resistor-generated powers, not rated powers.
Optional regeneration unit/tolerable regenerative power (W)
Built-in regenerative
Servo amplifier model resistor/tolerable MR-RB032 MR-RB12 MR-RB30 MR-RB32 MR-RB50
regenerative power (W)
[40Ω] [40Ω] [13Ω] [40Ω] [13Ω] (Note 2)
MR-E-10A/AG-KH003 — 30 — — — —
MR-E-20A/AG-KH003 — 30 100 — — —
MR-E-40A/AG-KH003 10 30 100 — — —
MR-E-70A/AG-KH003 20 30 100 — 300 —
MR-E-100A/AG-KH003 20 30 100 — 300 —
MR-E-200A/AG-KH003 100 — — 300 — 500
Notes: 1. Connect the optional regeneration unit referring to “MR-E-MA/AG-KH003 INSTRUCTION MANUAL”.
2. Be sure to install a cooling fan. The cooling fan must be prepared by user.
● MR-RB032, MR-RB12 ● MR-RB30, MR-RB32
8.5
ø6
mounting hole
LA
LB
150
142
125
(12)
G4 G3 C P
(6)
8.5
7
17 318
10 90
335
5 100
156
168
144
TE1
79
6
12
6 1.6 <Terminal arrangement>

P Mass
Mounting screw size: M5 (20) LD Model
C kg (lb)
LC G3 MR-RB30
2.9 (6.4)
G4 MR-RB32
<Terminal arrangement> Terminal screw size: M4
TE1
Variable dimensions Mass
Model G3
LA LB LC LD kg (lb)
G4
MR-RB032 30 15 119 99 0.5 (1.1)
P
MR-RB12 40 15 169 149 1.1 (2.4) C
Terminal screw size: M3
● MR-RB50 (Note 1)
Fan mounting screw

12.5
(2-M3 screw) 49 82.5

provided on
opposite side
7 ✕ 14
162.5
long hole
82.5
350
Wind blows in
direction of arrow
<Terminal arrangement>
162.5
P
133
Mass C
Model kg (lb) G3
2.3 200 17 7 (30)
12.5
MR-RB50 5.6 (12) G4

12
217 120 8 Terminal screw size: M4
Notes: 1. When using MR-RB50, cool the unit forcibly with a fan (92x92mm, minimum air flow: 1.0m3/min). The cooling fan must be prepared by user.
(Unit: mm)
✽ Cautions when connecting the optional regeneration unit.

1. The optional regeneration unit causes a temperature rise of 100°C relative to the ambient temperature. Fully examine heat dissipation, installation position, wires used, etc. before
installing the unit. Use flame-resistant wires or apply flame retardant on wires. Keep the wires clear of the unit.
2. Always use twisted wires, maximum length of 5m, to connect the optional regeneration unit with the servo amplifier.
3. Always use twisted wires for a thermal sensor, and make sure that the sensor does not fail to work properly due to inducted noise. 18
Options
● Cables and connectors for MR-E-MA/AG-KH003
Servo amplifier
Positioning
unit
11 13
CN3
CN1
14
CN2 12
13
11 CNP2
CNP1
Operation
panel
21 22 23 24 25 26
27 28
Main power supply
< For HF-KEM(B)W1-S100 servo motor: encoder cable length 10m or shorter >
For leading the cables out in a direction of the motor shaft For leading the cables out in an opposite direction of the motor shaft
To CNP2
Motor power supply cable Motor power supply cable
15 To CN2 16
Motor electromagnetic brake cable Motor electromagnetic brake cable
29 30
Encoder cable Encoder cable
1 2
Servo motor Servo motor
< For HF-KEM(B)W1-S100 servo motor: encoder cable length over 10m >
For leading the cables out in a direction of the motor shaft For leading the cables out in an opposite direction of the motor shaft
To CNP2
Motor power supply cable Motor power supply cable
17 Wire size 0.75mm2 (AWG19)
Manufacture a relay (Note 2)
Manufacture a relay cable. 18
(Note 2) Wire size
cable.
0.75mm2
Motor electromagnetic brake cable Motor electromagnetic brake cable
(AWG19)
31 Wire size 0.5mm2 (AWG20)
To CN2 Manufacture a relay (Note 3)
Manufacture a relay cable.
(Note 3) 32 Wire size
cable. 0.5mm2 (AWG20)
Encoder cable Encoder cable
3 5 5 4
(Note 1) (Note 1)
6 6
Servo motor Servo motor

Notes:1. This cable does not have a long bending life, so always fix the cable before using.
2. If the length exceeds 10m, relay a cable using the cable MR-PWS2CBL03M-A1-L/-A2-L. This cable does not have a long bending life, so always fix the cable before using.
Refer to “MR-E-MA/AG-KH003 INSTRUCTION MANUAL” for details on manufacturing the relay cable.
3. If the length exceeds 10m, relay a cable using the cable MR-BKS2CBL03M-A1-L/-A2-L. This cable does not have a long bending life, so always fix the cable before using.
Refer to “MR-E-MA/AG-KH003 INSTRUCTION MANUAL” for details on manufacturing the relay cable.
< For HF-SEM(B)JW1-S100 servo motor >

