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Component Location Wire Description

Connector Location
Schematic Machine Component
Schematic
Location
Machine
Location
Component
Schematic
Location
Machine
Location
Wire
Wire Color Description
Wire
Wire Color Description
RENR3762-02 Harness And Wire Electrical Schematic Symbols
Connector Number
Location Location
Number Number August 2011
CONN 1 A-9 16
Alarm - Travel G-9 1 Sensor - Engine Speed/Tmg B-8 18
Power Distribution Circuits Accessory Circuits (cont'd) Symbols
Alternator D-8 2 Sensor - Fuel Level A-4 20
101 RD Bat (+) (Not Application Specific) A586 OR Wiper SW To Wiper Cont
CONN 2 B-8 26 Assembly - Terminal Block F-8 D Sensor - Fuel Temperature A-8 21
103 RD Aux Ckt A588 GN Safety Sol Relay To Sol
CONN 3 C-8 26 Batteries - 12VDC H-8, I-8 3 Sensor - Intake Manifold Air Temperature A-8 17
105 RD Key Start Sw C537 GN A/C Photo Sensor + Sig
CONN 4 C-8 26 Breaker - Alternator I-8 D Sensor - Oil Pressure B-8 18 T
108 BU Atch Fan C538 OR A/C Photo Sensor - Sig
CONN 5 C-8 26 Breaker - Main I-8 D Sensor - Pump Discharge Press B-7 19 Pressure Temperature Level Flow Circuit Breaker
109 RD Alt Output (+) Term. Lighting Circuits
CONN 6 C-8 26 Control - Engine A-9, B-9 5 Solenoid - A/C Clutch D-9 22 Symbol
111 RD Aux Ckt 607 PK Flood Lamps - Front Symbol Symbol Symbol Symbol
CONN 7 F-9 D Control - Engine/Pump F-2 C Solenoid - CTWT Removal Cont (ATCH) C-7 31
112 PU Main Power Rly Output 615 YL Cab Flood Lamp/Rops
CONN 8
CONN 9
F-9
F-9
D
D
Controller - Wiper/Washer E-1 E Solenoid - Eng/Pump Control A-6 4
113 OR Opr Mon Panel B (+) Switched 616 BU Boom Flood Lamp Symbols and Definitions
Converter - Voltage C-5 A Solenoid - Fan Speed Control A-7 35
114 GN Warning Horn (Forward) Control Circuits
CONN 10 G-9 D Diode - Main Relay G-7, H-7 D Solenoid - Fine Swing (ATCH) E-7 14 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
115 PK Cab/Chassis Lamp 763 BU Torque Converter Sw
CONN 11 G-9 D Engine Speed Pickup C-9 26 Solenoid - Hydraulic Lock I-1 G through it.
118 GY Washer/Wiper 786 RD Engine Speed Cont
CONN 12 F-8 D Fuses I-4, I-5 B Solenoid - Level Finish A-7 4
120 YL Radio 788 YL Engine Speed (+)
CONN 13 G-8 D Ground - Cab B-5 7 Solenoid - Start Aid (ATCH) I-9 23 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
123 WH ECM 791 PK Switch Panel / Cab/Chassis Lamp Rly circle indicates that the component has screw terminals and a wire can be disconnected from it.
CONN 14 G-8 D Ground - Cab E-1 E Solenoid - Swing Brake E-7 14
124 GN A/C A701 GY Injector #1
CONN 15 G-8 D Ground - Chassis B-3 8 Solenoid - Travel Speed A-7 4
129 BU Cigar Lighter A702 PU Injector #2 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
CONN 16 ET & ECAP H-8 D Ground - Chassis C-8 34 Solenoid - Trenching A-6 4
CONN 17 D-7 31
133 OR Atch Lamps A703 BR Injector #3 No circle indicates that the wire cannot be disconnected from the component.
Ground - Chassis B-7 D Solenoids - Injectors 1-6 A-8 24
140 BU Atch Lubricator A704 GN Injector #4
CONN 18 C-6 10 Ground - Engine Control B-9 5 Switch - Air Cleaner Flow H-9 25
147 PU Atch Fine Swing A705 BU Injector #5 Ground (Wired): This indicates that the component is connected to a grounded wire. The
CONN 19 A-6 15 Ground - Platform H-1 G Switch - Aux Hydraulic Pressure H-3 36
149 PU Boom Lamp A706 GY Injector #6 grounded wire is fastened to the machine.
CONN 20 C-5 10 Ground - Platform G-2 G Switch - Backup EPR Valve D-5 C
150 RD Bat (+) A746 PK Turbo Outlet Pressure
CONN 21 C-5 G Ground - Relay Panel H-8 D Switch - Backup Governor D-5 C
151 GN Neut Start Limit Sw to Hyd Lock Sol Rly A747 GY Atmospheric Pressure Ground (Case): This indicates that the component does not have a wire connected to ground.
CONN 22 C-4, C-5 G Ground Strap - Chassis to Platform I-6 10 Switch - Boom Raise Pressure E-8 14 It is grounded by being fastened to the machine.
152 BU Lower Washer/Wiper A751 YL After Cooler Temp
CONN 23 F-5 C Horn A-2, B-2 8 Switch - Coolant Level I-9 37
154 RD Neut Start Limit Sw to Neut Start Rly A755 PK Throttle Sw #1
CONN 24 F-5 C Lamp - Cab G-1 12 Switch - CTWT Removal (ATCH) C-7 31 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
168 RD Aux Ckt A756 BU Throttle Sw #2
CONN 25 F-5 C Lamp - Boom (ATCH) A-1, B-1 33 Switch - Disconnect I-8 D contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
176 YL Aux Ckt A757 GY Throttle Sw #3

345B Series II Excavator


CONN 26 F-5 C Lighter E-1 E Switch - Engine Oil Level D-9 26
177 RD Main Brkr A758 BR Throttle Sw #4
CONN 27 H-5 B Meter - Service F-1 E Switch - Fine Swing Cont (ATCH) D-4 C Sender: A component that is used with a temperature or pressure gauge. The sender
179 RD Aux Ckt A762 PU Elec Pump Cont Eng Speed Ground measures the temperature or pressure. Its resistance changes to give an indication to
CONN 28 H-4 B Monitor F-1 E Switch - Horn I-1 B

