Aspen Exchanger Design and Rating Shell & Tube V11 Page 1

File: Printed: 5/16/2020 at 10:12:08 AM

Basic Geometry

Unit Configuration
Exchanger type BEM Tube number 949
Position Hor Tube length actual m 2.55
Arrangement 1 parallel 1 series Tube passes 1
Baffle type Single segmental Tube type Plain
Baffle number 6 Tube O.D. mm 19.05
Spacing (center-center) mm 285 Tube pitch mm 23.81
Spacing at inlet mm 504.97 Tube pattern 30

Shell Kettle Front head Rear Head

Outside diameter mm 824 824 824
Inside diameter mm 800 800 800

Shell Side Tube Side

Nozzle type Inlet Outlet Inlet Outlet
Number of nozzles 1 1 1 1
Actual outside diameter mm 48.26 42.16 355.6 323.85
Inside diameter mm 40.89 35.05 336.55 304.8
Height under nozzle mm 19.28 19.28
Dome inside diameter mm
Vapor belt inside diameter mm
Vapor belt inside width mm
Vapor belt slot area mm2
No No
Impingement protection
impingement impingement
Distance to tubesheet mm 2415 120
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Tubes

Tubes

Type Plain Total number of tubes 949

Outside diameter mm 19.05 Number of tubes plugged 0
Inside diameter mm 14.83 Tube length actual m 2.55
Wall thickness mm 2.11 Tube length effective m 2.435
Area Ratio Ao/Ai 1.284247 Front tubesheet thickness mm 54.53
Pitch mm 23.81 Rear tubesheet thickness mm 54.53
Pattern 30 Material Carbon Steel
External enhancement Thermal conductivity W/(m-K) 51.5368
Internal enhancement
Low fins Longitudinal fins
Fin density #/m Fin number 0
Fin height mm Fin thickness mm
Fin thickness mm Fin height mm
Tube root diameter mm Fin spacing mm
Tube wall thickness under fin mm Cut and twist length mm
Tube inside diameter under fins mm
Other (high) fins
High Fin Type Default High Fin Thick mm
High Fin Tip Diameter mm High Fin Frequency #/m
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Baffles

Baffles
Type Single segmental Baffle cut: inner/outer/interm
Tubes in window Yes Actual (% diameter) / 29.38 /
Number 6 Nominal (% diameter) / 29.38 /
Spacing (center-center) mm 285 Actual (% area) / 24.51 /
Spacing at inlet mm 504.97 Cut orientation H
Spacing at outlet mm 504.97 Thickness mm 6.35
Spacing at center in/out for G,H,I,J mm Tube rows in baffle overlap 16
Spacing at center for H shell mm Tube rows in baffle window 10.5
End length of the front head mm 562.5 Baffle hole - tube od diam clearance mm 0.79
End length of the rear head mm 562.5 Shell id - tube od diam clearance mm 4.76

Variable Baffle Spacings

Supports-Misc. Baffles

Supports - tube Longitudinal Baffle

Supports in endspace at front head 0 Thickness mm
Supports in endspace at rear head 0 Window length at front end mm
Supports between baffles 0 Window length at center mm
Support blanking baffle No Window length at rear end mm
Supports at U-bend 0
Supports at each G,H,J shell inlet and I shell outlet 0
Supports at center of H shell 0
Supports for K,X shells 0
Special support at inlet nozzle No
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Bundle

Bundle
Shell ID to center 1st tube row mm Tube passes 1
From top 19.28 Tube pass layout Ribbon (single band)
From bottom 19.28 Tube pass orientation Standard (horizontal)
From right 9.48 U-bend orientation Undefined
From left 9.48 Horizontal pass lane width mm
Impingement protection None Vertical pass lane width mm
Impingement plate clearance to tube edge mm Interpass tube alignment No
Impingement plate diameter mm Deviation in tubes/pass 0
Impingement plate width mm Outer tube limit mm 787.3
Impingement plate length mm Shell id - bundle otl diam clearance mm 12.7
Impingement plate thickness mm Tie rod number 6
Gross surface area per shell m² 144.8 Tie rod diameter mm 12.7
Effective surface area per shell m² 138.3 Sealing strips (pairs) 3
Bare tube area per shell m² 138.3 Tube to Tubesheet joint Exp. 2 grv
Finned area per shell m² 0 Tube projection from front tsht mm 3
U-bend area per shell m² 0 Tube projection from rear tsht mm 3

Enhancements

Inserts & Internal enhancements

Tube insert type None
Twist tape 360 deg twist pitch mm
Twisted tape thickness mm
hiTRAN part number
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Setting Plan

Views on arrow A
A 4581 Overall
2434
514 533 120 2295 445

S1 T2
562

T1

S1
562
562
599

T1 S2
S2 533 510 1530
Pulling Length 1530
75 75

T2
178

178
562

714

714
150 150
2 Bolts 2 Bolts
Fixed Sliding

Nozzle Data Design Data Units Shell Channel Notes: Company:

Ref OD Wall Standard Notes Design Pressure bar 3 18 Location:
S1 48 mm 3.7 mm Slip on Design Temperature °C 130 105 Service of Unit: Our Reference:
S2 42 mm 3.6 mm Slip on Full Vacuum 0 0 Item No.: Your Reference:
T1 356 mm 9.5 mm Slip on Corrosion Allowance mm 3.175 3.175 Date: Rev No.: Job No.:
T2 324 mm 9.5 mm Slip on Test Pressure bar
Number of Passes 1 1
Radiography 0 0
Company Name
PWHT 0 0 City, State
Internal Volume m³ 0.5541 1.3885 Scale:
Rev: Date: Description Dwg. Chk. Appd. 0
Weight Summary TEMA Type: BEM
Setting Plan
Empty Flooded Bundle Size: 800 - 2550 Dwg No.: Rev:
4185 kg 5920 kg 2540 kg TEMA Class: 0 1
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Tubesheet Layout

19.05

949

23.8125

371.2 mm
Shell inside diameter mm 800.0009
Front head inside diameter mm 800.0009
Outer tube limit mm 787.301
Tube number (calcs.) 949
Tube number (layout) 949
Tube length mm 2550
Tube O.D. mm 19.05
Tube pitch mm 23.8125
Tube pattern 30
Tube passes 1
Tie rod number 6
Tie rod diameter mm 12.7
Sealing strips (pairs) 3
Baffle type Single segmental
371.2 mm
Centre to outer baffle cut mm 164.9778
Centre to inner baffle cut
Impingement protection None
Shell Side Inlet Nozzle Inside Diameter mm 40.894
Shell Side Outlet Nozzle Inside Diameter mm 35.052

Notes: Company:
Location:
Service of Unit: Our Reference:
Item No.: Your Reference:
Date: Rev No.: Job No.:

Company Name
City, State
Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME Code Sec VIII Div 1
TEMA Type: BEM
Tube Layout
Size: 800 - 2550 Dwg No.: Rev:
TEMA Class: R - refinery service 2