To CNP2
Motor power supply connector
Manufacture a cable.
19 20
Motor electromagnetic brake connector To CN2
33 Manufacture a cable.
Encoder cable
7 8
9 10
Servo motor
19
Easy Operation
High Performance
Global Standard
● Cables and connectors (for MR-E-MA/AG-KH003)
Item Model Protection Description

level
Encoder cable for MR-J3ENCBLMM-A1-H IP65

M=cable length: 2, 5, 10m (Note 1)
HF-KEM(B)W1-S100
q Lead out in direction of Encoder connector (Tyco Electronics AMP)
10m MR-J3ENCBLMM-A1-L IP65 1674320-1
or shorter motor shaft Amplifier connector
(Direct 36210-0100PL (receptacle, 3M)
connection MR-J3ENCBLMM-A2-H 36310-3200-008 (shell kit, 3M),
type) Encoder cable for
IP65 or
HF-KEM(B)W1-S100 54599-1019 (connector set, Molex)
w Lead out in opposite
MR-J3ENCBLMM-A2-L IP65
direction of motor shaft M=cable length: 2, 5, 10m (Note 1)
Motor-side encoder cable

for HF-KEM(B)W1-S100 MR-J3JCBL03M-A1-L Encoder connector (Tyco Electronics AMP)
e Lead out in direction of Cable length: 0.3m (Note 1)
IP20 1674320-1
Junction connector
motor shaft (Tyco Electronics AMP)
Motor-side encoder cable 1473226-1 (with ring) (contact)
for HF-KEM(B)W1-S100 MR-J3JCBL03M-A2-L 1-172169-9 (housing)
r Lead out in opposite Cable length: 0.3m (Note 1) IP20 316454-1 (cable clamp)
Use this in combination of t or y.
Exceeding direction of motor shaft
10m
(Relay type) Junction connector (Tyco Electronics AMP)
MR-EKCBLMM-H 1-172161-9 (housing)
M=cable length: 20, 30, 40, 50m (Note 1)
IP20
Amplifier-side encoder 170359-1 (connector pin) Amplifier connector
MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL) 36210-0100PL (receptacle, 3M)
t cable for
36310-3200-008 (shell kit, 3M),
HF-KEM(B)W1-S100 or
MR-EKCBLMM-L
M=cable length: 20, 30m (Note 1)
IP20 54599-1019 (connector set, Molex)
Use this in combination of e or r.
Junction connector (Tyco Electronics AMP) Amplifier connector

Encoder cables and connector sets for CN2
1-172161-9 (housing) 54599-1019 (connector set, Molex),

170359-1 (connector pin) or
MTI-0002 (cable clamp, TOA ELECTRIC INDUSTRIAL) 36210-0100PL (receptacle, 3M)
36310-3200-008 (shell kit, 3M)
Exceeding Encoder connector
y 10m set for MR-ECNM IP20
(Relay type) HF-KEM(B)W1-S100
<Applicable cable example>
Wire size: 0.3mm2 (AWG22)
Completed cable outer diameter: φ8.2mm
Crimping tool (91529-1) is required. Use these in combination of e or r.
Amplifier connector
MR-ESCBLMM-H M=cable length
IP20 36210-0100PL (receptacle, 3M) Encoder connector (DDK)
2, 5, 10, 20, 30, 40, 50m (Note 1) 36310-3200-008 (shell kit, 3M), D/MS3057-12A (cable clamp)
or D/MS3106B20-29S (straight plug)
u 54599-1019 (connector set, Molex)
MR-ESCBLMM-L M=cable length IP20
2, 5, 10, 20, 30m (Note 1)
Encoder cable for Amplifier connector Encoder connector (DDK)

HF-SEM(B)JW1-S100 36210-0100PL (receptacle, 3M) D/MS3106A-29S (D190) (plug)
36310-3200-008 (shell kit, 3M), CE02-20BS-S-D (backshell, straight)
or CE3057-12A-3-D (cable clamp)
54599-1019 (connector set, Molex)
MR-ENECBLMM-H M=cable length IP65
i 2, 5, 10, 20, 30, 40, 50m (Note 1) IP67
Amplifier connector Encoder connector (DDK)

36210-0100PL (receptacle, 3M) D/MS3057-12A (cable clamp)
36310-3200-008 (shell kit, 3M), D/MS3106B20-29S (straight plug)
or
o MR-ECNS IP20 54599-1019 (connector set, Molex)
Encoder
connector set for
HF-SEM(B)JW1-S100 Amplifier connector Encoder connector (DDK)
36210-0100PL (receptacle, 3M) D/MS3106A-29S (D190) (plug)
36310-3200-008 (shell kit, 3M), CE02-20BS-S-D (backshell, straight)
IP65 or CE3057-12A-3-D (cable clamp)
!0 MR-ENECNS
IP67 54599-1019 (connector set, Molex)
For CN1
MR-ECN1 Amplifier-side connector (3M or an equivalent product)

!1 CN1 connector
(Unit: 20 pcs/box)
— 10126-3000PE (connector)
10326-52F0-008 (shell kit)
Notes: 1. -H and -L indicate bending life. -H indicates a long bending life, and -L indicates a standard bending life.
20
Options
Protection
Item Model Description
level
RS-232C option connector (Marushin electric mfg. or an equivalent product)
MP371/6 (connector) (mini-DIN 6-pin male) Analog monitor connector
Analog monitor/
!2 RS-232C branch cable MR-E3CBL15-P — (Marushin electric mfg. or an equivalent product)
MJ372/6 (connector) (mini-DIN 6-pin female)
For CN3
Analog monitor, RS-232C option connector

Analog monitor MR-ECN3
!3 RS-232C connector (Unit: 20 pcs/box)
— (Marushin electric mfg. or an equivalent product)
MP371/6 (connector) (mini-DIN 6-pin male)
RS-232C option connector DOS/V personal computer connector