Electrical System
180 GN Aux Ckt A768 BU Pump Control Valve #1 (+) T
the gauge of the temperature or pressure.
CONN 29 H-4 B Motor - Lower Wiper H-1 11 Switch - Hyd Tank Press A-4 27
185 YL Backup EPR Valve Sw A769 GY Pump Control Valve #2 (-)
CONN 30 H-4 B Motor - Starter C-8 9 Switch - Hydraulic Control (ATCH) D-4 C
189 RD Timer Relay A770 PK Elec Pump Cont Bypass Sw Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
CONN 31 H-4 B Motor - Upper Wiper C-5 12 Switch - Hydraulic Oil Filter A-5 15
CONN 32 F-4 C
191 WH Atch Hydraulic Control A771 PU Float Sw It has a coil that makes an electromagnet when current flows through it. The
Motor - Lower Washer I-9 D Switch - Hydraulic Oil Level A-5 15
electromagnet can open or close the switch part of the relay.
CONN 33 F-4 C Motor - Upper Washer I-9 D Switch - Implement Pressure E-8 14
200 BK
Ground Circuits
Main Chassis
E793
E794
BU
YL
ATA Data Link (-)
ATA Data Link (+)
ALB1-UP
CONN 34 F-4 C
CONN 35 A-3 6
Radio - 12VDC
Relay - Boom Lamp
C-6
I-7
A
D
Switch - Key
Switch - Lower Washer
F-3
D-3
C
C
201 BK Operator Monitor Return E799 BR PWM #1 And #2 Return ALD1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
235 BK Electronic Pump Ctrl Gnd F700 BU PWM #1 Out (3.5A) coil that makes an electromagnet when current flows through it. The electromagnet
CONN 36 B-3 6 Relay - Cab/Chassis Lamp I-7 D Switch - Lower Wiper D-3 C
Basic Machine Circuits F701 BR PWM #2 Out (3.5A)
AKJ1-UP can open or close a valve or move a piece of metal that can do work.
CONN 37 B-3 30 Relay - Horn I-7 D Switch - Neutral Start Limit I-1 B
CONN 38 C-3 F Relay - Hydraulic Lock Solenoid I-7 D Switch - One Touch Low Idle F-2 C
304 WH Starter Relay No. 1 Output F702 GN Throttle (App Specific) AMJ1-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
306 GN Starter Relay Coil To Neut Start SW Or F704 OR RH Turbine Inlet Exh Temp
CONN 39 H-3 B Relay - Main G-7 D Switch - Refrigerant Low Press D-9 22
307 OR Key Start SW To Neutral Start SW Or F713 OR Left Turbo Inlet Press AGS1-UP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
CONN 40 Factory Adj D-2 F Relay - Neutral Start F-7 D Switch - Start Aid (ATCH) D-5 C that make electromagnet when current flows through them. It also has an internal switch that places
The connectors shown in this chart are for harness to harness connectors. Relay - Start F-8 D Switch - Start Aid Coolant Temp D-9 18
308 YL Main Power Relay Coil F714 PK Right Turbo Inlet Press DCW1-UP the latch coil circuit open at the time the coil latches.
Connectors that join a harness to a component are generally located at or near the 310 PU Start Aid SW To Start Aid Sol F717 YL Sw 4
component. See the Component Location Chart.
Relay - Timer
Resistor - Backup
E-7, F-7
I-8
D
D
Switch - Suction Line Shutoff Limit
Switch - Throttle Position
A-6
E-3
15
C
311 WH Start Aid Sol To Temp SW F718 BU Sw 5 AKX1-UP Harness and Wire Symbols
320 RD Horn Relay Coil To Sw J704 WH Hydraulic Lock Solenoid Relay
Sender - Hydraulic Oil Temp A-4 15 Switch - Travel Pressure E-8 14 Wire, Cable, or Harness
321 BR Backup Alarm Lamp Travel Alarm 892 BR CAT Data Link (-) Harness Identification Letter(s):
Sensor - Sun Load F-1 E Switch Panel F-2 C Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
322 GY Warning Horn (Forward) 893 GN CAT Data Link (+) Harness Identification Letters and
Sensor - ATM Pressure B-8 16 Unit - A/C G-5, H-5 29 Harness Connector Serialization Code:
386 PK Air Shutoff Solenoid Enable 961 GN Atch Hyd Cont Sw Harness Connector Serialization
Sensor - Boost Pressure B-8 17 Unit - Heater (ATCH) G-5, H-5 29 The "C" stands for "Connector" and the
Codes (see sample).
Monitoring Circuits 993 BR Analog Sensor Common number indicates which connector in the
Sensor - Coolant Temperature B-8 18 harness (C1, C2, C3, ...).
403 GN Alternator (R) Term. 994 GY Oil Pressure (Filtered) AG-C4 L-C12 L-C12
Machine locations are repeated for components located close together. 111-7898 3E-5179
412 BU Operator Monitor Cool Flow 995 BU Coolant Temperature 3E-5179
A = Located inside of cab. E = Located in monitor area.
430 BU Operator Monitor Air Filter 996 GN Engine Speed/Timing Sensor Power Part Number: for Connector Plug 1
B = Located in operator's left console area. F = Located around pilot manifold. Part Number: for Connector Receptacle
439 YL Lamp Indicator 997 OR Analog Sensor Power (+5V)
C = Located in operator's right console area. G =Located under platform.
491 PK Hydraulic Oil Temp Sensor 998 BR Digital Sensor Return
2
D = Located around relay panel.
492 GY Coolant Sensor 999 WH Primary Camshaft Speed/Timing
Plug Receptacle
495 GN Fuel Level C912 GN Throttle Position Pin or Socket Number
5A
496 WH Operator Monitor Panel Hyd Oil Level C967 BU Inlet Air Temperature
1 Deutsch connector: Typical representation
Component
499 GY Operator Monitor Implement Oil Filter K904 GN Pump Discharge - Signal of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
A499 BU Operator Monitor Hydraulic Oil Press K905 RD Pump Discharge - +B 2 sockets and the receptacle contains all pins.
C468 BU Engine oil Level K906 GN Swing Brake Sol - Signal 325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
E455 BR Hydraulic Oil Filter K907 BU Swing Brake Sol - +B
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
F400 GY Low Oil Pressure K909 BU Backup SW - +B 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
Accessory Circuits K911 PK E/P Controller - RS485 (+)
501 GN Wiper - Front (Low) K912 GN E/P Controller - RS485 (-)
506 PU Washer - Front K915 GN Fine Swing Sw - E/P Controller © 2011 Caterpillar Printed in U.S.A.
508 PU Radio Speaker - Left K997 BU (+) V Sensor All Rights Reserved
509 WH Radio Speaker - Left (Common) L908 OR Controller RS-232C TX
511 BR Radio Speaker - Right L909 BU Controller RS-232C RX
512 GN Radio Speaker - Right (Common) L968 OR Electronic Pump Control Ps Valve (-)
513 OR Refrig Low Press Sw / A/C clutch Sol L969 WH Electronic Pump Control Ps Valve (+)
519 PK A/C Unit/ Refrig Low Press Sw L970 GY Elec Pump Cont To Sw Common Ret
546 BU Aux Hyd - Rotate CW L971 GN Elec Pump Cont To Travel Press Sw
547 OR Aux Hyd - Rotate CCW L972 BU Low Idle SW
548 GY Aux Hyd - Open L973 GN Fine Swing Cont Relay To Sol Valve Component identifiers (CID¹) for Engine Control Real Time Error Codes Real Time Error Codes
549 PK Aux Hyd - Close L974 GN Elec Pump Ctrl Boom Raise Press SW Engine Control (MID² No. 036) and Code Description of Problems Code Description of Problems
576 PK Wiper - Aux L977 YL Trenching Sol Engine/Pump Control (MID² No. 105) b101 Cylinder 1 open circuit. 1301 Engine oil pressure is too low.
33 578 BU Washer - Aux L978 GY Level Finish Sol CID Component b102 Cylinder 1 short. 1302 Engine coolant temperature is too high.
586 BR Aux Hydraulic - Close L981 YL Hydraulic Lock Solenoid Relay 0001 Cylinder 1 b103 Cylinder 2 open circuit. 1303 Hydraulic oil temperature is too high.
590 GY Wiper Sw To Intermittent Module L982 PK Counterweight Removal Cont Solenoid 0002 Cylinder 2 b104 Cylinder 2 short. 1304 Air filter is clogged.
592 BU DC/DC Converter Power Output L983 WH Injector Common 1 & 2 0003 Cylinder 3 b105 Cylinder 3 open circuit. 1305 Battery voltage is not normal.
A513 RD DC/DC Converter Memory Output L984 OR Injector Common 3 & 4 0004 Cylinder 4 b106 Cylinder 3 short. 2201 Governor actuator feedback sensor circuit is open or shorted to battery voltage.
22 A571 PU Aux Ckt 1 L985 YL Injector Common 5 & 6 0005 Cylinder 5 b107 Cylinder 4 open circuit. 2202 Governor actuator feedback sensor circuit is shorted to body ground.
35 A572 PK Aux Ckt 2 T920 YL ADEM II Digital Sensor 5A 2301 Governor actuator feedback signal is not stable.
0006 Cylinder 6 b108 Cylinder 4 short.
14 A579 OR Wiper Motor + 0091 Throttle Signal Abnormal b109 Cylinder 5 open circuit. 2302 Governor actuator feedback signal deviates.
36 b10A Cylinder 5 short. 2303 Governor actuator does not move.
0096 Fuel Level Sensor
34 0100 Oil Pressure Signal b10b Cylinder 6 open circuit. 2304 Calibration data error.

(Dimensions: 39 inches x 28 inches)


0110 Coolant Temperature Signal b10C Cylinder 6 short. 3201 Monitor RAM is not normal.
37
31 0167 Alternator Charging Sensor b10d Throttle switch inputs are incorrect. 4101 Electric power supply to the controller is too much (43 volts).
4 b10E Oil pressure open/short to + battery. 4102 Over-current in proportional reducing valve.
0168 Electrical System Voltage
0172 Inlet Air Temperature Signal b10F Oil pressure short to ground. 4103 Proportional reducing valve circuit is open.
0174 Fuel Temperature Signal b110 Oil pressure calibration required. 4104 Monitor power supply (digital output) over current.

