INSTRUCTION MANUAL

COIL WINDING MACHINE

MODEL : CW-800
MAKUSUU -ERU
 Introduction
CW-800 is a precision winding machine and also have some features to automatic calculating,
automatic reduced speed when near tap winding count. Also, this machine is easy to use with a
small set-up. With clamp on features to help you control your winding diameter.

PREPARED BY
MACHINING & MACHINERY DIVISION
 INDEX
Introduction..................................................................................................................................................1
Specification of Coil Winding Machine......................................................................................................3
Main Parts.....................................................................................................................................................4
Accessories...................................................................................................................................................4
Detail of touch panel....................................................................................................................................5
User’s Manual..............................................................................................................................................6
Maintenance...............................................................................................................................................12
Solution to machine error...........................................................................................................................13
 Specification of Coil Winding Machine
Overall Height 2000 mm
Overall Length 2500 mm
Overall Width 2600 mm
Dimension of wire 0.5 - 2 mm
Rpm 300
Max. coil Ø400 mm x L400 mm
Air supply 3 m 3/ min
Control PLC
Volte 380 VAC, 3Phase, 50Hz
Power supply 5 KVA
Weight Approx 1600 kg

SPECIFICATION AND DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE

Main Parts
1. Main Frame
2. Motor Gear
3. HMI Touch Panel
4. Paper Stand
5. Control Cabinet
 Accessories
1. Mandrel
2. Foot Switch
3. Conductor Feed
4. Paper Feed

Detail of touch panel

1
3 2 5
4
 1
9

1
6 1
1
7 8
1. Reset the settings on this page.
2. Show the number of rounds that blow the wire.
3. Show Stop Round
4. Show Layers per Layer
5. Show the width of the layer.
6. Direction of wire
7. Cutting and sending paper
8. Wire position switch
9. Rotary switch
10. Switch Brake
11. Paper press switch
12. Switch to next layer selection.
13. Show Wire Wrap Group
14. Show how much Tap
15. Show Layer
User’s Manual
 8

2
1 3

4 5
7 6

1. Turn the wire spindle.

2. Switch position and direction of wire
3. Brake Switch
4. Switch paper roll press up - down.
5. Switch paper in and out.
6. Paper cutter
7. Paper cutter with paper
8. Show the number of cycles
 3

2
1 4

Tap settings are available in 2 groups of 10 Tap is the choice.

1. Number of tap and tap group 1
2. Number of tap and tap group 2
3. Choose active groups 1 and 2.
4. Tap number of group 1
5. Tap number of group 2
 4
3

2
1

1 group has 6 steps, there are 2 groups.

1. Step number of group 1
2. Step number of group 2
3. Set up Group 1
4. Set up group 2
 1
2
3

5 6

1. Set the cutting delay of the blade.

2. Set the pressing time of the roller.
3. Set up the paper delivery.
4. Choose to send or not to send
5. Cutting and sending paper
6. Paper cutter
 2

4
1 3

6
7

1. Rotary Switch
2. Reset button on this page.
3. Show the number of axes
5. Wire Position
6. wire number
7. Chuck wire
 1 2 3

1. Day / month / year setting button

2. time display
3. Show day / month / year
4. Set Slow Before Finishing Layer
5. Set up Chad Chuck

Maintenance
1. Control System Maintenance
1.1 Check broken electrical wires and fix them
1.2 Check a power plug at the machine and fix it if it is broken
 1.3 Check if switches are working normally
1.4 Check RPM control switch by selecting any RPM and check if the inverter screen shows the
same RPM as selected
1.5 Check the inverter by monitoring the screen. If there is any error, the screen will immediately
show causes of an error.
1.6 Check the Counter by completely turning the shaft axis for a round and check if the number
shown at the Counter matches.
1.7 Check the Foot Switch by stepping on it and check if the machine is working normally
1.8 Check the Motor Temperature at the screen if it is able to track motor temperature while it is
working
2. Motor Maintenance
2.1 Check the motor by looking at the Inverter screen. Current in ampere will be shown while the
motor is working. If the current is not usual, recheck the motor.
2.2 Check motor bearing. If there is a loud sound while working, remove the bearing and wash
with light diesel and reapply grease. If the bearing is broken, replace with a new one.
3. Power Transmission Maintenance
3.1 Check gear system. The gear must not have any fracture and wear mark.
3.2 Check driving chain. There must be no seizure or wear mark.
3.3 Check bearing. If the turning is not smooth, apply grease.
4. Metric System Maintenance
4.1 Check wind gauge if the hand on the gauge is working normally
4.2 Check wind pressure controller by turning the controller in front of the machine. The gauge
should point out the same value as adjusted.
4.3 Check the cylinder. If there is leakage, replace seal or O ring .
Solution to machine error
1. If mandrel brake is too weak, check relay and brake set
2. If mandrel can not move forward and backward, check foot switch and wiring
3. If mandrel round is inaccurate or mandrel is not running, check the belt and encoder
4. If roller press is weak, check wind system and solenoid valve
5. If the blade can not cut paper, check damaged mark on the blade and reset the blade
6. If the upper feeder is scraping with the coil wire, check and adjust at the wheel of the feeder