(Marushin electric mfg. or an equivalent product) (Japan Aviation Electronics Industry)
Personal computer QC30R2 MP371/6 (connector) (mini-DIN 6-pin male) DE-9SF-N (connector)
!4 communication cable Cable length: 3m — DE-C1-J6-S6R (case)
Motor power supply MR-PWS1CBLMM-A1-H

cable for M=cable length: 2, 5, 10m (Note 1)
IP65
Motor power supply connector (Japan Aviation Electronics Industry)
!5 HF-KEM(B)W1-S100
JN4FT04SJ1-R (plug)
10m Lead out in direction of MR-PWS1CBLMM-A1-L IP65 ST-TMH-S-C1B-100-(A534G) (socket contact)
or shorter motor shaft M=cable length: 2, 5, 10m (Note 1)
(Direct
connection Motor power supply MR-PWS1CBLMM-A2-H
type) cable for M=cable length: 2, 5, 10m (Note 1)
IP65
!6 HF-KEM(B)W1-S100
Lead out in opposite MR-PWS1CBLMM-A2-L Lead-out
IP65
Motor power supply connectors (motor side)
direction of motor shaft M=cable length: 2, 5, 10m (Note 1)

Motor power supply cable
Motor power supply connector (Japan Aviation Electronics Industry)
for HF-KEM(B)W1-S100 MR-PWS2CBL03M-A1-L
!7 Lead out in direction of Cable length: 0.3m (Note 1) IP55 JN4FT04SJ2-R (plug)
ST-TMH-S-C1B-100-(A534G) (socket contact)
Exceeding motor shaft
10m
(Relay type) Motor power supply cable
for HF-KEM(B)W1-S100 MR-PWS2CBL03M-A2-L
!8 Lead out in opposite Cable length: 0.3m (Note 1) IP55
Lead-out
direction of motor shaft
Motor power supply connector (DDK)

Motor power supply connector set CE05-6A18-10SD-D-BSS (plug) (straight)
(motor side) for IP65 CE3057-10A-1-D (cable clamp)
MR-PWCNS4
!9 HF-SE52(B)JW1-S100
(Straight type) IP67
HF-SE102(B)JW1-S100 <Applicable cable example>
HF-SE152(B)JW1-S100 Wire size: 2mm2 (AWG14) to 3.5mm2 (AWG12)
Completed cable outer diameter: φ10.5 to 14.1mm
Motor power supply connector (DDK)

CE05-6A22-22SD-D-BSS (plug) (straight)
Motor power supply connector set IP65 CE3057-12A-1-D (cable clamp)
MR-PWCNS5
@0 (motor side) for
(Straight type) IP67
HF-SE202(B)JW1-S100 <Applicable cable example>
Wire size: 5.5mm2 (AWG10) to 8mm2 (AWG8)
Completed cable outer diameter: φ12.5 to 16mm
Connector 51240-0600 Terminal 56125-0128

(Molex or an equivalent product) (Molex or an equivalent product)
Amplifier power supply connector set
MR-ECNP1-A
@1 (press bonding type) for
(Unit: 20 pcs/box) —
Amplifier power supply connectors (for CNP1)
MR-E-10A/AG to 100A/AG-KH003
Connector 54927-0610
Amplifier power supply connector (Molex or an equivalent product)
MR-ECNP1-B
@2 (insertion type) for
MR-E-10A/AG to 100A/AG-KH003

(Molex or an equivalent product) (Molex or an equivalent product)
Amplifier power supply connector set
MR-ECNP1-A1
@3 (press bonding type) for
(Unit: 20 pcs/box)
—
MR-E-200A/AG-KH003
Amplifier power supply connector (Molex or an equivalent product)
MR-ECNP1-B1
@4 (insertion type) for
MR-E-200A/AG-KH003
Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life.
21
Easy Operation
High Performance
Global Standard
Protection
Item Model Description
level
Motor power supply connector set (Molex or an equivalent product) (Molex or an equivalent product)
(amplifier side) for MR-ECNP2-A
@5 MR-E-10A/AG to 100A/AG-KH003 (Unit: 20 pcs/box) —
Motor power supply connectors (for CNP2)
(press bonding type)
Motor power supply connector (Molex or an equivalent product)
(amplifier side) for MR-ECNP2-B
@6 MR-E-10A/AG to 100A/AG-KH003 (Unit: 20 pcs/box) —
(insertion type)

Motor power supply connector set (Molex or an equivalent product) (Molex or an equivalent product)
(amplifier side) for MR-ECNP2-A1
@7 MR-E-200A/AG-KH003 (Unit: 20 pcs/box) —
(press bonding type)
Motor power supply connector (Molex or an equivalent product)
(amplifier side) for MR-ECNP2-B1
@8 MR-E-200A/AG-KH003 (Unit: 20 pcs/box) —
(insertion type)
MR-BKS1CBLMM-A1-H IP65
Brake cable for M=cable length: 2, 5, 10m (Note 1)
HF-KEMBW1-S100
@9 Lead out in direction
of motor shaft
MR-BKS1CBLMM-A1-L IP65 Motor brake connector (Japan Aviation Electronics Industry)
10m M=cable length: 2, 5, 10m (Note 1) JN4FT02SJ1-R (plug)
or shorter ST-TMH-S-C1B-100-(A534G) (socket contact)
(Direct
connection
type)
MR-BKS1CBLMM-A2-H IP65
Brake cable for
Motor electromagnetic brake connectors
M=cable length: 2, 5, 10m (Note 1) Lead-out

HF-KEMBW1-S100
#0 Lead out in opposite
direction of motor
shaft MR-BKS1CBLMM-A2-L IP65
Brake cable for