RENR3762-02
b111 Coolant temperature open/short to + battery. 4105 Over-current in digital output (trenching solenoid).
0190 Engine RPM Signal
Resistor, Sender and Solenoid Specifications 0253 Personality Mode
b112 Coolant temperature short to ground. 4106 Over-current in digital output (fine control solenoid).
Part No. Component Description Resistance (Ohms)¹ b113 Battery voltage above normal. 4107 Over-current in digital output (travel speed change solenoid).
0261 Timing Calibration
3E-6332 Solenoid: Valve - Start Aid 6.0 b114 Battery voltage below normal. 4108 Over-current in digital output (travel alarm).
0262 Analog Sensor Supply
4I-5394 Sender: Hydraulic Oil Temp 6130 to 7500 b115 Loss of engine rpm signal. 4109 Spare solenoid 1 (digital output) over current.
0267 Shutdown Input Signal
102-8017 Resistor: Backup 52.0 ± 2.6 b116 Analog sensor supply short to + battery. 410A Over-current in digital output (swing brake solenoid).
0268 Programmable Parameters
107-7056 Solenoid: Atch Fine Swing 34.0 ± 0.5 b117 Analog sensor supply short to ground. 410b Spare solenoid 2 (digital output) over current.
0273 Boost Pressure Signal
111-9916 Solenoid: Engine Pump Control 11.7 ± 1.2 b118 Digital sensor supply short to + battery. 4201 Engine speed is not normal.
0274 Atmospheric Pressure Signal
Level Finish b119 Digital sensor supply short to ground.
121-1490 Solenoid: 32.0 ± 3.2 0286 Oil Lamp 4202 Engine coolant temperature sensor is shorted to body ground.
Trenching b11A Shutdown inputs are incorrect.
0374 Swing Brake Solenoid 4203 Hydraulic oil temperature sensor is shorted to body ground.
Hydraulic Lock b11b Turbo out pressure open/short to + battery.
0376 Travel Alarm 4204 PWM sensor of pump delivery pressure is shorted to body ground.
121-1491 Solenoid: Swing Brake 32.0 ± 3.2 b11C Turbo out pressure short to ground.
0581 Proportional Reducing Valve 4205 Spare PWM sensor 1 is shorted to body ground.
Travel Speed b11d Turbo out pressure calibration required.
0582 Air Filter/Engine Oil Pressure 4206 Spare PWM sensor 2 is shorted to body ground.
¹ At room temperature. b11E Atmospheric pressure open/short to + battery.
0583 Boom Raise Solenoid 4207 PWM sensor of pump delivery pressure is open in circuit.
b11F Atmospheric pressure short to ground.
0586 Invalid Engine Speed 420A Fuel sensor is shorted to body ground
37 b120 Atmospheric pressure calibration.
0587 Calibration Data Error/Governor Actuator Signal 420B Fuel sensor is open or shorted to battery voltage.
b121 Check programmable parameters.
0588 Monitor Communications 420C Electric power supply is to low (below 23 volts).
b122 Timing calibration required.
0597 PWM Sensor 420D Electric power supply is to high (above 32 volts).
b123 Hydraulic oil temperature open/short to + battery.
0598 Travel Speed Solenoid 420E Engine speed dial is not in one of the 10 specified positions.
b124 Hydraulic oil temperature signal short to ground.
35 0600 Hydraulic Oil Temperature Signal 4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal).
b200 ADEM unknown error.
0688 VHP Solenoid 4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).
Off Machine Switch Specification 0763 Controller Communications 4303 Engine stalls.
¹ The CID is a diagnostic code that indicates which component is faulty.
Failure Mode Identifiers (FMI)¹ A201 Monitor communication is not normal.
Part No. Function Actuate Deactuate Contact Position
² The MID is a diagnostic code that indicates which electronic control module FMI No. Failure Description A202 Monitor takes too much time to respond to controller's signal.
3E-6425 Coolant Temperature (Start Aid) 38 ± 3° C 27° C Min. Normally Closed
diagnosed the fault. 0 Data valid but above normal operational range.

30 Page,
36 8 A203 Communication is abnormal in controller.
(100 ± 5.4° F) (80.6° F) 1 Data valid but below normal operational range.
A20d ADEM communication disconnect.
33 106-0179 Implement Pressure 1520 ± 98 kPa 1127 kPa MIN Normally Open 2 Data erratic, intermittent, or incorrect.
Travel Pressure (224.4 ± 14.21 psi) (163.5 psi MIN) 3 Voltage above normal or shorted high.
106-0180 Boom Raise Pressure 2646.00 ± 196.00 kPa 2156.00 ± 196.00 kPa Normally Open 4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
34 (383.77 ± 28.43 psi) (312.70 ± 28.43 psi)
6 Current above normal or grounded circuit.
Related Electrical Service Manuals
31 106-0181 Aux Hydraulic Pressure 490 ± 49 kPa MAX 290 kPa MIN Normally Open Title Form Number
7 Mechanical system not responding properly.
ATCH Hammer Pressure (71 ± 7 psi MAX) (42 psi MIN) 8 Abnormal frequency, pulse width, or period. Alternator: 3E-7577 RENR1252
107-0615 Hydraulic Tank Pressure 48 ± 14 kPa 24 kPa MIN Normally Closed 9 Abnormal update. Engine/Pump Control SENR1935
10 Abnormal rate of change. Electric Starting Motor: 6V-5539
(7.0 ± 2.0 psi) (3.5 psi MIN)
11 Failure mode not identifiable. Consist: 6V-5540
114-5333 Refrigerant Pressure (A\C) 275 to 1750 kPa¹ -- Normally Open²
12 Bad device or component. Consist: 6V-5582 SENR4975
(40 to 255 psi) --
13 Out of calibration. Consist: 106-8554 SENR3581
¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure (Optional Replacement) 6V-0890 SENR3860
the closed position can be maintained down to 170 kPa (25 psi). 14 Parameter failures.
15 Parameter failures. Engine Control RENR1235
² Contact position at the contacts of the harness connector.
16 Parameter not available. Starting and Charging RENR3761

Machine Harness Connector And Component Locations 17


18
Module not responding.
Sensor supply fault.
19 Condition not met.
20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
9 8 7 6 5 4 3 2 1
OPERATOR STATION
L15 L15 L15 L15

LOWER WASHER 154-RD-18 A


L17 L17
7T-8890 RELAY PANEL 151-GN-18 B
ALT BREAKER MAIN BREAKER BACKUP CAB/CHASSIS LAMP RELAY HORN RELAY 150-RD-18 C
200-BK-18 MOTOR 578-BU-18 9S-4693 9S-4693 RESISTOR 111-4871 111-4871 ANTENNA CABLE NEUTRAL START
A A DISCONNECT SW. 102-8017 791-PK-18 320-OR-18 134-4430 320-OR-18 LIMIT SW
YY ZZ AD VV
7N-0719 115-PK-18 114-RD-18 200-BK-18 111-4799
UPPER WASHER 80A 80A
7T-8890 115-PK-18 114-RD-18
GG AD 111-RD-14
115-PK-14 114-RD 508-PU-18 2 LH SPKR (+) 112-PU-14 J
(NOTE C) 189-RD-14
200-BK-18 MOTOR 506-PU-18 L39 509-WH-18 1 LH SPKR (-) 112-PU-14 HORN SW

177-RD-4
101-RD-4
101-RD-4
A A 112-PU-14 128-2134
L24 511-BR-18 8 RH SPKR (+) 12 VDC RADIO 112-PU-14
112-PU-14

K909-BU-18
K909-BU-18
A770-PK-18
615-YL 322-GY 512-GN-18 7 RH SPKR (-) 103-8525 112-PU-14
DD CC 607-PK FUSE BASE A513-RD-18 5 CONV (MEM) 112-PU-14
I BOOM LAMP RELAY 111-4812 592-BU-18 6 CONV (OUT) 112-PU-14 112-PU-4 112-PU-4 I

320-OR-18
ECM
HYD LOCK SOL RELAY 111-4871 15A 123-WH-14 4
200-BK-18 615-YL

322-GY
114-RD
AUX CKT
111-4871 10A 180-GN 113-OR-18
HYD OIL FILTER SW
3
200-BK-18 786-GN-18 ATCH FAN 200-BK-18 GND 133-OR-14
BUS GROUND STRAP 10A 108-BU HORN SWITCH PANEL

L15
200-BK 200-BK-18 149-PU-18 BACKUP 10A 114-RD 10A 113-OR-18 J704-WH-18
BAR 7G-1060 10A 185-YL-18 DOME LAMP CIGAR LIGHTER 123-WH-14 J
151-GN-18 149-PU-18 133-OR-14 10A 103-RD-18 10A 129-BU 189-RD
15A AUX CKT A/C /HEATER 133-OR-14
149-PU 176-YL AUX CKT 10A 179-RD 15A 124-GN-14 320-OR-18
10A KEY SW WASHER/WIPER 113-OR-18 546-BU-18
COOLANT ATCH START A DD 150-RD-18 HYD LOCK SOL L40 10A 105-RD 10A 118-GY 154-RD-18 J704-WH-18
10A 150-RD-18 AUX CKT LOWER WASHER/WIPER 189-RD 546-BU-18
LEVEL SW AID SOL 150-RD-18 HYD LOCK SW 10A 168-RD 10A 152-BU 151-GN-18 L52
CHASSIS 15A ATCH FINE SWING RADIO 320-OR-18 J704-WH-18 J
616-BU 10A 147-PU-18 10A 120-YL 150-RD-18

