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xlsLance Pressure Drop

PRESSURE DROP CALCULATOR (Rev. D)

Intersystems Automatic Filling Systems
Customer: Customer Name Enter Production Requirements In
Project: Project Name Desired Drums/Hr OR Gals/Hr
Product Tag: Product Name Notes: Enter "0" For Other Entries
Product Flow: 0.00 GPM Production Requirements
Product Temperature: 75 F Desired Drums/Hr.
Viscosity@25C 1 CP Desired Gals./Hr.
Specific Gravity 1 SG Actual GPM (if known) 0
Intersystems Automatic Filling Systems Enter One Value Only
9575 N 109th Ave Omaha, NE 68142 Enter "0" For Other Entries
402.330.1500 www.intersystems.net Do not change these values.
Select Lance Design Drop down menu will input correct data. ###
Lance Design Parameters LENGTH IN FEET ###
Horizontal Lance Piping Size 1-1/2" NPT 1.61 "A" "B" "C" "D" "E" "F"
###
Vertical Lance Piping Size 1-1/2" NPT 1.61 0.5 - 1.0 - 4.0 -###
Lance Foot Valve Yes 1 TYPICAL LANCE FEATURES ###
Free Flow Design No 2 ###
Filler Type Palletized 1 ###
A B C
Fill Mode SubSurface
D ###
A
###
Data and results provided by this worksheet ###
For Assistance, scroll text box:
are intended for reference only. All calculations ###
are based on standard product design with the E
Instructions:
above drop down menu selections as the only 1. In the appropriate blanks, enter
allowable size and feature options. If the sheet Customer Name, Customer Project
is producing other than expected results, and Product Name or "Tag".
2. Enter any Notes in the "Notes" section.
please contact the Factory for assistance. 3. Under "Production Requirements" F
Velcon does not assume any responsibility for enterReference
only one of Diagram
the following: F
the accuracy of this worksheet. a. Desired Drums/Hour Required
b. Desired Gallons/Hour Required
Calculated Data c. Actual Gallonsdiagram
The above per Minute Required of a standard
is representative
Fluid Density 61.4 LBS/FT3 4. Enter Product
Velcon Temperature
lance assembly. Typical "In-Container"
5. Enter Product Viscosity
Kinematic Viscosity: 1.0687E-05 ft2/sec penetrations
6. Enter Specific Gravity are 3" for Top-Fill and 31" for
Horizontal Inside Dia.: 0.1342 ft SubSurface-Fill.
7. Select Horizontal Lance Size Please consult Factory if
Vertical Inside Dia.: 0.1342 ft (1-1/2" NPT is project
standard)requirements are unknown.
Flow Area: 0.0141 ft2 8. Select Vertical Lance Size
(1-1/2" NPT is standard)
Flow Quantity: 0.0000 cfs 9. Select ifProduct
using FootFlow Valve and Pressure Drop
Velocity: 0.0000 fps ("Yes" is standard) Flow: LAMINAR
10. Select if using "Free Flow Design"
Reynolds No.: 0.000 Nre
("No" is standard)
Relative Roughness: 0.0015 r Pressure
11. Select Drop:
Filler Type PSI Nipple
Moody Friction Factor: fa a. Models
Pressure S-55/T-55 are examples
Drop: PSI Valve
Head Loss "A" ft Pressure of "Single
Drop: Drum" Fillers PSI Nipple
b. Models 4S-55/4T-55 are
Head Loss "B" ft Pressure Drop:
examples of "Palletized" fillers PSI Tee
Head Loss "C" ft Pressure
12. Select Drop:
if using "Top Fill" or PSI Lance/Rod
Head Loss "D" ft "SubSurface
Pressure Drop: Fill" PSI Foot Valve
Head Loss "E" ft 13. Worksheet
Pressure Drop:will now generate 0.000 PSI System
Pressure Drop through the
Head Loss "F" ft piping system. FLOW CALCULATIONS
Total Head Loss System 0.0000 ft 14. IfGPM:
Inlet known, enter "Inlet 90GPM"OutletandGPM: 90
"Inlet PSI". These values should
Pump Flow Summary: PUMP FLOW IS ADEQUATE Inlet PSI:
be the calculated flow 30 Outlet PSI:
and pressure 30.000
Pump Pressure Summary: PUMP PSI IS ADEQUATE at the
Enter inlet inlet
Lance of the filling system
pressure lance.
and flow, if known. Output GPM
Entered by: Name 15. displayed
If values are
mustdisplayed