HF-KEMBW1-S100 MR-BKS2CBL03M-A1-L Motor brake connector (Japan Aviation Electronics Industry)
#1 Lead out in direction Cable length: 0.3m (Note 1)
IP55
JN4FT02SJ2-R (plug)
of motor shaft ST-TMH-S-C1B-100-(A534G) (socket contact)
Exceeding
10m
(Relay type) Brake cable for
HF-KEMBW1-S100
Lead out in opposite
MR-BKS2CBL03M-A2-L Lead-out
#2 Cable length: 0.3m (Note 1) IP55
direction of motor
shaft
Motor brake connector (DDK) (soldered type)

CM10-SP2S-L(straight plug), CM10-#22SC(S2)-100(socket contact)
Brake connector for MR-BKCNS1 IP65
#3 HF-SEMBJW1-S100 (Straight type) <Applicable cable example>
IP67
Wire size: 1.25mm2 (AWG16) or smaller
Completed cable outer diameter: φ9.0 to 11.6mm
Notes: 1. -H and -L indicate a bending life. -H indicates a long bending life, and -L indicates a standard bending life.
22
Ordering Information for Customers

● Servo motor power supply connectors 1 Plug
2 Cable
clamp Cable 1 Plug
2 Cable
clamp Cable
Power supply connectors are not included with the motors. Order from the previous pages, or
choose from the following recommended products. To order the following recommended
products, contact the relevant manufacturers directly.
(Straight type) (Angled type)
1 Plug (manufactured by DDK Ltd.) 2 Cable clamp (manufactured by DDK Ltd.)

Motor model Protection level
Type Model Cable outer diameter (mm) Model
φ8.5 to 11 CE3057-10A-2-D
Straight CE05-6A18-10SD-D-BSS
IP65 φ10.5 to 14.1 CE3057-10A-1-D
HF-SE52(B)JW1-S100 IP67
EN standards φ8.5 to 11 CE3057-10A-2-D
HF-SE102(B)JW1-S100 Angled CE05-8A18-10SD-D-BAS
φ10.5 to 14.1 CE3057-10A-1-D
HF-SE152(B)JW1-S100
General environment Straight D/MS3106B18-10S φ14.3 D/MS3057-10A
(Note 1) (Inner diameter of bushing)
Angled D/MS3108B18-10S D/MS3057-10A
φ9.5 to 13 CE3057-12A-2-D
Straight CE05-6A22-22SD-D-BSS
IP65 φ12.5 to 16 CE3057-12A-1-D
IP67
EN standards φ9.5 to 13 CE3057-12A-2-D
HF-SE202(B)JW1-S100 Angled CE05-8A22-22SD-D-BAS
φ12.5 to 16 CE3057-12A-1-D
General environment Straight D/MS3106B22-22S φ15.9 D/MS3057-12A

(Note 1) (Inner diameter of bushing)
Angled D/MS3108B22-22S D/MS3057-12A
Notes: 1. Not compliant with EN standards.
Motor model Protection level Model Description Applicable cable example

Completed cable outer diameter: φ6.2 ± 0.3mm
JN4FT04SJ1-R (plug) Fluoric resin wire
HF-KEM(B)W1-S100 IP65 ST-TMH-S-C1B-100-(A534G) Manufacturer: (Vinyl jacket cable FV4C <UL Style 2103> (SP3866W-X),
(socket contact) Japan Aviation Electronics
Industry, Ltd. KURABE INDUSTRIAL CO.,LTD. or an equivalent product)
Crimping tool (CT160-3-TMH5B) is required.
3 Cable 3 Cable
1 Plug clamp Cable 2 Backshell clamp Cable
● Encoder connectors
Encoder connectors are not included with the motors. Order from the previous pages, or
choose from the following recommended products. To order the following recommended
1 Plug
products, contact the relevant manufacturer directly. 2 Backshell
Protection 1 Plug 2 Backshell (manufactured by DDK Ltd.) 3 Cable clamp (manufactured by DDK Ltd.)
Motor model
level (manufactured by DDK Ltd.) Type Model Cable outer diameter (mm) Model
IP65, IP67 Straight CE02-20BS-S-D
HF-SEM(B)JW1-S100 D/MS3106A20-29S (D190) φ6.8 to 10 CE3057-12A-3-D
EN standards Angled CE-20BA-S-D
2 Cable 2 Cable
1 Plug clamp Cable 1 Plug clamp Cable
1 Plug (manufactured by DDK Ltd.) 2 Cable clamp (manufactured by DDK Ltd.)

Motor model Protection level
Type Model Cable outer diameter (mm) Model
General environment Straight D/MS3106B20-29S φ15.9

HF-SEM(B)JW1-S100 (Note 1) D/MS3057-12A
Angled D/MS3108B20-29S (Inner diameter of bushing)
Notes: 1. Not compliant with EN standards.
23
Easy Operation
High Performance
Global Standard
● Brake connectors
Brake connectors are not included with the motors. Order from the previous pages, or choose from the following recommended products.
To order the following recommended products, contact the relevant manufacturer directly.
Connector
Motor model Protection level Contact Cable outer diameter (mm) Description
Type Straight plug Socket contact
CM10-SP2S-S φ4 to 6
CM10-SP2S-M CM10-#22SC (S2)-100 Soldered type φ6 to 9
IP65 CM10-SP2S-L φ9 to 11.6
HF-SEMBJW1-S100 Straight
IP67 CM10-SP2S-S φ4 to 6 Manufacturer:
DDK Ltd.
CM10-SP2S-M CM10-#22SC (C3)-100 Press bonding type φ6 to 9
CM10-SP2S-L φ9 to 11.6
Motor model Protection level Model Description Applicable cable example

