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CALCULATION SHEETS

GENERAL REVIEW No. A1

DATE: 14-FEB.-O7

PRODUCTION ORDER:

CUSTOMER

PROYECT GUN BARREL-ARGOSY

47.8' Diameter x 27.8' High

GB-302 (REPARACION)

CAPACITY 9670 BBL

CONE ROOF

CODE API 650


SUMMARY

PROYECT GUN BARREL-ARGOSY

47.8' Diameter x 27.8' High

TAG GB-302 (REPARACION)

CAPACITY: 9670 BBL

SHELL Thickness Plate

COURSE 1 1/4" A-283 Gr C

COURSE 2 1/4" A-283 Gr C

COURSE 3 3/16" A-283 Gr C

COURSE 4 3/16" A-283 Gr C

COURSE 5 3/16" A-283 Gr C

BOTTOM 5/16" A-36

ROOF 1/4" A-283 Gr C

BOLTS QTY = 16 Diam 1 1/4"

26 -RAFTERS WITHIN THE OUTER RING C 6"x 8.2 Ibs/ft

GIRDERS FOR THE PENTAGON C 6"x 8.2 Ibs/ft

SUPPORTED ON ONE COLUMN C 14" x 34 Ibs/ft

ANCHOR
DESIGN DATA

PER API -650 (3,6,3,2) I CALCULATION OF THICKNESS BY THE 1-FOOT METHOD

D=(Nominal tank diameter) 47.8 ft


H=(Design liquid level) 27.8 ft
CA=(Corrosion allowance) 0.0625 in
G=(Design specific gravity) 0.943 OIL / WATER
Sd=(Aliowable stress for the design conditions) 20000 psi
St=(Aliowable stress for hydrostatic test conditior 22500 psi
[~~~~~~~
Plate dimensions 6 X 20 ft
Td=(Design shell thickness)
Tt=(Hydrostatic test shell thickness)

H MATERIAL THICKNESS MINIMUM NOMINAL


fft\ (in) COURSE PLATE
THICKNESS PER THICKNESS
API -650 (3,6.3.2)
COURSE 1 (in) (in) (in)

Td = {2.6*D*(H-1 )*G/Sd} + CA 0.220


27.8 A-283-GR C 0.220 0.2500 1/4"
Tt = {2.6*D*(H-1 )/St} 0.148

COURSE 2

Td = {2.6*O*(H-1 )*G/Sd} + CA 0.184


21.8 A-283-GR C 0.184 0.2500 1/4"
Tt = {2.6*O*(H-1 )/St} 0.115

COURSE 3

Td = {2.6*O*(H-1 )*G/8d} + CA 0.149


Tt = {2.6*O*(H-1 )/8t) 15.8 A-283-GR C 0.149 0.1875 3/16"
0.082

COURSE 4

Td = {2.6*O*(H-1 )*G/Sd} + CA 0.114


Tt = {2.6*O*(H-1)/St} 9.8 A-283-GR C 0.114 0.1875 3/16"
0.049

COURSE 5

Td = {2.6*O*(H-1)*G/Sd} + CA 0.079
Tt = {2.6*O*(H-1 )/St}
3.8 A-283-GR C 0.079 0.1875 3/16"
0.015

Per API 3.6.1.1 the minimum Shell thickness including corrosion allowance shall be not less than 3/16" for nominal tank diameter <50 ft

3DE 14
BOTTOM AND ROOF PLATES
CODE: API 650 -TENTH EDITION -NOV. 1998. (ADDENDUM 3, MARCH 2003)

BOTTOM PLATES A.P.I. SEC. 3.4


All Bottom plates shall have a minimum nominal thickness of 1/4" in,
exclusive of any corrosion allowance specified by the purchaser for the bottom plates.
Unless otherwise agreed to by the purchaser and shall have a minimum nominal width of 72 in (6 ft).

Minimum bottom diameter Dfim = (0+ 48.0 ft

Bottom Material A-36


Minimum plate thickness 0.250 in
Corrosion allowance 0.0625 in

BOTTOM NOMINAL PLATE THICKNESS 0.3125 in

ROOF PLATES API SEC. 3.10.2.2


Roof plates shall have a minimum nominal thickness of 3/16" in. Thicker roof plates may be
required for self-supporting roofs. Any corrosion allowance for the plates of supported roofs shall be
added to the minimum nominal thickness.