BK-00
096-0744 3E-6332 J J E/P CONT
K905-RD-14 BOOM LAMP CAB/CHASSIS LAMP 154-RD-18
A588-GN-18 10A 149-PU 15A 115-PK-14 114-RD 547-OR-18 J704-WH-18
ATCH LUBRICATOR ATCH HYD CTL
AA BB J704-WH-18 10A 140-BU 15A 191-WH-14 151-GN-18 113-OR-18 547-OR-18
RD-00 RD-00 CHASSIS PLATFORM J J J J 150-RD-18 115-PK-14
CC 123-WH-14 114-RD 149-PU
FUSE 133-OR-14 308-YL-18 140-BU
BATTERY 10A 9W-1442 L37
POS NEG POS NEG K905-RD-14 177-RD-14 115-PK-14 123-WH-14

L40
3T-5760 15A 9W-1441 108-BU 177-RD-14 149-PU 177-RD-14
185-YL18 L38 L39 140-BU 177-RD-14

191-WH-14

123-WH-14
124-GN-14
HYD

147-PU-18

113-OR-18
113-OR-18
103-RD-18
2
1

115-PK-14
REMOVAL TOOL L37

179-RD
105-RD
168-RD

149-PU
140-BU

152-BU
118-GY
129-BU
150-RD-18 J704-WH-18

114-RD
111-RD-14

120-YL
B B LOCK SOL

BK-00
L22

1
2
7Y-5493 180-GN L38 177-RD-14 519-PK-18 121-1491

L17
A

311-WH-18
412-BU-18

310-PU-18
200-BK-18

EE (NOTE C) FF (NOTE C) 176-YL 177-RD-14 147-PU-18


RD-00 RD-00 150-RD-18 111-RD-14 147-PU-18
GG 150-RD-18 519-PK-18 308-YL-18 A588-GN-18 200-BK-18
200-BK-18 147-PU-18 L14
L17 576-PK B
ATCH POS NEG POS NEG 320-OR-18 152-BU C
BATTERY 154-RD-18 200-BK A

L39

L38

L37
3T-5760 151-GN-18 200-BK-14 A +
(NOTE C) L24 L52 +1
200-BK-14 LOWER
152-BU L19 MOTOR

J704-WH-18
A513-RD-18
L21 WIPER MOTOR -

547-OR-18
509-WH-18
K905-RD-14

546-BU-18
512-GN-18
105-RD 506-PU-18

123-WH-14
133-OR-14

191-WH-14

508-PU-18

592-BU-18

200-BK-18
320-OR-18

511-BR-18
150-RD-18
151-GN-18

124-GN-14
154-RD-18

189-RD-14

177-RD-14
177-RD-14

103-RD-18

113-OR-18
131-0398

200-BK-18

112-PU-14
112-PU-14
112-PU-14

113-OR-18

147-PU-18
308-YL-18
185-YL-18
112-PU-14
112-PU-14
111-RD-14

115-PK-14
112-PU-14

108-BU

105-RD
114-RD

140-BU

149-PU

152-BU
118-GY
129-BU
185-YL-18 403-GN-18

120-YL
180-GN
168-RD
179-RD
176-YL
CONN 113-OR-18
506-PU-18

A588-GN-18
J704-WH-18
K909-BU-18
K909-BU-18
A770-PK-18
L970-GY-18 A499-BU-18

151-GN-18

320-OR-18

786-GN-18
150-RD-18
39

791-PK-18

200-BK-18

177-RD-14
177-RD-14
115-PK-14

308-YL-18
200-BK-18
L8

322-GY
578-BU-18

149-PU
616-BU
114-RD
L15

607-PK
615-YL
K905-RD-14 A771-PU-18
J J J J
J J J 103-RD-18 L978-GY-18
200-BK
H AIR CLEANER SW CONN 16 508-PU-18 L974-GN-18 H

12

10

200-BK-18
6
4
9
8
7
2
5

10
12
11
8
7
1
5
4
3
2
6

11
10
12
1

11
2

2
1
4
3
3
1
177-RD-14

3
4
5
2
1
8
6

7
9
3

8
6
2
6
4

4
5

7
509-WH-18 L977-YL-18

6
2
4
3
1
5
7
9

2
5
3
1

200-BK
109-9330
177-RD-14 A 123-WH-18 A A 511-BR-18 615-YL
A A A A A A L20

961-GN-18
J704-WH-18
J704-WH-18

547-OR-18

L970-GY-18
J704-WH-18

191-WH-14
546-BU-18
A770-PK-18

549-PK-18

200-BK-14
548-GY-18
547-OR-18
546-BU-18
B 200-BK-18 512-GN-18 788-YL-18

L970-GY-18
189-RD

200-BK-18
C CONN 27 CONN 28 CONN 29 CONN 30 CONN 31 118-GY A762-PU-18
114-RD D 893-GN-18 129-BU 763-BU-18
320-OR-18 E 892-BR-18 108-BU 412-BU-18
149-PU 120-YL C468-BU-18 L15
F DIODE
786-GN-18 G 592-BU-18 321-BR-18 A PLATFORM

L20
B B 121-1022 L3
154-RD-18 H E793-BU-18 200-BK-18 A513-RD-18 F400-GY-18
430-BU-18

615-YL
200-BK-18

J E794-YL-18 892-BR-18 C537-GN-18 492-GY-18


791-PK-18

200-BK
200-BK-18 893-GN-18 C538-OR-18 491-PK-18
115-PK-14 200-BK-18 E794-BU-18 200-BK-18 495-GN-18
307-OR-18

200-BK-18
177-RD-14
177-RD-14
200-BK-18

308-YL-18
200-BK-18 E793-BU-18 430-BU-18
308-YL-18 200-BK-18 123-WH-18 A/C 200-BK-14 496-WH-18
111-RD-14

200-BK-18
308-YL-18
200-BK-18 177-RD-14 UNIT 191-WH-14 K904-GN-18

L8
COMP
615-YL

SUN+
200-BK-18 177-RD-14 892-BR-18

SUN-
126-3376

GND
L34
177-RD-14 1 K909-BU-18 191-WH-14 893-GN-18

+B
150-RD-18 RELAY PANEL ATCH
320-OR-18 2 A770-PK-18 200-BK-18 200-BK-14 C912-GN-18
M

J704-WH-18
HEATER UNIT

C538-OR-18
J704-WH-18

124-GN-14
124-GN-14

A513-RD-18
C537-GN-18

K905-RD-14

L970-GY-18
123-WH-14

191-WH-14

509-WH-18
A770-PK-18 177-RD-14 791-PK-18 200-BK-14 200-BK-18 499-GY-18

133-OR-14
3

151-GN-18

320-OR-18

512-GN-18
113-OR-18

103-RD-18

177-RD-14
177-RD-14

150-RD-18

154-RD-18
113-OR-18

147-PU-18

508-PU-18
592-BU-18
200-BK-14

519-PK-18

200-BK-18

200-BK-18
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14

511-BR-18
111-RD-14

115-PK-14
185-YL-18
311-WH-18

308-Yl-18
N (NOTE D)
321-BR-18

430-BU-18
412-BU-18
310-PU-18

105-RD

189-RD
A588-GN-18 128-9726
200-BK-18

152-BU

140-BU
149-PU
118-GY
129-BU

108-BU
114-RD
189-RD 4 177-RD-14 615-YL 200-BK-18 L971-GN-18 F M

1
4
2
5
6
3

120-YL

L10
K909-BU-18 114-RD 5 A770-PK-18 615-YL 200-BK-14 K997-BU-18 N
CONN 15 VV 615-YL 615-YL LAMP
133-OR-14 177-RD-14 6 189-RD 607-PK A 200-BK-14 235-BK-14 200-BK 126-7487