Completed cable outer diameter: φ4.5 ± 0.3mm
JN4FT02SJ1-R (plug)
Fluoric resin wire
HF-KEMBW1-S100 IP65 ST-TMH-S-C1B-100-(A534G) Manufacturer: (Vinyl jacket cable FV2C <UL Style 2103> (SP3866U-X),
(socket contact) Japan Aviation Electronics
Industry, Ltd. KURABE INDUSTRIAL CO.,LTD. or an equivalent product)
Crimping tool (CT160-3-TMH5B) is required.
Options
● Power factor improvement reactor (FR-BAL)
This reactor enables users to boost the servo amplifier’s power factor and reduce its power supply capacity.
External dimensions (Unit: mm) Connections

H±5
Servo amplifier
D1 NFB MC FR-BAL
W R X
L1
Mounting screw Power supply S Y
3-phase L2
200 to 230VAC T Z
L3
D±5
RXSYT Z
C W1 Servo amplifier
NFB MC FR-BAL
(Note 1)
R X
Power supply L1
1-phase
Variable dimensions 230VAC S Y
Mounting Terminal Mass L2
Servo amplifier Model T Z
W W1 H D D1 C screw size screw size kg (lb)
MR-E-10A/AG-KH003 0
FR-BAL-0.4K 135 120 115 59 45 -2.5 7.5 M4 M3.5 2.0 (4.4)
MR-E-20A/AG-KH003
MR-E-40A/AG-KH003 FR-BAL-0.75K 135 120 115 69 0

57 -2.5 7.5 M4 M3.5 2.8 (6.2) Notes: 1. When using a power supply, 1-phase 230VAC,
connect the power supply to the L1 and L2
MR-E-70A/AG-KH003 FR-BAL-1.5K 160 145 140 71 0
55 -2.5 7.5 M4 M3.5 3.7 (8.2) terminals. Do not connect anything to L3.
The 1-phase 230VAC is available only for the
MR-E-100A/AG-KH003 FR-BAL-2.2K 160 145 140 91 0
75 -2.5 7.5 M4 M3.5 5.6 (12) MR-E-70A/AG-KH003 or smaller servo amplifier.
0
MR-E-200A/AG-KH003 FR-BAL-3.7K 220 200 192 90 70 -2.5 10 M5 M4 8.5 (19)
24
Peripheral Equipment
● EMC filter
The following filters are recommended as a filter compliant with the EMC directive for the servo amplifier’s power supply.
Model Applicable servo amplifier Fig.

SF1252 MR-E-10A/AG-KH003 to MR-E-100A/AG-KH003 A
SF1253 MR-E-200A/AG-KH003 B
● SF1252
149.5 ø6.0
LINE
(input side)
156.0
168.0
140.0
A LOAD
(output side)
8.5 16.0
42.0
EMC filter Servo amplifier

(Note 1) LINE LOAD
NFB MC
Power supply L1 L1’
3-phase L1
200 to 230VAC L2 L2’
Model Mass kg (lb) L2
or
1-phase L3 L3’
SF1252 0.75 (1.7) L3
230VAC
(Note 2)
● SF1253
209.5
ø6.0
Notes: 1. When using a power supply, 1-phase 230VAC, connect the
power supply to the L1 and L2 terminals. Do not connect
LINE anything to L3. The 1-phase 230VAC is available only for
(input side) the MR-E-70A/AG-KH003 or smaller servo amplifier.
2. Connect when the power supply has earth.
156.0
168.0
140.0
B LOAD
(output side)
8.5 23.0
49.0
Model Mass kg (lb)

SF1253 1.37 (3.0)
● Electrical wires, circuit breakers and magnetic contactors

The following are examples of wire sizes when 600V polyvinyl chloride insulated wires with a length of 30m are used.
Electrical wire size (mm2)

Servo amplifier Circuit breaker Magnetic contactor
L1, L2, L3, U, V, W, P, C, D B1, B2
MR-E-10A/AG-KH003 30A frame 5A

1.25 (AWG16)
MR-E-40A/AG-KH003 30A frame 10A S-N10 2 (AWG14)
2 (AWG14) 1.25 (AWG16)
MR-E-100A/AG-KH003 30A frame 15A 2 (AWG14)
MR-E-200A/AG-KH003 30A frame 20A S-N18 2.5 (AWG14) (Note 1) 2.5 (AWG14) (Note 1)
25 Notes: 1. When using AWG14 at an ambient temperature of 40°C (104°F) or more, use heat-resistant PVC (rated 105°C [221°F] or more). Refer to the specifications in this catalog for the
permissible ambient temperature of the servo amplifier and servo motor.
Easy Operation
High Performance
Global Standard
● Radio noise filter (FR-BIF)

This filter effectively controls noise emitted from the power supply side of the servo amplifier and is especially effective for radio frequency
bands 10MHz or lower. The FR-BIF is designed for the input only.
White Leakage current: 4mA This filter is not connectable to output side of the servo amplifier.
Red Blue Green Wiring should be as short as possible. Grounding is always required.
Be sure to insulate the unused wire when using FR-BIF with 1-phase power.
Approx. 300
NFB MC
L1
29 ø5 Power L2
supply Servo amplifier
hole
42
L3
4
FR-BIF
58 29 7
44
● Line noise filter (FR-BSF01, FR-BLF)

This filter is effective in suppressing radio noise emitted from the power supply side or output side of the servo amplifier, and also in
suppressing high-frequency leakage current (zero-phase current), especially within 0.5 to 5MHz band.