Minimum plate thickness 0.1875 in


Corrosion allowance 0.0625 in

ROOF NOMINAL PLATE THICKNESS 0.2500 in


WIND LOAD OF TANKS (OVERTURNING STABILITY)
CODE: API 650 -TENTH EDITION -~OV. 1998. (ADDENDUM 3, MAR~H 2003)

Wind Pressure and Overturning Moment API SEC. 3,11

The wind loading or pressure shall be assumed to be on projected areas of cylindrical surfaces

Projected areas of cylindrical surfaces 18 Ib/ft2

These wind pressures are based on a wind velocity 100 mph

for wind velocity other than 100 mph the loads shall be adjusted by (V/100)2

v = Wind velocity, in mph, as specified by the purchaser. 65 mph

D=(Nominal tank diameter) 47.8 ft

H=(Nominal tank height) 27.8 ft

CALCULATIONS:

Wind pressure corrected pwc1 = 18Ib/~ * (V/100)2


7.6 Ib/ft2

Moment Due to Wind

Wind Load on the shell

Wind Load on the shell Q1=pwc1 * 0 * H


10105.8 Ib/ft
Wind arm on the shell hw = H/2 13.9 ft

M = Q1*hw 140471 Ib-ft

Overturning Moment

Weight of the tank shell (less corrosion) w1 36558 Ib

Weight of the tank roof (less corrosion) w2 18890 Ib

Weight of the tank roof structure w3 ~Ib

Total Weight of the tank to resist the up lift wc 69777 Ib

lifting force due to internal pressure on the roof (if applica! Wlev 0 Ib

Available force to resist the up lift W = (Wc-Wlec) 69777 Ib

Overturning Moment Mr = 2/3*(W*D/2) Mr 1111780 Ib-ft

Anchora~Je is NOT required


TOP ANGLE
CODE: API 650 .TENTH EDITION -NOV. 1998. (ADDENDUM 3, MARCH 2003)

TOPANGLE API SEC.3.'.5.. (0)


Thank shells shall be supplied with a top angle of not less than the following s~e

D=(Nominal tank diameter) 478 It

FUNCTIONS Where:

Wh=0,3(R,t,)O5 WhOMaximum with of participating roof

W.=O,6(R.t.)O5 W.= Maximum with of participating shell


A = D2 (P -6"th) /30BOO"{tan e) W=total weight of the shell and any framing (but not roof plates)
R,=R.lSene supported by the shell and roof
P = 0,245" W /D2 +S"th -O,735"M/D3 R,= Length of the nonmal to the roof, measured from the vertical
centerline of the tank (Refer to Compression Rings Selected Detail)
R.,=lnside radius of tank Shell
P = The maximum design Pressure
M = Wind Moment
I.=Thickness of sheli plate
I.=Thickness of roof plate
A= Area of the shell to roof junction
~=Angle between the roof and a horizontal piane at the roof-to-sheli junc

Data

R.= O.2~
87in in .= 6.3 in
'-= W,= 4.4 in
t.= 0 1875 in R.= 1745 in
.!=. 9.48 d rees
~
M=
1 2.02671 in water 1
I 1.7102lin2 I

Total area of the shell to roof transversal section = 171 In'

The minimum angle area required (from the total subtract the shell and roof participating area

Functions Where:

A,= A-(W:t.+W:t.) Wh= Maximum with of participating roof


W,= Maximum with of participating shell
t,=Thickness of shell plate
t.=Thickness of roof plate
A= Area of the shell to roof junction.

Wh=
W,=
Data

i4.4
.3 A.=
Calculations

~ in' !

~ 0.25
10= 10.1875 1

Transversal Section Area of the Required Top Angle = -068 in'

From commercial standard tables the Top Angle area assumed


0.94 in2 2 x 2 x 1/4
The Top Angle Assumed is adequately

~
SEISMIC DESIGN OF STORAGE TANKS
CODE: API 650 -TENTH EDITION. NOV. 1998. (ADDENDUM~, MARCH 2003)

OVERTURNING MOMENT. DESIGN LOADING API APPENDIX (E) SEC E.3.1.