C538-OR-18
C537-GN-18
149-PU 7 114-RD 200-BK-18 UU 235-BK-14

124-GN-14
519-PK-18
200-BK-14
WW

308-YL-18
112-PU-4
151-GN-18
200-BK-18

200-BK-18

115-PK-14 8 320-OR-18 200-BK-18

177-RD-14
177-RD-4

177-RD-8
CONN 11 154-RD-18 9 149-PU 151-GN-18 MAIN RELAY A 200-BK-18 CAB
L50 151-GN-18 A 615-YL 10 786-GN-18 150-RD-18 165-4026 200-BK-18
791-PK-18 11 154-RD-18 A588-GN-18 L22 PLATFORM 308-YL-18
151-GN-18 B ANTENNA
147-PU-18 C 786-GN-18 12 615-YL J704-WH-18 786-GN-18
A D CABLE L22 L22
791-PK-18 115-PK-14 791-PK-18
115-PK-14 320-OR-18 8R-6111 L34 308-YL-18
200-BK-18 M
307-OR-18 1 307-OR-18 114-RD 998-BR-18 N (NOTE D)
200-BK-18 F M
308-YL-18 2 308-YL-18 322-GY 307-OR-18
TRAVEL ALARM 111-RD-14 3 111-RD-14 786-GN-18 578-BU-18 615-YL N 615-YL LAMP
3E-7738 4 151-GN-18 149-PU L973-GN-18 200-BK 126-7487
G B 5 150-RD-18 616-BU K906-GN-18 G
147-PU-18 1 6 A588-GN-18 308-YL-18 308-YL-18 L18 A768-BU-18
2 200-BK-18 L45 CAB
L973-GN-18 2 151-GN-18 7 CONN 14 J704-WH-18 K909-BU-18 177-RD-14 A769-GY-18
1 321-BR-18 A P 150-RD-18 8 615-YL K909-BU-18 A770-PK-18
112-PU-4 A588-GN-18 9 K909-BU-18 200-BK-18 F717-YL-18
L47 L10
K997-BU-18 A 1 B J704-WH-18 10 200-BK-18 F718-BU-18
763-BU-18 2 11 607-PK 200-BK-18 K909-BU-18
L977-YL-18 3 615-YL 12 386-PK-18 L20 L20 L20 L20 310-PU-18
L48 322-GY
L978-GY-18 4 A D 154-RD-18 L21 L21 L21 A588-GN-18
616-BU
L974-GN-18 5 386-PK-18 307-OR-18 A588-GN-18
CONN 10

A771-PU-18 6 200-BK 2 200-BK 189-RD L19 L19 L19 L19 152-BU L14
892-BR-18
K906-GN-18 7 K909-BU-18 1 K909-BU-18 893-GN-18 111-RD-14 L3 L3 L3
L15 576-PK
430-BU-18 8 3 E794-YL-18 L18 L18
L8 L8 L8 615-YL L7
K904-GN-18 9 6 CONN 13 E793-BU-18 615-YL

L21

L18
L45

10 4 123-WH-18
11 133-0R-14 5
113-OR-18 12 A D
L48

L47
123-WH-14 1 548-GY-18
UU
C912-GN-18 2 112-PU-4 548-GY-18 J704-WH-18
F717-YL-18 3 A H
ZZ J704-WH-18
F718-BU-18 4 109-RD-4

L20
L19
B 549-PK-18 J704-WH-18

L3
L8
998-BR-18 5 YY
CONN 9

893-GN-18 6 549-PK-18
892-BR-18 7 101-RD-4 H
B L47 ONE TOUCH
A499-BU-18 8 LOW IDLE SW
140-BU 9 SUN LOAD
H 128-2134 SENSOR
200-BK-18

K909-BU-18
10

307-OR-18
177-RD-14

154-RD-18
200-BK-18

200-BK-18

200-BK-18
386-PK-18
111-RD-14
308-YL-18
177-RD-8

XX 189-RD L972-BU-18 128-2162


L971-GN-18 11 304-WH-8 615-YL-18 615-YL
B

200-BK-18
200-BK-18
12 615-YL 615-YL-18 L10 H
A B L51 BLOCK A586-OR-18
121-1023 NEUTRAL L25 590-GY-18 W. INT SWITCH PANEL
519-PK-18 1 501-GN-18 501-GN-19 128-8909 ENG/PUMP CONT E
W. LOW

J704-WH-18
306-GN-18

306-GN-18

START RELAY
200-BK-18

200-BK-18
177-RD-8

492-GY-18 2 590-GY-18

548-GY-18
549-PK-18
C537-GN-18

961-GN-18
310-PU-18 A586-OR-18 WASH 177-7644
F400-GY-18 3 B D 111-4871 C537-GN-18
430-BU-18
F L50
412-BU-18 C468-BU-18 4
L49
892-BR-18 9
L4 L21 L18 439-YL-18 HYD TK IND
A F
E MONITOR

L25
321-BR-18 A762-PU-18 5 607-PK 2 786-GN-18 L. BOOM 1 OPTION SENSOR (PWM)

L4
788-YL-18 6 322-GY 3 154-RD-18 200-BK-18 17 OPTION SW 151-9385
311-WH-18 791-PK-18 L. CHASSIS
A A A A A A A
CONN 8

200-BK-18 403-GN-18 7 616-BU 4 CONN 113-OR-18 B+ 16 K911-PK-18 RS485+


412-BU-18 L48
200-BK-18 8 5 CONN 19 K997-BU-18 MAIN

3
2
200-BK-18

10

12
3
4
5
6
7
8
2

9
10

12
GND

2
1
3
4
5
6
7
8

11

1
11

4
2
3
34

4
1

1
1
2
3
4
5
6
7
8
9

3
1
2

1
2
3
4
2
8
6
7
4
5
3
311-WH-18 495-GN-18 9 6 307-OR-18 386-PK-18 23 11 103-RD-18 +B
496-WH-18 10 386-PK-18 10 39 K912-GN-18 RS485-

200-BK-18
519-PK-18 H H H H H H H H SYMBOL DESCRIPTION
123-WH-14 491-PK-18 11 893-GN-18 11 308-YL-18 H 32 DIGITAL OUT (-) 615-YL-18 LIGHT

L969-WH-18

K915-GN-18

A586-OR-18

K906-GN-18
L968-OR-18

K907-BU-18

L973-GN-18
A756-BU-18

A768-BU-18
A758-BR-18

K909-BU-18

J704-WH-18
A757-GY-18

A769-GY-18
A755-PK-18

A770-PK-18

F718-BU-18
GND

L972-BU-18
A769-GY-18 12 E794-YL-18 7 201-BK-18

548-GY-18
F717-YL-18

549-PK-18
501-GN-18

786-GN-18

307-OR-18
33 DIGITAL OUT (-)

961-GN-18
113-OR-18

578-BU-18

310-PU-18
998-BR-18
109-RD-4

590-GY-18
308-YL-18

791-PK-18

200-BK-18
308-YL-18
439-YL-18
308-YL-18

615-YL-18

185-YL-18

308-YL-18
A

105-RD
B

152-BU
E793-BU-18 8 R 5

576-PK
CIRCUIT CONNECTED

A571-PU
403-GN 308-YL-18

A572-PK
304-WH-8

180-GN
L44 310-PU-18 1 306-GN-18 1 306-GN-18 28 JOY STICK +B OUT
304-WH-8 WW XX 308-YL-18
499-GY-18 2 123-WH-18 12 TIMER RELAY C OFF 14 OPTION SENSOR (PWM)
101-RD-4
A768-BU-18 3 START RELAY 111-4870 S ON K997-BU-18 38 MONITOR +B OUT 403-GN-18 200-BK-18 CIRCUIT NOT CONNECTED
C468-BU-18 307-OR-18 + -
L51 321-BR-18 4 CONN 125-1302 B ST KEY SW
A762-PU-18
200-BK 6
105-RD A771-PU-18 7 IMPLEMENT SW SERVICE E E
ELECTRICAL CONNECTION TO
788-YL-18 12 308-YL-18 2 IN 1 9G-7641 L978-GY-18 12 TRENCHING SOL

200-BK-18
200-BK-18
200-BK-18
METER
F400-GY-18 5 200-BK-18 4 GND CONN 24 CONN 25 CONN 26 CONN 32 CONN 33 L974-GN-18 8 BOOM RAISE PRESS SW 6T-7337 MACHINE STRUCTURE
C912-GN-18 CONN 7 K909-BU-18 1 IN 2 A755-PK-18 2 S1 L977-YL-18 21 LEVEL FINISH SOL INTERNAL ELECTRICAL CONNECTION
189-RD 3 OUT 2 A756-BU-18 E
L51
L45