<FR-BSF01> Use the line noise filter for wires of the main power supply (L1, L2, L3) of the servo
amplifier, and of the motor power supply (U, V, W). Pass each of the 3-phase wires
through the line noise filter equal times in a same direction. For the main power supply, the
effect of the filter rises as the number of passes increases, but generally four passes
would be appropriate. For the motor power supply, passes must be four times or less. Do
(110) not pass the grounding (earth) wire through the filter, or the effect of the filter will drop.
(22.5)
95±0.5 2-ø5 Wind the wires to pass through the filter as the required number of passes as shown in the
diagram below. If the wires are too thick to wind, use two or more filters to have the
required number of passes. Place the line noise filters as close to the servo amplifier as
possible for their best performance.
(65)
11.25±0.5
NFB MC
3 Servo amplifier
(65)
ø3
Power L1
4.5
supply
L2
L3
Line noise
filter
● Surge suppressor
Attach surge suppressors to AC relays and AC valves around the servo amplifier. Attach diodes to DC relays and DC valves.
Sample configuration
Surge suppressor : 972A-2003 504 11 (rated 200VAC, manufactured by Matsuo Electric Co., Ltd.)
Diode : A diode with breakdown voltage 4 or more times greater than the relay’s drive voltage, and with current capacity 2 or more
times greater than the relay’s drive current.
● Data line filter

Noise can be prevented by attaching a data line filter to the pulse output cable of the pulse train output controller (QD75D, etc.) or motor
encoder cable.
Sample configuration
Data line filter examples: ESD-SR-25 (manufactured by NEC TOKIN Corporation) or ZCAT3035-1330 (manufactured by TDK Corporation)
26
Servo Support Software

< Capacity selection software >
●MRZJW3-MOTSZ111E
A user-friendly design facilitates selecting the optimum servo amplifier,
servo motor (including the servo motor with an electromagnetic brake)
and optional regeneration unit just by entering constants and an
operation pattern into machine-specific windows.
Features
(1) User-defined operation patterns can be set. The operation pattern
can be selected from the position control mode operation or speed
control mode operation. The selected operation pattern can be
also displayed in the graph.
(2) The feedrate (or motor speed) and torque can be displayed in the
graph during the selection process.
*The screen is for reference and may differ from the actual screen.
● Specifications
Item Description
Types of machine Horizontal ball screws, vertical ball screws, rack and pinions, roll feeds, rotating tables, dollies, elevators, material handling systems
component and other (direct inertia input) devices
Parameter Selected servo amplifier model, selected servo motor model, selected regenerative resistor model, load inertia moment, load inertia
moment ratio, peak torque, peak torque ratio, effective torque, effective torque ratio, regenerative power, regenerative power ratio
Output
of results Prints input specifications, operation pattern, calculation process, graph of selection process feedrate (or motor speed) and torque,
Printing
and selection results.
Data storage Assigns a file name to input specifications, operation patterns and selection results, and saves them on hard disk or floppy disk, etc.
Inertia moment calculation function Cylinder, core alignment column, variable speed, linear movement, suspension, conical, truncated cone
● Compatible personal computer

IBM PC/AT compatible model running with the following operation conditions.
● Operation conditions
Components Description (Note 1)
Windows® 98, Windows® Me, Windows® 2000 Professional, Windows® XP Professional,
OS (Note 3) Windows® XP Home Edition, Windows Vista® Home Basic, Windows Vista® Home Premium,
Windows Vista® Business, Windows Vista® Ultimate, Windows Vista® Enterprise
Personal computer (Note 2, 4)
Pentium®133MHz or more (Windows® 98, Windows® 2000 Professional)

Pentium®150MHz or more (Windows® Me)
Processor Pentium®300MHz or more (Windows® XP Professional, Windows® XP Home Edition)
1GHz 32-bit (x86) (Windows Vista® Home Basic, Windows Vista® Home Premium,
Windows Vista® Business, Windows Vista® Ultimate,
Windows Vista® Enterprise)
24MB or more (Windows® 98)
32MB or more (Windows® Me, Windows® 2000 Professional)
128MB or more (Windows® XP Professional, Windows® XP Home Edition)
Memory
512MB or more (Windows Vista® Home Basic)
1GB or more (Windows Vista® Home Premium, Windows Vista® Business, Windows Vista® Ultimate,
Windows Vista® Enterprise)
Free hard disk space 40MB or more
Browser Internet Explorer 4.0 or above
Monitor Resolution 800✕600 or more, 16-bit high Color
Keyboard Compatible with above personal computers.
Mouse Compatible with above personal computers.
Printer Compatible with above personal computers.
Notes: 1. Pentium is registered trademark of Intel Corporation. Windows and Windows Vista are registered trademarks of Microsoft Corporation in the United States and other countries.
2. This software may not run correctly, depending on a personal computer being used.
3. MRZJW3-MOTSZ111E software version C0 is compatible with Windows Vista®.
4. MRZJW3-MOTSZ111E is not compatible with 64-bit Windows® XP and 64-bit Windows Vista®.
27
Easy Operation
High Performance
Global Standard
< Setup software >