DESIGN DATA

D=(Nominal tank diameter) 47.8 ft


H=(Design liquid level) 27.8 ft
G=(Design specific gravity)
Ws=(Total weight of the tank shell) 36558 Ibs
Xs=(Height from the bottom of the tank shell to the shell's center of gravity) 139 ft
Wr=(Total weight of the tank roof) 33219 Ibs

Z=(Seismic zone factor -Horizontal seismic acceleration) ZONE.2B 0.2 INTERMEDIA


1=(lmportance factor) 1
Wt=(Total weight of the tank contents) 3110975 Ibs

W1=(Weight of the effective mass of the tank contents that move in unison with the tank shell) E.3.2.1

W2=(Weight of the effective mass of the tank contents that move in the first sloshing mode) E.3.2.1

D/H

(W1IWt) from FIG E-2 650


(W2IWt) from FIG E-2 380

W1=Wt*(W1/Wt) 20221340 Ibs


W2= Wt*(W2/Wt) 11821707 Ibs

X1=(Height from the bottom of the tank shell to the centroid of lateral seismic force applied to W1) E.3.2.2

X2=(Height from the bottom of the tank shell to the centroid of lateral seismic force applied to W2) E.3.2.2

(X1/H) from FIG E-3


(X2/H) from FIG E-3

X1= H*(X1/H) 10.564 ft


X2= H*(X2/H) 17.236 ft

S=(Site Coefficients) table E-3 1.5


k from FIG E-4 058

T=k*DA1/2

If T<= 4,5 then C2 = O,75*S/T


If T> 4,5 then C2 = 3,375*S/TA2

C2=(Lateral force coefficient) E.3.3.2 0.281

C1=(Lateral force coefficient) E.3.3.1 0.6

1 DE2
SEISMIC DESIGN OF STORAGE TANKS

M=(Overtuming moment applied to the bottom of the tank shell)

M=Z'I"(C 1*Ws'Xs+C1 *Wr"Ht+C 1 *W 1'X1 +C2*W2'X2) 37238908 Ibs-ft

WI=(Maximum weight of the tank contents that may be used to resist the shell overtuming moment, of shell circumference) PER API -650 E4

WI=79*1b SORT (Fby"G*H)

Bottom plate Material A-36


tb=(thickness of the bottom plate under the shell) 03125 in
Fby=(Minimum specified yield strength of the bottom plate under the shell} 36000 psi
Shell plate Material A-283 Gr C
t=(thickness of the first shell course, excludina anv corrosion allowance) 01875 in
Fty=(Minimum specified yield strength of the bottom shell course} 30000 psi
G=(Design specific gravity)
H=(Design liquid level) 27.8 ft

PER API. 650E.4.1 WI max = 1.2S'G'H'O 1661 Ibs/ft of shell circumference

WI calc=7.9*tb*SQRT (Fby*G*H) 2470 Ibs/ft of shell circumference

WI max < WI Gal, then WI max shall be used 1661 Ibslft of shell circumference

API App E,5,1 portion of the fIXed roof supported by the shell assumed 50%

Wt=(Weight of the tank shell and the portion of the fixed roof supported by the 354 1 Ibslft of shell circumference

Resistance to Overturning
Wt+WI 2015 Ibslfl of shell circumference

SHELL COMPRESSION

PERAPI.650 E.5.1 M/D"2(Wt+WI) 8.088

To confim ff M I DA2 (Wt + WI) > 0,785 but less < 1,5, b may be computed from the parameter of Figure E-5

"Compressive Force parameter from Figure E-5 (Cb) =

b=(Maximum longitudinal compressive force at the bottom of the shell)

b=Cb' (Wt+WI) -WI 641 Ibs/ft of shell circumference

Maximum longitudinal compressive stress in the shell Frnax = b/12*t 285 psi

Fa = Maximum allowable longitudinal compressive stress in the shell

When GHD2/( is greater than 106, then Fa = 106*t/D Fa = 3923 psi Case 1
"or"
When GHD21 t' is less than 106, then Fa = 106ot/2,5°D + 600 °.J (HoG) Fa = psi Case 2