L49

F717-YL-18 3 S2 23 ENG POWER CHANGE SOL L6 LIGHTER TO SURFACE OF COMPONENT


F718-BU-18 109-RD-4 A757-GY-18 4 S3 788-YL-18 24 ENG SPEED SENSOR (+) 129-BU 9W-0335

200-BK-18
L969-WH-18

K906-GN-18

K915-GN-18

A586-OR-18
101-RD-4

L968-OR-18

K907-BU-18
K909-BU-18

A768-BU-18

L973-GN-18

A756-BU-18

A758-BR-18
F718-BU-18

A769-GY-18

A757-GY-18
A770-PK-18

A755-PK-18

L972-BU-18
111-RD-14 OUT 1 A758-BR-18 200-BK

F717-YL-18

961-GN-18
5 S4

307-OR-18

786-GN-18

501-GN-18
A762-PU-18 25 ENG SPEED SENSOR (-)

113-OR-18
998-BR-18

998-BR-18

310-PU-18

578-BU-18

590-GY-18
791-PK-18

200-BK-18
439-YL-18
185-YL-18

615-YL-18

308-YL-18
308-YL-18
CONNECTOR

576-PK

105-RD
152-BU
304-WH-8

A571-PU
A572-PK
893-GN-18 177-RD-14 +B 200-BK-18 1 COM 763-BU-18 22 TRAVEL SPEED SOL

180-GN
892-BR-18 607-PK 6 412-BU-18 15 COOLANT LEVEL SW
322-GY THROTTLE
123-WH-18 308-YL-18 POS SW C468-BU-18 36 ENG OIL LEVEL SW A579-OR WIPER H# CIRCUIT GROUPING DESIGNATION
E793-BU-18 616-BU 321-BR-18 31 TRAVEL ALARM 590-GY-18 W INT
L49 106-0107
E794-YL-18 306-GN-18 F400-GY-18 26 ENG OIL PRESS SW 501-GN-18 W LOW
386-PK-18 RELAY PANEL 200-BK-18 492-GY-18 13 COOLANT SENSOR 506-PU-18 PUMP ATCH WIRE, CABLE, COMPONENT
893-GN-18
892-BR-18 L33 L31 L9 L11 L12 L13 200-BK-18 491-PK-18 30 HYD OIL TEMP SENSOR 118-GY +B
892-BR-18
K997-BU-18 893-GN-18 200-BK-18 495-GN-18 29 FUEL LEVEL SENSOR A586-OR-18 WASH
L42 P ATCH SPLICE
K904-GN-18 E793-BU-18 200-BK-18 430-BU-18 35 AIR CLEANER SENSOR
E794-YL-18 L45 147-PU-18 1 FINE SWING
A769-GY-18 SOL 496-WH-18 40 HYD OIL LEVEL SW 200-BK-18 GND BLADE, SPADE, RING OR SCREW
123-WH L973-GN-18 2 K904-GN-18 2 FRONT PUMP PRESS SENSOR 200-BK GND
A768-BU-18

200-BK-14
L41 107-7056 TERMINAL
L978-GY-18 9 GOV ACTR FDBK E
L13 L970-GY-18 6 OPTION PRESS SW WIPER/WASHER
763-BU-18 L12 CONTROLLER
B SWING 37 OPTION SW
L977-YL-18 L11 L1 127-9838
E K906-GN-18 K906-GN-18 1 BRAKE SOL L971-GN-18 18 TRAVEL SW E
113-OR-18
L974-GN-18 200-BK-18 2 121-1491 403-GN-18 34 ALTERNATOR (R TERM)
A499-BU-18 L971-GN-18 L9
L29
496-WH-18
A771-PU-18
L969-WH-18
L968-OR-18
3
4
EPR VALVE (+)
EPR VALVE (-)
ABBREV COLOR
499-GY-18 B L33
491-PK-18 BOOM RAISE K907-BU-18 27 SWING BRAKE SOL
306-GN-18
L974-GN-18 1 PRESS SW
L31
20 GOV ACTR (B) 200-BK 200-BK
RD RED
200-BK-18 2 10 ECM THRT 200-BK-18
386-PK-18 106-0180 200-BK-18
607-PK 200-BK-14 200-BK-18
WH WHITE
L30
(Dimensions: 39 inches x 28 inches)

322-GY B E
616-BU TRAVEL 499-GY-18 39 HYD OIL FILTER INDICATOR OR ORANGE
L971-GN-18 1 4 KEY SW START L7 CAB
495-GN-18 PRESS SW
607-PK 200-BK-18 2 106-0179
BACKUP 21 AIR INDICATOR YL YELLOW
EPR VALVE SW 37 HAMMER PRESS. SW
K906-GN-18
114-0421 K915-GN-18 22 FINE SWING SW PK PINK
L974-GN-18 B
A771-PU-18 IMPLEMENT K909-BU-18 K905-RD-18 11 +B

L31
A771-PU-18 1 185-YL-18 K905-RD-18 1 +B BK BLACK
L971-GN-18 PRESS SW
200-BK-18 2 185-YL-18 235-BK-18 2 GND
106-0179
235-BK-18 12 GND GY GRAY
RENR3762-02

K915-GN-18

961-GN-18
L973-GN-18

578-BU-18
152-BU-18

200-BK-18
200-BK-18
185-YL-18

200-BK-18
200-BK-18
200-BK-18

200-BK-18
200-BK-18
615-YL-18
615-YL-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

615-YL-18
615-YL-18
K911-PK-18 15 RS485 + (MONITOR)

615-YL-18
615-YL-18
310-PU-18
200-BK-18

A571-PU
615-YL-18
615-YL-18
308-YL-18

615-YL-18
615-YL-18

615-YL-18
A572-PK
180-GN
200-BK-18

576-PK
152-BU
K906-GN-18 K912-GN-18 16 RS485 - (MONITOR) PU PURPLE
200-BK-18 200-BK-18 K907-BU-18 A755-PK-18 13 THROTTLE DIAL S1
200-BK-18 A770-PK-18 A756-BU-18 14 THROTTLE DIAL S2
L30 L30 A768-BU-18 A757-GY-18 23 THROTTLE DIAL S3
BR BROWN
200-BK-18
200-BK-18

L29 L29 L969-WH-18 A758-BR-18 24 THROTTLE DIAL S4


L41 GN GREEN
L33

L41 200-BK-18 308-YL-18 3 KEY SW ON


L42 L42 A769-GY-18 H H H H H H L972-BU-18 34 LOW IDLE SW
L44 L44 L968-OR-18 893-GN-18 19 CAT DATA LINK (+) BU BLUE
H H 892-BR-18 20 CAT DATA LINK (-)
439-YL-18 35 HYD TANK INDICATOR
L52

A499-BU-18 36 HYD TANK PRESS. SW

200-BK-18
C C912-GN-18 30 ELEC GOV THROTTLE DIAL
519-PK-18 1
PK REFRIGERANT
LOW PRESS SW
SS B
147-PU-18 F717-YL-18
L33 7 RS485 + (LH JOYSTICK) WIRE GROUP COLOR DESCRIPTIONS
C ALTERNATOR 3 F718-BU-18 8 RS485 - (LH JOYSTICK)
513-OR-18 2 OR 114-5333 (NOTE A) 2 151-GN-18
(NOTE E) B+ 3E-7577 5 RS485 + (RH JOYSTICK) GROUND CIRCUIT
C R 151-GN-18 1 151-GN-18 H H
D ALT 4 200-BK-18 BACKUP
6
9
RS485 - (RH JOYSTICK)
RS485 + (PEDAL)
D WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
E ANTENNA
C CONN 17 8E-1118 GOV SW 10 RS485 - (PEDAL) ENGINE/PUMP CONTROL CIRCUIT. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
C 110-7884 ATCH START ATCH FINE LOWER LOWER 17 RS485 + (RADIO CONT)
513-OR-18 1 A/C CLUTCH SOL L33 AID SW SWING CONT SW WASHER SW WIPER SW
(NOTE E) 18 RS485 - (RADIO CONT) STARTING CIRCUIT
L19

L25

200-BK-18 2 111-4784 111-4788 111-4786 111-4785


200-BK-4

L3
L8
L4
109-RD-4

25 RS485 + (VALVE CONT)


403-GN

NN START AID CIRCUIT


(NOTE H) CONN 40 26 RS485 - (VALVE CONT)
27 RS485 + (SEMI AUTO) ENGINE AND PUMP CONTROL CIRCUIT
C 3 A 28 RS485 - (SEMI AUTO)
311-WH-18 BK ATCH 2
1
START AID A L908-OR-18 31 RS232C (TX) MONITOR CIRCUIT
200-BK-18 2 BK 1 L4 L4
T COOLANT TEMP SW B L909-BU-18 32 RS232C (RX) GUAGE CIRCUIT
4 L25 L25
3E-6449 C 235-BK-18 33 RS232C (GND)
L8 L8 29 RS485(+) ENGINE CONTROL CIRCUIT
147-PU-18
151-GN-18