● MRZJW3-SETUP154E (E:English)
This software makes it easy to perform monitor display,
diagnostic, reading and writing of parameters, and test
operations from the setup with a personal computer.
Features
(1) This software allows easy set up and tuning your servo
system with a personal computer.
(2) Multiple monitor functions
Graphic display functions are provided to display the servo
motor status with the input signal triggers, such as the
command pulse, droop pulse and speed.
(3) Test operations with a personal computer
Test operation of the servo motors can be performed with a
*The screens are for reference and may differ from the actual screens. personal computer.
● Operation conditions
Components Description (Note 1)
Windows® 95, Windows® 98, Windows® 98 Second Edition, Windows® Me, Windows NT® Workstation4.0, Windows® 2000 Professional,
OS
Personal computer (Note 2)
Windows® XP Professional and Windows® XP Home Edition

Pentium® 133MHz or more (Windows® 95, Windows® 98, Windows® 98 Second Edition, Windows NT® Workstation4.0, Windows® 2000 Professional)
Processor Pentium® 150MHz or more (Windows® Me)
Pentium® 300MHz or more (Windows® XP Professional, Windows® XP Home Edition)
16MB or more (Windows® 95)
24MB or more (Windows® 98, Windows® 98 Second Edition)
Memory
32MB or more (Windows® Me, Windows NT® Workstation4.0, Windows® 2000 Professional)
128MB or more (Windows® XP Professional, Windows® XP Home Edition)
Free hand disk space 60MB or more
Communication interface Serial port
Monitor Resolution 800✕600 or more, 16-bit high color
Keyboard Compatible with above personal computers.
Mouse Compatible with above personal computers. Note that serial mice are incompatible.
Printer Compatible with above personal computers.
Communication cable QC30R2
● Specifications
Main-menu Functions
Monitors Batch display, high speed monitor, graph display
Alarms Alarm display, alarm history, display of data that generated alarm
Digital I/O display, reason for rotation failure display, power ON count display, amplifier version display, motor information display,
Diagnostics
tuning data display, automatic voltage control offset display (Note 3), axis name setting
Parameters Parameter setting, display of change list, tuning display, display of detailed information
JOG operation, positioning operation (Note 4), motor-less operation, forced digital output, program operation using simple
Test operations
language (Note 4)
Advanced function Machine analyzer, gain search (Note 4), machine simulation
File operation Data reading, saving and printing
Others Automatic operation, help display
Notes: 1. Pentium is registered trademark of Intel Corporation. Windows and Windows NT are registered trademarks of Microsoft Corporation in the United States
and other countries.
2. This software may not run correctly, depending on the personal computer being used.
3. The automatic voltage control offset display is available only with the MR-E-AG type.
4. Positioning operation, program operation using simple language and gain search are available only with the MR-E-A type. 28
Cautions Concerning Use

To ensure safe use • The optional regeneration unit becomes hot (the
temperature rise of 100°C or more) with frequent use. Do
• To use the products given in this catalog properly, always not install within flammable objects or objects subject to
read the “Installation Guide” and “MR-E-MA/AG-KH003 thermal deformation. Take care to ensure that electrical
INSTRUCTION MANUAL” before starting to use them. wires do not come into contact with the unit.
• These products have been manufactured as a general- • Carefully consider the cable clamping method, and make
purpose part for general industries, and have not been sure that bending stress and the stress of the cable’s own
designed or manufactured to be incorporated in a device weight are not applied on the cable connection section.
or system used in purposes related to human life. • If using in an application where the servo motor moves,
• Before using the products for special purposes such as select the cable bending radius according to the required
nuclear power, electric power, aerospace, medicine, bending life and wire type.
passenger movement vehicles or underwater relays, • Fix the power supply and encoder cables led out from the
contact Mitsubishi. servo motor onto the servo motor so that they do not
• These products have been manufactured under strict move. Failure to do so may result in disconnections.
quality control. However, when installing the product Do not modify the connector or terminals, etc., on the end
where major accidents or losses could occur if the of the cable.
product fails, install appropriate backup or failsafe
functions in the system.
Grounding
Cautions concerning use • Securely ground to prevent electric shocks and to stabilize
the potential in the control circuit.
Transport and installation of motor • To ground the servo motor and servo amplifier at one
• Protect the motor or encoder from impact during handling. point, connect the grounding terminals of each unit, and
When installing a pulley or coupling, do not hammer on the ground from the servo amplifier side.
shaft. Impact can damage the encoder. For a motor with a • Faults such as a deviation in position may occur if the
key, install a pulley or coupling with the screw of shaft-end. grounding is insufficient.
Use a pulley extractor when taking off the pulley.
Wiring
• When a commercial power supply is applied to the
amplifier’s output terminals (U, V, W), the amplifier will be
damaged. Before switching the power on, perform
• Do not apply a load exceeding the tolerable load onto the thorough wiring and sequence checks to ensure that there
servo motor shaft. The shaft could break. are no wiring errors, etc.
• When a commercial power supply is applied to the motor’s
Installation input terminals (U, V, W), the motor will be damaged.
• Avoid installation in an environment in which oil mist, dust, Connect the motor to the amplifier’s output terminals (U, V,
etc. are in the air. When using in such an environment, W).
enclose the servo amplifier in a sealed panel. Protect the • Match the phase of the motor’s input terminals (U, V, W) to
motor by furnishing a cover for it or taking similar measures. the amplifier’s output terminals (U, V, W) when connecting.
• Mount the amplifier vertically on a wall. If they are not the same, the motor control cannot be
• When installing several amplifiers in a row in a sealed performed.
panel, leave 10mm or more open between each amplifier. • For position or speed control mode, connect the stroke
When installing several units in a row, leave 100mm or end signals (LSP, LSN) to the common terminal (SG). If the
more open in the upward direction, and 40mm or more in signals are invalid, the motor will not rotate.
the downward direction, or install a fan to prevent heat • Connect P and D on the power supply connector (CNP1)
from accumulating. when using the built-in regenerative resistor.
When using one amplifier, leave 40mm or more open in the
upward and downward directions. Factory settings
• All available motor and amplifier combinations are
40mm or (100mm or more
more for several units) predetermined. Confirm the models of the motor and
amplifier to be used before installation.
• Select the control mode, motor series and motor capacity
10mm or 40mm or with the parameter No. 0.
more more • For MR-E-MA-KH003, position control mode is set as
default. Change the setting value when using speed
• For a single motor, the motor can be mounted horizontally control mode.
or vertically. When mounting vertically (shaft-up), take • For MR-E-MAG-KH003, speed control mode is set as
measures on the machine side to ensure that oil from the default. Change the setting value when using torque
gear box does not get into the motor. control mode.
• Do not touch the servo motor during or after operation until • Change parameter No. 0 when using the optional
it has had sufficient time to cool. regeneration unit. The optional regeneration unit is
The motor can be very hot, and severe burns may result disabled as the default, so the parameter must be
29 from touching the motor. changed to increase the regeneration performance.
Easy Operation
High Performance
Global Standard
Operation Cautions concerning model selection