However, Fa shall not be greater than 0,5 Fly

Fa < 0,5 Fly Compressive Stress is adequately

Fmax = b/12*t "Fa Tank verification is adequately

2 DE2
ANCHORAGE OF TANKS DUE TO SEISMIC MOMENT (IF REQUIRED)
CODE: API 650 -TENTH EDITION -NOV.199~.1iD5~~5~~-;:~~~CH 2003)

D=(Nominal tank diameter) 47.8 ft


H=(Design liquid level} 27.8 ft
Material used for saddle elements SA-36
Sy= 36000 psi
Material used for Anchorage Bolts SAE-1020
Sy= 64000 psi
Ws= 36558 lb. Weight of the lank shell plates in corroded conditions
Ca= 0.0625 in Corrosion allowance

MINIMUM ANCHORAGE PER API E.6.1

I-rom seismic calculations

M=(Overtuming moment applied to the bottom of the tank s 37238908 Ib-1t


Wt=(Weight of the tank shell and the portion of the fixed
roof supported by the shell) 354.1 Ibslft of shell circumference

Anchoraae Boits

Per API [E 6.1 J, the minimum anchorage resistance shall be:


T = 1.23*M/D2 -wt = 20393.6 Ibs/ft of shell circumference

Anchors shall be spaced a maximum of 10 It On tanks less than (SO It) in diameter or 6 It Per API -E.6.2.2

-Jumber of anchors x"D I maximum spaced = 15

Actual bolt used 16 Bolts

Total load required TIot= T*" *0= 3062473 Ib


Actual load required per bolt TB = Tlol I n = 191405 Ib

Care should be laken to ensure that the specified minimum yield strength of the anchors so that

the anchors yield before the attachment fail.

Allowable tensile stress = Sadm = O.8Sy Per API E 6.2.3., Sadm = 28800 Psi

Area required per bolt A = F I Sadm = 6.6460 pulg'

UNC bolts diameter assumed 1-1/4"


with am area per bolt equal to 0969 in' > 6.6460 in'
if the design temperature is over 200°F, consider allowable dimensions for temperature expansion as per API E 6.2.7

Actual safety design factor = 0.146 S.F.- Bolts

The Stresses due to anchor forcer in the tank shell as per AlSI E-1 VOLUME II. PART VII.

Actual bolt specification 16 # bolts 1 Cia 1.1/4" Material SAE.1020


Diameter of bolts circle Bd = 579.1 in

b=(Maximum longitudinal compressive force at the bottom of the shell) 641 Ibslft of shell circumference

N = Number of supports

P = Design load, kips p= ,,'Bd'b/N 6.076 kips

E = Bolt eccentricity 2750 in

H = Support height

A = with of the top plate

R = Nominal shell radius

t = Column thickness 0.375 in

m = Base plate thickness 0.3125 in

Z = Reduction factor

Z = 1/0, 177*A*m/(R*t)"O,5im/t)A2 + 1

z= 0.989

s = Stress on the shell due to anchor bolts -supports

s; P*E/t"2 * (1,32*Z /1,43*A*HA2/R*t +(4*A*HA2)"O,333 + O,O31/(R*t)"O,5)

P*E/t"2 118.81
1,32*Z 1.305
1,43*A*HA2/R*t 5.744
(4*A *HA2)'O,333 11.970
O,O31/(R*tjAO,5 0.003

s= 9112 psi < 25000 psi Stress due to anchor bolts is adequatelly
CONICAL ROOF STRUCTURE CALCULATION
DESIGN DATA
r=(lnter radius of the sheii) 7.28 m 23.9 It
ht=(Roof height) 1.21 m 3.98 It
A = Roof area = Pl*r*RAIZ(r + h2}
169.0 m2
Roof piate thickness 0.2500in
Roof weight caiculation 49.85 kgim2

Weight of roof plates A* W

AsperAPlsec3,10,2,1 w1 = 251bs/ft2 (122kg/m2)

Actual load on the roof W1. A = 20619 kg

Total load on the roof Wg = 29045 kg

For a conical roof the maximum separation of beams (rafters) in the periphery Is:

allowable stress for the plate 18000 psi

As per API sec3,10,2,1 w1 = I 25 Ibs/ft2I(122kgim2)

Distributed loads for a 3/16" plate 756 Ibs/f12

P = Design load 32.56 Ibs/ft2

S max = t' SORT (2*f/P) 8.3 ft > 6.28 Not adequately as per (API 350 3,10,4,4)

Outer ring perimeter of the tank Pr= De*3.1416.