be greaterat "Outlet GPM" Flow GPM shown
than Product
and "Outlet PSI", the system will
Date: Date aboveproduct
generate to achieveflow.desired Drums/Hr.
If "Pump Flow or Gals./Hr.
Summary" or "Pump Pressure
Summary" display "Error" or
"Inadequate", pump size needs to
be increased to meet Production
Requirements entered above.
16. Enter Name and Date in appropriate
blanks.
 PIPE PRESSURE DROP CALCULATOR
Intersystems Automatic Filling Systems
Customer: Customer Name
Project: Project Name
Product Flow: 0 GPM Notes
Product Temperature: 0 F
Viscosity@25C 0 CP
Specific Gravity 0 SG
Intersystems Automatic Filling Systems
9575 N 109th Ave Omaha, NE 68142
402.330.1500 www.intersystems.net
Enter Pipe Run Lengths in Feet
Select Piping Design
Lance Design Parameters LENGTH IN FEET
Horizontal Lance Piping Size 1" Tube 0.87 Horizontal Vertical
Vertical Lance Piping Size 1" Tube 0.87 0.0 0.0
No. of 90 Degree Fittings 0
No. of 45 Degree Fittings 0 For Assistance, scroll text box:
No. of Valves 0
Feet of Flexible Hose 0 Instructions:
1. In the appropriate blanks, enter
Customer Name and Project
Data and results provided by this worksheet 2. Enter any Notes in the "Notes" section.
are intended for reference only. All calculations 3. Enter Product Flow
4. Enter Product Temperature
are based on standard product design with the 5. Enter Product Viscosity
above drop down menu selections as the only 6. Enter Specific Gravity
allowable size and feature options. If the sheet 7. Select Horizontal Lance Size
(1-1/2" NPT is standard)
is producing other than expected results, 8. Select Vertical Lance Size
please contact the Factory for assistance. (1-1/2" NPT is standard)
9. Enter No. of 90 degree fittings
Velcon does not assume any responsibility for 10. Enter No. of 45 degree fittings
the accuracy of this worksheet. 11. Enter No. of valves
12. Enter No. of feet of flexible hose
Calculated Data 13. Enter No. of feet of horizontal piping
14. Enter No. of feet of vertical piping
Fluid Density 0 LBS/FT3 15. Worksheet will now generate
Kinematic Viscosity: 0.0000E+00 ft2/sec Pressure Drop through the
piping system.
Horizontal Inside Dia.: 0.0725 ft 16. If known, enter "Inlet GPM" and
Vertical Inside Dia.: 0.0725 ft "Inlet PSI". These values should
be the calculated flow and pressure
Flow Area: 0.0041 ft2 at the inlet of the piping system.
17. If values are displayed at "Outlet GPM"
Flow Quantity: 0.0000 cfs and "OutletProduct Flow
PSI", the system willand Pressure Drop
Velocity: 0.0000 fps generate product
Flow: flow. If "Pump Flow
TURBULENT
Summary" or "Pump Pressure
Reynolds No.: Nre Summary" display "Error" or
Relative Roughness: 0.0028 r "Inadequate",
Pressure Drop: pump size needs to PSI
be increased to meet Production
Moody Friction Factor: fa Pressure Drop: entered above.
Requirements PSI
Head Loss Horizontal Piping ft Pressure Drop:and Date in appropriate PSI
18. Enter Name
blanks.
Head Loss Vertical Piping ft Pressure Drop: PSI
Head Loss 90 Degree Fittings ft Pressure Drop: PSI
Head Loss 45 Degree Fittings ft Pressure Drop: PSI
Head Loss Valves ft Pressure Drop: 0.000 PSI
Head Loss Flexible Hose ft FLOW CALCULATIONS
Total Head Loss System 0.0000 ft Inlet GPM: 0 Outlet GPM:
Pump Flow Summary: ERROR Inlet PSI: 0 Outlet PSI:
Pump Pressure Summary: ERROR Enter pipe inlet pressure and flow, if known. Output GPM
Entered by: Name displayed must be greater than Product Flow GPM shown
Date: Date above to achieve desired Flow Rate
n Lengths in Feet

H IN FEET
Vertical
0.0

e, scroll text box:

n.

M"
nd Pressure Drop
ow

Horizontal Piping
Vertical Piping
e 90 Degree Fittings
45 Degree Fittings
Valves
Flexible Hose
System
LCULATIONS
 ERROR
ERROR
nd flow, if known. Output GPM
han Product Flow GPM shown
e desired Flow Rate