L3 L3
200-BK-18
L981-YL-18

C STARTER FACTORY 38 RS232C (RX)


MOTOR L19 L19 HEATER AND AIR CONDITIONER CIRCUIT
C468-BU-18 1 L20 ADJ CONN 40 DIGITAL OUT (-1)
ENG OIL 6V-5539 A
200-BK-18 2 LEVEL SW C TURN SIGNAL / WIPER WASHER CIRCUIT
304-WH-8
111-4759 G S C
101-RD-4
C MTR BAT AA OTHER COLOR DESCRIPTIONS
RD-00 L27
ENG SPEED EE(NOTE C) 592-BU-18 200-BK-14 200-BK-14
788-YL-18 2 WH-18 RD-00 ATCH HIGHWAYS
PICKUP
304-WH-8

615-YL 200-BK-14 200-BK-14


109-RD-4

101-RD-4

200-BK-4

A762-PU-18 1 BK-18
403-GN

6V-2455 MOTOR NN CTWT REMOVAL L19


(NOTE H) CONT SOL L27 L26 508-PU-18 103-RD-18 L1
NN 123-2514 509-WH-18 103-RD-18 506-PU-18
C468-BU-18

CONV (MEM)
A762-PU-18

RH SPKR (+)

CONV (OUT)
311-WH-18

511-BR-18 103-RD-18 403-GN-18


LH SPKR (+)

L20

L25
ALL DASHED LINES ARE ATTACHMENTS.
RH SPKR (-)
519-PK-18

A A
788-YL-18

LH SPKR (-)

(NOTE H)
A513-RD-18
509-WH-18

A579-OR

L8
L3
L4
103-RD-18

L969-WH-18

C912-GN-18
K915-GN-18

K904-GN-18

K912-GN-18
512-GN-18

K905-RD-18
K905-RD-18

C468-BU-18
200-BK-14
508-PU-18

592-BU-18

K907-BU-18
A758-BR-18

A756-BU-18

L968-OR-18

A771-PU-18

A762-PU-18
L974-GN-18

A499-BU-18
L971-GN-18

K997-BU-18

K997-BU-18
A757-GY-18

A755-PK-18
CONN
511-BR-18

F400-GY-18

496-WH-18
L972-BU-18

K911-PK-18
512-GN-18

L978-GY-18
103-RD-18

L970-GY-18
893-GN-18
118-GY

495-GN-18

403-GN-18
L977-YL-18

892-BR-18
499-GY-18
763-BU-18
412-BU-18

321-BR-18

430-BU-18
492-GY-18
108-BU

491-PK-18

235-BK-18
235-BK-18
NN
120-YL

788-YL-18
308-YL-18

439-YL-18
10

12
615-YL

GROUND STRAP
615-YL

1
2
3
4

11
L982-PK-18 1 12 VDC RADIO

K997-BU-18
1
2
3
4
5
6
7
8
9
C 128-8886 (NOTE H) 21 103-RD-18 C537-GN-18
200-BK-18 2 3E-7140 E E 129-BU

615-YL
615-YL
120-YL
GND

(NOTE F) 200-BK-14 118-GY


C537-GN-18
C538-OR-18

K912-GN-18
K997-BU-18
A586-OR-18

K911-PK-18

615-YL 118-GY
501-GN-18

403-GN-18
103-RD-18
506-PU-18
590-GY-18
200-BK-14

109-RD-4 615-YL-18
A579-OR

CHASSIS
118-GY

CONN A513-RD-18 C538-OR-18


403-GN 129-BU
30 Page,

A CONN A CONN
6 304-WH-8 108-BU A513-RD-18 L20
4
3
6
5
2
1

1
2
7
8
3
4
5
6

101-RD-4 1
7
8
1
2
4
3
5
6

18 20 118-GY 512-GN-18

CONN 38
C B 101-RD-4 A L2
CONN E793-BU-18 ATCH CTWT F F F A579-OR 511-BR-18 IDENT PART NO. LOC

235-BK-14
K905-RD-14
109-RD-4 1 A579-OR 509-WH-18

4
3
2
1
C C B 5 E794-YL-18 REMOVAL SW C HARNESS AS.
403-GN-18 120-YL
A513-RD-18
A513-RD-18

509-WH-18

103-RD-18
509-WH-18

ENG CONT
A579-OR

788-YL-18 A
512-GN-18

114-0421
512-GN-18

592-BU-18

592-BU-18
508-PU-18

200-BK-14
508-PU-18

511-BR-18
511-BR-18

200-BK-18

118-GY

304-WH-8 1 CONN L6
120-YL

506-PU-18 108-BU
615-YL

CONN 22
615-YL

115-3055 C B A762-PU-18 A 141-8659 C-2


GND 5 4 519-PK-18 615-YL-18 592-BU-18
403-GN 7 B 176-1397 A-3
ECM GND STRAP

+B 6 311-WH-18 CONVERTER 129-BU 508-PU-18


A762-PU-18 6 C 143-3676 A-9
15 134-1346 (2.5A) 118-GY A586-OR-18
L42
L41
L29
L30
L52

ACCEL 788-YL-18 L L26 L4 L3 D 141-2135 F-8


24 5 F400-GY-18 103-RD-18 501-GN-18
DECEL 519-PK-18 F L25 E 128-7336 E-1
37 L54 1 CONN 123-WH-14 GND 200-BK-14 590-GY-18
THROTTLE 311-WH-18 OUT MEM GND IGN IN A579-OR 4 GN H L3 F 128-7337 G-1
9 2 3 MOTOR K997-BU-18 615-YL
CAT DATA LINK (+) C468-BU-18 F 1 H 141-9161 D-3
3 3 123-WH-18 T 501-GN-18 615-YL-18 L8 K905-RD-14
CAT DATA LINK (-) 200-BK-14 L44 200-BK 2 BK J 141-9160 H-3
29 4 C912-GN-18 590-GY-18 506-PU-18 L970-GY-18
SENSOR COM 200-BK-18 A579-OR 6 GY K 125-4848 B-2
4 8
B F717-YL-18 F
118-GY BR B+ P A586-OR-18 403-GN-18 M 130-2211 G-1
C + 3 K912-GN-18 403-GN-18
ENG OIL PRESS 21 F718-BU-18 508-PU-18 5 OR N 129-8144 G-1
1 7 998-BR-18 K911-PK-18 403-GN-18
ATA DATA LINK (-) 123-WH-14 509-WH-18 UPPER WIPER P 132-1857 E-7
7 1 893-GN-18 - C537-GN-18 403-GN-18
ATA DATA LINK (+) F717-YL-18 MOTOR
2 6 C538-OR-18 403-GN-18
147-7982
L52

F718-BU-18 5 K911-PK-18
8
200-BK-18
200-BK-18
200-BK-18

200-BK-14
200-BK-18
200-BK-14

USER DEFN SHUTDOWN C912-GN-18 893-GN-18 SPEAKER (L) L2 L2 L2 AF 145-0176 A-9


10 3 892-BR-18 K912-GN-18
893-GN-18 10 CONN 6T-7695 AG 206-5016 A-7
11 K997-BU-18
F
200-BK

892-BR-18 11 2 F 615-YL NN 128-8912 C-7 (N0TE H)


12 892-BR-18
200-BK-18
200-BK-18

998-BR-18 4 + 103-RD-18 SS 132-1845


13 C468-BU-18 511-BR-18 200-BK-18
14 12 200-BK-18
F400-GY-18 2 512-GN-18
16 200-BK-18 200-BK-18 - WIRE AS.
E793-BU-18 9 DOME LAMP
17 200-BK-14 200-BK-14 156-9426
E794-YL-18 8 SPEAKER (R)
18 C B 200-BK-14 WW 128-8938 F-8
19 200-BK-14 6T-7695
ENGINE XX 111-4829 F-8
20 615-YL
615-YL AD 167-3479 I-8
22 VV 176-3962 G-7
23 F732- PK C OR +V ENG SP/ TMG ATCH SENSOR
25 N944- PU B BK ENG SP/ TMG COMMON BACKUP SPEED/ TI MI NG
26 996- GN A WH ENG SP/ TMG CHASSIS CABLE AS.
L7