• When a magnetic contactor (MC) is installed on the
amplifier’s primary side, do not perform frequent starts and • Select a motor with a rated torque above the continuous
stops with the MC. Doing so may cause the amplifier to fail. effective load torque.
• Turn MC OFF if an alarm occurs. • Design the operation pattern in the command section so
• As for the amplifier, when trouble occurs, the amplifier’s that positioning can be completed, taking the stop setting
safety features will be activated, halting output, and the time (ts) into account.
dynamic brake instantly stops the motor. Speed
• When using a motor with an electromagnetic brake, do not Command pattern
apply the brake when the servo is on. Doing so may cause Actual motor operation
an amplifier overload or shorten brake life. Apply the brake
when the servo is off. Time
Command time ts
Positioning time
Precautions for Choosing the Products
• Mitsubishi will not be held liable for damage caused by • The load inertia moment should be below the
factors found not to be the cause of Mitsubishi; recommended load inertia moment ratio of the motor being
opportunity loss or lost profits caused by faults in the used. If it is too large, desired performance may not be
Mitsubishi products; damage, secondary damage, attainable.
accident compensation caused by special factors
unpredictable by Mitsubishi; damages to products other
than Mitsubishi products; and to other duties.
30
Safety Warning
To ensure proper use of the products listed in this catalog,
please be sure to read the instruction manual prior to use.
HEAD OFFICE: MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
New publication effective April 2008

L(NA)03031A 0804 Printed in Japan (MDOC) Specifications subject to change without notice.

MR-E Super: User-Friendly Servo With Easy Operation

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MR-E Super: User-Friendly Servo With Easy Operation

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MR-E Super

1.High Performance 2.Easy To Use

suppression control function. amplifier, thereby connecting the cables easily.

and optional setup software. auto-tuning function.

· Pulse train interface for position control and internal

3.Global Standard Products

Processing machines or machine tools Food processing machines,

Textile machines Enhancing machine performance

• Weaving machines General-purpose

By using the servo as an alternative to

Servo Motor Series

●HF-KEW1-S100 ● Belt drive

A : Pulse train interface

List of compatible motors

■For servo motor

Symbol Rated output (kW) Symbol Shaft end

● Conforms to following standards:

Motor Specifications and Characteristics

(Note 4) (Note 4) 747 210

HF-KEM(B)W1-S100 servo motor torque characteristics

Peak running range Peak running range Peak running range

70 0.5 140 1.0 280 2.0

35 0.25 70 0.5 Continuous running 140 1.0

Peak running range

HF-SEM(B)JW1-S100 servo motor specifications

HF-SEM(B)JW1-S100 servo motor torque characteristics

420 3 700 5 1120 8 1400 10

Continuous running Continuous running Continuous running Continuous running

pin assignment (Note 3)

Pin No. Signal name

1 Pin No. Signal name

●HF-SE52(B)JW1-S100, HF-SE102(B)JW1-S100, HF-SE152(B)JW1-S100 (Unit: mm)

4-ø9 mounting hole

HF-SE52(B)JW1-S100 120 (154.5) 57.8

HF-SE102(B)JW1-S100 142 (176.5) 79.8

HF-SE152(B)JW1-S100 164 (198.5) 101.8

4-ø13.5 mounting hole

145 (194.5) 79 M176

Motor Special Specifications

● D-cut (100W) (Note 1) 25

Electromagnetic brake specifications (Note 1)

Brake life (Note 2)

Peripheral Equipment (standard interface)

Control signal (for operation panel)

Optional regeneration unit (option) C

3-phase 200 to 230VAC 50/60Hz or

3-phase 200 to 230VAC 50/60Hz or

Permissible frequency fluctuation ±5% maximum

Torque limit Set by parameters or external analog input (0 to +10VDC/maximum torque)

Standard Wiring Diagram

VIN 1 2 LG (Note 11) P5G

Zero speed detection R

Standard Wiring Diagram

2 LG (Note 10) P5G

Standard Wiring Diagram Global Standard

MR-E-AG-KH003: Speed control operation

Analog speed command

2m maximum PLATE SD SHD

Standard Wiring Diagram

(Note 3) Emergency stop EMG 8 (Note 7) PLATE SD 5 GND

10m maximum 2m maximum EMG Electromagnetic

2m maximum 4 MRR MRR

6 Space required for heat radiation