Number of beams (rafters) within the outer nng tank Nv = 0'3.1416/6,28 24 beams

Lengths of the shape (rafters) L= 7250 mm

Number of Polygons = Inter radius of the shell! Lengths of the shape

Real nu~er of rafters used within the outer ring 26 rafters

Real spaced between rafters within the outer ring Pr I Nv = 5.78 ft < 6.28' ft (API-650)

Load over the shape Wg/Nv=

Distributed load (WgiNv) I L = 0.154 kg/mmW

,
DESIGN FORMULAS

R1=R2=WU2

M = W,X/2)*(L-X)

Y max = 5WL' I (384E'I)

G=M/Z

DATA
L= 7250 "VT1

w= 0.154 Kgimm

E= 20400 Kgimm2

X=L/2=

G = (Allowable stress) 165 Kgimm2

= W*(X/2)*(L-X) 1012371 kg -rYm

G=M/Z then Z=M/G = 61356 mm3


Z= 3.744 in3

R1 = R2 = W'U2 559 Kgs

ASSUMED SHAPE FDR THE RAFTERS C 6"x 8.2 Ibs/ft (150 x 12.203 kg/mt)

13440000 mm4

Ymax = 5WL'/ (384E*I) 20.22 rTvn

Load of the shape W1 = 17.1 kg/mt' 7.25 mt

Load of the shape W1 = 123.96 Kgs

VERIFICATION INCLUDED THE ACTUAL LOAD OF THE SHAPE

7250 mm

W = Distributed loads (Roof ioad + load of the shape) I Length of the shape
0.1712 Kg/mm

E= 20400 KgirTVT12

X=L/2= 3625 mm

G = (Allowable stress) 165 Kgimrn2

M = W*(X/2)*(L-X) 1124723 kg

G=M/Z then Z=M/G = 68165 mm3

z= 4.160 in3 < 8.11 in3


'Z 'THE SHAPE SELECTED GREATER OF THE REQUIRED. THE SHAPE IS ADEQUATELY

ASSUMED SHAPE FOR THE RAFTERS C 6"x 8.2 Ibs/ft (150 x 12.203 kg/mil

VERIFICATION OF THE §lBQgB§ FOR THE PENTAGON WITH A LENGTH (LI

6000 rTrn

Supporting at each end a total of 5 rafters

The total load distributedis: 0.1712 Kgimm

With an area contributed of:

External radius: 7.28 mts

Average spaced 3.63 mts

Roof load + Shape Load 0.259 kg per rTvn lineal

M =(W.L"2V8 1163507 kg -mm

G = (Allowable stress) 16.5 Kgimm2

G=MIZ then Z=M/G = 70516 rM13

z= 4.303 in3 < 4.38 in3

z= 4.38 in3

8356000 ~

COLUMN. CALCULATION

Colurm length Lt 31.8 II 9687 mm

Total of shapes 34

Reaction on each shape (Distributed load I Average length)

Total columns required

P = Loads = 21098 kg
DESIGN CALCULATIONS

Pcr = Critical Pressure (3.1416)20E*' I (4*L">

N = Number of shapes = Pcr I P

Lt I r mn = 180 (API 650 3.10.3.3) r mn = 2.1187

fm = (Maximum stress) = 18000/ (1+(1'2/ (18000*'2)

fm (Actual) = PIA

A = Transversal section area

Pcr = P*N = 717341 Kg

6429 psi

A=P/fm= 7.24 in2


FROM COMMERCIAL TABLES CONFIGURATION DATA

C 14" .34 Lb I Ft

Ix =3340 1114 A = 10. In2

Iy = 23.31n4 W = 34 Lbl Ft -59.5 Kg I mt

A=101n2 '.= 5,83In

Depth = 14 In ry= 1,53 In.

Flange Thk = 7/16 In

Web Thk = 5/16 In

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