PUMP DISCHARGE
200-BK-14
200-BK-18

200-BK-18

27 PRESS SENSOR AA 128-8884 A-8


SENSOR A
200-BK

200-BK

28 999- WH C OR +V ENG SP/ TMG


106-0178 BB 116-0080 I-8
30 N944- PU B BK ENG SP/ TMG COMMON SPEED/TIMING
129-6628 CC 125-4727 I-8
31 996- GN A WH ENG SP/ TMG
B 32 AF
B DD
EE
132-1805
128-8898
I-8
A-8
GROUND

33 A745- WH C GN FUEL PRESSURE SENSOR L6 L6


SIGNAL

FF 116-0080 H-8
34 N941- YL B YL SENSOR COMMON FUEL PRESSURE L7 L7 GG 116-0242 H-8
35 N940- BU A OR +5V 161-9930 F CAB HH 128-8886 A-9
+B

36 AF UU 167-3477 G-7
38 A746- PK C GN INLET MANF PRESSURE SENSOR OPERATOR STATION
39 N941- YL B YL SENSOR COMMON BOOST PRESSURE YY 150-6966 F-8
BR-18
BK-18
YL-18

40 N940- BU A OR +5V 161-9927 B K ZZ 150-6967 F-8


AF 616-BU 1 616-BU
A747- GY C GN ATM PRESSURE SENSOR 200-BK 2 200-BK
N941- YL B YL SENSOR COMMON ATM PRESSURE 607-PK 616-BU 616-BU ATCH
607-PK BOOM LAMP
L30
C
B
A

2 N940- BU A OR +5V 161-9925 607-PK 607-PK 322-GY 200-BK


B L30 L5 153-2521
4 AF 322-GY 322-GY 607-PK 322-GY 1 322-GY KK THIS SCHEMATIC IS FOR THE 345B SERIES II HYD EXCAVATOR
10 994- GY C GN ENG OI L PRESSURE SENSOR 616-BU 616-BU 607-PK 200-BK 2 200-BK AC
OIL PRESSURE 167-3625 00
K904-GN-18

B
K997-BU-18

+V ENG SP/ TMG 39 F732- PK N941- YL B YL SENSOR COMMON 200-BK-18 495-GN-18 200-BK-18 200-BK-18 200-BK-18 B AC 322-GY HORN
200-BK-18

+V ENG SP/ TMG 37 999- WH N940- BU A OR +5V 161-9930 L28 200-BK-18 200-BK-18 200-BK 200-BK 7T-0970 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
ENG SP/ TMG COMMON 29 N944- PU AF 200-BK-18 495-GN-18 200-BK OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
995- BU C WH COOLANT TEMP SENSOR L28 L28
ENG SP/ TMG 1 996- GN 200-BK-18 322-GY ATCH
N941- YL B BK SENSOR COMMON COOLANT TEMP UNLESS OTHERWISE SPECIFIED, ALL WIRE IS 16 GAUGE.
FUEL PRESSURE 14 A745- WH FUEL LEVEL 322-GY HORN 616-BU BOOM LAMP
N940- BU A OR +5V 102-2240 AE
I NLET MANF PRESSURE 23 A746- PK AF
CHASSIS SENSOR YL 1 495-GN-18 200-BK 7T-0969 200-BK 153-2521
ATM PRESSURE 20 A747- GY C967- BU C WH INLET A I R TEMP
SENSOR 200-BK-18 105-9911 200-BK 1 200-BK 200-BK WIRES K911-PK & K912-GN TO BE TWISTED AROUND
BK 2 200-BK-18 AC
200-BK-18

200-BK-18
200-BK-18
L42
L41
L29
L42

ENG OI L PRESSURE 8 994- GY N941- YL B BK SENSOR COMMON


INTAKE MANF 200-BK-18 113-OR-18 113-OR-18 607-PK 3 607-PK EACH OTHER AT LEAST 1 TURN PER 25 mm.
AIR TEMP B
COOLANT TEMP 15 995- BU N940- BU A OR +5V 200-BK-18 113-OR-18 607-PK 4
107-8618 200-BK-18 A499-BU-18 200-BK 2
I NLET AI R TEMP 9 C967- BU AF L28 WIRES E793-BU & E794-YL TO BE TWISTED AROUND
FUEL TEMP 3 A751- YL A751- YL C WH FUEL TEMP SENSOR 496-WH-18 EACH OTHER AT LEAST 1 TURN PER 25 mm.
L29 499-GY-18 B HYD TANK
SENSOR COMMON 30 N941- YL N941- YL B BK SENSOR COMMON FUEL TEMP
102-2240 491-PK-18 200-BK-18 2 PRESS SW
+5V 36 N940- BU N940- BU A OR +5V
148-8893 CHASSIS WIRES 892-BR & 893-GN TO BE TWISTED AROUND
11 306-GN-18 A499-BU-18 1 EACH OTHER AT LEAST 1 TURN PER 25 mm.
386-PK-18 LAMP
I NJ ECTOR 6 34 A706- GY 6
A769-GY-18 153-2523 NOTE A : NORMALLY OPEN REFRIGERANT CHANGE.
I NJ ECTOR 5 28 A705- BU 5
L41

A768-BU-18 HYD OIL AE


I NJ ECTOR 4 22 A704- GN 4 B NOTE C : USE WITH COLD WEATHER.
I NJ ECTOR 3 18 A703- BR 3 L978-GY-18 200-BK-18 2 LEVEL SW 200-BK
763-BU-18 111-4760 607-PK NOTE D : USE WITH FALLING OBJECT GUARD.
I NJ ECTOR 2 12 A702- PU 2 496-WH-18 1
I NJ ECTOR 1 6 A701- GY 1 L977-YL-18 NOTE E : REM'D WITH ATCH HEATER OPTION.
I NJ ECTOR COM 5&6 27 L985- YL 8 FAN SPEED A NOTE F : HORIZONTAL MTG LOCATION FOR CASSETTE
A768-BU-18
A769-GY-18
L978-GY-18
L977-YL-18

763-BU-18

I NJ ECTOR COM 3&4 17 L984- OR 10 CONTROL SOL B


I NJ ECTOR COM 1&2 5 L983- WH 12 113-OR-18 1 +B NOTE G : NOT USED WITH FINE SWING CONTROL
HYD OIL
1
2

16 11 499-GY-18 3 SIGNAL
AG WH-18 E455-BR-18 FILTER SW NOTE H : USE WITH CTWT REMOVAL E98098
40 9 4 SIGNAL
L983- WH

L983- WH
A702- PU

L984- OR
A703- BR

L984- OR
A704- GN

A705- BU
A701- GY

A706- GY

E799-BR
L985- YL

L985- YL

143-8037
F700-BU

21 7 WH-18 200-BK-18 2 GROUND


25 AF DD B B B B 1 ATCH
33 1 1 1 2 4 SUCTION LINE B
CONN 1 2 2 2 1 4 3 WH-18 SHUTOFF LIMIT SW E455-BR-18 3 SIGNAL
35 3
F700-BU 1 1 2 WH-18 2 3E-5181 113-OR-18 1 +B HYD OIL
THIS SCHEMATIC IS FOR THE 345B SERIES II EXCAVATOR ELECTRICAL SYSTEM
200-BK-18

200-BK-18
200-BK-18

38 DD DD DD DD DD DD 200-BK-18 FILTER SW
FAN CONT SOL E799-BR 2 LEVEL FINISH TRAVEL SPEED TRENCHING SOL ENG/PUMP CONT 4 SIGNAL
13 F700-BU 3 143-8037
SOLENOID COMMON F713-OR SOL SOL 121-1490 SOL CONN 19 200-BK-18 2 GROUND
7 E799-BR
MEDIA NUMBER: RENR3762-02
1
2

1
2

1
2

1
2

1
2

1
2

F702-GN 4 121-1490 121-1491 111-9916


SPARE 32 F713-0R 1 386-PK-18
F704-OR 5
SPARE 31 F702-GN 4
F714-PK 6
SPARE F704-OR 200-BK-18
SPARE
SPARE
24
2 F714-PK
T920-YL
T920-YL
F701-BR
7
8
200-BK-18
200-BK-18 306-GN-18
3
2 306-GN-18
HYD OIL
TEMP SENDER
SCHEMATIC PART NUMBER: 167-3625, CHANGE: 06, VERSION: HE
26 I NJ ECTOR I NJ ECTOR I NJ ECTOR I NJ ECTOR I NJ ECTOR I NJ ECTOR AF AG 491-PK-18
SP RE 19 F701-BR SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6
200-BK-18 AB B 4I-5394 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
AF B T B
in neutral and with parking brake set.
9 8 7 6 5 4 3 2 1 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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